Diamond CC6560XLJ User Manual

DIAMOND

P R O D U C T S

CONCRETE SAW

PARTS LIST

MODELS:

CC6560XL

CC6560XLJ

(Revised 04/19/02)

Table of Contents

Description Page No.

Diesel Saw Controls Legend………………………………………. 3

1. Frame Group…………………………………………………… 4 - 5

2. Blade Shaft and Axles Group………………………………….. 6 - 7

3. Engine Group…………………………………………………... 8 - 11

4. Sunstrand Transmission Group………………………………… 12 - 13

5. Eaton Transmission Group…………………………………….. 14 - 15

6. Controls Group………………………………………………… 16 - 17

7. Blade Guard Assembly………………………………………… 18 - 19

8. Jackshaft Group………………………………………………... 20 - 21

9. Wiring Diagram………………………………………………... 22 - 23

10. Options Wiring Diagram……………………………………… 24

11. Decal Group…………………………………………………… 25

Blade / Engine Speed (RPM) Chart………………………………... 26 - 27

Warranty…………………………………………………………… 28

Quick Reference Service Filters

Part # Description

2701775 Engine Oil Filter (Deutz #1174416)

2701339 Engine Fuel Filter (Deutz #1174482)

2500474 In-line Fuel Tank Filter (Fram #G2)

2501386 Outer Primary Air Filter (Donaldson #P827653)

2501387 Inner Safety Air Filter (Donaldson #P829332)

CC6560XL and CC6560XLJ Diesel Saw Controls Legend

1 Engine Temperature Gauge 13 Spotlight Switch (Optional)
2 Ignition Switch 14 Water Pump Switch (Optional)
3 Alternator Light (Orange) 15 Emergency Stop Button
4 Oil Temperature Light (Red) 16 Handle Lock Knobs
5 Oil Pressure Light (Green) 17 Speed Control Lever
6 Vernier Throttle Control 18 Lower Pushbutton
7 Blade Tachometer / Hour Meter 19 Raise Pushbutton
8 Pre-Cleaner 20 Fuel Tank Cap
9 Air Cleaner Restriction Indicator 21 Transmission Engagement Lever *
10 Depth Stop Knob 22 Transmission Engagement Lever **
11 Cutting Depth Indicator 23 Lowering Speed Metering Valve (Optional)
12 Water Safety Switch (Optional) * For Eaton Transmission Only

** Optional for Sundstrand Transmission Only

__________________________________

CC6560XL Parts List

Drawing 1

Frame Group

__________________________________

Diagram

Number

Part No.

Qty.

Req.

Description

Diagram

Number

Part No.

Qty.

Req.

Description

1 6010550 1 Frame Base 51 2900430 2 Hand Lock Knob, 1/2"-13 x 1-1/2"
2 6010001 1 Frame Upright 52 6010014 2 Handle Bar, 36" Long
3 2900006 13 Lock Washer, 3/8" Split 6010328 2 Handle Bar, 48" Long
4 2900014 13 Flat Washer, 3/8" SAE 53 2500636 2 Handle Grip
5 6010548 2 Skid Plate 54 2501412 1 Shaft Collar, 1" Split
6 2900047 1 Capscrew, Hex Hd., 3/8"-16 x 1-3/4" 54A REF 1 Capscrew, Soc. Hd., 1/4"-28 x 5/8"
7 6010022 1 Rear Pointer, Right Side 55 6010015 1 Rear Cover Screen
8 2900177 1 Capscrew, Hex Hd., 3/8"-16 x 6" 56 2900180 4 Machine Screw, Hex Washer Hd., 1/4"-20 x 1"

