Diamond CC7172 User Manual
DIAMOND
P R O D U C T S
CONCRETE SAW
PARTS LIST
MODEL
CC7172
August 2011
Part #1800333
2
Table of Contents
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.
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.
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3
Pictorial Index…………….….…………….4,5 Belt Drive Assembly………………………… 38,39
Controls Legend…….…….….……………
Quick Reference Service Filters / Belts……7 Muffler Assembly……………………………
6 Engine Assembly……………………………..40,41
42
Frame Upright Assembly……….………….8,9 Pointer Stop Assembly………………………. 43
Instrument Panel Assembly……………….. 10 4” PTO Assembly……………………..……. 44
Throttle Cable Assembly………………..… 11 Rotary Tensioner Assembly…….…………… 45
Control Grip Assembly…………………….12 Transmission Jackshaft Assembly……………46
Control Lever Assembly (Eaton)…………..13 Front Pointer Assembly………………………47
Fuel Supply Assembly….………...……….. 14 14” Blade Guard Assembly……………….…. 48,49
Fuel Tank Assembly………………………. 15 20” Blade Guard Assembly…….……………. 50,51
Battery Assembly…………………………. 16 26” Blade Guard Assembly……….…………. 52,53
Hydraulic Pump Assembly……...………… 17 30” Blade Guard Assembly……….…………. 54,55
Depth Indicator Assembly………………… 18 36” Blade Guard Assembly……….…………. 56,57
Depth Stop Assembly…………………….. 19 42” Blade Guard Assembly……….…………. 58,59
Water Supply Assembly………………….. 20 Optional Water Pump Assembly………….…. 60
Air Cleaner Assembly…………………….. 21 Optional Water Safety Switch Assembly……. 61
Air Intake Assembly………………………. 22 Optional Spot Light Assembly………………. 62
Frame Lift Assembly……………………… 23 Optional Magnetic Spot Light Assembly……. 63
Frame Base Assembly……………………. 24 Optional Glow Plug Assembly……………….64
Hydraulic Cylinder Assembly……………
25 Optional Speed Metering Valve Assembly…
65
Rear Drive Assembly (Eaton)…………….. 26,27 Optional Parking Brake Assembly……..……. 66,67
Eaton Transmission Assembly…………….
Linkage Assembly………………………… 29 Optional Blade Spacing Assembly…………
Rear Axle Assembly (Eaton / Gear)………. 30 Optional Blade Spacing Assembly…………
28 Optional Blade Stacking Assembly…………..68,69
70,71
72,73
Belt Guard Assembly………………………31 Wiring Diagram………………………………74,75
Front Axle Assembly……………………… 32 Options Wiring Diagram…………………….. 76
Front Wheel Assembly……………………. 33 Decal Group……………………………….… 77
Blade Shaft Assembly (Blades 14” – 26”)
Blade Shaft Assembly (Blades 30” – 36”)
34 Notes…………………………….……..……. 78
35 Blade Speed Conversion Charts………….….. 79
Blade Shaft Assembly (Blades 42”)…….… 36 Warranty…………………………….….……. 80
Shaft Tach Gear Assembly……….……….. 37
Pictorial Page Index
4
47
42
43
11
44
40
22
20 23
21
10
19
18
12
13
15
8
48
50
52
54
56
58
34
16
3635
38
45
3224
46
25
30
26
Pictorial Page Index
5
47
31
42
40
23
20
21
10
15
8
13
17
16
26
28
24
38
34
3635 25 32
37
33
30
48 50 52 54 56 58
Controls Legend
6
1 Engine Temperature Gauge 13 Emergency Stop Button
1 Engine Temperature Gauge 13 Emergency Stop Button
2 Ignition Switch 14 Handle Lock Knobs
2 Ignition Switch 14 Handle Lock Knobs
3 Alternator Light 15 Speed Control Lever
3 Alternator Light 15 Speed Control Lever
4 Oil Temperature Light 16 Lower Pushbutton
4 Oil Temperature Light 16 Lower Pushbutton
5 Oil Pressure Light 17 Raise Pushbutton
5 Oil Pressure Light 17 Raise Pushbutton
6 Vernier Throttle Control 18 Fuel Tank Cap
6 Vernier Throttle Control 18 Fuel Tank Cap
7 Blade Tachometer / Hour Meter 19 Transmission Engagement Lever
7 Blade Tachometer / Hour Meter 19 Transmission Engagement Lever
8 Pre-Cleaner 20 Water Safety Switch (Optional)
8 Pre-Cleaner 20 Water Safety Switch (Optional)
9 Air Cleaner Restriction Indicator 21 Spotlight Switch (Optional)
9 Air Cleaner Restriction Indicator 21 Spotlight Switch (Optional)
10 Depth Stop Knob 22 Water Pump Switch (Optional)
10 Depth Stop Knob 22 Water Pump Switch (Optional)
11 Cutting Depth Indicator 23 Lowering Speed Metering Valve (Optional)
11 Cutting Depth Indicator 23 Lowering Speed Metering Valve (Optional)
12 Water Valve
12 Water Valve
8
6
9
10
12
11
2
1
3
4
5 7
22
20
21
12
13
14
18
19
17
15
16
23
14
Quick Reference Service Filters / Belts
7
DP Part No. Description Manufacturer's Part No.
