Diamond CC500M User Manual

DIAMOND
P R O D U C T S
MASONRY SAW
PARTS LIST
MODEL: CC500M
(April 2005)
Part #1800657
Intentionally Blank

Table of Contents

Description Page No.
Frame Assembly (Gas)………………………………………………………4 Frame Assembly, (Electric)……..……………………...…………..………..5 Engine Assembly (Gas)………………….………………….………….……6
Blade Shaft Assembly, (Gas)..………………………....…………………....6
Motor Assembly, (Electric)………………………....………………...……..7
Blade Shaft Assembly, (Electric)….…..………………………………….….7 Pivot Shaft Assembly…….…………………………..………………………8 Conveyor Cart Assembly…………………………………………………….8 Blade Guard Assembly………………………………………………………9 Water Pump Assembly, (Gas) ………………………………………………10 Warranty………………..……………………………………………………11
Item
4
10 2900234 4 Hand Lock Knob, 3/8"-16 28 2900545 1 Eyebolt, M8 x 80mm 11 2500573 4 Plug, 1" Square Tube 29 2900022 1 Flat Washer, 5/16" SAE 12 2500559 1 Extension Spring, 1-1/2" 30 2900031 1 Lock Washer, 5/16" Split 13 2900602 1 Eyebolt, 3/8"-16 x 6" 31 2900343 1 Hex Nut, M8 14 2900024 8 Lock Washer, 1/4" Split 32 2900262 1 Hair Pin Cotter 15 2900009 14 Flat Washer, 1/4" SAE 33 6030021 1 Hex Wrench, 3/4" 16 6030020 1 Cutting Head Weldmen t 17 6030047 1 Handle Weldment 35 6030030 1 Splash Curtain Only 18 2500663 1 Hand G rip, 3/4" 36 2500816 3 Curtain Ring, 1"
Part No. Qty. Description 1 6030006 1 Frame Weldment 19 2900310 4 Capscrew , Hex Hd., M6 x 20mm 2 2900596 2 Capscrew , Soc Hd., 3/8"-16 x 2-1/2" 20 2900544 5 Capscrew , Hex Hd., M6 x 12mm 3 2500580 1 Plug, Rubber Drain 21 6030018 1 Blade Shaft Cover Plate 4 2500577 1 Lever, Adjustable with Stud 22 6030037 1 Belt Guard Mounting Bracket 5 6030012 1 Depth Lock 23 2500683 1 Poly-V Belt, 400J6 6 2900014 3 Flat Washer, 3/8" SAE 24 6030099 1 Belt Guard 7 2900018 3 Lock Nut, 3/8"-16 Nylon 25 6030065 1 Belt Guard Brace 8 6030044 1 Leg Kit 26 2900341 2 Capscrew , Hex Hd., M6 x 16mm 9 6030038 4 Leg 27 2900302 2 Lock Nut, M6 Nylon
Item
Part No. Qty. Description
34
6030029 1 Splash Guard Assembly
Item
5
1 6030006 1 Frame Weldment 20 2900544 5 Capscrew , Hex Hd., M6 x 12m m 2 2900596 2 Capscrew, Soc Hd., 3/8"-16 x 2-1/2" 21 6030018 1 Blade Shaft Cover Plate 3 2500580 1 Plug, Rubber Drain 22 6030014 1 Belt Guard Mounting Bracket 4 2500577 1 Lever, Adjustable with Stud 23 2500032 2 V-Belt, 4L-390 5 6030012 1 Depth Lock 24 6030013 1 Belt Guard 6 2900014 3 Fla t Washer, 3/8" SAE 25 2900341 2 Ca pscrew, Hex Hd., M6 x 16mm 7 2900018 3 Lock Nut, 3/8"-16 Nylon 26 2900262 1 Hair Pin Cotter 8 6030044 1 Leg Kit (Includes #9-#10) 27 2900323 1 Eyebolt, M8 x 60mm
