Diamond CC4144D User Manual

CONCRETE SAW
PARTS LIST
MODEL
CC4144DXL-3
January 2014
Part # 1801696
WARNING
The engine exhaust from this product
Contains chemicals known to the
State of California to cause cancer,
Birth defects or other reproductive harm.
Quick Reference Service Filters / Belts .. 4
Input Shaft ................................... 34
Frame Upright Assembly (Low Profile) ... 5
Instrument and Controls (Low Profile) .... 6
Control Panel Configuration ................... 7
Handle Assembly ................................... 8
Speed Control Assembly ........................ 9
Control Lever Assembly ......................... 10
Control Grip Assembly ........................... 10
Quadco Speed Controller Set-up ........... 11
Fuel Tank Assembly ............................... 12
Battery Assembly ................................... 13
Power Unit Assembly ............................. 14
Depth Indicator Assembly ...................... 15
Depth Stop Assembly ............................. 16
Intermediate Shaft ....................... 35
Blade Shaft .................................. 36
Belt Drive Assembly ............................... 37
Differential Jackshaft Assembly ............. 38
Differential Jackshaft Tensioning Ass’y .. 39
4.1” PTO Assembly ................................ 40
Throttle Cable Assembly ........................ 43
Engine Assembly ................................... 44
Radiator Assembly ................................. 46
Cooling Fan Assembly ........................... 47
Fan Idler Assembly................................. 48
Left Belt Guard Assembly ....................... 50
Right Belt Guard Assembly .................... 51
Water Supply Assembly ......................... 17
Air Filter Assembly ................................. 18
Frame Base Assembly ........................... 19
Front Axle Assembly .............................. 20
Positraction Engagement Assembly ....... 21
Traction Bar Assembly ........................... 22
Horizontal Muffler Kit .............................. 23
Differential Assembly .............................. 24
3-Speed Assembly ................................. 26
Turnbuckle Tensioning Assembly .......... 27
3-Speed Transmission ........................... 28
Main Housing ............................... 29
Right Hand Side .......................... 30
14” Blade Guard Assembly .................... 52
20” Blade Guard Assembly .................... 53
26” Blade Guard Assembly .................... 54
30” Blade Guard Assembly .................... 55
36” Blade Guard Assembly .................... 56
Front Pointer Assembly .......................... 57
Pointer Stop Assembly ........................... 58
Electric Water Pump Kit ......................... 59
Spotlight Kit ............................................ 60
Decals .................................................... 62
Wiring Diagram ...................................... 64
