Diamond CC6540E User Manual

DIAMOND
P R O D U C T S
CONCRETE SAW
PARTS LIST
MODEL
July 2011
Part #1800688
2

Table of Contents

.
.
.
3
Pictorial Page Index…..….….………………. 4,5 40hp Motor Mount Assembly………………… 38,39 Controls Legend..……..…….….……………. 6 40hp Belt Drive Assembly……………………. 40,41 Front Pointer Assembly………………………7 Idler Assembly……………………………….. 42 Frame Upright Assembly...……….…………. 8,9 Belt Guard Assembly…………………………. 43 Instrument Panel Assembly….……………….10 14” Blade Guard Assembly……………….…. 44,45 Control Grip Assembly...……………………. 11 20” Blade Guard Assembly……………….…. 46,47 Control Lever Assembly (Eaton)...………….. 12 26” Blade Guard Assembly…….……………. 48,49 Control Lever Assembly (Sundstrand)….……13 30” Blade Guard Assembly……….…………. 50,51
Battery Assembly....…………………………. 14 36” Blade Guard Assembly……….…………. 52,53
Hydraulic Pump Assembly….……...………
15 Optional 48" Blade Guard Assembly………… 54,55
Depth Indicator Assembly....…………………16 Optional 48" Blade Conversion Assembly…… 56,57
Depth Stop Assembly....…………………….. 17 Optional 48" Blade Shaft Assembly…………. 58
Water Supply Assembly....………………….. 18 Optional Water Pump Assembly………….….. 59
Starter Box Assembly...…….……………….. 19 Optional Soft Start Unit Assembly…………… 60 Starter Box Unit….…….……………………. 20,21 Optional Frame Lift Assembly……………….. 61
Frame Base Assembly.....……………………. 22 Optional Spot Light Assembly……………….. 62
Hydraulic Cylinder Assembly….……...…… Rear Drive Assembly (Eaton)….……………. Eaton Transmission Assembly...…………….. 26 Optional Blade Stacking Assembly…………
Linkage Assembly....…………………………27 Optional Blade Spacing Assembly……………
Rear Drive Assembly (Sundstrand)….………
23 Optional Spot Light Assembly……………….. 63 24,25 Optional Parking Brake Assembly…………… 64,65
66,67 68,69
28,29 Optional Blade Spacing Assembly…………….70,71
Free Wheeling Clutch Assembly (Sundstrand) 30,31 Optional Speed Metering Valve Assembly……72 Rear Axle Assembly (Eaton / Gear)….………32 Decal Group……………………………….…. 73 Rear Axle Assembly (Sundstrand / Chain)..… 33 Wiring Diagram………………………………. 74
Front Axle Assembly....………………………34 Blade Speed Conversion Charts……………… 75
Front Wheel Assembly....…………………….35 Warranty…………………………….….…….. 76
Blade Shaft Assembly (Blades 14" - 26")…… 36 Blade Shaft Assembly (Blades 30" - 36")…… 37
Pictorial Page Index
4
7
40
46 48 50 52
38
18
19 20
10 11
17
16
13
8
30
14
28
37
36
22 34
42
Shown with Sundstrand Transmission
33
Pictorial Page Index
5
18 10 118
12
15
7
14
43
22
24
26
32
40
3736
Shown with Eaton Transmission
34
48355046 52

Controls Legend

6
1 Hour Meter 10 Speed Control Lever 2 Amp Meter 11 Low er Pushbutt on 3 Batter y Charge Met er 12 Raise Pushbutt on 4 Motor St ar t Button 13 Transmission Engagement Lever * 5 Motor St op Button 14 Transmission Engagement Lever ** 6 Depth Stop Knob 15 Water Pump Switch (Opt ional) 7 Cutting Depth Indicator 16 Spotlight Switch (Optional) 8 Water Valve 17 Lowering Speed Metering Valve (Optional) 9 Handle Lock Knobs
* F or Eaton Transmission Only ** For Sundstr and Transmissi on Only
3
2
1
8
6
4
5
7
15
16
8
9
13
14
12
10
11
17
9
Front Pointer Assembly #6010540
7
12
11
3
4
1
13
5
6
7
14
3
11
2
8
9
ITEM PART NO. QTY. DESCRIPTION
1 6010541 1 Front Pointer Frame 2 6011152 2 Front Pointer Arm 3 6013025 1 Front Pointer Rod 4 2500740 1 Pointer Cap 5 2501409 1 Wheel, 6" 6 2900127 2 Flat Washer, 1/2" USS 7 2500007 2 Set Collar, 1/2" with Set Screw 8 2900105 2 Cap Screw, Hex Hd., 1/2-13 x 2-3/4" 9 2900026 2 Lock Nut, 1/2-13 Nylon
10 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1" 11 2900033 4 Hex Nut, 3/8-16
12 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4" 13 6017241 1 Pointer Rope 11 Foot 14 3200221 2 Pinch Clamp, Two Ear
10
2
8
Frame Upright Assembly #6010715A
8
29
22
18
22
12
13
24
16
22
22
19
11
21
22
26
25
9
8
10
28
23
24
27
11
23
17
14
9
8
10
17
15
5
2
5
6
7
1
3
24
4
7
22
22
20
4
15
Frame Upright Assembly #6010715A
9
ITEM PART NO. QTY. DESCRIPTION
1 6010687 1 Frame Upright Weldment 2 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4" 3 2900014 2 Flat Washer, 3/8" SAE 4 2900018 2 Lock Nut, 3/8-16 Nylon 5 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2" 6 2900058 4 Flat Washer, 1/2" SAE 7 2900026 4 Lock Nut, 1/2-13 Nylon 8 6010014 2 Handle Bar, 36" Long
9 2500636 2 Handle Grip 10 2501955 2 Handle Stop Grip 11 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2" 12 2501427 1 Rope Cleat 13 2900483 2 Tap Screw, Flat Hd., #10-24 x 1" 14 6010015 1 Rear Cover Screen 15 2900180 4 Cap Screw, Hex Flange Hd., 1/4-20 x 1" 16 6010166 1 Gate Cover Bar 17 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4" 18 2900010 2 Lock Nut, 1/4-20 Nylon 19 2500203 2 Grommet, 3/4" I.D. 20 2501146 1 Plug, 1-1/4" Hole 21 2500549 1 Plug, 7/8" Hole 22 2501287 12 Plug, 7/16" Hole 23 2500462 2 Plug, 3/8" Hole 24 2503749 9 Plug, 5/16" Hole (Tapered) 25 1800169 1 Serial Number Plate, US 26 2900096 2 Rivet, 3/32" Dia. 27 1800377 1 Serial Number Plate, CE 28 2900287 2 Rivet, 1/8" Dia. 29 2503704 1 Wrench, 15/16" Combination
Instrument Panel Assembly #6010779
10
7
5
8
6
9
3
1
7
2
7
4
10
11
12
13
ITEM PART NO. QTY. DESCRIPTION
1 6010242 1 Dash Cover Panel 2 2500554 1 3 6010240 1 Meter Panel (Hour) 4 2800064 1 Hour Meter 5 6010019 1 6 2500549 1 7 2900021 12 8 6010098 1 Switch Plate
9 2500204 3 10 2900445 4 11 2500463 1
12 6010101 2 13 2500381 1
Plug, 1-1/2" Hole
Hydraulic Pump Cover Plate Plug, 7/8" Hole Tap Screw, Pan Hd., #10-24 x 3/8"
Plug, 1/2" Hole Tap Screw, Flat Hd., #10-24 x 1/2" Plug, 3/4" Hole Edge Trim Plug, 2-5/8" Tapered Hole
Control Grip Assembly #6010319
11
1
3
4
6
8
5
9
2
4
7
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4 2500694 2 Plug, 5/8" Hole
5
6
7
8
9 2800393 1 Harness, Hydraulic Pump
2501280 1 Control Grip Body
2501281 1 Control Grip Cover
2500644 1 Plug, Rectangular
2800372 1 Pushbutton Switch, Raise
2800373 1
2900453 1
