Diamond CC6566 User Manual

CONCRETE SAW

PARTS LIST

MODEL

CC6566-3

September 2013

Part #1801992

2

Table of Contents

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3

Pictorial Index…………….….……………… 4,5 Belt Tensioner Assembly…………………… 40
Controls Legend…….…….….……………… 6 Belt Drive Assembly………………………… 41
Quick Reference Service Filters / Belts…….. 7 Engine Assembly……………………………..42,43
Frame Upright Assembly……….…………… 8,9 PTO Assembly……………………..……….. 44,45
Instrument Panel Assembly………………….. 10,11 Rotary Tensioner Assembly…….……………

46

Control Lever Assembly……………………. 12 Transmission Jackshaft Assembly……………47
Control Grip Assembly……………………… 13 Muffler Assembly…………………………… 48
Parking Brake Assembly……………………. 14,15 Flex Fan Drive Assembly…………………… 49
Fuel Tank Assembly………………………… 16 Radiator Assembly………………………….. 50,51
Fuel Supply Assembly….………...…………. 17 Radiator Shroud Assembly………………….. 52
Battery Assembly…………………………… 18,19 Belt Guard Assembly………………………

53

Hydraulic Pump Assembly……...……………20 Front Pointer Assembly………………………54
Water Supply Assembly…………………….. 21 14” Blade Guard Assembly……………….…. 56,57
Depth Indicator Assembly…………………… 22 20” Blade Guard Assembly…….……………. 58,89
Depth Stop Assembly……………………….. 23 26” Blade Guard Assembly……….…………. 60,61
Air Cleaner Assembly………………………. 24 30” Blade Guard Assembly……….…………. 62,63
Coolant Tank Assembly…………………….. 25 36” Blade Guard Assembly……….…………. 64,65
Frame Base Assembly………………………. 26 42” Blade Guard Assembly……….…………. 66,67
Access Door Assembly……………………… 27 Optional Water Pump Assembly………….…. 68
Rear Drive Assembly……………………….. 28,29 Optional Water Safety Switch Assembly……. 69
Eaton Transmission Assembly……………… 30 Optional Spot Light Assembly………………. 70
Linkage Assembly…………………………… 31 Optional Speed Metering Valve Assembly…

71

Rear Axle Assembly………………………… 32 Optional Blade Stacking Assembly………….. 72,73
Hydraulic Cylinder Assembly………………. 33 Optional Blade Spacing Assembly…………
Front Axle Assembly…………………………34 Optional Blade Spacing Assembly…………

74,75
76,77

Front Wheel Assembly……………………… 35 Wiring Diagram………………………………78
3 Speed Transmission Assembly……………. 36,37 Decal Group……………………………….… 79
3 Speed Blade Shaft Assembly……………… 38 Warranty…………………………….….……. 80
Frame Lift Assembly………………………… 39

Pictorial Page Index

4

42

52

53

54

48

21 14

24 10 23 22

39

13

12

16

8

38

36

39

18

12

30

28

323534

2614

Pictorial Page Index

5

50

56
58
60
62
64
66

52

54

48

39

25

17

23 24

13

12

10

16

14

21

8

42

32

39

47

46

27

36

41

26

44

Controls Legend

6

1 Ignition Switch
2 Coolant Temperature Gauge
3 Engine 4 Warning Light Gauge
4 Engine Throttle Control
5 Blade Tachometer / Hour Meter
6 Parking Brake Lever
7 Air Cleaner Restriction Indicator
8 Depth Stop Knob

9 Cutting Depth Indicator
10 Pointer Rope Cleat
11 Water Valve

7

1

2

12
13

14 Travel Speed Control Lever
15 Saw Raise Push Button

16 Saw Lower Push Button
17
18
19
20
21
22

Emergency Stop Button
Handle Bar Lock Knobs

Fuel Filler / Gauge Cap
Transmission Engagement Lever
Water Safety Switch (Optional)
Spot Light Switch (Optional)
Water Pump Switch (Optional)
Lowering Speed Valve (Optional)

8

10

9

19

11

6

21

22

13

17

3

4

5

18

15

14

16

20

11

12

13

Quick Reference Service Filters / Belts

7

DP Part No. Description Manufacturer's Part No.

