Diamond CC6550XLS User Manual
CONCRETE SAW
PARTS LIST
MODEL
CC6550XLS
(April 2013)
Part # 1801837
Table of Contents
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…
…
…
…
…
Pictorial Index…………….….……………… 4,5 Engine Assembly……………………………..36,37
Controls Legend…….…….….……………… 6 PTO Assembly……………………..……….. 38
Quick Reference Service Filters / Belts…….. 7 Rotary Tensioner Assembly…….……………
39
Frame Upright Assembly……….…………… 8,9 Transmission Jackshaft Assembly……………40
Instrument Panel Assembly………………….. 10 Throttle Cable Assembly……………………. 41
Water Supply Assembly…………………….. 11 Pointer Stop Assembly………………………. 42
Control Lever Assembly (Eaton)……………. 12 Front Pointer Assembly……………………… 43
Control Grip Assembly……………………… 13 14” Blade Guard Assembly……………….…. 44,45
Fuel Supply Assembly….………...…………. 14 20” Blade Guard Assembly…….……………. 46,47
Fuel Tank Assembly………………………… 15 26” Blade Guard Assembly……….…………. 48,49
Battery Assembly…………………………… 16 30” Blade Guard Assembly……….…………. 50,51
Hydraulic Pump Assembly……...……………17 36” Blade Guard Assembly……….…………. 52,53
Depth Indicator Assembly…………………… 18 Optional Oil Bath Blade Shaft Assembly…… 54,55
Depth Stop Assembly……………………….. 19 Optional Oil Expansion Tank Assembly……. 56
Air Cleaner Assembly………………………. 20 Optional Spot Light Assembly………………. 57
Air Intake Assembly………………………… 21 Optional Water Pump Assembly………….…. 58
Frame Base Assembly………………………. 22 Optional Water Safety Switch Assembly……. 59
Hydraulic Cylinder Assembly………………. 23 Optional Parking Brake Assembly……..……. 60,61
Rear Drive Assembly (Eaton)………………. 24,25 Optional Blade Stacking Assembly…………..62,63
Eaton Transmission Assembly……………… 26 Optional Blade Spacing Assembly…………
Linkage Assembly…………………………… 27 Optional Blade Spacing Assembly…………
Front Axle Assembly…………………………28 Optional Side Plunge Assembly……………
Front Wheel Assembly……………………… 29 Optional Speed Metering Valve Assembly…
64,65
66,67
68,69
70
Rear Axle Assembly (Eaton / Gear)………… 30 Decal Group……………………………….… 71
Frame Lift Assembly………………………… 31 Wiring Diagram………………………………72,73
Blade Shaft Assembly……………………….. 32 Options Wiring Diagram…………………….. 74
Shaft Tach Gear Assembly……….…………. 33 Blade Speed Conversion Charts………….….. 75
Belt Guard Assembly………………………
34 Warranty…………………………….….……. 76
Belt Drive Assembly………………………… 35
Pictorial Page Index
4
43
42
41
38
44
46
48
50
52
36
21
31
11
20
10
19
18
13
12
15
8
16
24
32
35
22
39
28
40
23
30
Pictorial Page Index
5
43
42
34
36
31
11
20
10
8
15
12
17
16
24
26
22
35
33
32
28
29
46 50
44 52
48
30
Controls Legend
6
1 Ignition Switch
2 Engine Temperature Gauge
3 Alternator Light
4 Oil Temperature Light
5 Oil Pressure Light
6 Engine Throttle Control
7 Blade Tachometer / Hour Meter
8 Pre-Cleaner
9 Air Cleaner Restriction Indicator
10 Depth Stop Knob
11 Cutting Depth Indicator
12 Pointer Rope Cleat
8
6
1
13 Water Valve
14
15 Handle Bar Lock Knobs
16 Travel Speed Control Lever
17
18
19
20 Transmission Engagement Lever
21 Water Safety Switch (Optional)
22
23 Water Pump Switch (Optional)
24
Emergency Stop Button
Saw Raise Push Button
Saw Lower Push Button
Fuel Filler / Gauge Cap
Spot Light Switch (Optional)
Lowering Speed Valve (Optional)
9
10
11
12
21
13
2
3
23
24
15
4
19
5
7
20
17 1816
22
13
14
15
Quick Reference Service Filters / Belts
7
DP Part No. Description Manufacturer's Part No.