2900452 1 Machine Screw, Oval Hd., #4 x 5/8"
Pushbutton Switch, Lower
Set Screw, Soc. Hd., M5 x 12mm
Control Lever Assembly #6010719 (Eaton)
12
15
17
5
4
14
16
13
9
4
9
3
2
1
4
18
7
8
9
10
11
5
ITEM PART NO. QTY. DESCRIPTION
1 6010056 1 Lever Support Weldment
2 2501339 1 Rubber Support Mount
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 6 Lock Nut, 1/4-20 Nylon
5 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 6010055 1 Friction Spacer
7 2900018 2 Lock Nut, 3/8-16 Nylon
8 6010314 1 Speed Control Lever
9 2900153 3 Friction Washer, 3/8"
10 2900473 1 Flat Washer, 3/8" USS
11 2900474 4 Belleville Washer, 3/8"
12 2900472 1 Cap Screw, Hex Flange Hd., 3/8-16 x 2"
13 6010057 1 Engagement Lever Weldment
14 2900014 1 Flat Washer, 3/8" SAE
15 2900029 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
16 6010058 1 Gate Plate
17 2500002 1 Lever Grip
18 6010319 1 Control Grip Assembly
7
6
12
5
13
18
Control Lever Assembly #6010720 (Sundstrand)
3
2
4
16
1
7
14
8
15
14
17
6
4
6
4
15
5
6
7
13
19
9
10
11
12
16
6
9
ITEM PART NO. QTY. DESCRIPTION
1 6010122 1 Lever Support Weldment
2 2501339 1 Rubber Support Mount
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 6 Lock Nut, 1/4-20 Nylon
5 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2900018 4 Lock Nut, 3/8-16 Nylon
7 6010055 2 Friction Spacer
8 6010315 1 Speed Control Lever
9 2900153 2 Friction Washer, 3/8"
10 2900473 1 Flat Washer, 3/8" USS
11 2900474 4 Belleville Washer, 3/8"
12 2900472 1 Cap Screw, Hex Flange Hd., 3/8-16 x 2"
13 6010123 1 Linkage Lever
14 2900014 3 Flat Washer, 3/8" SAE
15 2900047 3 Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
16 2500007 2 Set Collar, 1/2" with Set Screw
17
18
19
6010702 1
6010166 1 Gate Cover Bar
6010319 1 Control Grip Assembly
14
Linkage Assembly 4-1/4"
15
Battery Assembly #6010419
14
18
13
17
19
20
20
19
3
4
2
1821
16
9
21
7
5
3
6
4
12
14
15
11
8
10
3
4
5
1
9
ITEM PART NO. QTY. DESCRIPTION
1 6010670 1 Battery Platform 2 6010554 1 Battery Support Brace 3 2900019 5 Cap Screw, Hex Hd., 5/16-18 x 3/4" 4 2900022 5 Flat Washer, 5/16" SAE 5 2900039 4 Lock Nut, 5/16-18 Nylon 6 2900031 1 Lock Washer, 5/16" Split 7 6010017 1 Battery Top Brace 8 6010344 2 Rod, 1/4-20 x 9-1/2" 9 2900010 4 Lock Nut, 1/4-20 Nylon
10 6010016 1 Battery Pad 11 2800465 1 Battery, 12 Volt Group Size 24 12 2800071 1 Battery Cable, Positive (Red) 13 2800072 1 Battery Cable, Negative (Black) 14 2800182 1 Battery Cable, 14" Negative (Black) 15 2800256 1 Battery Boot, Large (Red) 16 2800257 1 Battery Boot, Large (Black) 17 2800197 1 Battery Boot, Small (Red) 18 2800198 2 Battery Boot, Small (Black) 19 2900014 2 Flat Washer, 3/8" SAE 20 2900006 2 Lock Washer, 3/8" Split 21 2900196 2 Cap Screw, Hex Hd., 3/8-16 x 3/4"
Hydraulic Pump Assembly #6010213
15
(Includes Items #1 - #11)
2
3
11
10
4
1
8
9
11
10
7
6
14
5
13
ITEM
1 2600070 1
2 2700321 1
3 3200120 1
4 3200123 1
5 3200115 1
6 3200060 1
7 3200056 1
8 3200057 1
9 2900014 2
10 2900006 2
11 2900047 2
12 3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC
13 3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock
14 6010059 1 Clear Hose, 3/8" I.D. x 19"
PART NO. QTY.
12
DESCRIPTION
Hydraulic Pump Unit
Breather Cap
Pipe Coupling, 3/8" NPT
Pipe Nipple, 3/8" NPT x 2"
Elbow, 3/8" O-Ring to 1/4" F. Pipe
Hex Nipple, 1/4" NPT
Flow Control Valve, 1/4" NPT
Elbow, 1/4" M. Pipe to 1/4" M. JIC
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
9
Depth Indicator Assembly #6010214
16
11
10
5
1
3
4
7
4
2
12
7
6
9
8
13
14
15
ITEM PART NO. QTY. DESCRIPTION
1 6010092 1 Depth Indicator Mount Bracket
2 2500155 2 Cable Pulley, 1-1/4"
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 4 Lock Nut, 1/4-20 Nylon
5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2500145 1 Flange Bearing, 3/8"
7 2900014 3 Flat Washer, 3/8" SAE
8 6010091 1 Depth Indicator Pointer
9 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
10 6010093 1 Cable Pulley, 2"
11 2900018 1 Lock Nut, 3/8-16 Nylon
12 6010094 1
13 2500196 1 Spring, 3/8" x 15"
14 2900055 1 Cotter Pin, 3/16" x 1"
15 2500214 1 Cable Clamp
Depth Indicator Cable with Crimp, 48"
5
17
6
2
Depth Stop Assembly #6010215
4
3
10
1
ITEM PART NO. QTY. DESCRIPTION
9
11
8
7
1 6010097 1 Depth Stop Weldment 2 2900665 4 Belleville Washer, 1/2" 3 2900058 1 Flat Washer, 1/2" SAE 4 2900239 1 Friction Washer, 1/2"
5 6010095 1 Depth Stop Knob 6 2900132 1 Roll Pin, 3/16" x 1-1/4" 7 2900158 1 Yoke, 1/2-13
8 2900084 1 Lock Washer, 1/2" Split
9 2900037 1 Hex Nut, 1/2-13 10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8" 11 2900004 1 Cotter Pin, 1/8" x 1"
Water Supply Assembly #6010718
18
6
10
7
5
11
3
8
13
9
12
1
3
7
8
4
2
6
ITEM PART NO. QTY. DESCRIPTION
1 6090069 1 Water Supply Tube
2 3200045 1 Pipe Tee, 1/2" NPT
3 3200008 2 Close Nipple, 1/2" NPT
4 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden
5 3200025 1 Hose Filter Washer
6 3200013 2 Street Elbow, 1/2" NPT
7 3200027 2 Water Valve
8 3200155 2 Fitting, 1/2" M. Pipe to 3/4" M. Garden
9 6010021 1 Water Hose Assembly, 42" Long
10 3200001 1 Plug, 1/8" NPT
11 2900241 2 U-Bolt, 1/2" Pipe
12 2900009 4 Flat Washer, 1/4" SAE
13 2900010 4 Lock Nut, 1/4-20 Nylon
Starter Box Assembly #6012130D
19
1
2
6
5
4
3
4
5
6
ITEM PART NO. QTY DESCRIPTION
1 2800215 1 Starter Box Unit 2 2800141 1 Amp Meter 40HP
3 2500678 4 Vibration Isolator, 3/8-16 4 2900014 8 Flat Washer, 3/8" SAE 5 2900006 8 Lock Washer, 3/8" Split 6 2900033 8 Hex Nut, 3/8-16
Starter Box Unit #2800215
20
3
7
6
3
4
1
5
4
5
1
10
22
21
23
12
11
16
1413
24
2
17
18
19
11
20
8
15
9
Starter Box Unit #2800215
21
ITEM PART NO. QTY. DESCRIPTION
1 2800240 1 Enclosure 2 2800249 1 Subpanel 3 6011329 1 Stop Button Assembly
2800599 1 Stop Button Body & Cap 2800200 1 Contact Block (N.C.)
1800922 1 Stop Label
4 6011097 1 Start Button Assembly
2701390 1 Start Button Body 2701392 1 Contact Block (N.O.)
