Diamond CC6540E User Manual
DIAMOND
P R O D U C T S
CONCRETE SAW
PARTS LIST
MODEL
CC6540E
July 2011
Part #1800688
2
Table of Contents
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3
Pictorial Page Index…..….….………………. 4,5 40hp Motor Mount Assembly………………… 38,39
Controls Legend..……..…….….……………. 6 40hp Belt Drive Assembly……………………. 40,41
Front Pointer Assembly………………………7 Idler Assembly……………………………….. 42
Frame Upright Assembly...……….…………. 8,9 Belt Guard Assembly…………………………. 43
Instrument Panel Assembly….……………….10 14” Blade Guard Assembly……………….…. 44,45
Control Grip Assembly...……………………. 11 20” Blade Guard Assembly……………….…. 46,47
Control Lever Assembly (Eaton)...………….. 12 26” Blade Guard Assembly…….……………. 48,49
Control Lever Assembly (Sundstrand)….……13 30” Blade Guard Assembly……….…………. 50,51
Battery Assembly....…………………………. 14 36” Blade Guard Assembly……….…………. 52,53
Hydraulic Pump Assembly….……...………
15 Optional 48" Blade Guard Assembly………… 54,55
Depth Indicator Assembly....…………………16 Optional 48" Blade Conversion Assembly…… 56,57
Depth Stop Assembly....…………………….. 17 Optional 48" Blade Shaft Assembly…………. 58
Water Supply Assembly....………………….. 18 Optional Water Pump Assembly………….….. 59
Starter Box Assembly...…….……………….. 19 Optional Soft Start Unit Assembly…………… 60
Starter Box Unit….…….……………………. 20,21 Optional Frame Lift Assembly……………….. 61
Frame Base Assembly.....……………………. 22 Optional Spot Light Assembly……………….. 62
Hydraulic Cylinder Assembly….……...……
Rear Drive Assembly (Eaton)….…………….
Eaton Transmission Assembly...…………….. 26 Optional Blade Stacking Assembly…………
Linkage Assembly....…………………………27 Optional Blade Spacing Assembly……………
Rear Drive Assembly (Sundstrand)….………
23 Optional Spot Light Assembly……………….. 63
24,25 Optional Parking Brake Assembly…………… 64,65
66,67
68,69
28,29 Optional Blade Spacing Assembly…………….70,71
Free Wheeling Clutch Assembly (Sundstrand) 30,31 Optional Speed Metering Valve Assembly……72
Rear Axle Assembly (Eaton / Gear)….………32 Decal Group……………………………….…. 73
Rear Axle Assembly (Sundstrand / Chain)..… 33 Wiring Diagram………………………………. 74
Front Axle Assembly....………………………34 Blade Speed Conversion Charts……………… 75
Front Wheel Assembly....…………………….35 Warranty…………………………….….…….. 76
Blade Shaft Assembly (Blades 14" - 26")…… 36
Blade Shaft Assembly (Blades 30" - 36")…… 37
Pictorial Page Index
4
7
40
46
48
50
52
38
18
19 20
10 11
17
16
13
8
30
14
28
37
36
22 34
42
Shown with Sundstrand Transmission
33
Pictorial Page Index
5
18 10 118
12
15
7
14
43
22
24
26
32
40
3736
Shown with Eaton Transmission
34
48355046 52
Controls Legend
6
1 Hour Meter 10 Speed Control Lever
2 Amp Meter 11 Low er Pushbutt on
3 Batter y Charge Met er 12 Raise Pushbutt on
4 Motor St ar t Button 13 Transmission Engagement Lever *
5 Motor St op Button 14 Transmission Engagement Lever **
6 Depth Stop Knob 15 Water Pump Switch (Opt ional)
7 Cutting Depth Indicator 16 Spotlight Switch (Optional)
8 Water Valve 17 Lowering Speed Metering Valve (Optional)
9 Handle Lock Knobs
* F or Eaton Transmission Only
** For Sundstr and Transmissi on Only
3
2
1
8
6
4
5
7
15
16
8
9
13
14
12
10
11
17
9
Front Pointer Assembly #6010540
7
12
11
3
4
1
13
5
6
7
14
3
11
2
8
9
ITEM PART NO. QTY. DESCRIPTION
1 6010541 1 Front Pointer Frame
2 6011152 2 Front Pointer Arm
3 6013025 1 Front Pointer Rod
4 2500740 1 Pointer Cap
5 2501409 1 Wheel, 6"