9 6010514 1 Rear Pointer, Left Side 57 6010557 1 Belt Guard for CC6560XL
10 6041081 1 Spacer, 1-3/4" Long 6010571 1 Belt Guard for CC6560XLJ
11 2900139 4 Capscrew, Hex Hd., 1/2"-13 x 1-3/4" 58 2900005 11 Capscrew, Hex Hd., 3/8"-16 x 1"
12 2900058 4 Flat Washer, 1/2" SAE 59 2900013 6 Capscrew, Hex Hd., 3/8"-16 x 1-1/4"
13 2900026 6 Lock Nut, 1/2"-13 Nylon 60 6010553 1 Guard Attachment Plate 25° for CC6560XL
14 2900029 2 Capscrew, Hex Hd., 3/8"-16 x 1-1/2" 6010572 2 Guard Attachment Plate (Flat) for CC6560XLJ
15 2900018 6 Lock Nut, 3/8"-16 Nylon 61 6010558 1 Guard Mounting Tab 90°
16 2501337 3 Rubber Frame Mount, Rear 62 6010556 1 Belt Guard Mount Bracket 60°
17 2501338 2 Rubber Frame Mount, Front 63 6010555 1 Shaft/Flange Guard
18 6010554 1 Battery Support Brace 64 2900307 1 Wing Screw, M6 x 16mm
19 2900019 8 Capscrew, Hex Hd., 5/16"-18 x 3/4" 65 2900156 1 Lock Pin
20 2900031 3 Lock Washer, 5/16" Split 66 6010540 1 Front Pointer Assembly
21 2900022 12 Flat Washer, 5/16" SAE 67 6010541 1 Front Pointer Frame
22 2900039 5 Lock Nut, 5/16"-18 Nylon 68 6011152 2 Front Pointer Arm
23 6010577 2 Wheel Fender 69 2900105 2 Capscrew, Hex Hd., 1/2"-13 x 2-3/4"
24 2700208 1 Battery, 12 Volt 70 6013055 1 Pointer Cable
25 6010016 1 Battery Pad 71 3200221 2 Cable Clamp
26 2800073 1 Battery Cable, Positive (Red) 72 2900033 4 Hex Nut, 3/8"-16
27 2800072 1 Battery Cable, Negative (Black) 73 6013025 1 Front Pointer Rod
28 6010017 1 Battery Top Brace 74 2500740 1 Pointer Cap
29 6010018 2 Rod, 1/4"-20 x 8-1/2" 75 2501409 1 Wheel, 6"
30 2900010 8 Lock Nut, 1/4"-20 Nylon 76 2500007 2 Set Collar, 1/2" with Setscrew
31 3200013 2 Street Elbow, 1/2" NPT 76A 2900056 2 Setscrew, Soc. Hd., 1/4"-20 x 1/4"
32 3200027 2 Water Valve 77 6013008 2 Engine Support Leg
33 3200155 2 Fitting, 1/2" Male Pipe to 3/4" Male 78 6010551 1 Engine Mount, Left

Garden Hose 79 6010552 1 Engine Mount, Right
34 6010021 1 Hose Assembly, 42" Long 80 2900099 2 Capscrew, Hex Hd., 5/8"-11 x 3-1/2"
35 3200008 2 Close Nipple, 1/2" NPT 81 2900113 2 Lock Washer, 5/8" Split
36 3200045 1 Pipe Tee, 1/2" NPT 82 2900002 4 Flat Washer, 5/8" SAE
37 3200022 1 Fitting, 1/2" Female Pipe to 3/4" Female 83 2900112 2 Hex Nut, 5/8"-11

Garden Hose 84 2900147 6 Capscrew, Hex Hd., 5/8"-11 x 1-3/4"
38 3200025 1 Filter Hose Washer 85 2900135 8 Lock Nut, 5/8"-11 Nylon
39 6090069 1 Water Supply Tube 86 2900195 2 Capscrew, Hex Hd., 5/8"-11 x 3"
40 3200001 1 Plug 1/8" NPT 87 2900475 2 Tap Bolt, Hex Hd., 3/4"-10 x 5"
41 2900241 2 U-Bolt, 1/2" Pipe 88 2900041 2 Hex Nut, 3/4"-10
42 2900009 4 Flat Washer, 1/4" SAE 89 2900476 2 Swivel Pad Nut, 3/4"-10
43 2900154 1 Bladeshaft Lock-Pin 90 2900196 2 Capscrew, Hex Hd., 3/8"-16 x 3/4"
44 2500211 1 Bladeshaft Wrench, 15/16" 91 6013051 1 Frame Lift
45 2800213 1 Emergency Stop Button 92 6013052 1 Frame Lift Brace
46 2900021 4 Tapscrew, Pan Hd., #10-24 x 3/8" 93 2900465 2 Capscrew, Hex Hd., 3/4"-10 x 2-1/4"
47 6010019 1 Hydraulic Pump Cover Plate 94 2900003 2 Flat Washer, 3/4" SAE
48 2800229 1 Contact Block N.C. 95 6013053 2 Frame Lift Spacer
49 2501427 1 Cable Cleat 96 2900467 2 Lock Nut, 3/4"-10 Nylon
50 2900483 2 Tapscrew, Flat Hd., #10-24 x 1"