2701775 Engine Oil Filter (Deutz #1174416)
2701339 Engine Fuel Filter (Deutz #1174482)
2501785 In-Line Fuel Tank Filter (Wix #33007)
2501386 Outer Primary Air Filter (Donaldson #P827653)
2501387 Inner Safety Air Filter (Donaldson #P829332)
2502041 Blade Shaft Belt Set (Gates #5/3VX530)
2502042 Blade Shaft Belt Set (Gates #5/3VX560)
2501946 Eaton Transmission Belt (Gates #AX39)
2501781 Engine to Jackshaft Belt (Gates #AX42)
Frame Upright Assembly #6010715A
8
29
22
18
22
12
13
24
16
22
22
19
11
21
22
26
25
9
8
10
28
23
24
27
11
23
17
14
9
8
10
17
15
5
2
5
6
7
1
3
24
4
7
22
22
20
4
15
Frame Upright Assembly #6010715A
9
ITEM PART NO. QTY. DESCRIPTION
1 6010687 1 Frame Upright Weldment
2 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
3 2900014 2 Flat Washer, 3/8" SAE
4 2900018 2 Lock Nut, 3/8-16 Nylon
5 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
6 2900058 4 Flat Washer, 1/2" SAE
7 2900026 4 Lock Nut, 1/2-13 Nylon
8 6010014 2 Handle Bar, 36" Long
9 2500636 2 Handle Grip
10 2501955 2 Handle Stop Grip
11 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2"
12 2501427 1 Rope Cleat
13 2900483 2 Tap Screw, Flat Hd., #10-24 x 1"
14 6010015 1 Rear Cover Screen
15 2900180 4 Cap Screw, Hex Flange Hd., 1/4-20 x 1"
16 6010166 1 Gate Cover Bar
17 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
18 2900010 2 Lock Nut, 1/4-20 Nylon
19 2500203 2 Grommet, 3/4" I.D.
20 2501146 1 Plug, 1-1/4" Hole
21 2500549 1 Plug, 7/8" Hole
22 2501287 12 Plug, 7/16" Hole
23 2500462 2 Plug, 3/8" Hole
24 2503749 9 Plug, 5/16" Hole (Tapered)
25 1800169 1 Serial Number Plate, US
26 2900096 2 Rivet, 3/32" Dia.
27 1800377 1 Serial Number Plate, CE
28 2900287 2 Rivet, 1/8" Dia.
29 2503704 1 Wrench, 15/16" Combination
Instrument Panel Assembly #6010716
10
(Includes Items #1, #8 - #21)
19
20
18
10
11
12
13
14
11
89
15
7
2
1
3
4
ITEM PART NO. QTY. DESCRIPTION
1 6013093 1 Gauge Panel
2 2703192 1 Temperature Gauge, Pricol
3 2703194 1 Ignition Switch & Key
2703195 1 Ignition Key Only, Double Cut
4 2700785 1 Alternator Light
5 2700787 1 Oil Temperature Light
6 2700786 1 Oil Pressure Light
7 2500376 1 Vernier Throttle Cable
8 6010416 1 Tach/Hour Meter (VDO) Calibrated
2800611 2 Light Socket
2800612 2 Light Bulb, Wedge Base
9 2400628 1 O-Ring #152
10 6010019 1 Hydraulic Pump Cover Plate
11 2801367 1 E-Stop Switch
12 2900021 8 Tap Screw, Pan Hd., #10-24 x 3/8"
13 6010098 1 Switch Plate
14 2500204 3 Plug, 1/2" Hole
15 2900445 6 Tap Screw, Flat Hd., #10-24 x 1/2"
16 2500463 1 Plug, 3/4" Hole
17 6010101 2 Edge Trim 8-1/2"
18 2800388 1 Fuse Panel, 6 Circuit
19 2800389 6 Fuse, 10 Amp Red ATO/ATC
20 2900913 2 Cap Screw, Soc. Hd., #10-24 x 1"
21 2900017 2 Lock Nut, #10-24 Nylon
12
6
5
21
15
11
16
17
Water Supply Assembly #6010718
11
6
10
7
5
11
3
8
13
9
12
1
3
7
8
4
2
6
