Diamond CC6160D User Manual

DIAMOND
P R O D U C T S
REAR PIVOT
SAW
PARTS LIST
CC6160D
(September 2005)
Part #1800831
Intentionally Blank
Table of Contents
1. Frame Upright Assembly.......................................................................................................4
2. Instrument Panel Assembly...................................................................................................5
3. Speed Control Assembly........................................................................................................6
4. Control Lever Assembly........................................................................................................7
5. Control Grip Assembly..........................................................................................................7
6. Fuel Tank Assembly..............................................................................................................8
7. Battery Assembly...................................................................................................................9
8. Hydraulic Pump Assembly....................................................................................................10
9. Depth Indicator Assembly.....................................................................................................11
10. Depth Stop Assembly ............................................................................................................12
11. Water Supply Assembly ........................................................................................................13
12. CC6160D Frame Components Assembly..............................................................................14-15
13. Differential Assembly............................................................................................................16-17
14. Differential Driveshaft Assembly..........................................................................................18-19
15. Front Axle Assembly.............................................................................................................20
16. Front Wheel Assembly ..........................................................................................................21
17. Hydraulic Cylinder Assembly ...............................................................................................22
18. Positraction Engagement Assembly ......................................................................................23
19. Blade Shaft Assembly............................................................................................................24
20. Throttle Cable Assembly.......................................................................................................25
21. Engine Assembly...................................................................................................................26-27
22. PTO Assembly.......................................................................................................................28
23. Swing Cover Assembly..........................................................................................................29
24. 48” Blade Guard Assembly ...................................................................................................30-31
25. Front Pointer Assembly (Optional)........................................................................................32
26. Decal Group...........................................................................................................................33
27. Wiring Diagram.....................................................................................................................34-35
28. Warranty ................................................................................................................................36
Frame Upright Assembly #6010900
4
7
6
18
14
19
13
1
15
9
3
10
5
19
4
9
19
12
17
11
9
2
22
20
21
16
9
11
8
16
16
17
21
ITEM PART NO. QTY. DESCRIPTION
1 6011271 1 Frame Upright Weldment 2 6015032 1 Lift Frame Brace 3 6011270 1 Handle Mount RH 4 6011269 1 Handle Mount LH 5 6011272 1 Lifting Hook Weldment 6 6010014 2 Handle Bar, 36" Long 7 2500636 2 Handle Grip 8 2502506 2