9 6030038 4 Leg 28 2900022 1 Flat Washer, 5/16" SAE 10 2900234 4 Hand Lock Knob, 3/8"-16 29 2900031 1 Lock Washer, 5/16" Split 11 2500573 4 Plug, 1" Square Tube 30 2900343 1 Hex Nut, M8 12 2500559 1 Extension Spring, 1-1/2" Dia. 31 6030021 1 Hex Wrench, 3/4" 13 2900602 1 Eyebolt, 3/8"-16 x 6" 32 6030029 1 Splash Curtain Assembly (I ncludes # 78, #79) 14 2900024 8 Lock Wa sher, 1/4" Split 33 2500816 3 Curtain Ring, 1" 15 2900009 8 Flat Washer, 1/4" SAE 34 6030030 1 Splash C u rtain Only 16 6030004 1 Cutti ng Head Weldment 35 6030060 1 Water P ump Assembly (I ncludes # 74 - # 76) 17 6030046 1 Handle Weldment 36 2600201 1 Submersible Water Pump Only 18 2500663 1 Hand Grip, 3/4" 37 3200231 1 Fitting, 1/4" Female Pipe to 1/4" Hose Barb 19 2900310 2 Capscrew, Hex Hd., M6 x 20mm 38 6030035 1 Hose, Water Pump
Part No. Qty. Description
Item
Part No. Qty. Description
)
Item
6
1
10 2900508 1 Capscrew, Hex. Hd., 5/16"-18 x 1-1/2"
Part No. Qty. Description
6030064 1 Engi ne Assembly 11 2500680 1 Split Taper Bushing G, 3/4" Bore 2 2600091 1 Engine, 5.5 Hp Honda (includes screw s) 3 6030051 2 Engine Mount 4 2900538 4 Capscrew, Hex H d., 5/16"-18 x 1-3/4" 5 2900022 12 Flat Washer, 5/16" SAE 13 3200384 1 Fitti ng,M10 x 1.25mm Male to 1/4" Mal e JIC 6 290003 9 8 Lock Nut, 5/16"-18 Nylon 14 3200091 1 Fitting, 1/4" Female JIC to 1/4" Push Lock 7 290013 8 3 Capscrew , Hex Hd., 5/16"-18 x 1" 15 6048032 1 Oil Drain Hose, 1/4" I.D. 8 2500679 1 Sheave, Poly-V, 6J-2.24 16 3200040 1 Fitting, 1/4" Male JIC to 1/4" Push Lock 9 604822 9 1 Key, 3/16" Sq. x 1-1/4" 17 3200006 1 Cap, 1/4" JIC
Item
11A 2900023 2 Capscrew , Hex Hd., 1/4"-20 x 5/8"
12
Part No. Qty. Description
6030108 1 Oil Drain Assembly
Item
1
10 2501173 1 Wave Disc Spring
Part No. Qty. Description
6030049 1 Blade S haft Aseembly 11 2400090 1 R etaining Ring, 1-3/8" External 2 2900539 1 Capscrew, Hex Hd., 1/2"-20 x 1" 3 6030008 1 Outer Flange, 3-7/8" 13 2500575 2 Flange Block Bearing, 7/8" 4 6030097 1 Bladeshaft Assembly (Includes: 5, 6 5 6030007 1 Inner F lange, 3-7/8" 15 2900324 4 Carriage Screw , M10 x 30mm 6 6030045 1 Blade Shaft Only 16 2900304 4 Lock Nut, M10 Nylon 7 6048229 1 Key, 3/16" Sq. x 1-1/4" 17 2500681 1 Sheave, Poly-V, 6J-3.00 8 2900253 1 Shoulder Screw, 3/8-16" x 3/8" 18 2500682 1 Split Taper Bushing H, 7/8" Bore-w/screw s 9 6030009 1 Pivot Plate Assembly 18A R EF 2 Capscrew, Hex Hd., 1/4"-20 x 7/8"
Item
LH