2701775 Engine Oil Filter (Deutz #1174416)
2701339 Engine Fuel Filter (Deutz #1174482)
2501785 In-Line Fuel Tank Filter (Wix #33007)
2501352 Outer Primary Air Filter (Donaldson #P828889)
2501353 Inner Safety Air Filter (Donaldson #P829333)
2503959 Blade Shaft Belt (Set of 10) (Gates #3VX500K)
2503960 Blade Shaft Belt (Set of 10) (Gates #3VX530K)
2501780 Eaton Transmission Belt (Gates #AX40)
2501781 Engine to Jackshaft Belt (Gates #AX42)
Frame Upright Assembly #6010715A
8
29
22
18
22
12
13
24
16
22
22
19
11
21
22
26
25
9
8
10
28
23
24
27
11
23
17
14
9
8
10
17
15
5
2
5
6
7
1
3
24
4
7
22
22
20
4
15
Frame Upright Assembly #6010715A
9
ITEM PART NO. QTY. DESCRIPTION
1 6010687 1 Frame Upright Weldment
2 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
3 2900014 2 Flat Washer, 3/8" SAE
4 2900018 2 Lock Nut, 3/8-16 Nylon
5 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
6 2900058 4 Flat Washer, 1/2" SAE
7 2900026 4 Lock Nut, 1/2-13 Nylon
8 6010014 2 Handle Bar, 36" Long
9 2500636 2 Handle Grip
10 2501955 2 Handle Stop Grip
11 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2"
12 2501427 1 Rope Cleat
13 2900483 2 Tap Screw, Flat Hd., #10-24 x 1"
14 6010015 1 Rear Cover Screen
15 2900180 4 Cap Screw, Hex Flange Hd., 1/4-20 x 1"
16 6010166 1 Gate Cover Bar
17 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
18 2900010 2 Lock Nut, 1/4-20 Nylon
19 2500203 2 Grommet, 3/4" I.D.
20 2501146 1 Plug, 1-1/4" Hole
21 2500549 1 Plug, 7/8" Hole
22 2501287 12 Plug, 7/16" Hole
23 2500462 2 Plug, 3/8" Hole
24 2503749 9 Plug, 5/16" Hole (Tapered)
25 1800169 1 Serial Number Plate, US
26 2900096 2 Rivet, 3/32" Dia.
27 1800377 1 Serial Number Plate, CE
28 2900287 2 Rivet, 1/8" Dia.
29 2503704 1 Wrench, 15/16" Combination
Instrument Panel Assembly #6010716
10
(Includes Items #1, #8 - #21)
19
20
18
10
11
12
13
14
11
89
15
7
2
1
3
4
ITEM PART NO. QTY. DESCRIPTION
1 6013093 1 Gauge Panel
2 2703192 1 Temperature Gauge, Pricol
3 2703194 1 Ignition Switch & Key
2703195 1 Ignition Key Only, Double Cut
4 2700785 1 Alternator Light
5 2700787 1 Oil Temperature Light
6 2700786 1 Oil Pressure Light
7 2500376 1 Vernier Throttle Cable
8 6010416 1 Tach/Hour Meter (VDO) Calibrated
2800611 2 Light Socket
2800612 2 Light Bulb, Wedge Base
9 2400628 1 O-Ring #152
10 6010019 1 Hydraulic Pump Cover Plate
11 2801367 1 E-Stop Switch
12 2900021 8 Tap Screw, Pan Hd., #10-24 x 3/8"
13 6010098 1 Switch Plate
14 2500204 3 Plug, 1/2" Hole
15 2900445 6 Tap Screw, Flat Hd., #10-24 x 1/2"
16 2500463 1 Plug, 3/4" Hole
17 6010101 2 Edge Trim 8-1/2"
18 2800388 1 Fuse Panel, 6 Circuit
19 2800389 6 Fuse, 10 Amp Red ATO/ATC
20 2900913 2 Cap Screw, Soc. Hd., #10-24 x 1"
21 2900017 2 Lock Nut, #10-24 Nylon
12
6
5
21
15
11
16
17
13
11
Throttle Cable Assembly #6010729
14
15
12
16
4
6
2
3
10
ITEM PART NO. QTY.