6 2900127 2 Flat Washer, 1/2" USS
7 2500007 2 Set Collar, 1/2" with Set Screw
8 2900105 2 Cap Screw, Hex Hd., 1/2-13 x 2-3/4"
9 2900026 2 Lock Nut, 1/2-13 Nylon
10 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
11 2900033 4 Hex Nut, 3/8-16
12 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
13 6017241 1 Pointer Rope 11 Foot
14 3200221 2 Pinch Clamp, Two Ear
10
2
8
Frame Upright Assembly #6010715A
8
29
22
18
22
12
13
24
16
22
22
19
11
21
22
26
25
9
8
10
28
23
24
27
11
23
17
14
9
8
10
17
15
5
2
5
6
7
1
3
24
4
7
22
22
20
4
15
Frame Upright Assembly #6010715A
9
ITEM PART NO. QTY. DESCRIPTION
1 6010687 1 Frame Upright Weldment
2 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
3 2900014 2 Flat Washer, 3/8" SAE
4 2900018 2 Lock Nut, 3/8-16 Nylon
5 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
6 2900058 4 Flat Washer, 1/2" SAE
7 2900026 4 Lock Nut, 1/2-13 Nylon
8 6010014 2 Handle Bar, 36" Long
9 2500636 2 Handle Grip
10 2501955 2 Handle Stop Grip
11 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2"
12 2501427 1 Rope Cleat
13 2900483 2 Tap Screw, Flat Hd., #10-24 x 1"
14 6010015 1 Rear Cover Screen
15 2900180 4 Cap Screw, Hex Flange Hd., 1/4-20 x 1"
16 6010166 1 Gate Cover Bar
17 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
18 2900010 2 Lock Nut, 1/4-20 Nylon
19 2500203 2 Grommet, 3/4" I.D.
20 2501146 1 Plug, 1-1/4" Hole
21 2500549 1 Plug, 7/8" Hole
22 2501287 12 Plug, 7/16" Hole
23 2500462 2 Plug, 3/8" Hole
24 2503749 9 Plug, 5/16" Hole (Tapered)
25 1800169 1 Serial Number Plate, US
26 2900096 2 Rivet, 3/32" Dia.
27 1800377 1 Serial Number Plate, CE
28 2900287 2 Rivet, 1/8" Dia.
29 2503704 1 Wrench, 15/16" Combination
Instrument Panel Assembly #6010779
10
7
5
8
6
9
3
1
7
2
7
4
10
11
12
13
ITEM PART NO. QTY. DESCRIPTION
1 6010242 1 Dash Cover Panel
2 2500554 1
3 6010240 1 Meter Panel (Hour)
4 2800064 1 Hour Meter
5 6010019 1
6 2500549 1
7 2900021 12
8 6010098 1 Switch Plate
9 2500204 3
10 2900445 4
11 2500463 1
12 6010101 2
13 2500381 1
Plug, 1-1/2" Hole
Hydraulic Pump Cover Plate
Plug, 7/8" Hole
Tap Screw, Pan Hd., #10-24 x 3/8"
Plug, 1/2" Hole
Tap Screw, Flat Hd., #10-24 x 1/2"
Plug, 3/4" Hole
Edge Trim
Plug, 2-5/8" Tapered Hole
Control Grip Assembly #6010319
11
1
3
4
6
8
5
9
2
4
7
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4 2500694 2 Plug, 5/8" Hole
5
6
7
8
9 2800393 1 Harness, Hydraulic Pump
2501280 1 Control Grip Body
2501281 1 Control Grip Cover
2500644 1 Plug, Rectangular
2800372 1 Pushbutton Switch, Raise
2800373 1
2900453 1
2900452 1 Machine Screw, Oval Hd., #4 x 5/8"
Pushbutton Switch, Lower
Set Screw, Soc. Hd., M5 x 12mm
Control Lever Assembly #6010719 (Eaton)
12
15
17
5
4
14
16
13
9
4
9
3
2
1
4
18
7
8
9
10
11
5
ITEM PART NO. QTY. DESCRIPTION
1 6010056 1 Lever Support Weldment
2 2501339 1 Rubber Support Mount
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 6 Lock Nut, 1/4-20 Nylon
5 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 6010055 1 Friction Spacer
7 2900018 2 Lock Nut, 3/8-16 Nylon
8 6010314 1 Speed Control Lever
9 2900153 3 Friction Washer, 3/8"
10 2900473 1 Flat Washer, 3/8" USS
11 2900474 4 Belleville Washer, 3/8"
12 2900472 1 Cap Screw, Hex Flange Hd., 3/8-16 x 2"
13 6010057 1 Engagement Lever Weldment
14 2900014 1 Flat Washer, 3/8" SAE
15 2900029 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