9 2900058 11 Flat Washer, 1/2" SAE 10 2900700 2 Washer-Plastic 1-3/8 x 1/2 ID 11 2900084 7 Lock Washer, 1/2" Split
Lever-Adjustable 1/2 x 2
ITEM PART NO. QTY. DESCRIPTION
12 2900499 5 Cap Screw, Hex Hd., 1/2-13 x 1-1/2" 13 6011276 1 Rear Cover 14 6011290 1 Counterweight - Optional 15 2900018 2 Lock Nut, 3/8-16 Nylon 16 2900014 14 Flat Washer, 3/8" SAE 17 2900006 12 Lock Washer, 3/8" Split 18 2900596 2 Cap Screw, Hex Hd., 3/8-16 x 2-1/2" 19 2400199 4 Locking Knob 3/8 Stud 20 2900139 2 Cap Screw, Hex Hd., 1/2-13 x 1-3/4" 21 2900005 12 Cap Screw, Hex Hd., 3/8-16 x 1" 22 2900037 1 Hex Nut, 1/2-13
Instrument Panel Assembly #6010901
5
6
7
2
1
2700923 Bulb Only (For Items 3,4, &5)
3
10
5
8
9
4
13
ITEM PART NO. QTY. DESCRIPTION
1 6011264 1 Instrument Panel Housing 2 6011238 1 Front Panel 3 2700785 1 Alternator Light -Orange 4 2700786 1 Oil Pressure Light -Green 5 2700787 1 Oil Temperature Light - Red 6 2800526 1 Tachometer - Alternator Pick-up 7 2702333 1 Temperature Gauge 8 2700783 1
9 2800525 1 Switch-Push Button Stop 10 2701261 1 Ignition Key 11 2900009 4 Flat Washer, 1/4" SAE 12 2900024 4 Lock Washer, 1/4" Split 13 2900008 4 Cap Screw, Hex Hd., 1/4-20 x 1"
12 11
Ignition Switch
Speed Control Assembly #6010913
6
3
1
8
12
11
10
7
4
2
5
13
9
6
9
ITEM QTY. PART NO. DESCRIPTION
1 1 6010931 Control Lever Mount Assembly
2 1 6010930 Control Lever Plate RH
3 1 6010929 Control Lever Assembly
4 1 6010055 Friction Spacer
5 1 2900153 Friction Washer, 3/8"
6 1 2900047 Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
7 1 2900018 Lock Nut, 3/8-16 Nylon
8 1 2502131 Transmission Control Cable
9 2 2502132 Ball Joint, 1/4-28 10 4 2900009 Flat Washer, 1/4" SAE 11 4 2900024 Lock Washer, 1/4" Split 12 4 2900144 Cap Screw, Hex Hd., 1/4-20 x 3/4" 13 1 2900014 Flat Washer, 3/8" SAE
1
7
Control Lever Assembly #6010929
2
ITEM PART NO. QTY. DESCRIPTION
1 6010319 1 Control Grip Assembly 2 6010389 1 Speed Control Lever
Control Grip Assembly #6010319
4
3
6
2
8
4
5
9
7
ITEM PART NO. QTY. DESCRIPTION
1 2501280 1 Control Grip Body 2 2501281 1 Control Grip Cover 3 2500644 1 Plug, Rectangular 4 2500694 2 Plug, 5/8" Hole 5 2800372 1 Pushbutton Switch, Raise 6 2800373 1 Pushbutton Switch, Lower 7 2900453 1 Set Screw, Soc. Hd., M5 x 12mm 8 2900452 1 Machine Screw, Oval Hd., #4 x 5/8" 9 2800393 1 Harness, Hydraulic Pump
Fuel Tank Assembly #6010902
8
3
2
4
5
1
6
7
8
9
11
10
13
12
14 15
ITEM PART NO. QTY. DESCRIPTION
1 2500650 1 Fuel Tank 2 2500205 1 Fuel Tank Grommet 3 2500649 1 Fuel Tank Cap 4 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC 5 3200091 1 Fitting, 1/4" F. JIC to 1/4" Push Lock 6 6011188 1 Fuel Return Hose, 1/4" ID x 38" 7 3200108 1 Fuel Shut-Off Valve, 1/4" 8 3200012 1 Street Elbow, 1/4" NPT 9 3200202 1 Fitting, 1/4"M. Pipe to 5/16" Pushlock
10 6010693 1 Fuel Supply Hose, 5/16" I.D. x 30" 11 6011250 1 Fuel Tank Holder Bar 12 6011274 1 Tank Holder w/ Spring Mount 13 2900022 4 Flat Washer, 5/16" SAE 14 2900031 4 Lock Washer, 5/16" Split 15 2900019 4 Cap Screw, Hex Hd., 5/16-18 x 3/4"
Battery Assembly #6010903
9
8
11
10
3
4
2
9
7
4
2
6
5
1
ITEM PART NO. QTY. DESCRIPTION
1 6011247 1 Battery Box 2 2900014 5 Flat Washer, 3/8" SAE 3 2900006 1 Lock Washer, 3/8" Split 4 2900005 5 Cap Screw, Hex Hd., 3/8-16 x 1" 5 2900018 4 Lock Nut, 3/8-16 Nylon 6 6010442 1 Battery Pad 7 2800600 1 Battery 12 Volt 8 6011248 1 Battery Hold Down
9 2501761 1 Battery Cable, Negative 10 2501760 1 Battery Cable, Positive 11 2501764 1 Battery Cable, Positive Jumper 12 6011271 1 Frame Upright Weldment
Hydraulic Pump Assembly #6010912
10
6
4
5
1
3
2
7
ITEM PART NO. QTY. DESCRIPTION
1 2600070 1 Hydraulic Pump Unit 2 3200605 1 Fitting, 3/8" O-Ring - 1/4" F. Pipe 3 3200604 1 Fiting, 1/4" M. Pipe 90 Deg. Elbow 4 3200056 1 Flow Control Valve, 1/4" NPT 5 3200796 1 Fitting, 1/4" NPT - 3/8" JIC 6 6015015 1 Hyd Hose Assy 3/8 x 36" 7 3201096 1 Fitting, 3/8" Plug, Hex Head
Depth Indicator Assembly #6010904
11
11
1
10
15
11
8
7
2
3
4
2
5
4
12
6
9
16
14
13
14
ITEM PART NO. QTY. DESCRIPTION
1 6011251 1 Depth Indicator Mount 2 2503415 2 Radial Bearing , 1/4" I.D.
