Diamond CC6560XLT User Manual
DIAMOND
P R O D U C T S
CONCRETE SAW
PARTS LIST
MODEL
CC6560XLT
February 2009
Part #1800838
2
Table of Contents
.
.
…
.
…
…
…
…
3
Pictorial Index…………….….…………….4,5 Blade Shaft Assembly (Front)…….…….…… 38
Controls Legend…….…….….……………
6 Blade Shaft Assembly (Rear)……………..…. 39
Quick Reference Service Filters / Belts……7 Engine Assembly……………………………..40,41
Frame Upright Assembly……….………….8,9 Muffler Assembly……………………………
42
Instrument Panel Assembly……………….. 10 Pointer Stop Assembly………………………. 43
Control Grip Assembly…………………….11 4” PTO Assembly ……………………….…. 44
Control Lever Assembly (Eaton)…………..12 Belt Drive Assembly………………………… 45
Control Lever Assembly (Sundstrand)……. 13 Rotary Tensioner Assembly……...…………. 46
Fuel Supply Assembly….………...……….. 14 Transmission Jackshaft Assembly……………47
Fuel Tank Assembly………………………. 15 Throttle Cable Assembly……………………. 48
Battery Assembly…………………………. 16 Belt Guard Assembly………………………
49
Hydraulic Pump Assembly……...………… 17 Front Pointer Assembly……………………… 50
Depth Indicator Assembly………………… 18 Notes…………………………….……..……. 51
Depth Stop Assembly…………………….. 19 20” Blade Guard Assembly……………….…. 52,53
Water Supply Assembly………………….. 20 26” Blade Guard Assembly…….……………. 54,55
Air Cleaner Assembly…………………….. 21 30” Blade Guard Assembly……….…………. 56,57
Air Intake Assembly………………………. 22 36” Blade Guard Assembly……….………….58,59
Frame Lift Assembly……………………… 23 42” Blade Guard Assembly……….…………. 60,61
Frame Base Assembly……………………. 24,25 Optional Water Pump Assembly………….…. 62
Rear Drive Assembly (Eaton)…………….. 26,27 Optional Water Safety Switch Assembly…….63
Eaton Transmission Assembly…………….
28 Optional Spot Light Assembly………………. 64
Linkage Assembly………………………… 29 Optional Magnetic Spot Light Assembly……. 65
Rear Drive Assembly (Sundstrand)……….. 30,31 Optional Glow Plug Assembly……………….66
Rear Axle Assembly (Eaton / Gear)………. 32 Optional Speed Metering Valve Assembly…
Rear Axle Assembly (Sundstrand / Chain)
33 Optional Free Wheeling Clutch Assembly…
67
68,69
Front Axle Assembly……………………… 34 Optional Parking Brake Assembly.………….. 70,71
Front Wheel Assembly……………………. 35 Wiring Diagram……………………………… 72,73
Hydraulic Cylinder Assembly……...……
36 Options Wiring Diagram…………………….. 74
Belt Tensioner Assembly……....…………..37 Decal Group……………………………….… 75
Warranty…………………………….….……. 76
Pictorial Page Index
4
50
42
43
48
44
52
54
56
58
60
40
23
20
2122
10
19
18
11
13
15
8
16
24
38
39
45
46
34
Shown with Sundstrand Transmission
47
36
33
30
Pictorial Page Index
5
50
43
49
42
40 23
20
21
10
8
15
12
17
16
26
28
24
38
45
39
37
Shown with Eaton Transmission
34
35
32
52 54 56 58 60
Controls Legend
6
1 Engine Temperature Gauge 14 Handle Lock Knobs
1 Engine Temperature Gauge 14 Handle Lock Knobs
2 Ignition Switch 15 Speed Control Lever
2 Ignition Switch 15 Speed Control Lever
3 Alternator Light 16 Lower Pushbutton
3 Alternator Light 16 Lower Pushbutton
4 Oil Temperature Light 17 Raise Pushbutton
4 Oil Temperature Light 17 Raise Pushbutton
5 Oil Pressure Light 18 Fuel Tank Cap
5 Oil Pressure Light 18 Fuel Tank Cap
6 Vernier Throttle Control 19 Blade Speed Switch
6 Vernier Throttle Control 19 Blade Speed Switch
7 Blade Tachometer / Hour Meter 20 Transmission Engagement Lever *
7 Blade Tachometer / Hour Meter 20 Transmission Engagement Lever *
8 Pre-Cleaner 21 Transmission Engagement Lever **
8 Pre-Cleaner 21 Transmission Engagement Lever **
9 Air Cleaner Restriction Indicator 22 Water Safety Switch (Optional)
9 Air Cleaner Restriction Indicator 22 Water Safety Switch (Optional)
10 Depth Stop Knob 23 Spotlight Switch (Optional)
10 Depth Stop Knob 23 Spotlight Switch (Optional)
11 Cutting Depth Indicator 24 Water Pump Switch (Optional)
11 Cutting Depth Indicator 24 Water Pump Switch (Optional)
12 Water Valve 25 Lowering Speed Metering Valve (Optional)
12 Water Valve 25 Lowering Speed Metering Valve (Optional)
* For Eaton Transmission Only
13 Emergency Stop Button
13 Emergency Stop Button
8
* For Eaton Transmission Only
** Optional for Sundstrand Transmission Only
** Optional for Sundstrand Transmission Only
12
10
9
11
24
22
23
12
13
5
19
7
6
2
1
3
4
14
18
20
21
17
15
16
25
14
Quick Reference Service Filters / Belts
7
DP Part No. Description Manufacturer's Part No.