__________________________________

CC6560XL Parts List

Drawing 2

Blade Shaft and Axles Group

__________________________________

Diagram

Number

1 6010280 1 Rear Axle Assembly with 36 2900184 1 Grease Fitting, 1/4"-28 x 45°

2 6010279 1 Rear Axle Weldment with for 20" Blade Guard

3 6010284 1 Wheel Drive Gear, 68 Tooth Diameter Flanges (Includes #39 - #57)

4 6010278 1 Rear Axle for 26" Blade Guard

5 6010169 1 Key, 1/4" Sq. x 1-1/4" 6010580 1 Blade Shaft Assembly with 6"

6 2900142 2 Setscrew, Soc. Hd., 5/16"-18 x 3/8" Diameter Flanges (Includes #39 - #57)

7 2500158 4 Pillow Block Bearing 1-1/4" for 30" & 36" Blade Guards

7A 2900061 4 Grease Fitting, 1/4"-28 x 90° 39 6010543 1 Blade Shaft

8 6010024 2 Rear Axle Bearing Spacer, 1/8" 40 4645006 1 Key, 3/8" Sq. x 4" for CC6560XL

9 2500873 2 Wheel, 10" Rear with 2" Bore 41 2500151 2 Blade Shaft Bearing, 1-3/4"

10 2500874 2 Trantorque Bushing, 1-1/4" 42 2900264 2 Grease Fitting, 1/8" NPT x 1-3/4"

11 2900025 8 Capscrew, Hex Hd., 1/2"-13 x 1-1/4" 43 2900136 2 Capscrew, Hex Hd., 5/8"-11 x 2"

12 2900084 10 Lock Washer, 1/2" Split 44 2900113 7 Lock Washer, 5/8" Split

13 2900058 8 Flat Washer, 1/2" SAE 45 2900002 6 Flat Washer, 5/8" SAE

14 2900139 2 Capscrew, Hex Hd., 1/2"-13 x 1-3/4" 46 6010036 2 Inner Flange, 4-1/2" for 20" Blade Guard

15 6010281 1 Rear Axle Weldment with Chain Sprocket 6010255 2 Inner Flange, 5" for 26" Blade Guard

16 2500177 1 Hydraulic Cylinder 47 2900418 2 Setscrew, Soc. Hd., 5/16"-18 x 5/8"

17 6010031 1 Cylinder Pin, 3" 49 6010037 1 Outer Flange, 4-1/2" with Drive Pin

18 2900064 4 Hair Pin Cotter, 3/4" for 20" Blade Guard

19 6010119 1 Cylinder Pin, 3-1/2" 6047907 1 Outer Flange, 5" with Drive Pin

20 3200067 1 Cylinder Breather, 1/4" NPT for 26" Blade Guard

21 3200057 1 Elbow, 1/4" Male Pipe to 1/4" Male JIC 6010039 1 Outer Flange, 6" with Drive Pin

22 3200054 1 Hydraulic Hose Assembly, 32" Long for 30" & 36" Blade Guards

23 6010562 1 Front Axle Assembly 50 2900197 1 Drive Pin, 3/8" Dia. x 2"

24 6010535 1 Front Axle Weldment 52 2900130 1 Capscrew, Hex Hd., 5/8"-11 x 4" Left Hand