Options Wiring Diagram ......................... 66
Warranty ................................................. 68
Left Hand Side ............................. 32
Service Filters/Belts
DP Part No.
Description
Manufacturer's Part N o .
2705002
Water Separator/Fuel Filter
(Stanadyne 33642)
2501785
In-Line Fuel Tank Filter, Diesel
(WIX 33007)
2504603
Inner Safety Air Filter
(Enginaire 2-E2)
2500820
Differential Jack Shaft Drive Belt
(Gates 3VX280)
2500872
Cooling Fan Belt
(Gates 4L520)
2503930
3-Speed Transmission Oil
(75W-90 Synthetic)
(15W40 SAE Motor Oil)
4
2705012 Engine Oil Filter (Kubota 16271-32090)
2705157 Filter Element for Water Separtator/Fuel Filter (Stanadyne 31873)
2504602 Outer Primary Air Filter (Enginaire 2-E1)
2503875 Engine to Gear Box Belt (Gates 3VX366)
2503613 Transmission Drive Belt (Gates AX38)
2505080 Alternator Belt (Bando 9.5x940)
2503862 Differential Gear Oil (80W90 Gear Oil)
2500468 Engine & Lift Pump Oil
(Medallion Plusguard Pink,
(Precharged)
2503719 Radiator Coolant
Coolant/Antifreeze, Premixed 50/50 With De-Ionzed Water)
Frame Upright Assembly, Low Profile #6045144
5
5
12
13
11
11
7
6
42
3
13
11
14
11
1
16
15
5
8
12
9
10
ITEM PART NO. QTY. DESCRIPTION
1 6045140 1 CC4144D Upright Weldment (Low Profile) 2 2900022 8 Flat Washer, 5/16" SAE
3 2900031 8 Lock Washer, 5/16" Split 4 2900138 8 Cap Screw, Hex Hd., 5/16-18 x 1" 5 6011333 2 Handle Assembly 6 2501427 1 Rope Cleat 7 2900483 2 Tap Screw, Flat Hd., #10-24 x 1"
8 6045141 1 Frame Base Stiffener Weldment 9 6045064 1 Frame Base Stiffener Bracket
10 2900084 2 Lock Washer, 1/2" Split 11 2900058 8 Flat Washer, 1/2" SAE
12 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2" 13 2900026 4 Lock Nut, 1/2-13 Nylon 14 2900139 2 Cap Screw, Hex Hd., 1/2-13 x 1-3/4" 15 2900820 4 Cap Screw, Flange Hd., 1/4"-20 x 1"
16 6045094 1 Rear Cover Screen
Instruments & Control Panel Assembly
6
Low Profile #6045449
(Includes #1, #3- #27)
8
9
10
1
6
3
5
7
4
2
ITEM PART NO. QTY. DESCRIPTION
1 6045134 1 Gage Panel Weldment 2 2503183 1 Vernier Throttle Cable
3 2801367 1 E-Stop Switch 4 6045171 1 Switch Plate
5 2500204 2 Plug, 1/2" Hole 6 2900159 4 Machine Screw, Rd. Hd., #10-24 x 5/8"
7 2900016 6 Flat Washer, #10 USS 8 2900009 10 Flat Washer, 1/4" SAE
9 2900024 4 Lock Washer, 1/4" Split
10 2900082 4 Cap Screw, Hex Hd., 1/4-20 x 1/2" 11 2900840 2 Acorn Nut, #10-24
12 2900144 1 Cap Screw, Hex Hd., 1/4-20 x 3/4" 13 6010893 1 Tach/Hour Meter (VDO) Calibrated
14 2400628 1 O-Ring #152 15 2705003 1 Cluster Gauge, 4 Warning Light 16 6045459 1 Rubber Gasket, 1/8" x 2-1/2" x 3-3/8" 17 2800925 1 Fuse Block, 6 Circuit, Mini ATM
18 2900038 2 Lock Washer, #10 Split 19 2900172 2 Machine Screw, Rd. Hd., #10-24 x 1-1/4"
20 2800144 2 Relay, 50 Amp, 12V, SPDT 21 2503617 2 Vibration Isolator
22 2900010 6 Lock Nut, 1/4-20 Nylon 23 2800856 1 In-Line Fuse Holder