2701775 Engine Oil Filter (Deutz #1174416)
2701339 Engine Fuel Filter (Deutz #1174482)
2501785 In-Line Fuel Tank Filter (Wix #33007)
2501386 Outer Primary Air Filter (Donaldson #P827653)
2501387 Inner Safety Air Filter (Donaldson #P829332)
2501896 Blade Shaft to Blade Shaft Belt (4) (Gates #5/3VX280)
2500268 Engine to Blade Shaft Belt (2) (Gates #5/3VX500)
2501779 Sundstrand Transmission Belt (Gates #AX29)
2501946 Eaton Transmission Belt (Gates #AX39)
2501781 Engine to Jackshaft Belt (Gates #AX42)
Frame Upright Assembly #6010745
8
13
20
19
16
21
22
25
23
16
16
14
11
15
18
17
9
8
10
11
24
27
24
9
8
10
29
28
3
12
5
2
5
6
7
1
27
3
29
28
3
3
4
4
7
26
Frame Upright Assembly #6010745
9
ITEM PART NO. QTY. DESCRIPTION
1 6010687 1 Frame Upright Weldment
2 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
3 2900014 14 Flat Washer, 3/8" SAE
4 2900018 2 Lock Nut, 3/8-16 Nylon
5 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
6 2900058 4 Flat Washer, 1/2" SAE
7 2900026 4 Lock Nut, 1/2-13 Nylon
8 6010014 2 Handle Bar, 36" Long
9 2500636 2 Handle Grip
10 2501955 2 Handle Stop Grip
11 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2"
12 2503704 1 Wrench, 15/16" Combination
13 2501923 1 L-Key, 3/8" Hex
14 2500203 2 Grommet, 3/4" I.D.
15 2500549 1 Plug, 7/8" Hole
16 2501287 5 Plug, 7/16" Hole
17 1800169 1 Serial Number Plate, US
18 2900096 2 Rivet, 3/32" Dia.
19 1800377 1 Serial Number Plate, CE
20 2900287 2 Rivet, 1/8" Dia.
21 2501427 1 Cable Cleat
22 2900483 2 Tap Screw, Flat Hd., #10-24 x 1"
23 6010166 1 Gate Cover Bar
24 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
25 2900010 2 Lock Nut, 1/4-20 Nylon
26 6013042 1 Saw Weight, 57 Pound
27 2900521 4 Tap Bolt, Hex Hd., 3/8-16 x 2-1/2"
28 2900006 8 Lock Washer, 3/8" Split
29 2900033 8 Hex Nut, 3/8-16
Instrument Panel Assembly #6010762
10
(Includes Items #1, #8 - #23)
19
20
23
18
9
10
12
13
14
10
22
15
7
2
1
ITEM PART NO. QTY. DESCRIPTION
10 2800461 1 Emergency Stop Button
11 2800462 1 Contact Block, N.C.