1 6010523 1
2 2500940 1
3 2900015 2
4 2900017 2
5 2900310 4
6 2900302 2
7 6013029 1
8 2900024 2
9 6048212 1
10 2900059 1
11 2900034 1
12 2501434 1
13 2900022 1
14 2900031 1
15 2900360 1
16 2500376 1
9
Throttle Bracket
Throttle Cable Clamp
Machine Screw, Hex Hd., #10-24 x 3/4"
Lock Nut, #10-24 Nylon
Cap Screw, Hex Hd., M6 x 20mm
Lock Nut, M6 Nylon
Throttle Arm
Lock Washer, 1/4" Split
Pivot Pin
Set Screw, Soc. Hd., #10-32 x 1/4"
Cotter Pin, 3/32" x 3/4"
Hose Clamp, 1/2" x 3/4" Wide
Flat Washer, 5/16" SAE
Lock Washer, 5/16" Split
Cap Screw, Hex Hd., M8 x 25mm
Vernier Throttle Cable
5
1
8
7
11
DESCRIPTION
Control Grip Assembly #6010319
12
1
3
4
6
8
5
9
2
4
7
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4 2500694 2 Plug, 5/8" Hole
5
6
7
8
9 2800393 1 Harness, Hydraulic Pump
2501280 1 Control Grip Body
2501281 1 Control Grip Cover
2500644 1 Plug, Rectangular
2800372 1 Pushbutton Switch, Raise
2800373 1
2900453 1
2900452 1 Machine Screw, Oval Hd., #4 x 5/8"
Pushbutton Switch, Lower
Set Screw, Soc. Hd., M5 x 12mm
Control Lever Assembly #6010719 (Eaton)
13
15
17
5
4
14
16
13
9
4
9
3
2
1
4
18
7
8
9
10
11
5
ITEM PART NO. QTY. DESCRIPTION
1 6010056 1 Lever Support Weldment
2 2501339 1 Rubber Support Mount
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 6 Lock Nut, 1/4-20 Nylon
5 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 6010055 1 Friction Spacer
7 2900018 2 Lock Nut, 3/8-16 Nylon
8 6010314 1 Speed Control Lever
9 2900153 3 Friction Washer, 3/8"
10 2900473 1 Flat Washer, 3/8" USS
11 2900474 4 Belleville Washer, 3/8"
12 2900472 1 Cap Screw, Hex Flange Hd., 3/8-16 x 2"
13 6010057 1 Engagement Lever Weldment
14 2900014 1 Flat Washer, 3/8" SAE
15 2900029 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
16 6010058 1 Gate Plate
17 2500002 1 Lever Grip
18 6010319 1 Control Grip Assembly
7
6
12
Fuel Supply Assembly #6010699
14
1
6
2
4
3
6
6
7
5
6
ITEM PART NO. QTY. DESCRIPTION
1 2501777 1 Fuel Valve w/Pick-Up
2 2501215 1 Bushing, Rubber, Tank
3 6010693 1 Fuel Supply Hose, 5/16" I.D. x 30"
4 2501785 1
5 6013095 1 Fuel Line Hose, 5/16" I.D. x 4"
6 3200062 4 Hose Clamp #4
7 2501434 1 Hose Clamp, 1/2" x 3/4" Wide
Filter, Diesel Fuel
Fuel Tank Assembly #6010700
15
8
9
7
1
14
14
13
12
10
11
3
2
4
33
6
3
4
6
5
4
4
ITEM PART NO. QTY. DESCRIPTION
1 2501784 1 Fuel Tank
2 6010257 2 Fuel Tank Mount Bar
3 2900022 8 Flat Washer, 5/16" SAE
4 2900031 8 Lock Washer, 5/16" Split
5 2900019 4 Cap Screw, Hex Hd., 5/16-18 x 3/4"
6 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
7 3200206 1 Pipe Plug, 1/4" NPT
8 2504786 1 Fuel Tank Cap & Gauge
9 2500205 1 Fuel Tank Grommet
10 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC
11 3200091 1 Fitting, 1/4" F. JIC to 1/4" Push Lock
12 6010103 1 Fuel Return Hose, 1/4" I.D. x 32"
13 3200062 1 Hose Clamp #4
14 6010699 1 Fuel Supply Assembly
5
18
16
Battery Assembly #6010721
19
13
4
3
18
14
5
12
3
4
2
ITEM PART NO. QTY.