2800317 1 Green Button Cap 2800222 1 Clear Protective Boot 1800923 1 Start Label
5 2800224 1 Battery Charge Ammeter 6 2800245 1 Reset Button 7 2707338 1 Disconnect Handle 8 2800552 1 Connector, 1/2" Cord
9 2800312 2 Connector, 1" Sealtite Elbow
10 2701274 1 Rectifier Bridge 11 2800299 2 Fuse Holder, 30A-600V Dual
12 2800400 1 Auxiliary Contact (N.O.) 13 2800401 1 Motor Contactor, Siemens 14 2800402 1 Coil, 24V-AC
15 2800403 1 Overload Relay, 25-100A 16 2800248 1 Current Transformer 17 2707339 1 Disconnect Block 18 2707337 1 Disconnect Shaft
19 2800315 1 Grounding Lug 20 2701299 1 Transformer, 500VA
21 2701295 1 Power Relay, 12V-DC 22 2701066 1 Fuse, ATQR 10A 23 2701307 1 Fuse, ATMR 25A 24 2701273 2 Fuse, ATQR 4A
Frame Base Assembly #6010460
22
9
5
8
10
8
4
5
6
5
11
1
2
3
4
7
5
ITEM PART NO. QTY. DESCRIPTION
1 6010000A 1 Frame Base 2 6010333 2 Skid Plate 3 6010332 1 Guard Attachment Plate (25 degree) 4 2900014 4 Flat Washer, 3/8" SAE
5 2900006 6 Lock Washer, 3/8" Split 6 2900196 2 Cap Screw, Hex Hd., 3/8-16 x 3/4" 7 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1" 8 6010022 2 Rear Pointer
9 2900047 1 Cap Screw, Hex Hd., 3/8-16 x 1-3/4" 10 6010515 1 Spacer, 7/8" Long 11 2900028 1 Cap Screw, Hex Hd., 3/8-16 x 2-3/4"
Hydraulic Cylinder Assembly #6010467
23
4
7
4
6
4
3
5
4
1
2
ITEM PART NO. QTY. DESCRIPTION
1 2500178 1 Hydraulic Cylinder 2 6010031 1 Cylinder Pin, 3" 3 6010119 1 Cy linder Pin, 3-1/2" 4 2900064 4 Hair Pin Cotter, 3/4" 5 3200067 1 Cylinder Breather, 1/4" NPT 6 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC 7 3200054 1 Hose Assembly, 32" Long
Rear Drive Assembly #6013178 (Eaton)
24
5
6
12
32
33
33
23
1
22
2
33
16
26
13
13
14
15
24
25
14
15
24
11
10
29
13
3
13
30
26
25
25
28
8
31
7
27
9
18
4
17
21
19
20
18
19
20
Rear Drive Assembly #6013178 (Eaton)
25
ITEM PART NO. QTY. DESCRIPTION
1 6010068 1 Transmission Platform Weldment 2 6010027 1 Mount Foot, Right Hand 3 6010028 1 Mount Foot, Adjustable 4 2500159 2 Pillow Block Bearing, 3/4" 5 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1" 6 2900006 4 Lock Washer, 3/8" Split
7 6010664 1 Transmission Jackshaft 18T 8 6048229 1 Key, 3/16" Sq. x 1-1/4"
9 2500148 1 Sprocket, #40 x 45 Tooth 10 2500149 1 QD Bushing, SDS x 3/4" w/Fasteners 11 6010069 1 Chain, #40 x 56 Pitch 12 6010671 1 Chain Guard 13 2900009 9 Flat Washer, 1/4" SAE 14 2900024 5 Lock Washer, 1/4" Split 15 2900023 5 Cap Screw, Hex Hd., 1/4-20 x 5/8" 16 6010679 1 Gear Guard 17 6010674 1 Sprocket Guard 18 2900668 6 Cap Screw, Hex Hd., 5/16-18 x 7/8" 19 2900022 6 Flat Washer, 5/16" SAE 20 2900039 6 Lock Nut, 5/16-18 Nylon 21 6010678 1 Cover Plate (Wide) 22 2900140 1 Set Screw, Sq. Hd., 5/16-18 x 1-1/2" 23 2900141 1 Hex Nut, 5/16-18 24 2900106 2 Cap Screw, Hex Hd., 1/2-13 x 2" 25 2900058 4 Flat Washer, 1/2" SAE 26 2900026 3 Lock Nut, 1/2-13 Nylon 27 2900542 1 Tap Bolt, Hex Hd., 1/2-13 x 3-1/2" 28 6010673 1 Fan Guard 29 6010735 1 Spacer, Fan Guard 30 2900052 2 Cap Screw, Hex Hd., 1/4-20 x 1-1/4" 31 2900010 2 Lock Nut, 1/4-20 Nylon 32 6010724 1 Eaton Transmission Assembly 33 6010725 1 Linkage Assembly
For saws prior to
February 2008:
Use #6013101
Eaton Transmission Assembly #6010724
26
9
8
23
6
5
2522
24
21
7
3
2
23
22
1
21
10
ITEM PART NO. QTY. DESCRIPTION
1 2600068 1 Eaton Hydrostatic Transmission 2 3200046 2 Fitting, 3/8" F. JIC to 3/8" Push Lock 3 6010060 1 Oil Recirculation Hose, 3/8" I.D. x 9" 4 2900143 1 Woodruff Key #61, 3/16" x 5/8" 5 2900063 1 Woodruff Key #405, 1/8" x 5/8" 6 2500150 1 Sprocket, #40 x 11 Tooth w/Setscrews 7 2900083 1 Fender Washer, 1/4" x 1-1/4" 8 2900024 1 Lock Washer, 1/4" Split
9 2900082 1 Cap Screw, Hex Hd., 1/4-20 x 1/2" 10 6010064 1 Shift Lever 11 2900058 1 Flat Washer, 1/2" SAE
12 2900026 1 Lock Nut, 1/2-13 Nylon 13 6010682 1 Transmission Pulley 5.5" 14 2900142 2 Set Screw, Soc. Hd., 5/16-18 x 3/8" 15 2500519 1 Cooling Fan, 7" 16 2900038 4 Lock Washer, #10 Split 17 2900448 4 Machine Screw, Hex Hd., #10-32 x 1/2" 18 2900567 1 Flat Washer, 5/16" USS 19 2900031 1 Lock Washer, 5/16" Split 20 2900019 1 Cap Screw, Hex Hd., 5/16-18 x 3/4" 21 2900035 4 Cap Screw, Hex Hd., 3/8-16 x 3" 22 2900014 4 Flat Washer, 3/8" SAE 23 2900018 4 Lock Nut, 3/8-16 Nylon 24 3200062 1 Hose Clamp #4 25 6010059 1 Clear Hose, 3/8" I.D. x 19"
14
11
12
4
14
15
13
16
17
18
19
20
For saws prior to
February 2008:
Use #6010061
Linkage Assembly #6010725
27
4
4
3
4
3
6
3
4
4
4
10
5
5
5
4
3
4
2
3
4
9
4
7
8
5
ITEM PART NO. QTY. DESCRIPTION
1 6010067 1 Bell Crank 2 2900153 2 Friction Washer, 3/8" 3 2900029 6 4 2900014 14 Flat Washer, 3/8" SAE 5 2900018 7 6 2900047 1 7 2900006 1 8 2900033 1 Hex Nut, 3/8-16
9 6010704 1 10 6010705 1 11 6010706 1
Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
Lock Nut, 3/8-16 Nylon Cap Screw, Hex Hd., 3/8-16 x 1-3/4" Lock Washer, 3/8" Split
Linkage Assembly 5-1/8" Linkage Assembly 6-1/4" Linkage Assembly 8"
11
5
4
5
2
3
4
4
1
5
Rear Drive Assembly #6010466 (Sundstrand)
28
29
35
34
32
34
33
15
9
10
7
4
8
2
16
19
18
16
15
17
15
15
21
30
20
16
31
14
14
22
12
3
13
5
11
6
15
1
25
15
27
23
25
26
16
24
29
30
28
31
Rear Drive Assembly #6010466 (Sundstrand)
29
ITEM PART NO. QTY. DESCRIPTION
1 6010118 1 Transmission Platform 2 2600021 1 Hydrostatic Transaxle Assembly
3 6011037 1 Transmission Pulley 3.5" 4 2500519 1 Cooling Fan, 7" 5 2900038 4 Lock Washer, #10 Split 6 2900448 4 Machine Screw, Hex Hd., #10-32 x 1/2" 7 2900142 2 Set Screw, Soc. Hd., 5/16-18 x 3/8" 8 6010170 1 Key, 3/16" Sq. x 1"
9 6010129 1 Shift Lever
10 2900429 1 Set Screw, Soc. Hd., 5/16-24 x 1/2"
11 6010120 1 Chain Tensioning Bracket
12 2900140 1 Set Screw, Sq. Hd., 5/16-18 x 1-1/2" 13 2900141 1 Hex Nut, 5/16-18
14 2900160 4 Cap Screw, Hex Hd., 3/8-16 x 4" 15 2900014 6 Flat Washer, 3/8" SAE
16 2900018 6 Lock Nut, 3/8-16 Nylon 17 6010703 1 Linkage Assembly 11-1/2" 18 2900029 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/2" 19 2900596 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/2" 20 6030126 1 Spacer, 1" 21 6010672B 1 Chain Guard
22 6010130 1 Chain, #50 x 50 pitch 23 2900499 1 Cap Screw, Hex Hd., 1/2-13 x 1-1/2" 24 2900127 1 Flat Washer, 1/2" USS 25 2900026 2 Lock Nut, 1/2-13 Nylon 26 2900542 1 Tap Bolt, Hex Hd., 1/2-13 x 3-1/2" 27 2900058 2 Flat Washer, 1/2" SAE 28 6010677 1 Cover Plate (Narrow) 29 2900668 6 Cap Screw, Hex Hd., 5/16-18 x 7/8" 30 2900022 6 Flat Washer, 5/16" SAE 31 2900039 6 Lock Nut, 5/16-18 Nylon 32 6010673 1 Fan Guard 33 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4" 34 2900009 4 Flat Washer, 1/4" SAE 35 2900010 2 Lock Nut, 1/4-20 Nylon
Free Wheeling Clutch Assembly #6010179 (Sundstrand)
30
29
28
26
27
30
31
24
9
28
17
25
16
15
27
29
18
20
12
4
5
6
3
8
7
10
2
9
1
21
11
18
18
17
23
13
14
22
16
19
18
19
Free Wheeling Clutch Assembly #6010179 (Sundstrand)
31
ITEM PART NO. QTY.