12 2900021 8 Tap Screw, Pan Hd., #10-24 x 3/8"
13 6010098 1 Switch Plate
14 2500204 3 Plug, 1/2" Hole
15 2900445 6 Tap Screw, Flat Hd., #10-24 x 1/2"
16 2500463 1 Plug, 3/4" Hole
17 6010101 2 Edge Trim
18 2800388 1 Fuse Panel, 6 Circuit
19 2800389 6 Fuse, 10 Amp Red ATO/ATC
20 2900913 2 Cap Screw, Soc. Hd., #10-24 x 1"
21 2900017 2 Lock Nut, #10-24 Nylon
22 2800308 1 Toggle Switch On/On
23 2800063 1 Switch Boot
3
1 6013093 1 Gauge Panel
2 2703192 1 Temperature Gauge, Pricol
3 2703194 1 Ignition Switch & Key
2703195 1 Ignition Key Only, Double Cut
4 2700785 1 Alternator Light
5 2700787 1 Oil Temperature Light
6 2700786 1 Oil Pressure Light
7 2500376 1 Vernier Throttle Cable
8 6010416 1 Tach/Hour Meter (VDO) Calibrated
2800611 2 Light Socket
2800612 2 Light Bulb, Wedge Base
9 6010019 1 Hydraulic Pump Cover Plate
8
12
6
5
4
21
16
11
15
17
Control Grip Assembly #6010319
11
1
3
4
6
8
5
9
2
4
7
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4 2500694 2 Plug, 5/8" Hole
5
6
7
8
9 2800393 1 Harness, Hydraulic Pump
2501280 1 Control Grip Body
2501281 1 Control Grip Cover
2500644 1 Plug, Rectangular
2800372 1 Pushbutton Switch, Raise
2800373 1
2900453 1
2900452 1 Machine Screw, Oval Hd., #4 x 5/8"
Pushbutton Switch, Lower
Set Screw, Soc. Hd., M5 x 12mm
Control Lever Assembly #6010719 (Eaton)
12
15
17
5
4
14
16
13
9
4
9
3
2
1
4
18
7
8
9
10
11
5
ITEM PART NO. QTY. DESCRIPTION
1 6010056 1 Lever Support Weldment
2 2501339 1 Rubber Support Mount
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 6 Lock Nut, 1/4-20 Nylon
5 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 6010055 1 Friction Spacer
7 2900018 2 Lock Nut, 3/8-16 Nylon
8 6010314 1 Speed Control Lever
9 2900153 3 Friction Washer, 3/8"
10 2900473 1 Flat Washer, 3/8" USS
11 2900474 4 Belleville Washer, 3/8"
12 2900472 1 Cap Screw, Hex Flange Hd., 3/8-16 x 2"
13 6010057 1 Engagement Lever Weldment
14 2900014 1 Flat Washer, 3/8" SAE
15 2900029 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
16 6010058 1 Gate Plate
17 2500002 1 Lever Grip
18 6010319 1 Control Grip Assembly
7
6
12
5
13
18
Control Lever Assembly #6010720 (Sundstrand)
3
2
4
16
1
7
14
8
15
14
17
6
4
6
4
15
5
6
7
13
19
9
10
11
12
16
6
14
9
ITEM PART NO. QTY. DESCRIPTION
1 6010122 1 Lever Support Weldment
2 2501339 1 Rubber Support Mount
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 6 Lock Nut, 1/4-20 Nylon
5 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2900018 4 Lock Nut, 3/8-16 Nylon
7 6010055 2 Friction Spacer
8 6010315 1 Speed Control Lever
9 2900153 2 Friction Washer, 3/8"
10 2900473 1 Flat Washer, 3/8" USS
11 2900474 4 Belleville Washer, 3/8"
12 2900472 1 Cap Screw, Hex Flange Hd., 3/8-16 x 2"
13 6010123 1 Linkage Lever
14 2900014 3 Flat Washer, 3/8" SAE
15 2900047 3 Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
16 2500007 2 Set Collar, 1/2" with Set Screw
17
18
19
6010702 1
6010166 1 Gate Cover Bar
6010319 1 Control Grip Assembly
Linkage Assembly 4-1/4"
15
Fuel Supply Assembly #6010699
14
1
6
2
4
3
6
6
7
5
6
ITEM PART NO. QTY. DESCRIPTION
1 2501777 1 Fuel Valve w/Pick-Up
2 2501215 1 Bushing, Rubber, Tank
3 6010693 1 Fuel Supply Hose, 5/16" I.D. x 30"
4 2501785 1
5 6013095 1 Fuel Line Hose, 5/16" I.D. x 4"
6 3200062 4 Hose Clamp #4
7 2501434 1 Hose Clamp, 1/2" x 3/4" Wide
Filter, Diesel Fuel
Fuel Tank Assembly #6010700
15
8
9
7
1
14
14
13
12
10
11
3
2
4
33
6
3
4
6
5
4
4
ITEM PART NO. QTY. DESCRIPTION
1 2501784 1 Fuel Tank
2
3
4
5
6 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
7
8 2500649 1 Fuel Tank Cap
9 2500205 1 Fuel Tank Grommet
10 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC
11
12 6010103 1 Fuel Return Hose, 1/4" I.D. x 32"
13 3200062 1 Hose Clamp #4
14 6010699 1 Fuel Supply Assembly
5
6010257 2 Fuel Tank Mount Bar
2900022 8 Flat Washer, 5/16" SAE
2900031 8 Lock Washer, 5/16" Split
2900019 4 Cap Screw, Hex Hd., 5/16-18 x 3/4"
3200206 1 Pipe Plug, 1/4" NPT
3200091 1 Fitting, 1/4" F. JIC to 1/4" Push Lock
18
16
Battery Assembl y #6010721
19
13
4
3
18
14
5
12
3
4
2
ITEM PART NO. QTY.