2702630 Engine Oil Filter Kubota #HH1CO-32430
2702631 Engine Fuel Filter Kubota #16631-43560
2501785 In-Line Fuel Tank Filter Wix #33007
2501386 Outer Primary Air Filter Donaldson #P827653
2501387 Inner Safety Air Filter Donaldson #P829332
2503958 Blade Shaft Belt (Set of 10) Gates #3VX475K
2503678 Engine to Jackshaft Belt Gates #3VX390
2503613 Eaton Transmission Belt Gates #AX38

Frame Upright Assembly #6019010B

8

26

17

20

21

3

12

11

20

17

21

10

18

19

16

3

23

24

22

9

10

9

8

8

13

25

14

15

21

2

5

4

3

14

4

5

6

4

7

1

4

7

Frame Upright Assembly #6019010B

9

ITEM PART NO. QTY. DESCRIPTION

1 6010687 1 Frame Upright Weldment
2 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
3 2900014 4 Flat Washer, 3/8" SAE
4 2900018 4 Locknut, 3/8-16, Nylon
5 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
6 2900058 4 Flat Washer, 1/2" SAE
7 2900026 4 Lock Nut, 1/2-13 Nylon
8 6010014 2 Handle Bar, 36" Long
9 2500636 2 Handle Grip

10 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2"
11 2501427 1 Rope Cleat
12 2900483 2 Tap Screw, Flat Hd., #10-24 x 1-1/4"

13 6010015 1 Rear Cover Screen
14 2900180 4 Cap Screw, Hex Flange Hd., 1/4-20 x 1"
15 2501434 1 Hose Clamp, 5/8" x 3/4" Wide
16 3201729 1 Hose Clamp, 1" x 3/4" Wide
17 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"

18 2500203 1 Grommet, 3/4" I.D.
19 2500489 1 Plug, 1" Hole
20 2501287 3 Plug, 7/16" Hole
21 2503749 6 Plug, 5/16" Hole (Tapered)

22 1800169 1 Serial Number Plate, US
23 2900096 2 Rivet, 3/32" Dia.
24 1800377 1 Serial Number Plate, CE
25 2900287 2 Rivet, 1/8" Dia.
26 2503972 1 Wrench, Ratcheting 15/16" XL

Instrument Panel Assembly #6019015

10

32

23

10

26

13

22

20

27

24

7

18

1

11

12

17

21

19

23

9

8

6

5

3

5

4

2

17

23

25

20

14

2

14

15

16

33

31

34

28

25

20

20

30

28

25

29

2

20

Instrument Panel Assembly #6019015

11

ITEM PART NO. QTY. DESCRIPTION

1 6019068 1 Gauge Panel
2 2900021 14 Tap Screw, Pan Hd., #10-24 x 3/8"
3 2705001 1 Ignition Switch & Keys

2705000 1 Ignition Keys Only (Pair)
4 2800617 1 Water Temperature Gauge
5 2503981 2 O-Ring #033
6 2705003 1 Cluster Gauge, 4 Warning Light
7 2503772 1 Vernier Throttle Cable
8 2900696 2 Jam Nut, 3/8-24
9 2503847 1 Wire Stop and Screw

10 2502180 1 Wire Stop Pivot Assembly
11 6010416 1 Tach/Hour Meter (VDO) Calibrated 60

2800611 2 Light Socket

2800612 2 Light Bulb, Wedge Base
12 2400628 1 O-Ring #152
13 6010019 1 Hydraulic Pump Cover Plate
14 2801367 1 E-Stop Switch
15 6010098 1 Switch Plate
16 2500204 3 Plug, 1/2" Hole
17 2800925 1 Fuse Block, 6 Circuit, Mini ATM
18 2801439 4 Fuse, 10 Amp Mini (Red)
19 2900913 2 Cap Screw, Soc. Hd., #10-24 x 1"
20 2900017 6 Lock Nut, #10-24 Nylon
21 2800643 1 Circuit Breaker, 40 Amp
22 2800364 1 Circuit Breaker Boot
23 2900015 3 Machine Screw, Hex Hd., #10-24 x 3/4"
24 2900083 1 Fender Washer, 1/4" x 1-1/4"
25 2900016 3 Flat Washer, #10 USS
26 2800368 1 Bridge Rectifier
27 2900054 1 Machine Screw, Hex Hd., #10-24 x 1"
28 2800144 2 Relay, 50 Amp, 12V, SPDT
29 2500463 1 Plug, 3/4" Hole
30 6010101 2 Edge Trim 8-1/2"
31 2705006 1 Timer, 12V DC
32 2900144 1 Cap Screw, Hex Hd., 1/4-20 x 3/4"
33 2900126 1 Flat Washer, 1/4" USS
34 2900010 1 Lock Nut, 1/4-20 Nylon