1 6011043 1 2 3 6011044 1 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 2900014 4 19 20 21 2500152 1 22 6011050 1 23 2900063 1 24 6011051 1 25 2400007 1 26 2900125 1 27 6011099 2 28 2900008 4 29 2900010 4 30 2500375 1 31 2500007 1
2900233 1
2900508 1 2900031 1 6011089 1 2900383 1 2900024 1 2900023 2 6012055 1 6011088 1 2900061 1 6011041 1 2500374 1 6011042 1 2900117 2 2900029 2
2900018 2 2500886 1
DESCRIPTION Clutch Clamp Cap Screw, Soc. Hd., 5/16-18 x 1-1/2" Clutch Brace Cap Screw, Hex Hd., 5/16-18 x 1-1/2" Lock Washer, 5/16" Split Key, 1/4" Sq. x 1" Long Fender Washer, M8 Lock Washer, 1/4" Split Cap Screw, Hex Hd., 1/4-20 x 5/8" Clutch Sprocket Assembly, 19 Tooth Clutch Hub Grease Fitting, 1/4-28 x 90 Degree Clutch Ring with Bearing Retaining Ring, 2" External Clutch Yoke Cap Screw, Soc. Hd., #10-24 x 3/8" Cap Screw, Hex Hd., 3/8-16 x 1-1/2" Flat Washer, 3/8" SAE Lock Nut, 3/8-16 Nylon Rod End, 3/8-24 Male Rod End, 3/8-24 Female Engagement Lever Woodruff Key #405, 1/8" x 5/8" Engagement Handle Knob, 1/2-20 x 1-3/8" Dia. Hex Nut, 1/4-20 Lever Guide Cap Screw, Hex Hd., 1/4-20 x 1" Lock Nut, 1/4-20 Nylon Compression Spring Set Collar, 1/2" with Set Screw
Rear Axle Assembly #6010743* (Eaton / Gear)
32
*Use #6010280 for saws prior to February 2008
8
7
6
5
1
4
2
ITEM PART NO. QTY. DESCRIPTION
1 6010686 1 Rear Axle Weldment w/60 Tooth Gear 2 2500873 2 Wheel, 10" Rear with 2" Bore 3 2500874 2 Trantorque Bushing, 1-1/4" 4 2500158 2 Pillow Block Bearing 1-1/4" 5 6010024 2 Rear Axle Bearing Spacer, 1/8" 6 2900058 4 Flat Washer, 1/2" SAE 7 2900084 4 Lock Washer, 1/2" Split 8 2900139 4 Cap Screw, Hex Hd., 1/2-13 x 1-3/4"
3
For saws prior to
February 2008:
Use #6010279
Rear Axle Assembly #6010744 (Sundstrand / Chai n )
33
3
2
4
1
8
7
6
5
9
ITEM PART NO. QTY. DESCRIPTION
1 6010281 1 Rear Axle Weldment w/35 Tooth Sprocket 2 3 4
5 6010024 2 Rear Axle Bearing Spacer, 1/8" 6 7 8 9
2500873 2 Wheel, 10" Rear with 2" Bore 2500874 2 Trantorque Bushing, 1-1/4" 2500158 2 Pillow Block Bearing 1-1/4"
2900058 4 Flat Washer, 1/2" SAE 2900084 4 Lock Washer, 1/2" Split 2900025 2 Cap Screw, Hex Hd., 1/2-13 x 1-1/4" 2900139 2 Cap Screw, Hex Hd., 1/2-13 x 1-3/4"
Front Axle Assembly #6010474
34
12
9
8
10
11
1
2
ITEM PART NO. QTY. DESCRIPTION
1 6010535 1 Front Axle Weldment 2 6010581 2 Wheel Assembly, 8" Front
3 2501393 2 Wheel Cover Gasket 4 6010536 2 Wheel Cover
5 2900038 8 Lock Washer, #10 Split 6 2900159 8 Machine Screw, Rd. Hd., #10-24 x 5/8" 7 2900127 2 Flat Washer, 1/2" USS
8 2900084 6 Lock Washer, 1/2" Split 9 2900025 6 Cap Screw, Hex Hd., 1/2-13 x 1-1/4"
10 2900058 4 Flat Washer, 1/2" SAE
11 2500158 2 Pillow Block Bearing 1-1/4"
12 2900184 1 Grease Fitting, 1/4" NPT x 45 degree
7
8
3
4
5
6
9
Front Wheel Assembly #6010581
35
2
1
3
4
5
ITEM PART NO. QTY. DESCRIPTION
1 2501390 1 Wheel, 8" Front
2 2501428 1 Seal, 1-1/2" V-Ring
3 2501391 1 Seal, 1-1/4" x 1-3/4" x 1/4"
4 2501418 4 Ball Bearing, 1" x 2" x 1/2"
5 2501392 1 Retaining Ring, 2" Internal
Blade Shaft Assembly #6010132 (Blades 14" - 26")
36
12
14
3
9
8
6
13
2
10
9
8
7
5
4
3
5
10
9
8
7
1
2
ITEM PART NO. QTY DESCRIPTION
1 6010033 1 Blade Shaft 2 2500151 2 3 2900264 2 4 6010034 1 5 6010040 2 6 2900418 2 Set Screw, Soc. Hd., 5/16-18 x 5/8" 7 6010035 2 8 2900002 6 Flat Washer, 5/8" SAE
9 2900113 6 10 2900136 4 11 2900146 1 12 2900130 1 13 6010036 2 14 6010037 1
2900197 1 Dowel Pin, 3/8" Dia. x 2"
Blade Shaft Bearing, 1-3/4" Grease Fitting, 1/8" NPT x 1-3/4" Key, 3/8" Sq. x 5" Key, 1/4" Sq. x 13/16"
Blade Shaft Bearing Spacer 5/8"
Lock Washer, 5/8" Split Cap Screw, Hex Hd., 5/8-11 x 2" Cap Screw, Hex Hd., 5/8-11 x 4" Cap Screw, Hex Hd., 5/8-11 x 4" LH Inner Flange 4-1/2" Outer Flange 4-1/2" with Pin
6
8
9
13
11
Blade Shaft Assembly #6010133 (Blades 30" - 36")
37
12
14
3
9
8
13
6
2
10
9
8
7
5
4
3
5
10
9
8
7
1
2
ITEM PART NO. QTY DESCRIPTION
1 6010033 1 Blade Shaft
2 2500151 2
3 2900264 2
4 6010034 1
5 6010040 2
6 2900418 2 Set Screw, Soc. Hd., 5/16-18 x 5/8"
7 6010035 2
8 2900002 6 Flat Washer, 5/8" SAE
9 2900113 6 10 2900136 4 11 2900146 1 12 2900130 1 13 6010038 2 14 6010039 1
2900197 1 Dowel Pin, 3/8" Dia. x 2"
Blade Shaft Bearing, 1-3/4" Grease Fitting, 1/8" NPT x 1-3/4" Key, 3/8" Sq. x 5" Key, 1/4" Sq. x 13/16"
Blade Shaft Bearing Spacer 5/8"
Lock Washer, 5/8" Split Cap Screw, Hex Hd., 5/8-11 x 2" Cap Screw, Hex Hd., 5/8-11 x 4" Cap Screw, Hex Hd., 5/8-11 x 4" LH Inner Flange 6" Outer Flange 6" with Pin
6
8
9
13
11
40hp Motor Mount Assembly #6010782
38
25
1
7
22
5
10
23
14
21
15
24
11
12
9
3
6
5
10
4
11
12
5
4
18
5
6
3
9
7
5
20
5
22
17
16
5
19
2
7
7
16
13
7
13
7
5
6
8
17
40hp Motor Mount Assembly #6010782
39
ITEM PART NO. QTY. DESCRIPTION
1 2600185 1 2 6010011 1 3 6012034 2 4 6012035 2 5 2900002 12 Flat Washer, 5/8" SAE 6 2900113 5 7 2900135 8 8 2900512 1 9 2900527 4