24 2800857 1 Fuse, 15 Amp 25 2800855 1 Wire Harness, Timer Relay 26 2801439 6 Fuse, 10 Amp Mini (Red) 27 6045245 1 Control Panel Wiring Assembly (Not Shown) 28 2705001 1 Ignition Switch 4144D 29 2705000 1 Ignition Keys Only (Pair)
30 2705006 1 Timer, 12V DC
7 11
7
128

Control Panel Configuration

7 11
20
8
22
To Bosch Relay
19
18
26
17
21
22 8 22
20
24
16
8
1
15
22
13 14
2829
8
30
To Ignition Switch
22
To Ground
25
28
23
To Ignition Switch
14
15
13
29
Handle Assembly #6011333
8
8
11
10
7
5
4
13
12
9
6
3
2
1
ITEM PART NO. QTY DESCRIPTION
1 2503903 1 Lever, Adjustable /w Stud 2 2900084 1 Lock Washer, 1/2" Split 3 6011375 1 Handle Bracket Assembly 4 2503971 1 Lever, Adjustable w/ 3/8"-16 Stud 5 2503943 1 Compression Spring, .960 x 1.00 6 6011372 1 Int Spur Gear, 6DP, 18T, 20PA 7 6011334 1 Handle Bracket Backing Plate Asm
8 2900207 2 Dowel Pin, 1/4" Dia. x 3/4" 9 2900022 8 Flat Washer, 5/16" SAE
10 2900031 4 Lock Washer, 5/16" Split 11 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1" 12 6010014 1 Handle Bar, 36" Long 13 2500636 1 Handle Grip
Speed Control Assembly #6045038
9
4
1
5
3
2
6
9
7
ITEM PART NO. QTY. DESCRIPTION
1 2501139 1 Speed Control Mount
8
2 6045086 1 Speed Control Lever Assembly 3 2503904 1 Control Cable, 56"
4 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4" 5 2900009 2 Flat Washer, 1/4" SAE
6 2900010 2 Lock Nut, 1/4-20 Nylon 7 2500791 1 Rod End, #10-32 Female 8 2900015 1 Machine Screw, Hex Hd., #10-24 x 3/4"
9 2900017 1 Lock Nut, #10-24 Nylon
Control Lever Assembly #6045086
10
DESCRIPTIONQTY.PART NO.ITEM
1
Control Grip Assembly160103191 Straight Speed Control Lever160450852 Cap Screw, Hex Hd., 1/4-20 x 1-1/2"229000483 Lock Nut, 1/4-20 Nylon229000104
2
Control Grip Assembly #6010319
4
4
3
6
8
1
3
2
4
5
7
9
ITEM PART NO. QTY. DESCRIPTION
1 2501280 1 Control Grip Body 2 2501281 1 Control Grip Cover 3 2500644 1 Plug, Rectangular 4 2500694 2 Plug, 5/8" Hole
5 2800372 1 Pushbutton Switch, Raise 6 2800373 1 Pushbutton Switch, Lower 7 2900453 1 Set Screw, Soc. Hd., M5 x 12mm 8 2900452 1 Machine Screw, Oval Hd., #4 x 5/8"
9 2800393 1 Harness, Hydraulic Pump

Quadco Speed Controller Setup

11
A
A
SECTION A-A
SCALE 1 : 2
Fuel Tank Assembly
12
#6045030
7
8
9
3
2
8
6
1
4
5
5
23
22
10
8 21
18
20
19
8
17 8 16 8 15
8
ITEM PART NO. QTY. DESCRIPTION
1 6045066 1 Fuel Tank 2 6045132 1 Fuel Filler Neck Assembly 3 2503933 1 Fuel Tank Cap, 23" 4 2900013 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
5 2900014 4 Flat Washer, 3/8" SAE 6 2900018 1 Lock Nut, 3/8-16 Nylon 7 3200070 1 Fitting, 3/8" MPT to 1/4" Pushlok 8 3200062 7 Hose Clamp #4
9 6010103 1 Fuel Return Hose, 1/4" I.D. x 32" 10 3200058 1 Adapter, 3/8" MPT to 1/4" FPT 11 3200059 1 Elbow, 1/4" Male to 1/4" Female Pipe
12 3200108 1 Fuel Shut-Off Valve, 1/4" 13 3200202 1 Fitting, 1/4" M. Pipe to 5/16" Pushlock