1 6010670 1
2 6010554 1
3
4
5 2900039 5
6 2900031 1
7 6010017 1
8 6010344 2
9 2900010 4
10 6010016 1
11 2800465 1
12
13
14
15
16 2800256 1
17 2800257 1
18 2800197 2
19 2800198 2
20 2900014 1
21 2900006 1
22
2900019 6
2900022 6
2800073 1
2800072 1
2800095 1
2800182 1
2900196
1
19202122
9
17
7
3
Battery Platform
Battery Support Brace
Cap Screw, Hex Hd., 5/16-18 x 3/4"
Flat Washer, 5/16" SAE
Lock Nut, 5/16-18 Nylon
Lock Washer, 5/16" Split
Battery Top Brace
Rod, 1/4-20 x 9-1/2"
Lock Nut, 1/4-20 Nylon
Battery Pad
Battery, 12 Volt Group Size 24
Battery Cable, Positive (Red)
Battery Cable, Negative (Black)
Battery Cable, 14" Positive (Red)
Battery Cable, 14" Negative (Black)
Battery Boot, Large (Red)
Battery Boot, Large (Black)
Battery Boot, Small (Red)
Battery Boot, Small (Black)
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 3/4"
5
6
4
DESCRIPTION
1
15
16
11
8
10
3
4
5
9
Hydraulic Pump Assembly #6010383
17
(Includes Items #1 - #11)
2
3
11
10
4
1
8
9
11
10
7
6
14
5
13
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. QTY.
2600437 1 Hydraulic Pump Unit
2700321 1
3200120 1
3200123 1
3200115 1
3200060 1
3200056 1
3200057 1
2900014 2
2900006 2
2900047 2
3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC
3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock
6010059 1 Clear Hose, 3/8" I.D. x 19"
12
DESCRIPTION
Breather Cap
Pipe Coupling, 3/8" NPT
Pipe Nipple, 3/8" NPT x 2"
Elbow, 3/8" O-Ring to 1/4" F. Pipe
Hex Nipple, 1/4" NPT
Flow Control Valve, 1/4" NPT
Elbow, 1/4" M. Pipe to 1/4" M. JIC
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
9
Depth Indicator Assembly #6010214
18
11
10
5
1
3
4
7
4
2
12
7
6
9
8
13
14
15
ITEM PART NO. QTY. DESCRIPTION
1 6010092 1 Depth Indicator Mount Bracket
2 2500155 2 Cable Pulley, 1-1/4"
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 4 Lock Nut, 1/4-20 Nylon
5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2500145 1 Flange Bearing, 3/8"
7 2900014 3 Flat Washer, 3/8" SAE
8 6010091 1 Depth Indicator Pointer
9 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
10 6010093 1 Cable Pulley, 2"
11 2900018 1 Lock Nut, 3/8-16 Nylon
12 6010094 1
13 2500196 1 Spring, 3/8" x 15"
14 2900055 1 Cotter Pin, 3/16" x 1"
15 2500214 1 Cable Clamp
Depth Indicator Cable with Crimp, 48"
5
19
6
2
Depth Stop Assembly #6010215
4
3
10
1
ITEM PART NO. QTY. DESCRIPTION
9
11
8
7
1 6010097 1 Depth Stop Weldment
2 2900665 4 Belleville Washer, 1/2"
3 2900058 1 Flat Washer, 1/2" SAE
4 2900239 1 Friction Washer, 1/2"
5 6010095 1 Depth Stop Knob
6 2900132 1 Roll Pin, 3/16" x 1-1/4"
7 2900158 1 Yoke, 1/2-13
8 2900084 1 Lock Washer, 1/2" Split
9 2900037 1 Hex Nut, 1/2-13
10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"
11 2900004 1 Cotter Pin, 1/8" x 1"
Water Supply Assembly #6010718
20
6
10
7
5
11
3
8
13
9
12
1
3
7
8
4
2
6