3 6011252 1 Depth Indicator Hub 4 1400030 2 Washer, 1-1/4" ID Plastic
5 6011254 1 Depth Indicator Wheel 6 2900425 1 Flat Washer, 7/8" SAE 7 2901012 1 Belleville Washer, 7/8" 8 6015041 1 Sprocket Assy, Depth Indicator
9 6010443 1 Chain, #35 Roller, 70 Pitch 10 2900667 1 Cap Screw, Hex Hd., 1/4-20 x 3" 11 2900056 2 Set Screw, Soc. Hd., 1/4-20 x 1/4" 12 2504010 2 S-Hook, 60 Lb Load Rated 13 2703051 1 Spring, Constant Force 14 2900966 2 Flat Washer, 1/2" x 2" x 1/8" 15 2900551 1 Wheel Bolt 16 2500007 1 Set Collar, 1/2" with Set Screw
Depth Stop Assembly #6010932
12
6
5
4
3
2
1
11
10
ITEM PART NO. QTY. DESCRIPTION
7
1 6010927 1 Depth Stop Weldment, 22" 2 2900665 4 Belleville Washer, 1/2" 3 2900058 1 Flat Washer, 1/2" SAE 4 2900239 1 Friction Washer, 1/2"
8
5 6010095 1 Depth Stop Knob 6 2900132 1 Roll Pin, 3/16" x 1-1/4" 7 2900037 3 Hex Nut, 1/2-13 8 6011320 1 Depth Stop Cable Mount
9 2900158 1 Yoke, 1/2-13 10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8" 11 2900004 1 Cotter Pin, 3/32" x 3/4"
9
14
13
Water Supply Assembly #6010905
6
5
7
3
8
8
2
4
15
13
9
1
16
9
11
1/2" PIPE COUPLING LOCATED ON FRAME UPRIGHT
ITEM PART NO. QTY. DESCRIPTION
1 3200558 1 1/2" Water Valve-Panel Mount 2 6011257 1 Water Valve Mount 3 2900689 2 Cap Screw, Pan Hd., #10-32 x 3/4" 4 2900688 2 Lock Nut, #10-32 Nylon 5 6011256 1 Water Valve Handle 6 2500002 1 Grip for 1" Flat Bar 7 2900696 1 Jam Nut, 3/8-24 8 3201461 2 Fitting, 1/2 M JIC to 1/2 M Pipe 90 Elbow
9 3200181 3 Fitting, 1/2" F. JIC to 1/2" Pushlok 10 6015028 1 11 6010162 1 12 3200021 1 Fitting, 3/4" F. Garden to 1/2" Hose Barb 13 3201460 1 Fitting, 1/2" F JIC to 1/2" M Pipe 14 3200166 1 Fitting, Elbow 1/2" M Pipe 90 Deg 15 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden 16 3200025 1 Hose Filter Washer
Water Hose 1/2" x 72" Water Hose 1/2" x 24"
9
10
12
CC6160D Frame Component Assembly #6010906
14
31
15
5
25
27
25
26
24
15
5
4
23
17
10
13
20
11
12
13
10
10
8
10
9
6 4
5 7
29
2
4
5
30
15
4
5
15
16
15
5
4
21
18
32
22
29
15
19
14
15
5
4
4
1
5
3
28
CC6160D Frame Component Assembly #6010906
15
ITEM PART NO. QTY. DESCRIPTION
1 6010022 2 Rear Pointer 2 6011255 2 Spacer, Rear Guide Pointer 3 2900692 2 Cap Screw, Hex Hd., 3/8-16 x 6" 4 2900014 14 Flat Washer, 3/8" SAE 5 2900006 17 Lock Washer, 3/8" Split 6 2501767 2 Rubber Bumper 7 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4" 8 6011246 1 Rear Tracking Adjuster