1 6010670 1
2 6010554 1
3
4
5 2900039 5
6 2900031 1
7 6010017 1
8 6010344 2
9 2900010 4
10 6010016 1
11 2800465 1
12
13
14
15
16 2800256 1
17 2800257 1
18 2800197 2
19 2800198 2
20 2900014 1
21 2900006 1
22
2900019 6
2900022 6
2800073 1
2800072 1
2800095 1
2800182 1
2900196
1
19202122
9
17
7
3
Battery Platform
Battery Support Brace
Cap Screw, Hex Hd., 5/16-18 x 3/4"
Flat Washer, 5/16" SAE
Lock Nut, 5/16-18 Nylon
Lock Washer, 5/16" Split
Battery Top Brace
Rod, 1/4-20 x 9-1/2"
Lock Nut, 1/4-20 Nylon
Battery Pad
Battery, 12 Volt Group Size 24
Battery Cable, Positive (Red)
Battery Cable, Negative (Black)
Battery Cable, 14" Positive (Red)
Battery Cable, 14" Negative (Black)
Battery Boot, Large (Red)
Battery Boot, Large (Black)
Battery Boot, Small (Red)
Battery Boot, Small (Black)
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 3/4"
5
6
4
DESCRIPTION
1
15
16
11
8
10
3
4
5
9
Hydraulic Pump Assembly #6010213
17
(Includes Items #1 - #11)
2
3
11
10
4
1
8
9
11
10
7
6
14
5
13
ITEM
1 2600070 1
2 2700321 1
3 3200120 1
4 3200123 1
5 3200115 1
6 3200060 1
7 3200056 1
8 3200057 1
9 2900014 2
10 2900006 2
11 2900047 2
12 3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC
13 3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock
14 6010059 1 Clear Hose, 3/8" I.D. x 19"
PART NO. QTY.
12
DESCRIPTION
Hydraulic Pump Unit
Breather Cap
Pipe Coupling, 3/8" NPT
Pipe Nipple, 3/8" NPT x 2"
Elbow, 3/8" O-Ring to 1/4" F. Pipe
Hex Nipple, 1/4" NPT
Flow Control Valve, 1/4" NPT
Elbow, 1/4" M. Pipe to 1/4" M. JIC
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
9
Depth Indicator Assembly #6010214
18
11
10
5
1
3
4
7
4
2
12
7
6
9
8
13
14
15
ITEM PART NO. QTY. DESCRIPTION
1 6010092 1 Depth Indicator Mount Bracket
2 2500155 2 Cable Pulley, 1-1/4"
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 4 Lock Nut, 1/4-20 Nylon
5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2500145 1 Flange Bearing, 3/8"
7 2900014 3 Flat Washer, 3/8" SAE
8 6010091 1 Depth Indicator Pointer
9 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
10 6010093 1 Cable Pulley, 2"
11 2900018 1 Lock Nut, 3/8-16 Nylon
12 6010094 1
13 2500196 1 Spring, 3/8" x 15"
14 2900055 1 Cotter Pin, 3/16" x 1"
15 2500214 1 Cable Clamp
Depth Indicator Cable with Crimp, 48"
5
19
6
2
Depth Stop Assembly #6010215
4
3
10
1
ITEM PART NO. QTY. DESCRIPTION
9
11
8
7
1 6010097 1 Depth Stop Weldment
2 2900665 4 Belleville Washer, 1/2"
3 2900058 1 Flat Washer, 1/2" SAE
4 2900239 1 Friction Washer, 1/2"
5 6010095 1 Depth Stop Knob
6 2900132 1 Roll Pin, 3/16" x 1-1/4"
7 2900158 1 Yoke, 1/2-13
8 2900084 1 Lock Washer, 1/2" Split