14 6010452 1 Fuel Line Hose, 5/6" ID x 10" 15 2501785 1 Filter, Diesel Fuel 16 6010456 1 Fuel Line Hose, 5/6" ID x 3" 17 2705005 1 Electric Fuel Pump 18 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 19 2900024 2 Lock Washer, 1/4" Split 20 2900009 2 Flat Washer, 1/4" SAE 21 6010457 1 Fuel Line Hose, 5/6" ID x 18-1/2" 22 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1" 23 2900006 2 Lock Washer, 3/8" Split
14
13 12 11
To Hydraulic Pump
13
Battery Assembly #6045039
18
To Starter Motor
16
6
5
17
7
15
To Engine Mount
13
10
9
8
11
12
To Control Panel
To Engine Mount
14
To Hydraulic Pump
14
To Right Side Guard
Mounting Tab
4
3
1 2
20
ITEM PART NO. QTY. DESCRIPTION
1 6045099 1 Battery Mounting Tray 2 2900022 2 Flat Washer, 5/16" SAE
3 2900031 2 Lock Washer, 5/16" Split 4 2900138 2 Cap Screw, Hex Hd., 5/16-18 x 1" 5 6010442 1 Battery Pad 6 2800561 1 Battery, 12 Volt Group Size 26 7 6045100 1 Battery Hold Down Bracket
8 2900009 1 Flat Washer, 1/4" SAE
9 2900024 1 Lock Washer, 1/4" Split 10 2900144 1 Cap Screw, Hex Hd., 1/4-20 x 3/4" 11 2800073 1 Battery Cable, Positive (Red) 12 2800095 1 Battery Cable, 14" Positive (Red) 13 2800256 1 Battery Boot, Large (Red) 14 2800197 2 Battery Boot, Small (Red) 15 2800072 1 Battery Cable, Negative (Black) 16 6048092 1 Battery Cable Assy., Black 17 2800257 1 Battery Boot, Large (Black) 18 2800198 1 Battery Boot, Small (Black)
19 2800853 1 Ground Cable, 4ga SAE J1127 x 18" 20 2800854 1 Ground Cable, 4ga SAE J1127 x 42"
19
Power Unit Assembly
14
#6045034
5
12
11
10
4
9
8
To Hydraulic
4
Cylinder
1
3
7
6
2
ITEM PART NO. QTY. DESCRIPTION
1 2600540 1 Electro/Hydraulic Pump Unit
2703228 1 Solenoid Switch 12VDC
2703229 1 Mounting Strap 2 3200214 1 Elbow, 1/4" M. O-Ring to 1/4" M. JIC 3 3201719 1 Hydraulic Hose Assembly, 1/4" x 15-1/2" 4 3200057 2 Elbow, 1/4" M. Pipe to 1/4" M. JIC
5 3200056 1 Flow Control Valve, 1/4" NPT 6 6045062 1 Flow Control Mount 7 2900009 2 Flat Washer, 1/4" SAE
8 2900024 2 Lock Washer, 1/4" Split 9 2900023 2 Cap Screw, Hex Hd., 1/4-20 x 5/8"
10 2900022 2 Flat Washer, 5/16" SAE 11 2900031 2 Lock Washer, 5/16" Split
12 2900019 2 Cap Screw, Hex Hd., 5/16-18 x 3/4"
* HYDRAULIC FLUID: 15W40 ENGINE OIL
Depth Indicator Assembly #6045024
15
3
2
8
4
5
17
4
9
6
1
10
ITEM PART NO. QTY. DESCRIPTION
9 11
1 6010092 1 Depth Indicator Mount Bracket 2 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4" 3 6010091 1 Depth Indicator Pointer
7
12
4 2900014 3 Flat Washer, 3/8" SAE 5 2500145 1 Flange Bearing, 3/8"
6 6010093 1 Cable Pulley, 2" 7 2900018 1 Lock Nut, 3/8-16 Nylon 8 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
9 2900010 5 Lock Nut, 1/4-20 Nylon 10 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 11 2500155 2 Cable Pulley, 1-1/4" 12 6011176 1 Depth Indicator Cable with Crimp, 53" 13 2500196 1 Spring, 3/8" x 15"
13
14 2501959 1 S-Hook, 60 Lb Load Rated 15 2500214 1 Cable Clamp
16 6045166 1 Depth Indicator Weldment
15
17 2900052 1 Cap Screw, Hex Hd., 1/4-20 x 1-1/4" 18 2900083 2 Fender Washer, 1/4" x 1-1/4"
19
16
19 2900358 1 Jam Nut, 1/4-20 20 2900009 2 Flat Washer, 1/4" SAE 22 2900036 1 Set Screw, Soc. Hd., 5/16-18 x 1/4"