Control Lever Assembly #6010719

12

15

17

5

4

14

16

13

9

4

9

3

2

1

4

18

8

7

9

10

11

5

ITEM PART NO. QTY. DESCRIPTION

1 6010056 1 Lever Support Weldment
2 2501339 1 Rubber Support Mount
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 6 Lock Nut, 1/4-20 Nylon
5 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 6010055 1 Friction Spacer
7 2900018 2 Lock Nut, 3/8-16 Nylon
8 6010314 1 Speed Control Lever

9 2900153 3 Friction Washer, 3/8"
10 2900473 1 Flat Washer, 3/8" USS
11 2900474 4 Belleville Washer, 3/8"
12 2900472 1 Cap Screw, Hex Flange Hd., 3/8-16 x 2"
13 6010057 1 Engagement Lever Weldment
14 2900014 1 Flat Washer, 3/8" SAE
15 2900029 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
16 6010058 1 Gate Plate
17 2500002 1 Lever Grip
18 6010319 1 Control Grip Assembly

7

6

12

Control Grip Assembly #6010319

13

1

3

4

6

8 5

2

4

7

10

9

ITEM PART NO. QTY. DESCRIPTION

1 2501280 1 Control Grip Body
2 2501281 1 Control Grip Cover
3 2500644 1 Plug, Rectangular
4 2500694 2 Plug, 5/8" Hole
5 2800372 1 Pushbutton Switch (B&G)
6 2800373 1 Pushbutton Switch (B&W)
7 2900453 1 Set Screw, Soc. Hd., M5-0.8 x 12mm
8 2900452 1 Machine Screw, Oval Hd., #4 x 5/8"

9 2800393 1 Harness, Hydraulic Pump

10 2800002 3 Wire Nut, 22-16 Gage

20

14

Parking Brake Assembly #6011228

22

22

9

21

21

12

11

23

10

19

23

7 8

6

1

4

16

13

3

17

18

2

14

15

5

Parking Brake Assembly #6011228

15

ITEM PART NO. QTY. DESCRIPTION

1 6011229 1 Bearing Housing Bar
2 2501664 1 Ball Bearing, 3/4" x 1-5/8" x 7/16"
3 6011230 1 Pivot Pin
4 6048229 1 Key, 3/16" Sq. x 1-1/4"
5 6011231 1 Pivot Arm
6 2900083 1 Fender Washer, 1/4" x 1-1/4"
7 2900024 1 Lock Washer, 1/4" Split
8 2900082 1 Cap Screw, Hex Hd., 1/4-20 x 1/2"
9 6011232 1 Brake Lever

10 2900473 1 Flat Washer, 3/8" USS
11 2900474 1 Belleville Washer, 3/8"
12 2900005 1 Cap Screw, Hex Hd., 3/8-16 x 1"
13 6011234 1 Friction Disc, 3/4" x 2-1/2" x 3/8"
14 2900632 1 T-Bolt, 1/2-13
15 2900037 1 Hex Nut, 1/2-13
16 2900014 2 Flat Washer, 3/8" SAE
17 2900006 2 Lock Washer, 3/8" Split
18 2900196 2 Cap Screw, Hex Hd., 3/8-16 x 3/4"
19 6011233 1 Lever Gate
20 2500002 1 Lever Grip
21 2900022 2 Flat Washer, 5/16" SAE
22 2900019 2 Cap Screw, Hex Hd., 5/16-18 x 3/4"
23 2900039 2 Lock Nut, 5/16-18 Nylon
24 6010687 1 Frame Upright Weldment

Fuel Tank Assembly #6019100

16

8

10

9

1

7

11

12

3

4

2

3

4

6

ITEM PART NO. QTY. DESCRIPTION

1 2501784 1 Fuel Tank
2 6010257 2 Fuel Tank Mount Bar
3 2900022 8 Flat Washer, 5/16" SAE
4 2900031 8 Lock Washer, 5/16" Split
5 2900019 4 Cap Screw, Hex Hd., 5/16-18 x 3/4"
6 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
7 3200206 1 Pipe Plug, 1/4" NPT
8 2504786 1 Fuel Tank Cap & Gauge

9 2500205 1 Fuel Tank Grommet
10 2501777 1 Fuel Valve w/Pick-Up
11 2501215 1 Bushing, Rubber, Tank
12 3200059 1 Elbow, 1/4" M. to 1/4" F. Pipe Swivel