25 6010581 2 Wheel Assembly, 8" Front 53 6010035 2 Blade Shaft Bearing Spacer, 5/8"

26 2501390 2 Wheel, 8" Front 55 2900089 2 Capscrew, Soc. Hd., 1/4"-28 x 1"

27 2501428 2 Seal, 1-1/2" V-Ring 56 2900136 2 Capscrew, Hex Hd., 5/8"-11 x 2" for CC6560XL

28 2501391 2 Seal, 1-1/4" x 1-3/4" x 1/4" 2900527 2 Capscrew, Hex Hd., 5/8"-11 x 2-1/2" for

29 2501418 8 Bearing, 1" x 2" x 1/2" CC6560XLJ

30 2501392 2 Retaining Ring, 2" Internal 57 6011058 2 Key, 3/8" Sq. x 2-3/4" for CC6560XLJ

31 2900127 2 Flat Washer, 1/2" USS 58 3200179 1 Pipe Nipple, 1/8" NPT x 3" for CC6560XLJ

32 6010536 2 Wheel Cover 59 3200154 1 Pipe Elbow, 1/8" NPT Female for CC6560XLJ

33 2501393 2 Wheel Cover Gasket 60 2800169 1 Magnetic Sensor with Wire Connector and

34 2900159 8 Capscrew, Round Hd., #10-24 x 5/8" Hex Nut

35 2900038 8 Lock Washer, #10 Split

Part

6010282 1 Rear Axle Assembly with Chain 38 6010578 1 Blade Shaft Assembly with 4-1/2"

2500278 1 (Seal Kit) 48 6010040 2 Key, 1/4" Sq. x 13/16"

No.

Qty.

Req.

68 Tooth Gear (Includes #2 - #14) 37 2500267 1 Wheel Drive Sprocket, 35 Tooth

Sprocket (Includes #4 - #15) Diameter Flanges (Includes #39 - #57)

68 Tooth Gear (Includes #3 - #5) 6010579 1 Blade Shaft Assembly with 5"

(Includes #4 - #6, #37) 6010038 2 Inner Flange, 6" for 30" & 36" Blade Guards

(Includes #7, #11 - #13, #24 - #36) 51 2900146 1 Capscrew, Hex Hd., 5/8"-11 x 4" Right Hand

(Includes #26 - #30) 54 6010230 1 Shaft Tach Gear, Split

Description

Diagram

Number

Part

No.

Qty.

Req.

Description

_______________________________

CC6560XL Parts List

Drawing 3

Engine Group

__________________________________

Diagram

Number

Part No.

Qty.

Req.

Description

Diagram

Number

Part No.

Qty.

Req.

Description

1 2600257 1 Engine, Deutz Diesel Model BF3L1011F 31 2501381 1 Sheave, 4.50-10 Groove Taper Style for

(Includes #2) 20" Blade Guards

2701775 1 (Oil Filter) 2500655 1 Sheave, 5.00-10 Groove Taper Style for

2701339 1 (Fuel Filter) 26" Blade Guards

2 2702207 1 Turbo Inlet Hose Elbow 32 2501410 1 Taper Bushing, 1-3/4" with Setscrews

3 6013008 2 Engine Support Leg for 20" Blade Guards

4 2900346 2 Capscrew, Hex Hd., M12 x 80mm 2500454 1 Taper Bushing, 1-3/4" with Setscrews

5 2900347 2 Capscrew, Hex Hd., M12 x 100mm for 26" Blade Guards

6 2900058 4 Flat Washer, 1/2" SAE 32A 2900485 2 Setscrew, Soc. Hd., 7/16"-14 x 7/8" for

7 2900327 4 Lock Nut, M12 Nylon 20" Blade Guards

8 6010530 1 PTO Shaft 2900486 2 Setscrew, Soc. Hd., 1/2"-13 x 1" for

9 2900349 3 Capscrew, Hex Hd., M14 x 35mm 26" Blade Guards

10 6012065 1 Key, 3/8" Sq. x 3-1/2" 33 6013046 1 Sheave, 6.00-10 Groove with 1-3/4" QD