18
14
18
20
22
9
Depth Stop Assembly #6045040
16
6
4
5
3
2
1
7
15
3
13
3
14
3
ITEM PART NO. QTY. DESCRIPTION
1 6045083 1 Depth Stop Upper Assembly 2 2900665 4 Belleville Washer, 1/2"
3 2900058 4 Flat Washer, 1/2" SAE 4 2900239 1 Friction Washer, 1/2" 5 2900132 1 Roll Pin, 3/16 x 1-1/4"
6 6010095 1 Depth Stop Knob 7 6045084 1 1/2-13 x 7-1/12" Threaded Rod
8 2900037 1 Hex Nut, 1/2-13 9 2900084 1 Lock Washer, 1/2" Split
10 2900158 1 Yoke, 1/2-13 11 2900004 1 Cotter Pin, 1/8" x 1" 12 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"
13 6045061 1 Depth Stop Pivot Arm 14 2901024 1 Capscrew, Hex Hd., 1/2-13 x 6" 15 2900026 1 Lock Nut, 1/2-13 Nylon
8
9
10
11
12
Water Supply Assembly #6045465
17
12
24
14
5
6
3
1113
10
4
2
1
8
9
7
22
23
21
17
18
16
19
20
15
ITEM NO. PART NO. QTY. DESCRIPTION
1 3200026 1 Water Valve, 1/2" FPT 2 6045447 1 Water Valve Mounting Bracket
3 2900117 2 Cap Screw, Soc. Hd., #10-24 x 3/8" 4 2900023 2 Cap Screw, Hex Hd., 1/4-20 x 5/8" 5 2900024 2 Lock Washer, 1/4" Split
6 2900009 2 Flat Washer, 1/4" SAE 7 3200013 1 Street Elbow, 1/2" NPT
8 3200399 2 Elbow, 1/2" M. Pipe x 1/2" F. Pipe Swivel
9 6045451 1 Water Hose Assembly, 1/2" x 7-1/2"" 10 3200283 1 Adapter, 1/2" M. Pipe x 1/2" M. JIC 11 3200166 1 Elbow, 1/2" Male Pipe 12 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden
13 3200025 1 Hose Filter Washer 14 6045482 1 Hose Assembly, 1/2" x 52"
15 6045481 1 Hose Assembly, 1/2" x 80" 16 2501753 1 Hose Mount Support 17 2501434 1 Hose Clamp, 5/8" x 3/4" Wide 18 2900005 1 Cap Screw, Hex Hd., 3/8-16 x 1"
19 2900014 1 Flat Washer, 3/8" SAE 20 2900018 1 Locknut, 3/8-16, Nylon
21 3200935 4 Fitting, 3/8" M. Pipe to 1/2" Hose Barb 22 3202090 1 Fitting, 3/8" M. Pipe to 3/8" Push Lock, Swivel 23 6018217 1 Vent Tube Assembly
24 6010891 1 Water Hose, 1/2" ID x 6"
Air Filter Assembly #6045104
18
2
4
3
5
3
6
3
14
15
10
18
17 19
16
1
9 8
7
13 12
11
ITEM PART NO. QTY. DESCRIPTION
1 2502407 1 Air Cleaner Assembly
2504602 1 Outer Primary Filter 2504603 1 Inner Safety Filter
2500239 1 Rubber Dust Ejector Boot 2 3200095 1 Hose Clamp #32 3 3400615 3 Hose Clamp, #20
4 2503177 1 Hose Reducer, 2.0"-1.5" ID 5 6045105 1 Hose Connector, 1-1/2" x 1-1/4" x 3" 6 6045142 1 Air Filter Hose 7 6045292 1 Water Bottle/Air Cleaner Mount
8 2900019 2 Cap Screw, Hex Hd., 5/16-18 x 3/4" 9 2900022 2 Flat Washer, 5/16" SAE
10 2900039 2 Lock Nut, 5/16-18 Nylon 11 2900329 2
Cap Screw, Hex Hd., M8-1.25 x 20mm
12 2900763 2 Lock Washer, M8 Split 13 2900022 2 Flat Washer, 5/16" SAE
14 2505106 1
Safety Filter Fitting, 1/8" NPT
15 2500423 1 Restriction Indicator 16 2901321 1 Stud, Threaded, M8 x 110 17 2901336 2
Flat Washer, M8
18 2900303 1 Lock Nut, M8 Nylon 19 2900343 1
Hex Nut, M8-1.25
Frame Base Assembly #6045434
19
7
9
11
10
11
13
4
12
1
12
4
13
15
16
1089
2
3414
ITEM PART NO. QTY. DESCRIPTION
1 6045417 1 Frame Base Weldment 2 6043524 1 Blade Guard Mount 3 2900014 4 Flat Washer, 3/8" SAE