ITEM PART NO. QTY. DESCRIPTION
1 6090069 1 Water Supply Tube
2 3200045 1 Pipe Tee, 1/2" NPT
3 3200008 2 Close Nipple, 1/2" NPT
4 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden
5 3200025 1 Hose Filter Washer
6 3200013 2 Street Elbow, 1/2" NPT
7 3200027 2 Water Valve
8 3200155 2 Fitting, 1/2" M. Pipe to 3/4" M. Garden
9 6010021 1 Water Hose Assembly, 42" Long
10 3200001 1 Plug, 1/8" NPT
11 2900241 2 U-Bolt, 1/2" Pipe
12 2900009 4 Flat Washer, 1/4" SAE
13 2900010 4 Lock Nut, 1/4-20 Nylon
Control Lever Assembly #6010719 (Eaton)
12
15
17
5
4
14
16
13
9
4
9
3
2
1
4
18
7
8
9
10
11
5
ITEM PART NO. QTY. DESCRIPTION
1 6010056 1 Lever Support Weldment
2 2501339 1 Rubber Support Mount
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 6 Lock Nut, 1/4-20 Nylon
5 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 6010055 1 Friction Spacer
7 2900018 2 Lock Nut, 3/8-16 Nylon
8 6010314 1 Speed Control Lever
9 2900153 3 Friction Washer, 3/8"
10 2900473 1 Flat Washer, 3/8" USS
11 2900474 4 Belleville Washer, 3/8"
12 2900472 1 Cap Screw, Hex Flange Hd., 3/8-16 x 2"
13 6010057 1 Engagement Lever Weldment
14 2900014 1 Flat Washer, 3/8" SAE
15 2900029 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
16 6010058 1 Gate Plate
17 2500002 1 Lever Grip
18 6010319 1 Control Grip Assembly
7
6
12
Control Grip Assembly #6010319
13
1
3
4
6
8
5
9
2
4
7
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4 2500694 2 Plug, 5/8" Hole
5
6
7
8
9 2800393 1 Harness, Hydraulic Pump
2501280 1 Control Grip Body
2501281 1 Control Grip Cover
2500644 1 Plug, Rectangular
2800372 1 Pushbutton Switch, Raise
2800373 1
2900453 1
2900452 1 Machine Screw, Oval Hd., #4 x 5/8"
Pushbutton Switch, Lower
Set Screw, Soc. Hd., M5 x 12mm
Fuel Supply Assembly #6010699
14
1
6
2
4
3
6
6
7
5
6
ITEM PART NO. QTY. DESCRIPTION
1 2501777 1 Fuel Valve w/Pick-Up
2 2501215 1 Bushing, Rubber, Tank
3 6010693 1 Fuel Supply Hose, 5/16" I.D. x 30"
4 2501785 1
5 6013095 1 Fuel Line Hose, 5/16" I.D. x 4"
6 3200062 4 Hose Clamp #4
7 2501434 1 Hose Clamp, 1/2" x 3/4" Wide
Filter, Diesel Fuel
Fuel Tank Assembly #6010700
15
8
9
7
1
14
14
13
12
10
11
3
2
4
33
6
3
4
6
5
4
4
ITEM PART NO. QTY. DESCRIPTION
1 2501784 1 Fuel Tank
2 6010257 2 Fuel Tank Mount Bar
3 2900022 8 Flat Washer, 5/16" SAE
4 2900031 8 Lock Washer, 5/16" Split
5 2900019 4 Cap Screw, Hex Hd., 5/16-18 x 3/4"
6 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
7 3200206 1 Pipe Plug, 1/4" NPT
8 2504786 1 Fuel Tank Cap & Gauge
9 2500205 1 Fuel Tank Grommet
10 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC
11 3200091 1 Fitting, 1/4" F. JIC to 1/4" Push Lock
12 6010103 1 Fuel Return Hose, 1/4" I.D. x 32"
13 3200062 1 Hose Clamp #4
14 6010699 1 Fuel Supply Assembly
5
18
16
Battery Assembly #6010721
19
13
4
3
18
14
5
12
3
4
2
ITEM PART NO. QTY.