9 2900695 1 Cap Screw, Hex Hd., Full Thrd, 1/2-13 x 6" 10 2900127 8 Flat Washer, 1/2" USS 11 2900026 1 Lock Nut, 1/2-13 Nylon 12 2900139 2 Cap Screw, Hex Hd., 1/2-13 x 1-3/4" 13 2900084 6 Lock Washer, 1/2" Split 14 6011245 1 Beltguard, Hydraulic Pump 15 2900005 12 Cap Screw, Hex Hd., 3/8-16 x 1" 16 6011282 1 Base Plate Weldment 6160D 17 6011279 1 Engine Frame Weldment 18 6015033 1 Base Plate Corner 19 6011281 1 Beltguard-6160D 20 2900106 4 Cap Screw, Hex Hd., 1/2-13 x 2" 21 2900701 2 Cap Screw, Flat Socket Hd. 3/8-16 x 3/4" 22 6011280 1 Adjustment Nut Weldment 23 6011275 1 Adjustment Screw-6160D 24 6015034 1 Adjustment Block Guide
25 2900002 2 Flat Washer, 5/8" SAE 26 2900112 1 Hex Nut, 5/8-11 27 2900134 1 Roll Pin, 3/16" Dia. x 1" 28 6011261 1 Bladeshaft Guard Weldment 29 2900033 4 Hex Nut, 3/8-16 30 2504007 1 Guard Brace Mount 31 2504008 1 Blade Guard Brace 32 2900047 2 Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
22
16
23
21
20
19
17
16
15
Differential Assembly #6010908
39
38
37
29
30
14
12
13
11
33
32
31
25
36
35
34
35
39
37
38
10
18
25
24
26
7
27
28
6
5
4
3
2
9
16
25
1
2
3
4
8
30
5
6
7
Differential Assembly #6010908
17
ITEM PART NO. QTY. DESCRIPTION
1 2600206 1 Peerless Transaxle 1325-A 2 2500012 2 Bearing-1" Flange 3 2900058 4 Flat Washer, 1/2" SAE 4 2900084 4 Lock Washer, 1/2" Split 5 2900025 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/4" 6 2500996 2 Wheel 10 x 3 1.75 Bore 7 2500867 2 Trantorque Bushing, 1" 8 6015050 1 Spring Tab
9 2500070 1 Spring, Extension, 3/4 Dia x 4 10 2600093 1 Eaton 7 Trans with Gear 11 2900068 1 Woodruff Key #404, 1/8" W x 1/2" Dia. 12 6015048 1 Free Wheel Mount Bracket 13 2900153 1 Friction Washer, 3/8" 14 2500002 1 Grip for 1" Flat Bar 15 6015051 1 Free Wheeling Lever 16 2900473 2 Flat Washer, 3/8" USS 17 2900013 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/4" 18 6011149 1 Cup Pulley 4 "- A Groove 19 2900703 2 Roll Pin, 3/16" x 11/16" 20 2500519 1 Cooling Fan, 7" 21 2900083 1 Fender Washer, 1/4" x 1-1/4" 22 2900024 1 Lock Washer, 1/4" Split 23 2900144 1 Cap Screw, Hex Hd., 1/4-20 x 3/4" 24 2900028 4 Cap Screw, Hex Hd., 3/8-16 x 2-3/4" 25 2900006 6 Lock Washer, 3/8" Split 26 6010928 1 Transmission Control Arm 27 2900689 1 Cap Screw, Pan Hd., #10-32 x 3/4" 28 2900033 1 Hex Nut, 3/8-16 29 6015037 1 Differential Mount Weldment 30 2900710 2 Shoulder Bolt, 5/8" x 3/4" 31 2900037 2 Hex Nut, 1/2-13 32 2900014 1 Flat Washer, 3/8" SAE 33 2900005 1 Cap Screw, Hex Hd., 3/8-16 x 1" 34 6015038 1 Traction Bar Weldment 35 2900706 2 Grease Zerk, 1/4-28 Straight 36 6015036 1 Axle, Positraction 1" OD 37 2504028 2 Bearing, 1" ID x 2.04 OD x 1.28 38 6015035 2 Splined Bar 20T- 1.973 OD x 2.75 39 2901015 2 Roll Pin, 1/4" x 1-3/4"