10 2900137 4 11 2900385 2 12 2900112 2 Hex Nut, 5/8-11 13 2900446 2 Swivel Pad Nut, 5/8-11 14 6010012 1 Frame Lift 15 6010013 1 Frame Lift Brace 16 2900721 3 Flat Washer, 5/8" USS Hardened 17 2900147 2 18 2900136 1 19 2900286 1 20 2900013 1 21 2900005 1 22 2900018 2 23 2500676 1 24 2900201 4 Rivet, 3/16" Dia. 25 2600250 1
Motor, 40hp Lincoln Engine Base Weldment Motor Spacer Motor Connect Spacer
Lock Washer, 5/8" Split Lock Nut, 5/8-11 Nylon Cap Screw, Hex Hd., 5/8-11 x 1-1/4" Cap Screw, Hex Hd., 5/8-11 x 2-1/2" Cap Screw, Hex Hd., 5/8-11 x 3-1/4" Set Screw, Sq. Hd., 5/8-11 x 8"
Cap Screw, Hex Hd., 5/8-11 x 1-3/4" Cap Screw, Hex Hd., 5/8-11 x 2" Cap Screw, Button Hd., 5/8-11 x 2" Cap Screw, Hex Hd., 3/8-16 x 1-1/4" Cap Screw, Hex Hd., 3/8-16 x 1" Lock Nut, 3/8-16 Nylon Motor Cord Adapter Plate
Motor, 40hp Lincoln (575 Volt)
40hp Belt Drive Assembly #6010468
40
3
2
4
2
20" BLADE DRIVE #6010468A
ITEM PART NO. QTY. DESCRIPTION
1 6010182 1 Pulley, Accessory Drive 2 2900418 2 Set Screw, Soc. Hd., 5/16-18 x 5/8"
3 2701362 1 Key, 1/2" Sq. x 4-1/2" Long 4 6010469 1 Link Belt
5 6010470 1 Sheave, 5.6" x 10 Groove w/Bushing
2500209 1 Sheave, 5.6" x 10 Groove QD Style 2500934 1 QD Bushing, SK x 2-1/8" w/Fasteners
6 6010658 1 Sheave, 4" x 10 Groove w/Bushing
2501380 1 Sheave, 4" x 10 Groove Taper Style 2501410 1 Taper Bushing, 1-3/4" w/Setscrews
7 2500188 10 V-Belt, 3VX560
1
7
5
6
40hp Belt Drive Assembly #6010468
41
26" BLADE DRIVE #6010468B
DESCRIPTIONQTY. PART NO.ITEM
Pulley, Accessory Drive160101821 Set Screw, Soc. Hd., 5/16-18 x 5/8"229004182
Key, 1/2" Sq. x 4-1/2" Long127013623 Link Belt160104694
Sheave, 5" x 10 Groove w/Bushing160104715 Sheave, 5" x 10 Groove Taper Style1 2500655 Taper Bushing, 2-1/8" w/Setscrews1 2500398 Sheave, 4.5" x 10 Groove w/Bushing160105456 Sheave, 4.5" x 10 Groove Taper Style1 2501381 Taper Bushing, 1-3/4" w/Setscrews1 2501410 V-Belt, 3VX5601025001887
30" BLADE DRIVE #6010468C
ITEM PART NO. QTY. DESCRIPTION
1 6010182 1 Pulley, Accessory Drive 2 2900418 2 Set Screw, Soc. Hd., 5/16-18 x 5/8"
3 2701362 1 Key, 1/2" Sq. x 4-1/2" Long 4 6010469 1 Link Belt
5 6010472 1 Sheave, 4.75" x 10 Groove w/Bushing
2500633 1 Sheave, 4.75" x 10 Groove Taper Style 2500398 1 Taper Bushing, 2-1/8" w/Setscrews
6 6010573 1 Sheave, 5" x 10 Groove w/Bushing
2500655 1 Sheave, 5" x 10 Groove Taper Style 2500454 1 Taper Bushing, 1-3/4" w/Setscrews
7 2500188 10 V-Belt, 3VX560
36" BLADE DRIVE #6010468D
ITEM PART NO. QTY. DESCRIPTION
1 6010182 1 Pulley, Accessory Drive 2 2900418 2 Set Screw, Soc. Hd., 5/16-18 x 5/8"
3 6011227 1 Key, 1/2" Sq. x 4" Bevel End Step 4 6010469 1 Link Belt
5 6012156 1 Sheave, 4" x 10 Groove w/Bushing
2501380 1 Sheave, 4" x 10 Groove Taper Style 2501992 1 Taper Bushing, 2-1/8" w/Setscrews & Key
6 6010813 1 Sheave, 5.3" x 10 Groove w/Bushing
2500516 1 Sheave, 5.3" x 10 Groove QD Style 2500176 1 QD Bushing, SK x 1-3/4" w/Fasteners
7 2500188 10 V-Belt, 3VX560
Idler Assembly #6010194
42
4
3
2
1
3
7
6
9
ITEM PART NO. QTY DESCRIPTION
1 6048218 1 Idler Arm 2 2500074 1 3 2900006 2 4 2900013 1 5 2900521 1 6 2900018 1 7 2900033 1 Hex Nut, 3/8-16 8 2500195 1 9 2900055 1 Cotter Pin, 3/16" x 1"
Idler Pulley 3" Lock Washer, 3/8" Split Cap Screw, Hex Hd., 3/8-16 x 1-1/4" Tap Bolt, Hex Hd., 3/8-16 x 2-1/2" Lock Nut, 3/8-16 Nylon
Spring, 3/8" x 7-3/4"
8
5
Belt Guard Assembly #6010369
43
6
7
8
5
1
6
7
8
8
7
6
5
4
3
2
5
2
3
4
2
3
4
10
2
3
11
ITEM PART NO. QTY DESCRIPTION
1 6010331A 1 Belt Guard Weldment 2 2900473 5 Flat Washer, 3/8" USS 3 2900006 5 4 2900005 5 5 6010558 3 6 2900022 6 Flat Washer, 5/16" SAE 7 2900031 6 8 2900019 6
9 6010555 1 10 2900307 1 11 2900156 1
Lock Washer, 3/8" Split Cap Screw, Hex Hd., 3/8-16 x 1" Guard Mounting Tab, 3/8-16
Lock Washer, 5/16" Split Cap Screw, Hex Hd., 5/16-18 x 3/4" Shaft/Flange Guard (Narrow) Wing Screw, M6 x 16mm Lock Pin with Ring
4
9
14" Blade Guard Assembly #6010950
44
20
24
23
22
19
23
21
22
10
9
4
7
8
13
9
4
6
11
12
18
17
16
1
6
14
13
10
3
4
2
6 5
15
14" Blade Guard Assembly #6010950
45
ITEM PART NO. QTY. DESCRIPTION
1 6010601 1 14" Blade Guard Front & Rear Only 2 6010081 1 Splash Flap 3 2900310 2 Cap Screw, Hex Hd., M6-1.0 x 20mm 4 2901494 4 Flat Washer, M6 5 2900083 2 Fender Washer, 1/4" x 1-1/4" 6 2900302 8 Lock Nut, M6-1.0 Nylon Insert 7 6010261 1 Water Manifold 8 2500830 1 Water Manifold Gasket
9 2901355 2 Cap Screw, Hex Hd., M6-1.0 x 50mm 10 3200001 3 Plug, 1/8" NPT 11 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden 12 2900278 1 Lanyard with Lock Pin 13 6048283 2 Water Tube for 14" Guard 14
15 2900308 4 Cap Screw, Flat Hd., M6-1.0 x 16mm
16 1800001 1 Warning Label
17 1801369A 1 Blade Guard Size Tag 18 2900287 2 Rivet, 1/8" Dia.