16 6010058 1 Gate Plate
17 2500002 1 Lever Grip
18 6010319 1 Control Grip Assembly
7
6
12
5
13
18
Control Lever Assembly #6010720 (Sundstrand)
3
2
4
16
1
7
14
8
15
14
17
6
4
6
4
15
5
6
7
13
19
9
10
11
12
16
6
9
ITEM PART NO. QTY. DESCRIPTION
1 6010122 1 Lever Support Weldment
2 2501339 1 Rubber Support Mount
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 6 Lock Nut, 1/4-20 Nylon
5 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2900018 4 Lock Nut, 3/8-16 Nylon
7 6010055 2 Friction Spacer
8 6010315 1 Speed Control Lever
9 2900153 2 Friction Washer, 3/8"
10 2900473 1 Flat Washer, 3/8" USS
11 2900474 4 Belleville Washer, 3/8"
12 2900472 1 Cap Screw, Hex Flange Hd., 3/8-16 x 2"
13 6010123 1 Linkage Lever
14 2900014 3 Flat Washer, 3/8" SAE
15 2900047 3 Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
16 2500007 2 Set Collar, 1/2" with Set Screw
17
18
19
6010702 1
6010166 1 Gate Cover Bar
6010319 1 Control Grip Assembly
14
Linkage Assembly 4-1/4"
15
Battery Assembly #6010419
14
18
13
17
19
20
20
19
3
4
2
1821
16
9
21
7
5
3
6
4
12
14
15
11
8
10
3
4
5
1
9
ITEM PART NO. QTY. DESCRIPTION
1 6010670 1 Battery Platform
2 6010554 1 Battery Support Brace
3 2900019 5 Cap Screw, Hex Hd., 5/16-18 x 3/4"
4 2900022 5 Flat Washer, 5/16" SAE
5 2900039 4 Lock Nut, 5/16-18 Nylon
6 2900031 1 Lock Washer, 5/16" Split
7 6010017 1 Battery Top Brace
8 6010344 2 Rod, 1/4-20 x 9-1/2"
9 2900010 4 Lock Nut, 1/4-20 Nylon
10 6010016 1 Battery Pad
11 2800465 1 Battery, 12 Volt Group Size 24
12 2800071 1 Battery Cable, Positive (Red)
13 2800072 1 Battery Cable, Negative (Black)
14 2800182 1 Battery Cable, 14" Negative (Black)
15 2800256 1 Battery Boot, Large (Red)
16 2800257 1 Battery Boot, Large (Black)
17 2800197 1 Battery Boot, Small (Red)
18 2800198 2 Battery Boot, Small (Black)
19 2900014 2 Flat Washer, 3/8" SAE
20 2900006 2 Lock Washer, 3/8" Split
21 2900196 2 Cap Screw, Hex Hd., 3/8-16 x 3/4"
Hydraulic Pump Assembly #6010213
15
(Includes Items #1 - #11)
2
3
11
10
4
1
8
9
11
10
7
6
14
5
13
ITEM
1 2600070 1
2 2700321 1
3 3200120 1
4 3200123 1
5 3200115 1
6 3200060 1
7 3200056 1
8 3200057 1
9 2900014 2
10 2900006 2
11 2900047 2
12 3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC
13 3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock
14 6010059 1 Clear Hose, 3/8" I.D. x 19"
PART NO. QTY.
12
DESCRIPTION
Hydraulic Pump Unit
Breather Cap
Pipe Coupling, 3/8" NPT
Pipe Nipple, 3/8" NPT x 2"
Elbow, 3/8" O-Ring to 1/4" F. Pipe
Hex Nipple, 1/4" NPT
Flow Control Valve, 1/4" NPT
Elbow, 1/4" M. Pipe to 1/4" M. JIC
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
9
Depth Indicator Assembly #6010214
16
11
10
5
1
3
4
7
4
2
12
7
6
9
8
13
14
15
ITEM PART NO. QTY. DESCRIPTION
1 6010092 1 Depth Indicator Mount Bracket
2 2500155 2 Cable Pulley, 1-1/4"
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 4 Lock Nut, 1/4-20 Nylon
5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2500145 1 Flange Bearing, 3/8"
7 2900014 3 Flat Washer, 3/8" SAE
8 6010091 1 Depth Indicator Pointer
9 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
10 6010093 1 Cable Pulley, 2"
11 2900018 1 Lock Nut, 3/8-16 Nylon
12 6010094 1
13 2500196 1 Spring, 3/8" x 15"
14 2900055 1 Cotter Pin, 3/16" x 1"
15 2500214 1 Cable Clamp
Depth Indicator Cable with Crimp, 48"
5
17
6
2
Depth Stop Assembly #6010215
4
3
10
1