3

4

5

5

6

Fuel Supply Assembly #6019101

17

14

6

7

3

4

10

10

15

10

10

11

16

8

10

2

1

9

10

9

12

10

5

10

13

16

ITEM PART NO. QTY. DESCRIPTION

1 6019044 1 Fuel Pump Mount Bar
2 2705005 1 Electric Fuel Pump
3 2900161 2 Cap Screw, Soc. Hd., M8-1.25 x 25mm
4 2900763 2 Lock Washer, M8 Split
5 2901336 2 Flat Washer, M8
6 2900553 1 Cap Screw, Soc. Hd., M6-1.0 x 16mm
7 2900765 1 Lock Washer, M6 Split
8 2901494 1 Flat Washer, M6

9 6010693 1 Fuel Supply Hose, 5/16" I.D. x 30"
10 3200062 8 Hose Clamp #4
11 2501434 1 Hose Clamp, 5/8" x 3/4" Wide
12 2501785 1 Filter, Diesel Fuel
13 6019094 1 Fuel Line Hose, 5/16" I.D. x 16"
14 6019146 1 Fuel Line Hose, 5/16" I.D. x 6"
15 3200210 1 Fitting, 1/4" M. Pipe to 3/16" Hose Barb
16 6017045 1 Fuel Return Hose, 3/16" I.D. x 30"

18

18

19

Battery Assembly #6019102

18

24

23

14

13

16

25

26

12

19

15

17

9

20

21

22

7

11

3

4

2

3

5

6

9

4

9

8

10

1

3

4

5

Battery Assembly #6019102

19

ITEM PART NO. QTY. DESCRIPTION

1 6010670 1 Battery Platform
2 6010554 1 Battery Support Brace
3 2900019 5 Cap Screw, Hex Hd., 5/16-18 x 3/4"
4 2900022 5 Flat Washer, 5/16" SAE
5 2900039 4 Lock Nut, 5/16-18 Nylon
6 2900031 1 Lock Washer, 5/16" Split
7 6010017 1 Battery Top Brace
8 6010344 2 Rod, 1/4-20 x 9-1/2"

9 2900010 4 Lock Nut, 1/4-20 Nylon
10 6010016 1 Battery Pad
11 2800465 1 Battery, 12 Volt Group Size 24
12 2800082 1 Battery Cable, 48" Positive (Red)
13 2800072 1 Battery Cable, 30" Negative (Black)
14 2800095 1 Solenoid Cable, 14" Positive (Red)
15 2800182 1 Ground Cable, 14" Negative (Black)
16 2800256 1 Battery Boot, Large (Red)
17 2800257 1 Battery Boot, Large (Black)
18 2800197 2 Battery Boot, Small (Red)
19 2800198 2 Battery Boot, Small (Black)
20 2900014 1 Flat Washer, 3/8" SAE
21 2900006 1 Lock Washer, 3/8" Split
22 2900196 1 Cap Screw, Hex Hd., 3/8-16 x 3/4"
23 2900321 1 Lock Washer, M10 Split
24 2901021 1 Cap Screw, Hex Hd., M10-1.25 x 20mm
25 2900763 1 Lock Washer, M8 Split
26 2900343 1 Hex Nut, M8-1.25

Hydraulic Pump Assembly #6010213

20

(Includes Items #1 - #11)

2

3

11

10

4

1

8

9

11

10

7

6

5

12

13

14

ITEM PART NO. QTY. DESCRIPTION

1 2600070 1 Hydraulic Pump Unit
2 2700321 1 Breather Cap
3 3200120 1 Pipe Coupling, 3/8" NPT
4 3200123 1 Pipe Nipple, 3/8" NPT x 2"
5 3200115 1 Elbow, 3/8" O-Ring to 1/4" F. Pipe
6 3200060 1 Hex Nipple, 1/4" NPT

7 3200056 1 Flow Control Valve, 1/4" NPT
8 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC

9 2900014 2 Flat Washer, 3/8" SAE

10 2900006 2 Lock Washer, 3/8" Split
11 2900047 2 Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
12 3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC
13 3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock
14 6010059 1 Clear Hose, 3/8" I.D. x 19"

9

Water Supply Assembly #6019133

21

6

21

20

17

22

23

24

18

10

9

5

4

3

2

6

7

8

25

19

16

15

14

12

13

ITEM PART NO. QTY. DESCRIPTION

1 6090069 1 Water Supply Tube
2 3200045 1 Pipe Tee, 1/2" NPT
3 3200008 2 Close Nipple, 1/2" NPT
4 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden
5 3200025 1 Hose Filter Washer
6 3200013 2 Street Elbow, 1/2" NPT
7 3200027 2 Water Valve
8 3200155 2 Fitting, 1/2" M. Pipe to 3/4" M. Garden