4 2900006 6 Lock Washer, 3/8" Split 5 2900428 4 Cap Screw, Flat Hd., 3/8-16 x 1-1/2" 6 2900235 2 Cap Screw, Flat Hd., 3/8-16 x 1" 7 6045204 1 Pointer Extension With Stop
8 6047976 1 Pointer Extension 9 2900058 2 Flat Washer, 1/2" SAE
10 2900139 2 Cap Screw, Hex Hd., 1/2-13 x 1-3/4" 11 2900026 2 Lock Nut, 1/2-13 Nylon
12 6045221 2 Rear Pointer Weldment 13 2900028 2 Cap Screw, Hex Hd., 3/8-16 x 2-3/4"
14 2900018 4 Lock Nut, 3/8-16 Nylon 15 6045435 1 Shaft Guard Assembly 16 2900500 1 Thumb Screw, 3/8-16 x 1"
5
5
6
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20
1
5
4
3
2
8
41
31
21
9
6
11
01
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Positraction Engagement Assembly #6045033
21
20
5
4
19
16
26
11
13
3
6
7
12
11
10
18
18
17
15
14
2
8
25
24
23
1
9
22
21
5
7
4
6
ITEM PART NO. QTY. DESCRIPTION
1 2900193 1 Grease Fitting, 1/8" NPT x 45 degree 2 6045164 1 Traction Bar Assembly
3 6015036 1 Positraction Axle, 1" x 23-1/4" 4 6015035 2 Sprocket, 20T
5 2901015 2 Roll Pin, 1/4" x 1-3/4" 6 2900824 2 Shoulder Screw, 5/8" x 3-1/4" (1/2-13) 7 2900002 2 Flat Washer, 5/8" SAE
8 2900026 2 Lock Nut, 1/2-13 Nylon
9 2900266 1 Clevis Pin, 1/2 x 1-1/4" 10 2900004 1 Cotter Pin, 1/8" x 1" 11 2900058 2 Flat Washer, 1/2" SAE 12 6045014 1 Lower Positraction Arm Weldment
13 2901013 1 Coupling Nut, 1/2-13 x 4 LH/RH 14 2900084 1 Lock Washer, 1/2" Split 15 2900129 1 Hex Nut, Jam, 1/2"-13 16 2900037 1 Hex Nut, 1/2-13
17 6015044 1 Upper Positraction Arm Weldment 18 2900588 2 Shoulder Screw, 1/2" x 1/2" (3/8-16)
19 6045461 1 Stud, Angled, 1/2"-13 x 5-1/2" RH 20 2504032 1 Knob, 1/2-13 x 1-1/2 Dia
21 2503940 1 Extension Spring, 3/4 x .105 x 3.00" 22 2900720 1 Eyebolt, 5/16-18 x 1"
23 2900141 1 Hex Nut, 5/16-18 24 2900031 1 Lock Washer, 5/16" Split
25 2900022 1 Flat Washer, 5/16" SAE 26 6015117 1 Disengage Pivot Bar
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5
1
2
5
3
4
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Differential Assembly #6045027
24
26
13
7
16
2
28
9
24
25
15
7
9
14
30
10
7
9
12
29
9
11
18
17
22
7
9
19
27
3
8
23
21
20
4
1
7
9
6
5
Differential Assembly #6045027
25
ITEM PART NO. QTY. DESCRIPTION
1 2600206 1 Peerless Transaxle 1325-A 2 6045208 1 Eaton 7 Dimpled Shaft Trans with Gear
3 2500013 2 Bearing, 1" Pillowblock 4 2500996 2 Wheel 10 x 3 1.75 Bore
5 2500867 2 Trantorque Bushing, 1" 6 2900029 4 Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
7 2900014 10 Flat Washer, 3/8" SAE 8 2900013 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
9 2900006 13 Lock Washer, 3/8" Split
10 6045059 1 Shift Lever Weldment 11 2900033 1 Hex Nut, 3/8-16
12 2900028 3 Cap Screw, Hex Hd., 3/8-16 x 2-3/4" 13 6015048 1 Free Wheel Mount Bracket
14 2500002 1 Lever Grip 15 6045058 1 Free Wheeling Lever
16 2900153 1 Friction Washer, 3/8" 17 6011149 1 Cup Pulley 4 "- A Groove
18 6045130 1 Fan Pulley Spacer 19 2500519 1 Cooling Fan, 7" 20 2900024 1 Lock Washer, 1/4" Split 21 2900144 1 Cap Screw, Hex Hd., 1/4-20 x 3/4" 22 2900038 4 Lock Washer, #10 Split