9 2900037 1 Hex Nut, 1/2-13
10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"
11 2900004 1 Cotter Pin, 1/8" x 1"
Water Supply Assembly #6010718
20
6
10
7
5
11
3
8
13
9
12
1
3
7
8
4
2
6
ITEM PART NO. QTY. DESCRIPTION
1 6090069 1 Water Supply Tube
2 3200045 1 Pipe Tee, 1/2" NPT
3 3200008 2 Close Nipple, 1/2" NPT
4 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden
5 3200025 1 Hose Filter Washer
6 3200013 2 Street Elbow, 1/2" NPT
7 3200027 2 Water Valve
8 3200155 2 Fitting, 1/2" M. Pipe to 3/4" M. Garden
9 6010021 1 Water Hose Assembly, 42" Long
10 3200001 1 Plug, 1/8" NPT
11 2900241 2 U-Bolt, 1/2" Pipe
12 2900009 4 Flat Washer, 1/4" SAE
13 2900010 4 Lock Nut, 1/4-20 Nylon
3
21
Air Cleaner Assembly #6010717
2
4
11
6
7
8
1
5
12
ITEM PART NO. QTY. DESCRIPTION
1 2501384 1 Air Cleaner Complete
2501386 1 Outer Primary Filter
2501387 1 Inner Safety Filter
2500239 1 Rubber Dust Ejector Boot
2 2501388 1 Pre-Cleaner with Clamp
3 2500423 1 Restriction Indicator
4 3200117 1 Close Nipple, 1/8" NPT
5 2501385 1 Mounting Band, Polymer
6 6010325 1 Air Cleaner Mount Spacer
7 2900022 5 Flat Washer, 5/16" SAE
8 2900039 4 Lock Nut, 5/16-18 Nylon
9 2900138 1 Cap Screw, Hex Hd., 5/16-18 x 1"
10 2900217 1 Cap Screw, Hex Hd., 5/16-18 x 1-1/4"
11 2900508 1 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
12 2900538 1 Cap Screw, Hex Hd., 5/16-18 x 1-3/4"
7
7
9
8
8
7
10
7
Air Intake Assembly #6010730
22
(Includes Items #1 - #14)
6
9
3
5
2
5
5
2
10
1
5
7
8
5
15
11
13
1
4
5
12
14
ITEM PART NO. QTY. DESCRIPTION
1 2500669 2 Hose Elbow, 3" I.D.
2 6010559 2 Connector Tube, 3" O.D.
3 6010692 1 Air Cleaner Hose, 3" I.D. x 18"
4 6013118 1 Connector Tube, 2-3/4" O.D.
5 3200197 6 Hose Clamp #52
6 2501753 1 Hose Mount Support
7 2900592 1 Eyebolt, M10 x 50mm
8 2900013 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
9 2900018 1 Lock Nut, 3/8-16 Nylon
10 2900325 1 Hex Nut, M10
11 6010409 1 Connector Tube, 1-7/8" O.D.
12 2500229 1 Hose Reducer, 2-1/2" to 2" I.D.
13 3200096 1 Hose Clamp #40
14 3200095 1 Hose Clamp #32
15 2702207 1 Hose Elbow, Turbo Inlet
Frame Lift Assembly #6010784
23
8
1
10
8
9
3
9
10
4
5
6
2
6
7
5
2
ITEM PART NO. QTY. DESCRIPTION
1 6013051 1 Frame Lift
2 6013053 2 Frame Lift Spacer
3 6010776A 1 Frame Lift Stop Brace
4 6010776B 1 Frame Lift Stop Brace
5 2900465 2 Cap Screw, Hex Hd., 3/4-10 x 2-1/4"
6 2900003 2 Flat Washer, 3/4" SAE
7 2900467 2 Lock Nut, 3/4-10 Nylon
8 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
9 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
10 2900018 4 Lock Nut, 3/8-16 Nylon
7
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