11 6012037 1 Inner Ring Support Bushing for 30" and 36" Blade Guards

12 2900223 11 Capscrew, Hex Hd., M10 x 30mm (Includes #34 and #35)

13 2900321 13 Lock Washer, M10 Split 34 2500439 1 Sheave Only, 6.00-10 Groove QD Style

14 6010509 1 Flange Cartridge Bearing, 1-3/4" for 30" and 36" Blade Guards

15 2900460 4 Capscrew, Soc. Hd., 7/16"-14 x 3/4" 35 2500176 1 Bushing Only, 1-3/4" QD with Fasteners

16 6010534 1 Sheave, 3.60 - 11 Groove x 1-3/4" Bore 35A 2900056 1 Setscrew, Soc. Hd., 1/4"-20 x 1/4"

17 2900142 2 Setscrew, Soc. Hd., 5/16"-18 x 3/8" 35B 2900289 3 Capscrew, Hex Hd., 5/16"-18 x 2-1/4"

18 2900418 4 Setscrew, Soc. Hd., 5/16"-18 x 5/8" 35C 2900031 3 Lock Washer, 5/16" Split

19 2501376 1 Retaining Ring, 1-3/4" External 36 6010516 1 Oil Drain Hose Assembly

20 2500747 1 Ball Bearing, 1-1/2" Bore (Includes #37 - #41)

21 6010532 1 Outer Bearing Support 37 3200180 1 Fitting, M18 x 1.5 Male to 1/2" Male JIC

22 6010533 1 Retaining Disc 38 3200181 1 Fitting, 1/2" Female JIC to 1/2" Push Lock

23 2900469 6 Capscrew, Flat Hd., #10-24 x 3/4" 39 6010245 1 Oil Drain Hose, 13" Long

24 2900175 5 Capscrew, Soc. Hd., 3/8"-16 x 1" 40 3200163 1 Fitting, 1/2" Female Pipe to 1/2" Push Lock

25 2900230 3 Capscrew, Flat Hd., 3/8"-16 x 1-1/4" 41 3200160 1 Plug, 1/2" NPT

26 2900067 2 Dowel Pin, 3/8" Dia. x 1-1/4" 42 6010539 1 Idler Assembly (Includes #13, #43 - #56)

27 6010531 1 Support Block 43 6011217 1 Idler Spring Bracket

28 2500793 1 V-Belt, 3VX425 for CC6560XL 44 2900005 2 Capscrew, Hex Hd., 3/8"-16 x 1"

2500037 1 V-Belt, 3VX375 for CC6560XLJ 45 2900018 3 Lock Nut, 3/8"-16 Nylon

29 2500371 10 V-Belt, 3VX500 for CC6560XL with 46 2501396 1 Spring, 1" Dia. x .105" x 6" Long

20" and 26" Blade Guards 47 6010582 1 Spring Cover, Split

2501009 2 Banded Belt, 5/3VX530 - 5 Strand for 48 2900033 1 Hex Nut, 3/8"-16

CC6560XL with 30" and 36" Blade Guards 49 2900587 1 Shoulder Screw, 1/2" Dia. x 1"

2500037 10 V-Belt, 3VX375 for CC6560XLJ 50 6012046 1 Idler Arm

30 6010545 1 Sheave, 4.50-10 Groove with 1-3/4" Taper 51 2500074 1 Idler Pulley

Bushing for 20" Blade Guards 52 2900006 3 Lock Washer, 3/8" Split

(Includes #31 & #32) 53 2900060 1 Capscrew, Hex Hd., 3/8"-16 x 2"

6010573 1 Sheave, 5.00-10 Groove with 1-3/4" Taper 54 2900316 2 Capscrew, Hex Hd., M10 x 40mm

Bushing for 26" Blade Guards 55 6011215 1 Idler Arm Bracket

(Includes #31 & #32) 56 2900056 1 Setscrew, Soc. Hd., 1/4"-20 x 1/4"