19 6048026
6048155 2 Water Tube Clamp
Hinge Assembly1
ITEM PART NO. QTY. DESCRIPTION
20 2500270 1 Blade Guard Hinge
21 2900310 5 Cap Screw, Hex Hd., M6-1.0 x 20mm 22 2901494 6 Flat Washer, M6
23 2900302 7 Lock Nut, M6-1.0 Nylon Insert 24 2900312 1 Cap Screw, Hex Hd., M6-1.0 x 35mm
20
46
21
20" Blade Guard Assembly #6010952
9
9
19
16
22
23
10
4
7
8
13
4
12
6
11
18
17
1
3
4
14
2
6
13
6
10
15
5
20" Blade Guard Assembly #6010952
47
ITEM PART NO. QTY. DESCRIPTION
1 6010603 1 20" Blade Guard Front & Rear Only 2 6010081 1 Splash Flap 3 2900310 2 Cap Screw, Hex Hd., M6-1.0 x 20mm 4 2901494 4 Flat Washer, M6 5 2900083 2 Fender Washer, 1/4" x 1-1/4"
6 2900302 8 Lock Nut, M6-1.0 Nylon Insert 7 6010261 1 Water Manifold 8 2500830 1 Water Manifold Gasket
9 2901355 2 Cap Screw, Hex Hd., M6-1.0 x 50mm 10 3200001 3 Plug, 1/8" NPT 11 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden 12 2900278 1 Lanyard with Lock Pin 13 6010085 2 Water Tube for 20" Guard 14 6048155 2 Water Tube Clamp
Cap Screw, Flat Hd., M6-1.0 x 16mm4290030815 Warning Label1180000116
11801369D17
18
1604802719
Blade Guard Size Tag Rivet, 1/8" Dia.22900287
Hinge Assembly
ITEM PART NO. QTY. DESCRIPTION
20 2500270 1 Blade Guard Hinge 21 2900310 6 Cap Screw, Hex Hd., M6-1.0 x 20mm 22 2901494 6 Flat Washer, M6 23 2900302 6 Lock Nut, M6-1.0 Nylon Insert
22
48
25
26" Blade Guard Assembly #6010954
21
24
23
20
26
21
18
19
27
11
7
8
14
10
9
4
12
13
17
1
3
4
14
6
15
6
5
2
11
16
26" Blade Guard Assembly #6010954
49
ITEM PART NO. QTY. DESCRIPTION
1 6010955 1 26" Blade Guard Front & Rear Only 2 6010081 1 Splash Flap 3 2900310 2 Cap Screw, Hex Hd., M6-1.0 x 20mm 4 2901494 4 Flat Washer, M6 5 2900083 2 Fender Washer, 1/4" x 1-1/4" 6 2900302 6 Lock Nut, M6-1.0 Nylon Insert 7 6010261 1 Water Manifold 8 2500830 1 Wat er Manifold Gasket 9 2900765 2 Lock Washer, M6 Split
10 2901355 2 Cap Screw, Hex Hd., M6-1.0 x 50mm
11 3200001 3 Plug, 1/8" NPT 12 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden 13
14 6010086 2 Water Tube for 26" Guard
15 6048155 2 Water Tube Clamp
16 2900308 4 Cap Screw, Flat Hd., M6-1.0 x 16mm
17 1800001 1 Warning Label 18 1801369F 1 Blade Guard Size Tag 19 2900287 2 Rivet, 1/8" Dia. 20 6010873
2900279 1 Lanyard with Lock Pin
Universal Hinge Assembly1
ITEM PART NO. QTY DESCRIPTION
21 6010871 2 Hinge Weldment, Universal
22 2900479 1 Cap Screw, Hex Hd., 3/4-10 x 4"
23 2900467 1 Lock Nut, 3/4-10 Nylon
24 2901356 4 Flat Washer, M10
25 2900321 4 Lock Washer, M10 Split
26 2900333 4 Cap Screw, Hex Hd., M10-1.5 x 25mm
27 2503824 1 Detent Pin, 3/4" x 3" Grip
26
50
29
30" Blade Guard Assembly #6010956
(Includes Items #1 - #20)
25
28
27
20
30
18
19
25
31
10
11
7
9
8
4
14
13
12
1
17
22
23
24
5
14
21
15
6
6
4
3
2
24
23
22
11
16
30" Blade Guard Assembly #6010956
51
(Includes Items #1 - #20)
ITEM PART NO. QTY DESCRIPTION
1 6010957 1 30" Blade Guard Front & Rear Only 2 6010081 1 Splash Flap 3 2900310 2 Cap Screw, Hex Hd., M6-1.0 x 20mm 4 2901494 4 Flat Washer, M6 5 2900083 2 Fender Washer, 1/4" x 1-1/4" 6 2900302 6 Lock Nut, M6-1.0 Nylon Insert 7 6010261 1 Water Manifold 8 2500830 1 Water Manifold Gasket
9 2900765 2 Lock Washer, M6 Split 10 2901355 2 Cap Screw, Hex Hd., M6-1.0 x 50mm 11 3200001 3 Plug, 1/8" NPT 12 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden 13 2900279 1 Lanyard with Lock Pin 14 6010087 2 Water Tube for 30" Guard 15 6048155 2 Water Tube Clamp 16 2900308 4 Cap Screw, Flat Hd., M6-1.0 x 16mm 17 18 1801369G 1 Blade Guard Size Tag 19 2900287 2 Rivet, 1/8" Dia. 20 6010873 1 Universal Hinge Assembly 21 6010134 1 Blade Guard Brace 22 2901356 2 Flat Washer, M10 23 2900321 2 Lock Washer, M10 Split 24 2900333
1800001 1 Warning Label
Cap Screw, Hex Hd., M10-1.5 x 25mm2
ITEM PART NO. QTY DESCRIPTION
25 6010871 2 Hinge Weldment, Universal 26 2900479 1 Cap Screw, Hex Hd., 3/4-10 x 4" 27 2900467 1 Lock Nut, 3/4-10 Nylon 28 2901356 4 Flat Washer, M10 29 2900321 4 Lock Washer, M10 Split 30 2900333 4 Cap Screw, Hex Hd., M10-1.5 x 25mm 31 2503824 1 Detent Pin, 3/4" x 3" Grip
29
52
32
36" Blade Guard Assembly #6010958
(Includes Items #1 - #23)
28
31
33
28
34
30
23
1
11
4
14
10
9
22
7
8
13
21
20
12
17
25
26
27
5
6
14
15
6
24
4
3
2
27
26
25
11
16
36" Blade Guard Assembly #6010958
53
(Includes Items #1 - #23)
ITEM PART NO. QTY DESCRIPTION
1 6010959 1 36" Blade Guard Front & Rear Only 2 6010081 1 Splash Flap 3 2900310 2 Cap Screw, Hex Hd., M6-1.0 x 20mm 4 2901494 4 Flat Washer, M6 5 2900083 2 Fender Washer, 1/4" x 1-1/4" 6 2900302 6 Lock Nut, M6-1.0 Nylon Insert 7 6010261 1 Water Manifold 8 2500830 1 Water Manifold Gasket
9 2900765 2 Lock Washer, M6 Split 10 2901355 2 Cap Screw, Hex Hd., M6-1.0 x 50mm 11 3200001 3 Plug, 1/8" NPT 12 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden 13 2900280 1 Lanyard with Lock Pin 14 6010088 2 Water Tube for 36" Guard 15 6048155 2 Water Tube Clamp 16 2900308 4 Cap Screw, Flat Hd., M6-1.0 x 16mm 17 1800001 1 Warning Label 18 1801369H 1 Blade Guard Size Tag 19 2900639 2 Rivet, 1/8" Dia. 20 21 2900716 1 Lock Washer, M16 Split 22 2901349 1 Cap Screw, Hex Hd., M16-2.0 x 110mm 23 6010873 1 Universal Hinge Assembly 24 6010134 1 Blade Guard Brace 25 2901356 2 Flat Washer, M10 26 2900321 2 Lock Washer, M10 Split 27 2900333
2901358 1 Flat Washer, M16
Cap Screw, Hex Hd., M10-1.5 x 25mm2
ITEM PART NO. QTY DESCRIPTION
28 6010871 2 Hinge Weldment, Universal 29 2900479 1 Cap Screw, Hex Hd., 3/4-10 x 4" 30 2900467 1 Lock Nut, 3/4-10 Nylon 31 2901356 4 Flat Washer, M10 32 2900321 4 Lock Washer, M10 Split 33 2900333 4 Cap Screw, Hex Hd., M10-1.5 x 25mm 34 2503824 1 Detent Pin, 3/4" x 3" Grip
29
54
32
Optional 48" Blade Guard Assembly #6010962
(Includes Items #1 - #23)
28
31
1
23
30
33
28
18
34
19
25
26
11
10
9
4
22
8
14
27
7
13
21
20
12
17
3
4
27
2
5
6
24
14
6
11
15
16
26
25
Optional 48" Blade Guard Assembly #6010962
55
(Includes Items #1 - #23)
ITEM PART NO. QTY DESCRIPTION