Part No. Qty. D e scription
12 6030000 1 Blade Gua rd Pivot Spacer
14 6030015 1 Bearing Spacer
1 2600231 1 Electric Motor, 3.0 Hp - 1 Phase, 5 2500639 1 Pulley, 4L-2.25-2 Groove, 7/8" Bore
7
230-50HZ Baldor, (Includes # 1, # 2) 6 2900008 2 Capscrew, Hex Hd., 1/4"-20 x 1"
2600192 1 Electric Motor, 2.5 Hp - 1 Phase, 7 2900009 2 Flat Washer, 1/4" SAE
115/230V, Baldor (Includes # 1, # 2) 8 2900024 2 Lock Wa sher, 1/4" Split
2600194 1 Electric Motor, 1.5 Hp - 1 Phase, 9 2900217 1 Capscrew , Hex Hd., 5/16"-18 x 1-1/4"
115/230V, Baldor (Includes # 1, # 2) 10 2900022 8 Flat Washer, 5/16" SAE 2 2800232 1 Motor Switch 11 2900329 3 Capscrew , Hex Hd., M8 x 20mm 3 2800087 1 Plug, 125V, 20 Amp 12 2900039 1 Lock Nut, 5/16"
2800230 1 Plug, 250V, 15 Amp 13 2900303 3 Lock Nut, M8 Nylon
4 6048229 2 Key, 3/16" Square x 1-1/4" Long
Item
Part No. Qty. Description 1 6030025 1 Blade S haft Assembly 10 2501173 1 Wave Disc Spring 2 2900182 1 C apscrew, Hex Hd., 1/2"-20 x 1" 11 2400090 1 Retaining Ring, 1-3/8" External 3 6030008 1 Outer Flange, 3-7/8" 12 6030000 1 Blade Guard Pivot Spacer 4 6030096 1 Bladeshaft Assembly 13 2500575 2 Flange B lock Bearing, 7/8" 5 6030007 1 Inner Flange, 3-7/8" 14 6030015 1 Bearing Spacer 6 6030003 1 Blade Shaft Only 15 2900324 4 Carriage Screw, M10 x 30mm 7 6048229 1 Key, 3/16" Square x 1-1/4" Long 16 2900304 4 Lock Nut, M10 Nylon 8 2900253 1 Shoulder Screw , 3/8-16" x 3/8" 17 2500640 1 Pul ley, 4L-3.05-2 Groove, 7/8" Bore 9 6030009 1 Pivot Plate Assembly
Item
Part No. Qty. Description
Item
8
1
Part No. Qty. Description
Item
6030063 1 Pivot Shaft Assembly 6 2900324 4 Carriage Screw, M 10 x 30mm
Part No. Qty. Description
2 6030061 1 Pivot Shaft Only 7 2900304 4 Lock Nut, M10 Nylon 3 6030017 1 Leveling Arm 8 2500575 2 Flange B lock Bearing, 7/8" 4 2900103 1 Capscrew , Soc. Hd., 5/16"-18 x 1" 9 2900253 1 Shoulder Screw , 3/8-16" x 3/8" 5 6030001 1 Leveling Arm Attachment
Item
Part No. Qty. Description
1 6030031 1 Conveyor C art Assembly (Electric) 6 2900302 3 Lock Nut, M6 Nylon
6030056 1 Conveyor Cart Assembly (Gas) 7 6030304 1 Wheel Kit, Conveyor Cart
2 6030032 1 Measuring Stop (Electric) 8 2501859 4 Wheel, C onveyor Cart
6030053 1 Measuring Stop (Gas) 9 2900284 4 Lock Washer, 5/16" Internal Tooth
(2500659) 1 (Adhesive Rule, Left to Right) 10 2900283 4 Jam Nut, 5/16"-18
(2500660) 1 (Adhesive Rule, Right to Left) 11 6030043 1 Cart Insert (includes # 12) 3 6030011 1 Conveyor C art Only 12 2900070 2 Wood Screw , # 8 x 1" 4 2900311 3 Capscrew, Hex Hd., M 6 x 25mm 13 6030022 1 Rip Guide 5 2900009 3 F lat Washer, 1/4" SAE 14 2900540 1 Thumb Screw , M6 x 30mm