23 2900448 4 Machine Screw, Hex Hd., #10-32 x 1/2" 24 2900101 1 Set Screw, Soc. Hd., 1/4-20 x 3/8" 25 2901133 1 Set Screw, Soc. Cone Point, 1/4-20 x 3/8"
26 2900068 1 Woodruff Key #404, 1/8" W x 1/2" Dia. 27 2501133 1 Gasket
28 2903030 1 Cap Screw, Hex Hd., 3/8-16 x 3-1/4" 29 2900005 3 Cap Screw, Hex Hd., 3/8-16 x 1"
30 2900473 3 Flat Washer, 3/8", USS
9735406# ylbmessA deepS-3
26
22
21
31
9
8
11
81
*
12
6
4161
2
1
*
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4
5
6
4
5
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METI.ON TRAP.YTQNOITPIRCSED
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Turnbuckle Tensioning Assembly #6045446
27
6
7
2
10
11
6
7
1
9
5.1
4
3
2
5.2
5.3
7
8
5.4 7
8
ITEM PART NO. QTY. DESCRIPTION
1 6045360 1 Belt Tension Bracket Box 2 2900014 8 Flat Washer, 3/8" SAE
3 2900006 4 Lock Washer, 3/8" Split 4 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1" 5 6045362 1 Turnbuckle, 1/2" Eyes
5.1 6045374 1 Rod End, Right Hand, 1/2"-13 x 3-1/2"
5.2 2901013 1 Coupling Nut, 1/2-13 x 4 LH/RH
5.3 2900129 1 Jam Nut, 1/2-13
5.4 6045366 1 Rod End: Left Hand 1/2"-13 x 3-1/2"
6 2900139 2 Cap Screw, Hex Hd., 1/2-13 x 1-3/4" 7 2900058 4 Flat Washer, 1/2" SAE
8 2900026 2 Lock Nut, 1/2-13 Nylon
9 6045361 1 Belt Tension Bracket, Engine 10 2900321 4 Lock Washer, M10 Split 11 2900870 4 Cap Screw, Hex Hd., M10-1.25 x 30mm
0048106# "92 dpS-3 :msA snarT
28
2
1
4
5
6
METI.ON TRAP.YTQNOITPIRCSED 110481061 noissimsnarT deepS-3 ,gnisuoH niaM 220481061 noissimsnarT deepS-3 ,ylbmessA revoC ediS thgiR 330481061 noissim 440481061 noissimsnarT deepS-3 ,ylbmessA tfahS tupnI 550481061 660481061 noissimsnarT deepS-3 ,ylbmessA tfahS edalB 70393052tq3citehtnyS 09W57 ,liO raeG
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3
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noissim
Main Housing, 3-Speed Transmission, #6018401
29
7
3
6
2
1
7
3
4
4
ITEM PART NO. QTY. DESCRIPTION
1 1801910 1 Serial Tag, DP 3-Speed 2 2900053 2 Rivet, 3/32" Dia.
3 2901312 30 Cap Screw, Button Hd., #10-24 x 1/2" 4 3200001 2 Plug, 1/8" NPT 5 3202334 1 1/2" NPTF Magnetic Pipe Plug 6 6018305 1 Transmission Center Case 7 6018056 2 Heat Exchanger Cover Plate 8 2401311 AR Loctite #567 Thread Sealant 9 2401316 AR Loctite #262 Red
10 2503802 AR Permatex, Ultra Black
5
Right Hand Side Cover, 3-Speed Transmission, #6018402
30
2223
11
5
10
7
4
21
20
3
1
9
19
4
17
16
15
18
8
26
14
13
12
Right Hand Side Cover, 3- Speed Transmission, #6018402
31
ITEM PART NO. QTY. DESCRIPTION
1 6018058 1 Right Side Transmission Cover 2 2900982 2 Dowel Pin, 1/4" Dia. x 1"
3 2900176 6 Cap Screw, Soc. Hd., 5/16-18 x 1-1/4" 4 2900142 6 Set Screw, Soc. Hd., 5/16-18 x 3/8"
5 6018301 1 RH Bladeshaft Housing 6 2506433 1 O-Ring, AS568A-154 Viton 7 2900103 2 Cap Screw, Soc. Hd., 5/16-18 x 1" 8 2900191 4 Cap Screw, Soc. Hd., 5/16-18 x 2-1/2"