ITEM PART NO. QTY. DESCRIPTION
1 6090069 1 Water Supply Tube
2 3200045 1 Pipe Tee, 1/2" NPT
3 3200008 2 Close Nipple, 1/2" NPT
4 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden
5 3200025 1 Hose Filter Washer
6 3200013 2 Street Elbow, 1/2" NPT
7 3200027 2 Water Valve
8 3200155 2 Fitting, 1/2" M. Pipe to 3/4" M. Garden
9 6010021 1 Water Hose Assembly, 42" Long
10 3200001 1 Plug, 1/8" NPT
11 2900241 2 U-Bolt, 1/2" Pipe
12 2900009 4 Flat Washer, 1/4" SAE
13 2900010 4 Lock Nut, 1/4-20 Nylon
Air Cleaner Assembly #6013175
21
2
3
4
10
7
7
8
6
1
8
5
7
11
ITEM PART NO. QTY. DESCRIPTION
1 2501350 1
2501352 1 Outer Primary Filter
2501353 1
2500239 1 Rubber Dust Ejector Boot
2 2501447 1
3 2500423 1 Restriction Indicator
4 3200117 1
5 2501351 1 Mounting Band, Polymer
6 6013126 1
7 2900022 4 Flat Washer, 5/16" SAE
8 2900039 3
9 2900217 1 Cap Screw, Hex Hd., 5/16-18 x 1-1/4"
10 2900508 1
11 2900538 1 Cap Screw, Hex Hd., 5/16-18 x 1-3/4"
Air Cleaner Complete
Inner Safety Filter
Pre-Cleaner with Clamp
Close Nipple, 1/8" NPT
Air Cleaner Mount
Lock Nut, 5/16-18 Nylon
Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
7
9
8
Air Intake Assembly #6013176
22
8
11
10
6
2
6
1
6
3
9
1
12
6
6
4
7
5
ITEM PART NO. QTY. DESCRIPTION
1 2500427 2 Hose Elbow, 3-1/2" I.D.
2 6013117 1 Air Intake Tube, 3-1/2" O.D. x 18"
3 6013069 1 Connector Tube, 3-1/2" O.D.
4 2500458 1 Hose Elbow, 3" to 3-1/2" I.D.
5 6013118 1 Connector Tube, 2-3/4" O.D.
6 3200198 5 Hose Clamp #64
7 3200197 1 Hose Clamp #52
8 2501753 1 Hose Mount Support
9 2900592 1 Eyebolt, M10 x 50mm
10 2900325 1 Hex Nut, M10
11 2900013 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
12 2900018 1 Lock Nut, 3/8-16 Nylon
Frame Lift Assembly #6010731
23
7
1
3
9
9
7
3
8
8
4
5
2
6
5
6
4
2
ITEM PART NO. QTY. DESCRIPTION
1 6013051 1 Frame Lift
2 6013053 2 Frame Lift Spacer
3 6010689 2 Frame Lift Brace
4
5
6 2900467 2 Lock Nut, 3/4-10 Nylon
7 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
8 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
9 2900018 4
2900465 2 Cap Screw, Hex Hd., 3/4-10 x 2-1/4"
2900003 2 Flat Washer, 3/4" SAE
Lock Nut, 3/8-16 Nylon
Frame Base Assembly #6013167
24
12
6
8
14
13
1
14
13
2
4
5
6
11
4
5
7
3
9
2
8
12
10
ITEM PART NO. QTY.
1 6013048A 1
2 6013165 2
3 6013162 1
4 2900058 4
5 2900084 4
6 2900025 8
7
8
9
10
11 2900156 1
12
13
14
2900499 2 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
6013034 2
2900026 6
6010645 1
6010683 2
2900033 2
2900013 2
DESCRIPTION
Frame Base
Skid Plate
Guard Attachment Plate (25 degree)
Flat Washer, 1/2" SAE
Lock Washer, 1/2" Split
Cap Screw, Hex Hd., 1/2-13 x 1-1/4"
Engine Mount R.H.
Lock Nut, 1/2-13 Nylon
Shaft/Flange Guard (Wide)
Lock Pin with Ring
Rear Pointer Rod
Hex Nut, 3/8-16
Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
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