16
18
CC6160 Differential Driveshaft Assembly #6010926
19
10
15
20
1
4
3
12
8
14
7
9
6
9
2
5
18
13
17
11
CC6160 Differential Driveshaft Assembly #6010926
19
ITEM PART NO. QTY. DESCRIPTION
1 6011244 1 Jackshaft Housing Weldment 2 2504026 2 Bearing, .75"ID x 1.85" OD x 1.22" 3 6015040 1 Jackshaft, 3/4 OD x 7 " 4 2500455 1 Pulley, 4" Single Groove w/Setscrews 5 2504029 1 Pulley, 4.75" OD x 3/4" 6 6015055 2 Washer, Plastic 2.25 x 3 x .125 7 6015056 1 Idler Bar 8 6015057 1 Idler Pulley Spacer
9 2504034 2 Retaining Ring, 2-1/4" External 10 6048229 2 Key, 3/16" Sq. x 1-1/4" 11 2504027 1 Idler Pulley, Heavy Duty Flat 12 2900099 1 Cap Screw, Hex Hd., 5/8-11 x 3-1/2" 13 2900112 1 Hex Nut, 5/8-11 14 2900002 1 Flat Washer, 5/8" SAE 15 2900706 1 G rease Zerk, 1/4-28 Straight 16 2504025 1 V-Belt, AX-33 17 2504036 1 V-Belt, A-46 18 2900113 1 Lock Washer, 5/8" Split 19 2501958 1 Spring, Drawbar, 1-1/8 x 5 20 2501959 1 S-Hook, 60 Lb Load Rated
13
20
Front Axle Assembly #6010910
15
14
5
4
11
12
10
1
4
2
3
5
ITEM PART NO. QTY. DESCRIPTION
1 6011265 1 Front Axle Weldment 2 6010581 2 Wheel Assembly, 8" Front 3 2900127 2 Flat Washer, 1/2" USS 4 2900084 6 Lock Washer, 1/2" Split 5 2900025 6 Cap Screw, Hex Hd., 1/2-13 x 1-1/4" 6 2501393 2 Wheel Cover Gasket 7 6010536 2 Wheel Cover 8 2900038 8 Lock Washer, #10 Split
9 2900159 8 Machine Screw, Rd. Hd., #10-24 x 5/8" 10 2500158 2 Pillow Block Bearing 1-1/4" 11 2900058 4 Flat Washer, 1/2" SAE 12 2900062 1 Grease Fitting, 1/8" NPT 13 2900037 2 Hex Nut, 1/2-13 14 2900106 2 Cap Screw, Hex Hd., 1/2-13 x 2" 15 2504041 2 Spring, Ext., 1.25" OD x 6.5"
6
7
8
9
Front Wheel Assembly #6010581
21
2
1
3
4
5
ITEM PART NO. QTY. DESCRIPTION
1 2501390 1 Wheel, 8" Front 2 2501428 1 Seal, 1-1/2" V-Ring 3 2501391 1 Seal, 1-1/4" x 1-3/4" x 1/4" 4 2501418 4 Ball Bearing, 1" x 2" x 1/2" 5 2501392 1 Retaining Ring, 2" Internal
Hydraulic Cylinder Assembly #6010907
22
2
1
4
3
6
5
7
ITEM PART NO. QTY DESCRIPTION
1 2500177 1 Hydraulic Cylinder
2 6010031 1 Cylinder Pin, 3"
3 6010119 1 Cylinder Pin, 3-1/2"
4 2900064 4 Hair Pin Cotter, 3/4"
5 3200067 1 Cylinder Breather, 1/4" NPT
6 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC
7 6015017 1 Hyd Hose Assy 3/8 x 21
8 3201464 1 Fitting, 3/8"M. JIC Bulkhead Elbow
8
Positraction Engagement Assembly #6010909
23
4
5
2
6
3
7
8
1
4
6
9
10
11
ITEM PART NO. QTY. DESCRIPTION
1 6015043 1 Disengage Pivot Bar 2