1 6010670 1
2 6010554 1
3
4
5 2900039 5
6 2900031 1
7 6010017 1
8 6010344 2
9 2900010 4
10 6010016 1
11 2800465 1
12
13
14
15
16 2800256 1
17 2800257 1
18 2800197 2
19 2800198 2
20 2900014 1
21 2900006 1
22
2900019 6
2900022 6
2800073 1
2800072 1
2800095 1
2800182 1
2900196
1
19202122
9
17
7
3
Battery Platform
Battery Support Brace
Cap Screw, Hex Hd., 5/16-18 x 3/4"
Flat Washer, 5/16" SAE
Lock Nut, 5/16-18 Nylon
Lock Washer, 5/16" Split
Battery Top Brace
Rod, 1/4-20 x 9-1/2"
Lock Nut, 1/4-20 Nylon
Battery Pad
Battery, 12 Volt Group Size 24
Battery Cable, Positive (Red)
Battery Cable, Negative (Black)
Battery Cable, 14" Positive (Red)
Battery Cable, 14" Negative (Black)
Battery Boot, Large (Red)
Battery Boot, Large (Black)
Battery Boot, Small (Red)
Battery Boot, Small (Black)
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 3/4"
5
6
4
DESCRIPTION
1
15
16
11
8
10
3
4
5
9
Hydraulic Pump Assembly #6010213
17
(Includes Items #1 - #11)
2
3
11
10
4
1
8
9
11
10
7
6
14
5
13
ITEM
1 2600070 1
2 2700321 1
3 3200120 1
4 3200123 1
5 3200115 1
6 3200060 1
7 3200056 1
8 3200057 1
9 2900014 2
10 2900006 2
11 2900047 2
12 3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC
13 3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock
14 6010059 1 Clear Hose, 3/8" I.D. x 19"
PART NO. QTY.
12
DESCRIPTION
Hydraulic Pump Unit
Breather Cap
Pipe Coupling, 3/8" NPT
Pipe Nipple, 3/8" NPT x 2"
Elbow, 3/8" O-Ring to 1/4" F. Pipe
Hex Nipple, 1/4" NPT
Flow Control Valve, 1/4" NPT
Elbow, 1/4" M. Pipe to 1/4" M. JIC
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
9
Depth Indicator Assembly #6010214
18
11
10
5
1
3
4
7
4
2
12
7
6
9
8
13
14
15
ITEM PART NO. QTY. DESCRIPTION
1 6010092 1 Depth Indicator Mount Bracket
2 2500155 2 Cable Pulley, 1-1/4"
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 4 Lock Nut, 1/4-20 Nylon
5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2500145 1 Flange Bearing, 3/8"
7 2900014 3 Flat Washer, 3/8" SAE
8 6010091 1 Depth Indicator Pointer
9 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
10 6010093 1 Cable Pulley, 2"
11 2900018 1 Lock Nut, 3/8-16 Nylon
12 6010094 1
13 2500196 1 Spring, 3/8" x 15"
14 2900055 1 Cotter Pin, 3/16" x 1"
15 2500214 1 Cable Clamp
Depth Indicator Cable with Crimp, 48"
5
19
6
2
Depth Stop Assembly #6010215
4
3
10
1
ITEM PART NO. QTY. DESCRIPTION
9
11
8
7
1 6010097 1 Depth Stop Weldment
2 2900665 4 Belleville Washer, 1/2"
3 2900058 1 Flat Washer, 1/2" SAE
4 2900239 1 Friction Washer, 1/2"
5 6010095 1 Depth Stop Knob
6 2900132 1 Roll Pin, 3/16" x 1-1/4"
7 2900158 1 Yoke, 1/2-13
8 2900084 1 Lock Washer, 1/2" Split
9 2900037 1 Hex Nut, 1/2-13
10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"
11 2900004 1 Cotter Pin, 1/8" x 1"