ITEM PART NO. QTY. DESCRIPTION
9
11
8
7
1 6010097 1 Depth Stop Weldment
2 2900665 4 Belleville Washer, 1/2"
3 2900058 1 Flat Washer, 1/2" SAE
4 2900239 1 Friction Washer, 1/2"
5 6010095 1 Depth Stop Knob
6 2900132 1 Roll Pin, 3/16" x 1-1/4"
7 2900158 1 Yoke, 1/2-13
8 2900084 1 Lock Washer, 1/2" Split
9 2900037 1 Hex Nut, 1/2-13
10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"
11 2900004 1 Cotter Pin, 1/8" x 1"
Water Supply Assembly #6010718
18
6
10
7
5
11
3
8
13
9
12
1
3
7
8
4
2
6
ITEM PART NO. QTY. DESCRIPTION
1 6090069 1 Water Supply Tube
2 3200045 1 Pipe Tee, 1/2" NPT
3 3200008 2 Close Nipple, 1/2" NPT
4 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden
5 3200025 1 Hose Filter Washer
6 3200013 2 Street Elbow, 1/2" NPT
7 3200027 2 Water Valve
8 3200155 2 Fitting, 1/2" M. Pipe to 3/4" M. Garden
9 6010021 1 Water Hose Assembly, 42" Long
10 3200001 1 Plug, 1/8" NPT
11 2900241 2 U-Bolt, 1/2" Pipe
12 2900009 4 Flat Washer, 1/4" SAE
13 2900010 4 Lock Nut, 1/4-20 Nylon
Starter Box Assembly #6012130D
19
1
2
6
5
4
3
4
5
6
ITEM PART NO. QTY DESCRIPTION
1 2800215 1 Starter Box Unit
2 2800141 1 Amp Meter 40HP
3 2500678 4 Vibration Isolator, 3/8-16
4 2900014 8 Flat Washer, 3/8" SAE
5 2900006 8 Lock Washer, 3/8" Split
6 2900033 8 Hex Nut, 3/8-16
Starter Box Unit #2800215
20
3
7
6
3
4
1
5
4
5
1
10
22
21
23
12
11
16
1413
24
2
17
18
19
11
20
8
15
9
Starter Box Unit #2800215
21
ITEM PART NO. QTY. DESCRIPTION
1 2800240 1 Enclosure
2 2800249 1 Subpanel
3 6011329 1 Stop Button Assembly
2800599 1 Stop Button Body & Cap
2800200 1 Contact Block (N.C.)
1800922 1 Stop Label
4 6011097 1 Start Button Assembly
2701390 1 Start Button Body
2701392 1 Contact Block (N.O.)
2800317 1 Green Button Cap
2800222 1 Clear Protective Boot
1800923 1 Start Label
5 2800224 1 Battery Charge Ammeter
6 2800245 1 Reset Button
7 2707338 1 Disconnect Handle
8 2800552 1 Connector, 1/2" Cord
9 2800312 2 Connector, 1" Sealtite Elbow
10 2701274 1 Rectifier Bridge
11 2800299 2 Fuse Holder, 30A-600V Dual
12 2800400 1 Auxiliary Contact (N.O.)
13 2800401 1 Motor Contactor, Siemens
14 2800402 1 Coil, 24V-AC
15 2800403 1 Overload Relay, 25-100A
16 2800248 1 Current Transformer
17 2707339 1 Disconnect Block
18 2707337 1 Disconnect Shaft
19 2800315 1 Grounding Lug
20 2701299 1 Transformer, 500VA
21 2701295 1 Power Relay, 12V-DC
22 2701066 1 Fuse, ATQR 10A
23 2701307 1 Fuse, ATMR 25A
24 2701273 2 Fuse, ATQR 4A
Frame Base Assembly #6010460
22
9
5
8
10
8
4
5
6
5
11
1
2
3
4
7
5
ITEM PART NO. QTY. DESCRIPTION
1 6010000A 1 Frame Base
2 6010333 2 Skid Plate
3 6010332 1 Guard Attachment Plate (25 degree)
4 2900014 4 Flat Washer, 3/8" SAE
5 2900006 6 Lock Washer, 3/8" Split
6 2900196 2 Cap Screw, Hex Hd., 3/8-16 x 3/4"
7 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
8 6010022 2 Rear Pointer
9 2900047 1 Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
10 6010515 1 Spacer, 7/8" Long
11 2900028 1 Cap Screw, Hex Hd., 3/8-16 x 2-3/4"
Hydraulic Cylinder Assembly #6010467
23
4
7
4
6
4
3
5
4
1
2
ITEM PART NO. QTY. DESCRIPTION
1 2500178 1 Hydraulic Cylinder
2 6010031 1 Cylinder Pin, 3"
3 6010119 1 Cy linder Pin, 3-1/2"
4 2900064 4 Hair Pin Cotter, 3/4"
5 3200067 1 Cylinder Breather, 1/4" NPT
6 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC
7 3200054 1 Hose Assembly, 32" Long
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