1 6010963 1 48" Blade Guard Front & Rear Only 2 6010081 1 Splash Flap 3 2900310 2 Cap Screw, Hex Hd., M6-1.0 x 20mm 4 2901494 4 Flat Washer, M6 5 2900083 2 Fender Washer, 1/4" x 1-1/4" 6 2900302 6 Lock Nut, M6-1.0 Nylon Insert 7 6048123 1 Water Manifold 8 2500829 1 Water Manifold Gasket
9 2900765 2 Lock Washer, M6 Split 10 2901355 2 Cap Screw, Hex Hd., M6-1.0 x 50mm 11 3200001 3 Plug, 1/8" NPT 12 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden 13 2900281 1 Lanyard with Lock Pin 14 6010115 2 Water Tube for 48" Guard 15 6048155 2 Water Tube Clamp 16 2900308 4 Cap Screw, Flat Hd., M6-1.0 x 16mm 17 1800001 1 Warning Label 18 1801369J 1 Blade Guard Size Tag 19 2900639 2 Rivet, 1/8" Dia. 20 21 2900716 1 Lock Washer, M16 Split 22 2901349 1 Cap Screw, Hex Hd., M16-2.0 x 110mm 23 6010873 1 Universal Hinge Assembly 24 6010271 1 Blade Guard Brace 25 2901356 2 Flat Washer, M10 26 2900321 2 Lock Washer, M10 Split 27 2900333
2901358 1 Flat Washer, M16
Cap Screw, Hex Hd., M10-1.5 x 25mm2
ITEM PART NO. QTY DESCRIPTION
28 6010871 2 Hinge Weldment, Universal 29 2900479 1 Cap Screw, Hex Hd., 3/4-10 x 4" 30 2900467 1 Lock Nut, 3/4-10 Nylon 31 2901356 4 Flat Washer, M10 32 2900321 4 Lock Washer, M10 Split 33 2900333 4 Cap Screw, Hex Hd., M10-1.5 x 25mm 34 2503824 1 Detent Pin, 3/4" x 3" Grip
Optional 48" Blade Conversion Assembly #6010277
56
20
13
14
11
12
13
14
18
20
13
14
14
19
15
17
8
7
3
8
6
4
9
12
13
16
21
9
9
4
22
8
13
8
7
9
12
9
14
13
12
3
8
6
5
5
8
1
10
14
14
13
9
12
14
13
2
10
14
13
12
12
Optional 48" Blade Conversion Assembly #6010277
57
ITEM PART NO. QTY. DESCRIPTION
1 6010267A 1 Frame Base Extension Weldment
2 6010268 1 Extension Corner Cover
3 6010269 2 Extension Support Bar
4 6010035 2 Blade Shaft Bearing Spacer 5/8"
5 2900527 4 Cap Screw, Hex Hd., 5/8-11 x 2-1/2"
6 2900137 4 Cap Screw, Hex Hd., 5/8-11 x 3-1/4"
7 2900136 2 Cap Screw, Hex Hd., 5/8-11 x 2"
8 2900002 10 Flat Washer, 5/8" SAE
9 2900135 10 Lock Nut, 5/8-11 Nylon
10 6013038 2 Skid Plate 11 6010270A 1 Belt Guard Weldment 12 2900005 14 Cap Screw, Hex Hd., 3/8-16 x 1" 13 2900006 22 Lock Washer, 3/8" Split 14 2900473 26 Flat Washer, 3/8" USS 15 6012156 1 Sheave, 4" x 10 Groove w/Bushing
2501380 1 Sheave, 4" x 10 Groove Taper Style 2501992 1 Taper Bushing, 2-1/8" w/Setscrews & Key
16 6013047 1 Sheave, 6.9" x 10 Groove w/Bushing
2500509 1 Sheave, 6.9" x 10 Groove QD Style 2500176 1 QD Bushing, SK x 1-3/4" w/Fasteners
17 2500860 10 V-Belt, 3VX710 18 6013042 1 Saw Weight, 55 Pound 19 2900521 4 Tap Bolt, Hex Hd., 3/8-16 x 2-1/2"
20 2900033 8 Hex Nut, 3/8-16 21 6010962 1 48" Blade Guard Assembly 22 6010272 1 Blade Shaft Assembly
Optional 48" Blade Shaft Assembly #6010272
58
11
13
3
8
7
12
6
2
9
8
7
5
3
4
5
1
9
8
7
6
7
8
2
ITEM PART NO. QTY DESCRIPTION
1 6010033 1 Blade Shaft 2 2500151 2 Blade Shaft Bearing, 1-3/4" 3 2900198 2 Grease Fitting, 1/8" NPT x 1-1/4" 4 6010034 1 Key, 3/8" Sq. x 5" 5 6010040 2 Key, 1/4" Sq. x 13/16"
6 2900418 2 Set Screw, Soc. Hd., 5/16-18 x 5/8" 7 2900002 6 Flat Washer, 5/8" SAE 8 2900113 6 Lock Washer, 5/8" Split
9 2900512 4 Cap Screw, Hex Hd., 5/8-11 x 1-1/4" 10 2900146 1 Cap Screw, Hex Hd., 5/8-11 x 4" 11 2900130 1 Cap Screw, Hex Hd., 5/8-11 x 4" LH 12 6013017 2 Inner Flange 8" 13 6013018 1 Outer Flange 8" with Pin
2900197 1 Dowel Pin, 3/8" Dia. x 2"
12
10
Optional Water Pump Assembly #6011032
59
9
10
5
6
2
1
3
5
6
7
4
3
8
7
8
ITEM PART NO. QTY.
1 2600200 1 Water Pump, 12V Diaphragm
2 2900008 4
3 2900009 8 Flat Washer, 1/4" SAE
4 2900010 4
5 2701694 2
6 3200016 2
7 6010302 1 Hose Assembly, 4 Foot
8 6010303 1
9 2800062 1 Toggle Switch
10 2800063 1
Cap Screw, Hex Hd., 1/4-20 x 1"
Lock Nut, 1/4-20 Nylon
Port Fitting, 1/2" Barb x 90 Degree
Hose Clamp #8
Hose Assembly, 5 Foot
Switch Boot
DESCRIPTION
Optional Soft Start Unit Assembly #6012181
60
2
1
4
5
6
6
5
4
3
4
5
6
FOR 30HP MOTOR
ITEM PART NO. QTY. DESCRIPTION
1 2800650 1 Soft Start Control Box 2 2800203 1 Amp Meter 30HP
3 2500678 4 Vibration Isolator, 3/8-16 4 2900014 8 Flat Washer, 3/8" SAE 5 2900006 8 Lock Washer, 3/8" Split 6 2900033 8 Hex Nut, 3/8-16
FOR 40HP MOTOR
ITEM PART NO. QTY. DESCRIPTION
1 2800650 1 Soft Start Control Box 2 2800141 1 Amp Meter 40HP
3 2500678 4 Vibration Isolator, 3/8-16 4 2900014 8 Flat Washer, 3/8" SAE 5 2900006 8 Lock Washer, 3/8" Split 6 2900033 8 Hex Nut, 3/8-16
6
5
4
3
Optional Frame Lift Assembly #6010731
61
(For Optional Soft Start Unit)
7
1
3
9
9
7
3
8
8
4
5
2
6
5
6
4
2
ITEM PART NO. QTY. DESCRIPTION
1 6013051 1 Frame Lift 2 6013053 2 Frame Lift Spacer
3 6010689 2 Frame Lift Brace 4 2900465 2 Cap Screw, Hex Hd., 3/4-10 x 2-1/4"
5 2900003 2 Flat Washer, 3/4" SAE 6 2900467 2 Lock Nut, 3/4-10 Nylon 7 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4" 8 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1" 9 2900018 4 Lock Nut, 3/8-16 Nylon
Optional Spot Light Assembly #6010112
62
8
7
6
5
1
2
ITEM PART NO. QTY.
1 2500194 1
2 6010106 1
3 6010107 1
4 2400157 2
5 2900144 2
6 2900010 2
7 2800062 1
8 2800063 1
3
DESCRIPTION
Spot Light, 12 Volt
Light Bar
Light Bar Mount Bracket
Hand Lock Knob, 5/16-18 x 1"
Cap Screw, Hex Hd., 1/4-20 x 3/4"
Lock Nut, 1/4-20 Nylon
Toggle Switch
Switch Boot
4
5
4
11
63
Optional Spot Light Assembly #6012182
(For Optional Soft Start Unit)
1
3
2
5
8
5
8
10
9
4
7
9
6
ITEM PART NO. QTY. DESCRIPTION
1 2500194 1 Spot Light, 12 Volt 2 6017086 1 Coiled Light Cord (1 Foot) 3 6010106 1 Light Bar 4 6010107 1 Light Bar Mount Bracket 5 2400157 2 Hand Lock Knob, 5/16-18 x 1" 6 6012183 1 Light Attachment Bar 7 2800623 1 Cord Grip, 1/2" NPT Nylon 8 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
9 2900010 2 Lock Nut, 1/4-20 Nylon 10 2800062 1 Toggle Switch On/Off 11 2800063 1 Switch Boot
20
64
Optional Parking Brake Assembly #6011228
8
23
9
23
19
7
6
22
22
21
21
12
11
10
1
4
16
13
3
17
18
2
14
15
5
Optional Parking Brake Assembly #6011228
65
ITEM PART NO. QTY.