Item
Part No. Qty. D e scription
Item
9
Part No. Qty. Description
1 6030026 1 14" Blade G uard Assembly (Electric Motor)
6030027 1 14" Blade Guard Assembly (Gas Engine) 2 6030016 1 14" Bl ade Guard Only 3 2900311 3 Capscrew , Hex Hd., M6 x 25mm 4 2900024 3 Lock Washer, 1/4" Split 5 2900009 3 Flat Washer, 1/4" SAE 6 3200039 2 Clamp, 3/8" 7 2900339 2 Capscrew , Hex Hd., M5 x 12mm 8 2900301 2 Lock Nut, M5 Nylon 9 6030028 2 Hose, Blade Guard
10 3200232 1 Tee, 1/4" Male Pipe to 1/4" Hose Barb 11 2500652 3 Plug, M6 Hole 12 2900127 1 Flat Washer, 1/2" U.S. 13 3200019 1 Fitting, 1/4" Male Pipe to 1/4"
Hose Barb (Electric Motor)
3200031 1 Fitting, 1/4" Female Pipe to 3/8"
H ose Barb (Gas Engine)
14 3200233 1 Petcock, 1/4" Female Pipe (Electric Motor Only)
10
Item Part No. Q ty. Description 17 2500921 1 Pulley, 3L-2.00 x 3/4" Bore
1 6030093 1 Belt Guard Mounting B racket 18 6030106 1 Key, 3/16" Sq. Bevel End x 2" 2 2900589 2 Capscrew , Hex Hd. 5/16"-24 X 3/4" 19 2500922 1 Pulley, 3L-3.50 x 1/2" Bore 3 2900031 4 Lock Washer, 5/16" Split 20 2500927 1 Poly-V Belt 3L-240 4 2900544 2 Capscrew , Hex Hd., M6 x 12mm 21 3200031 1 Fitting, 1/4" Female Pipe to 5 2900024 2 Lock Washer, 1/4" Split 3/8" H ose Barb 6 2900009 2 Flat Washer, 1/4" SAE 22 3200474 1 Valve, Water Flow, 1/4" NPT 7 2900301 2 Lock Nut, M5 Nylon 23 6030094 1 Belt Guard 8 2900343 1 Hex Nut, M8 24 6030071 1 Water Pump Mounting B racket
9 2900022 10 Flat Washer, 5/16" SAE 25 3200234 1 Fitting, 1/2" Male NPT to 3/8" Hose Barb 10 2900344 1 Eyebolt, M8 X 50 mm 26 2501373 1 Inlet Strainer, 1/2" NPT 11 2900217 1 Capscrew, H e x Hd. 5/16"-18 X 1-1/4" 27 2900339 2 Capscrew, Hex Hd., M5 x 12m m 12 2900019 1 Capscrew, H ex Hd. 5/16"-18 X 3/4" 28 2702175 2 Port Fitting, 3/8” Barb (90 degree) 13 3200052 1 Hose-3/8" Clear Coro Braid X 30" Lg. 29 2500926 1 Ultra Flow Bulb 14 3200052 2 Hose-3/8" Clear Coro Braid X 5-1/2" Lg. 30 2501395 1 Valve Holding Bracket 15 3200052 1 Hose-3/8" Clear Coro Braid X 18" Lg. 31 3200475 2 Fitting, 1/4" Ma le Pipe to 16 6030174 1 Diaphram Pump Assembly 3/8" Hose Barb (90 degree)
NOTES
11
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EQUIPMENT AND PARTS

WARRANTY

Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 • Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A. #1800657
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