3
20
Air Cleaner Assembly #6010717
2
4
11
6
7
8
1
5
12
ITEM PART NO. QTY. DESCRIPTION
1 2501384 1 Air Cleaner Complete
2501386 1 Outer Primary Filter
2501387 1 Inner Safety Filter
2500239 1 Rubber Dust Ejector Boot
2 2501388 1 Pre-Cleaner with Clamp
3 2500423 1 Restriction Indicator
4 3200117 1 Close Nipple, 1/8" NPT
5 2501385 1 Mounting Band, Polymer
6 6010325 1 Air Cleaner Mount Spacer
7 2900022 5 Flat Washer, 5/16" SAE
8 2900039 4 Lock Nut, 5/16-18 Nylon
9 2900138 1 Cap Screw, Hex Hd., 5/16-18 x 1"
10 2900217 1 Cap Screw, Hex Hd., 5/16-18 x 1-1/4"
11 2900508 1 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
12 2900538 1 Cap Screw, Hex Hd., 5/16-18 x 1-3/4"
7
7
9
8
8
7
10
7
Air Intake Assembly #6010847
21
7
10
8
4
2
3
2
6
3
1
2
2
9
2
5
2
ITEM PART NO. QTY. DESCRIPTION
1 2500669 1 Hose Elbow, 3" I.D.
2 3200197 6 Hose Clamp #52
3 6010559 2 Connector Tube, 3" O.D.
4 6010848 1 Air Cleaner Hose, 3" I.D. x 16"
5 2501660 1 Hose Elbow, 3" I.D. Cobra
6 2501753 1 Hose Mount Support
7 2900592 1 Eyebolt, M10 x 50mm
8 2900325 1 Hex Nut, M10-1.5
9 2900013 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
10 2900018 1 Lock Nut, 3/8-16 Nylon
Frame Base Assembly #6010722
22
26
23
22
11
11
21
24
1
20
19 20
9
14
10
25
16
13
15
2
4
5
6
7
20
8
24
25
17
5
2
ITEM PART NO. QTY. DESCRIPTION
1 6010662A 1 Frame Base
2 6010681 2 Skid Plate
3 6010680 1 Guard Attachment Plate (25 degree)
4 2900058 4 Flat Washer, 1/2" SAE
5 2900084 4 Lock Washer, 1/2" Split
6 2900086 1 Cap Screw, Hex Hd., 1/2-13 x 1"
7 2900499 1 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
8 2900139 2 Cap Screw, Hex Hd., 1/2-13 x 1-3/4"
9 6010660 2 Forward Engine Mount
10 6010661 2 Rear Engine Mount
11 2900147 4 Cap Screw, Hex Hd., 5/8-11 x 1-3/4"
12 2900135 4 Lock Nut, 5/8-11 Nylon
13 2900002 4 Flat Washer, 5/8" SAE
14 2900113 4 Lock Washer, 5/8" Split
15 2900136 4 Cap Screw, Hex Hd., 5/8-11 x 2"
16 6010645 1 Shaft/Flange Guard (Wide)
17 2900156 1 Lock Pin with Ring
18 6010683 1 Rear Pointer Rod
19 2900033 1 Hex Nut, 3/8-16
20 2900013 5 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
21 6010022 1 Rear Pointer
22 2900006 1 Lock Washer, 3/8" Split
23 2900047 1 Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
24 2504368 2 Tie Down
25 2900018 4 Lock Nut, 3/8-16 Nylon
26 2502038 1 Plug, 2-1/2" Hole
3
12
18
Hydraulic Cylinder Assembly #6010714
23
4
7
4
6
4
3
5
1
2
ITEM PART NO. QTY. DESCRIPTION
1
2 6010031 1 Cylinder Pin, 3"
3 6010119 1 Cylinder Pin, 3-1/2"
4 2900064 4
5 3200067 1
6 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC
7 3200054 1 Hose Assembly, 32" Long
2500177 1 Hydraulic Cylinder
Hair Pin Cotter, 3/4"
Cylinder Breather, 1/4" NPT
4
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