1 6011229 1 2 2501664 1 3 6011230 1 4 6048229 1 5 6011231 1 6 2900083 1 7 2900024 1 8 2900082 1
9 6011232 1 10 2900473 1 11 2900474 1 12 2900005 1 13 6011234 1 14 2900632 1 15 2900037 1 16 2900014 2 17 2900006 2 18 2900196 2 19 6011233 1 20 2500002 1 21 2900022 2 22 2900019 2 23 2900039 2
DESCRIPTION Bearing Housing Bar Ball Bearing, 3/4" x 1-5/8" x 7/16" Pivot Pin Key, 3/16" Sq. x 1-1/4" Pivot Arm Fender Washer, 1/4" x 1-1/4" Lock Washer, 1/4" Split Cap Screw, Hex Hd., 1/4-20 x 1/2" Brake Lever Flat Washer, 3/8" USS Belleville Washer, 3/8" Cap Screw, Hex Hd., 3/8-16 x 1" Friction Washer, 3/4" x 2-1/2" x 3/8" T-Bolt, 1/2-13 Hex Nut, 1/2-13 Flat Washer, 3/8" SAE Lock Washer, 3/8" Split Cap Screw, Hex Hd., 3/8-16 x 3/4" Lever Gate Lever Grip Flat Washer, 5/16" SAE Cap Screw, Hex Hd., 5/16-18 x 3/4" Lock Nut, 5/16-18 Nylon
Optional Blade Stacking Assembly #6010630
66
(Up to 1-1/2" width)
5
23
12
13
15
18
14
9
21
18
16
17
4
3
2
6
1
22
20
19
15
11
11
15
19
11
8
9
20
7
10
Optional Blade Stacking Assembly #6010630
67
(Up to 1-1/2" width)
ITEM PART NO. QTY. DESCRIPTION
1 6010159 1 Outer Flange 4-1/2" with Pin
2 2900002 1 Flat Washer, 5/8" SAE
3 2900113 1 Lock Washer, 5/8" Split
4 2900210 1 Cap Screw, Hex Hd., 5/8"-11 x 5" LH
5 6010620 1 20" Wide Blade Guard Assembly
ITEM PART NO. QTY.
6 6010621 1
7 6010296 1
8 2900008 2
9 2900009 4
10 2900083 2
11 2900010 8
12 6010288 1
13 2500988 1
14 2900294 2
15 3200001 3
16 3200002 1
17 2900278 1
18 6010085 2
19 6048155 2
20 2900020 4
21 3200208 1
22 1800001 1
23 6010251 1
DESCRIPTION
20" Wide Blade Guard Front & Rear Only
Splash Flap
Cap Screw, Hex Hd., 1/4-20 x 1"
Flat Washer, 1/4" SAE
Fender Washer, 1/4" x 1-1/4"
Lock Nut, 1/4-20 Nylon
Water Manifold
Water Manifold Gasket
Cap Screw, Hex Hd., 1/4-20 x 2"
Plug, 1/8" NPT
Fitting, 3/8" M. Pipe to 3/4" M. Garden
Lanyard with Lock Pin
Water Tube for 20" Guard
Water Tube Clamp
Cap Screw, Flat Hd., 1/4-20 x 3/4"
Nozzle, 1/4" NPT
Warning Label
Hinge Assembly for 20" Guard
Optional Blade Spacing Assembly #6010631
68
(Up to 2" width)
5
4
14
9
15
12
16
13
2
1
22
23
18
21
18
11
3
17
6
8
9
20
20
19
15
11
15
19
11
7
10
Optional Blade Spacing Assembly #6010631
69
(Up to 2" width)
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4
5
6010186 1 Blade Shaft Extension, Left Hand Thread
6010187 1 Outer Flange 4-1/2"
2900218 1 Dowel Pin, 3/8" Dia. x 3-1/2"
2900212 1 Hex Nut, 1"-14 Left Hand
6010620 1 20" Wide Blade Guard Assembly
ITEM PART NO. QTY.
6 6010621 1
7 6010296 1
8 2900008 2
9 2900009 4
10 2900083 2
11 2900010 8
12 6010288 1
13 2500988 1
14 2900294 2
15 3200001 3
16 3200002 1
17 2900278 1
18 6010085 2
19 6048155 2
20 2900020 4
21 3200208 1
22 1800001 1
23 6010251 1
DESCRIPTION
20" Wide Blade Guard Front & Rear Only
Splash Flap
Cap Screw, Hex Hd., 1/4-20 x 1"
Flat Washer, 1/4" SAE
Fender Washer, 1/4" x 1-1/4"
Lock Nut, 1/4-20 Nylon
Water Manifold
Water Manifold Gasket
Cap Screw, Hex Hd., 1/4-20 x 2"
Plug, 1/8" NPT
Fitting, 3/8" M. Pipe to 3/4" M. Garden
Lanyard with Lock Pin
Water Tube for 20" Guard
Water Tube Clamp
Cap Screw, Flat Hd., 1/4-20 x 3/4"
Nozzle, 1/4" NPT
Warning Label
Hinge Assembly for 20" Guard
Optional Blade Spacing Assembly #6010632
70
(Up to 4" width)
5
4
24
14
16
2
1
23
22
15
12
13
9
21
3
17
6
8
9
18
11
15
11
18
11
7
10
19
20
Optional Blade Spacing Assembly #6010632
71
(Up to 4" width)
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4
5 6010622 1 20" Wide Blade Guard Assembly
6010309 1 Blade Shaft Extension, Left Hand Thread
6010187 1 Outer Flange 4-1/2"
6010359 1 Drive Pin, 3/8" Dia. x 5"
2900212 1 Hex Nut, 1"-14 Left Hand
ITEM PART NO. QTY.
6 6010623 1
7 6010366 1 Splash Flap
8
9
10
11
12 6048123 2 Water Manifold
13 2500829 2 Water Manifold Gasket
14
15
16
17
18
19
20 2900020 4
21
22
23
24 6010588 1 Hose Assembly, Dual Inlet
2900008
2900009
2900083
2900010
2900294
3200001
3200002
2900278 1 Lanyard with Lock Pin
6010085 2
6048155 2
3200208
1800001 1
6010251
3
7
3
11
4
4
2
2
2
20" Wide Blade Guard Front & Rear Only
Cap Screw, Hex Hd., 1/4-20 x 1"
Flat Washer, 1/4" SAE
Fender Washer, 1/4" x 1-1/4"
Lock Nut, 1/4-20 Nylon
Cap Screw, Hex Hd., 1/4-20 x 2"
Plug, 1/8" NPT
Fitting, 3/8" M. Pipe to 3/4" M. Garden
Water Tube for 20" Guard
Water Tube Clamp
Cap Screw, Flat Hd., 1/4-20 x 3/4"
Nozzle, 1/4" NPT
Warning Label
Hinge Assembly for 20" Guard
DESCRIPTION
Optional Loweri ng Sp eed Metering Valve Assembly #6010227
72
9
5
7
6
5
1
2
3
4
ITEM PART NO. QTY.
1 3200211 1 2 3200212 1 3 3200057 2 4 3200115 1 5 3200213 2 6 3200219 1 7 3200218 1 8 6010247 1 9 6010248 1
8
3
DESCRIPTION Valve, 1/4" Metering Panel Mounting Kit Elbow, 1/4" M. Pipe to 1/4" M. JIC Elbow, 3/8" O-Ring to 1/4" F. Pipe Tee, 1/4" M. JIC to 1/4" M. Pipe Adapter, 1/4" M. Pipe to 1/4" F. JIC Check Valve Hose Assembly, 8" Long Hose Assembly, 20" Long
1
73

Decal Group

CORE CUT DECAL WARNING DECAL
#1800200 (Qty. 3) #1801075
RPM CHART DECAL WARNING DECAL #1800583A #1800001
SAW LABELS SHEET POWER CORD DECAL #1800351 #1800376
74

Blade Speed Conversion Charts

75
WARNING:
Do not exceed blade speed (RPM) shown for each blade size. Excessive blade speed could result in blade breakage and serious personal injury!
Blade Size
No Load RPM Sheave Size No Load RPM Sheave Size
20" 2,525 4" 1,800 5.6" 7-1/2"
26" 2,000 4.5" 1,800 5" 10-1/2"
30" 1,700 5" 1,800 4.75" 11-3/4"
36" 1,350 5.3" 1,800 4" 14-3/4"
42" 1,050 6.9" 1,800 4" 16-3/4"
48" 1,050 6.9" 1,800 4" 19-3/4"
Blade Shaft Motor
Max. Depth
of Cut
WARNING:
Model CC6540E
Blade Guard Assembly
Motor Sheave, 2-1/8" Bore (Sheave Size)
Blade Shaft Sheave, 1-3/4" Bore (Sheave Size)
Inner Flanges (2) (Flange Size)
Outer Flange (Flange Size)
Skid Plate Mounting Holes
* Note: Items shown for 42" and 48" are for reference only. Must use complete conversion kit #6010277 when converting.
When changing blade size, use chart shown below for selecting items that must be changed.
20" 26" 30" 36" 42" * 48" *
6010952 6010954 6010956 6010958 6010960 6010962
6010470
(5.6")
6010658
(4")
6010036
(4.5")
6010037
(4.5")
Bottom Set Bottom Set Top Set Top Set Bottom Set Bottom Set
6010471
(5")
6010545
(4.5")
6010036
(4.5")
6010037
(4.5")
6010472
(4.75")
6010573
(5")
6010038
(6")
6010039
(6")
6012156
(4")
6010813
(5.3")
6010038
(6")
6010039
(6")
6012156
(4")
6013047
(6.9")
6013017
(8")
6013018
(8")
6012156
6013047
(6.9")
6013017
6013018
(4")
(8")
(8")
EQUIPMENT AND PARTS

WARRANTY

Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 • Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A. #1800688
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