2501920 1 Stud, Engage Handle, 1/2-13 x 6" 3 2504032 1 Knob, 1/2-13 x 1-1/2 Dia 4
2900588 2 Shoulder Screw, 1/2" x 1/2" (3/8-16) 5 6015044 1 Upper Disengage Weldment 6
2900037 2 Hex Nut, 1/2-13 7 2901013 1 Coupling Nut, 1/2-13 x 4 LH/RH 8
2501919 1 Stud, 1/2-13 RH x 1/2-13 LH x 8" 9 2900158 1 Yoke, 1/2-13
10 2900139 1 Cap Screw, Hex Hd., 1/2-13 x 1-3/4" 11 2900026 1 Lock Nut, 1/2-13 Nylon
Blade Shaft Assembly #6010911
24
11
12
5
13
14
10
9
15
16
2
6
7
8
4
3
17
18
1
ITEM QTY. PART NO. DESCRIPTION
1 1 6015012 Blade Shaft, CC6160D 2 2 2501624 Bearing, 2" Pillow Block 3 1 2501778 Sheave 3V-6.50, 10 Groove QD Style 4 1 2500153 QD Bushing, SK x 2" w/Fasteners 5 2 6010038 Inner Flange 6" 6 2 6015031 Outer Flange, 6" w/ Pin 7 1 2900173 Hex Nut, 1" Right Hand 8 1 2500357 Wrench, 1-1/2" Open End
9 1 2501757 Key 1/2" Square x 3" Long 10 2 6010040 Key, 1/4" Sq. x 13/16" 11 4 2900637 Cap Screw, Hex Hd., 5/8-18 X 2" 12 4 2900113 Lock Washer, 5/8" Split 13 4 2900002 Flat Washer, 5/8" SAE 14 2 3201462 Nipple, 1/8" NPT X 1-1/2" 15 2 3200154 Pipe Elbow, 1/8" NPT Female 16 2 2900062 Grease Fitting, 1/8" NPT 17 2 2503416 Banded Belt, 5/3V/600 5-Strand 18 1 2900212 Hex Nut, 1"-14 Left Hand
Throttle Cable Assembly #6010914
25
8
12
6
2
3
9
10
1
5
7
11
ITEM PART NO. QTY. DESCRIPTION
1 6010523 1 Throttle Bracket 2 2500940 1 Throttle Cable Clamp 3 2900015 2 Machine Screw, Hex Hd., #10-24 x 3/4" 4 2900017 2 Lock Nut, #10-24 Nylon 5 2900310 4 Cap Screw, Hex Hd., M6 x 20mm 6 2900302 2 Lock Nut, M6 Nylon 7 6013029 1 Throttle Arm 8 2900024 2 Lock Washer, 1/4" Split
9 6048212 1 Pivot Pin 10 2900059 1 Set Screw, Soc. Hd., #10-32 x 1/4" 11 2900034 1 Cotter Pin, 3/32" x 3/4" 12 2500376 1 Vernier Throttle Cable
Engine Assembly #6010915
26
1
9
8
26
25
18
19
14
7
2
3
4
7
6
15
16
17
12
11
10
5
20
24
21
22
23
13*
Replacement Elements for Item #13 (Not Shown) #2504023 - Outer Primary Filter #2504024 - Inner Safety Filter
Engine Assembly #6010915
27
ITEM PART NO. QTY. DESCRIPTION
1 2600326 1 Engine, Deutz Model BF3L2011 2 6011283 1 Air Cleaner Mount Brace 3 2900388 2 Lock Washer, M14 Split 4 2900896 2 Cap Screw, Hex Hd., M14 x 25mm 5 6011278 1 Muffler Brace 6 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4" 7 2900014 4 Flat Washer, 3/8" SAE 8 2900006 2 Lock Washer, 3/8" Split