9 3200001 1 Plug, 1/8" NPT
10 2900241 2 U-Bolt, 1/2" Pipe
11 2900009 4 Flat Washer, 1/4" SAE
12 2900010 4 Lock Nut, 1/4-20 Nylon
13 6019134 1 Water Hose Assembly, 54" Long
14 6019135 1 Water Hose Assembly, 10" Long
15 6019136 1 Water Hose Assembly, 42" Long
16 3201886 1 Elbow, 1/2" M. JIC to 3/8" M. Pipe
17 6019145 1 Vent Hose Assembly, 20" Long
18 3200016 1 Hose Clamp #8
19 2502039 1 Expansion Tank & Cap
20 2900341 2 Cap Screw, Hex Hd., M6-1.0 x 16mm
21 2900765 2 Lock Washer, M6 Split
22 2901359 2 Fender Washer, M6
23 2901021 2 Cap Screw, Hex Hd., M10-1.25 x 20mm
24 2900321 2 Lock Washer, M10 Split
25 6019144 1 Tank Mount Plate

11

1

3

7

8

Depth Indicator Assembly #6010214

22

12

11

10

5

1

3

4

4

2

14

7

6

9

8

13

15

16

17

ITEM PART NO. QTY. DESCRIPTION

1 6010092 1 Depth Indicator Mount Bracket
2 2500155 2 Cable Pulley, 1-1/4"
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 4 Lock Nut, 1/4-20 Nylon
5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2500145 1 Flange Bearing, 3/8"
7 2901383 1 Friction Washer, 3/8"
8 6010091 1 Depth Indicator Pointer
9 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"

10 2900014 2 Flat Washer, 3/8" SAE
11 6010093 1 Cable Pulley, 2"

12 2900254 1 Lock Washer, 3/8" Internal Tooth
13 2900018 1 Lock Nut, 3/8-16 Nylon
14 6010094 1 Depth Indicator Cable with Crimp, 48"
15 2500196 1 Spring, 3/8" x 15"

16 2900055 1 Cotter Pin, 3/16" x 1"
17 2500214 1 Cable Clamp

5

23

6

2

Depth Stop Assembly #6010215

4

3

10

1

ITEM PART NO. QTY. DESCRIPTION

1 6010097 1 Depth Stop Weldment

9

11

8

7

2 2900665 4 Belleville Washer, 1/2"
3 2900058 1 Flat Washer, 1/2" SAE
4 2900239 1 Friction Washer, 1/2"
5 6010095 1 Depth Stop Knob
6 2900132 1 Roll Pin, 3/16" x 1-1/4"
7 2900158 1 Yoke, 1/2-13
8 2900084 1 Lock Washer, 1/2" Split

9 2900037 1 Hex Nut, 1/2-13
10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"
11 2900004 1 Cott er Pin, 1/8" x 1"

10

24

Air Cleaner Assembly #6019016

9

8

9

12

2

3

18

7

6

11

13

17

ITEM PART NO. QTY. DESCRIPTION

1 2503852 1 Air Cleaner Complete

2 2501388 1 Pre-Cleaner with Clamp

3 2500423 1 Restriction Indicator
4 3200117 1 Close Nipple, 1/8" NPT
5 3200099 1 Street Elbow, 1/8" NPT x 45 Deg.
6 2501385 1 Mounting Band, Polymer
7 6010325 1 Air Cleaner Mount Spacer
8 2900138 1 Cap Screw, Hex Hd., 5/16-18 x 1"

9 2900022 5 Flat Washer, 5/16" SAE
10 2900039 4 Lock Nut, 5/16-18 Nylon
11 2900217 1 Cap Screw, Hex Hd., 5/16-18 x 1-1/4"
12 2900508 1 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
13 2900538 1 Cap Screw, Hex Hd., 5/16-18 x 1-3/4"

14 6019096 1 Air Cleaner Hose, 3" I.D. x 17"
15 3200197 2 Hose Clamp #52

16 6010052 1 Connector Tube, 2-1/2" O.D.
17 2500232 1 Hose Elbow, 2-1/2" I.D.
18 3200096 1 Hose Clamp #40

9

16

15

2501386 1 Outer Primary Filter
2501387 1 Inner Safety Filter
2500239 1 Rubber Dust Ejector Boot

3200197 1 Hose Clamp #52

9

10

4

5

1

15

14