9 2900033 2 Hex Nut, 3/8-16 10 2900223 2 Cap Screw, Hex Hd., M10 x 30mm 11 2900321 2 Lock Washer, M10 Split 12 2900473 2 Flat Washer, 3/8" USS 13 2501739 1 Air Cleaner with Pre-Cleaner 14 2900138 2 Cap Screw, Hex Hd., 5/16-18 x 1" 15 2900022 2 Flat Washer, 5/16" SAE 16 2900031 2 Lock Washer, 5/16" Split 17 2900141 2 Hex Nut, 5/16-18 18 3200117 1 Close Nipple, 1/8" NPT 19 2500423 1 Restriction Indicator 20 2701618 1 Gasket, Turbo Outlet 21 6013110 1 Exhaust Pipe 22 2702549 3 Stud, M8 x 30mm 23 2900343 3 Hex Nut, M8 24 2700748 2 Muffler Clamp 2" 25 2700746 1 Muffler, 2" Vertical 26 2700747 1 Rain Cap 2"
24
28
22
21
PTO Assembly #6010770
(Includes Items #1 - #22)
1
5
3
2
19
23
20
Hub Unit #6010772
(Includes Items #19 - #22)
ITEM PART NO.
1 6010352 2 2900223 3 2900321 4 2501983 5 2900621 6 2501717 7 2501984 8 2500751
9 2501722 10 2501719 11 2900624 12 2501986 13 2501747 14 2900654 15 2501720 16 2501985 17 2900954 18 2900062 19 2501721 20 2900633 21 2501714 22 2501670 23 2701276 24 2702756
4
QTY.
1 11 11
1
8
1
1
1
1
1
6
5
4
1
1
1
6
1
1
6
1
1
1
2
6
7
8
DESCRIPTION Inner Ring Support Cap Screw, Hex Hd., M10 x 30mm Lock Washer, M10 Split Seal, 2" x 2-5/8" x 5/16" Cap Screw, Hex Hd., 3/8-16 x 7/8" Shaft Support Sleeve Seal, 1" x 1-1/4" x 1/8" Seal, 1-3/4" V-Ring Sheave, 4" x 11 Groove Bearing Retainer Plate Machine Screw, Hex Hd., #6-32 x 3/8" Ball Bearing, 40mm x 68mm x 15mm Shim, 40mm x 50mm x 0.1mm Bearing Lock Nut, 1-9/16"-18 Splined Drive Shaft Grease Disc Cap Screw, Hex Hd., 3/8-24 x 7/8" Grease Fitting, 1/8" NPT Coupling Hub Cap Screw, Hex Hd., M10x1.0 x 50mm Seal, 1" x 1-1/2" x 1/4" Hubbard Plug, 1-1/8" Flywheel, Deutz Engine Cap Screw, Hex Hd., M10x1.0 x 40mm
PTO Unit #6010771
(Includes Items #5 - #18)
11
10
12 13
9
15
14
16
17
18
Swing Cover Assembly #6010766
29
4
DRILL 5/16" HOLE
3"
3
2
1
ITEM PART NO. QTY. DESCRIPTION
1 6010768 1 Swing Cover Plate with Label 2 2900246 1 Shoulder Screw, 5/16" x 1/4" (1/4-20) 3 2900252 1 Belleville Washer, 5/16" 4 2900010 1 Lock Nut, 1/4-20 Nylon
48" Blade GuardAssembly #6015060
30
21
14
15
21
9
4
17
18
9
4
19
16
13
10
12
11
7
4
8
9
10
3
20
2
5
6
1
48" Blade Guard Assembly #6015060
31
ITEM PART NO. QTY. DESCRIPTION
1 6015027 1 48" Blade Guard (CC6160D) 2 2504004 1 Splash Flap- Bladeguard 3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 4 2900009 7 Flat Washer, 1/4" SAE 5 2900083 2 Fender Washer, 1/4" x 1-1/4" 6 2900010 2 Lock Nut, 1/4-20 Nylon 7 2504005 1 Water Manifold 4-Port 8 2900392 2 Cap Screw, Hex Hd., 1/4-20 x 1-3/4"
9 2900024 7 Lock Washer, 1/4" Split 10 3200001 2 Plug, 1/8" NPT 11 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden 12 3200018 4 Fitting, 1/8" M Pipe to 1/4" Hose Barb 13 3201455 2 Hose, 1/4" ID x 32" Clear Braided 14 3201456 2 Hose, 1/4" ID x 43" Clear Braided 15 2504006 1 Guard Securing Bolt 16 2504009 1 Retaining Clip 17 2504002 1 Hinge- Rear Half 18 2900509 1 Cap Screw, Hex Hd., 1/2-20 x 4" 19 2900704 1 Center Locknut, 1/2"-13 20 2504003 1 Hinge- Front Half 21 2900144 5 Cap Screw, Hex Hd., 1/4-20 x 3/4"
Optional Front Pointer Assembly #6010916
32
11
4
3
1
2
10
12
10
5
6
13
9
2
7
7
8
ITEM PART NO. QTY DESCRIPTION
1 6010541 1 Front Pointer Frame 2 6011152 2 Front Pointer Arm 3 6013025 1 Front Pointer Rod 4 2500740 1 Pointer Cap 5 2501409 1 Wheel, 6" 6 2500007 2 Set Collar, 1/2" with Set Screw 7 2900105 2 Cap Screw, Hex Hd., 1/2-13 x 2-3/4" 8 2900026 2 Lock Nut, 1/2-13 Nylon
9 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1" 10 2900033 4 Hex Nut, 3/8-16 11 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
12 6013055 1 Pointer Cable 12' 13 3200221 1 Pinch Clamp, Two Ear
Decal Group
33
CORE CUT DECALCC6160D
#1800728
CC6160 SAW LABELS SHEET
#1800729
34
6160D Wiring Diagram
35
Item Part No. Qty. Description Item Part No. Qty. Description
1 2800396 1 Control Panel Harness 17 2700783 1 Ignition Switch 2 2800429 1 Engine Harness (Includes #22 & #23) 2701261 1 Ignition Key 3 2800562 1 Hydraulic Pump Harness 18 2800560 1 Fuse, 25 Amp Clear ATO/ATC 4 2501760 1 Battery Cable, Positive (Red) 19 2800525 1 Switch, Push Button Stop 5 2501764 1 Battery Cable, Positive Jumper (Red) 20 2800561 1 Battery, Group 26-60 6 2501761 1 Battery Cable, Negative (Black) 21 2800526 1 Tach/Hour Meter Alternator Pick-Up 7 2600070 1 Hydraulic Pump Unit (Includes #8 & #9) 2800267 1 Light Bulb, Wedge Base 8 2700243 1 Valve Coil 22 2800145 1 Connector, 2 Wire Shroud
2700244 1 Valve Stem 2800114 1 Male Terminal, 14/16 Gage Wire
9 2700169 1 Solenoid, Power Unit Motor 2800112 1 Male Terminal, 12 Gage Wire 10 2800372 2 Pushbutton Switch 2800174 1 Cable Seal, Gray 11 2702274 1 Starting Motor (Includes #12) 2800175 1 Cable Seal, Blue 12 2701823 1 Solenoid, Starter Motor 23 2800146 1 Connector, 2 Wire Tower 13 2702333 1 Engine Temperature Gauge 2800115 1 Female Terminal, 14/16 Gage Wire 14 2700785 1 Alternator Light 2800113 1 Female Terminal, 12 Gage Wire
2700923 1 (Bulb Only) 2800174 1 Cable Seal, Gray
15 2700786 1 Oil Pressure Light 2800175 1 Cable Seal, Blue
2700923 1 (Bulb Only)
16 2700787 1 Oil Temperature Light
2700923 1 (Bulb Only)
EQUIPMENT AND PARTS
WARRANTY
Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A. #1800831
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