9 3200153 1 Pipe Plug, 3/8" NPT 10 2900805 1 Sealing Washer, 5/8" 11 2800169 1 Magnetic Sensor w/Jam Nut 12 2502199 1 Retaining Ring, 85mm Internal 13 2503944 1 Oil Seal, 45 x 85 x 10mm 14 6018049 1 Seal Retainer 15 2900978 4 Cap Screw, Flat Hd., #10-24 x 1/2" 16 2500939 1 O-Ring, AS568A - 010 17 2900061 1 Grease Fitting, 1/4-28 x 90 Degree 18 2500751 1 Seal, 1-3/4" V-Ring 19 6018028 1 V-Ring Cover 20 6018064 1 Shift Bracket 21 2903244 1 Dowel Pin, 1/4" Dia. x 1/2" 22 6018065 1 Shifter Housing 23 2506441 1 Oil Seal, 1/2 x 1.00 x 1/4" 24 2401311 AR Loctitie #567 Thread Sealant 25 2401315 AR Loctite #242 Blue 26 2401316 AR Loctite #262 Red 27 2502046 AR Grease, Fuchs Synthetic 28 2503802 AR Permatex Ultra Black
Assembly Notes:
Apply 2401311 thread sealant to all male pipe threads and screw threads on 2800169 magnetic sensor1. Screw sensor into port until tip touches OD of tach gear, back sensor out 1/2 turn and lock in place w/ jam nut2. Apply 2401315 Loctite #242 to all set screw threads & 2401316 Loctite #262 to all cap screw threads3. Lubricate all O-Rings, seal lips and shaft journals with 2502046 grease4. Seal all gasket surfaces with 2503802 Permatex Ultra Black5.
Left Hand Side Cover, 3-Speed Transmission, #6018403
32
4
12
5
3
4
6
7
8
10
9
12
13
14
15
20
18
16
19
11
17
7
Left Hand Side Cover, 3-Speed Transmission, #6018403
33
ITEM PART NO. QTY. DESCRIPTION
1 6018057 1 Left Side Transmission Cover 2 2503965 1 Wave Washer, 80mm OD 3 2503966 1 Wave Washer, 62mm OD 4 2900982 2 Dowel Pin, 1/4" Dia. x 1" 5 2900176 6 Cap Screw, Soc. Hd., 5/16-18 x 1-1/4" 6 2506443 1 Oil Seal, 40 x 60 x 10mm 7 2900142 4 Set Screw, Soc. Hd., 5/16-18 x 3/8" 8 2506433 1 O-Ring, AS568A-154 Viton
9 6018302 1 LH Bladeshaft Housing 10 2900103 2 Cap Screw, Soc. Hd., 5/16-18 x 1" 11 2900191 4 Cap Screw, Soc. Hd., 5/16-18 x 2-1/2" 12 2503826 1 85mm Wave Washer 13 2502199 1 Retaining Ring, 85mm Internal 14 2503944 1 Oil Seal, 45 x 85 x 10mm 15 6018049 1 Seal Retainer 16 2500751 1 Seal, 1-3/4" V-Ring 17 6018028 1 V-Ring Cover 18 2500939 1 O-Ring, AS568A - 010 19 2900061 1 Grease Fitting, 1/4-28 x 90 Degree 20 2900978 4 Cap Screw, Flat Hd., #10-24 x 1/2" 21 2401315 AR Loctite #242 Blue 22 2401316 AR Loctite #262 Red 23 2502046 AR Grease, Fuchs Sythentic 24 2503802 AR Permatex, Ultra Black
Assembly Notes:
Apply 2401315 Loctite #242 to all set screw threads & 2401316 Loctite #262 to all cap screw threads1. Lubricate all O-Rings, seal lips and shaft journals with 2502046 grease2. Seal all gasket surfaces with 2503802 Permatex Ultra Black3.
4048106# ,noissimsnarT deepS-3 ,ylbmessA tfahS tupnI
34
9
01
9
8
11
7
6
5
METI.ON TRAP.YTQNOITPIRCSED
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586081061 638081061 mihS "030. x 61/3-1 763460521 866081061 ylbmess 996740522 ralloC tfahS tilpS "2/1
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Intermediate Shaft Assembly, 3-Speed Transmission, #6018405
35
2
1
2
ITEM PART NO. QTY. DESCRIPTION
1 6018069 1 Intermediate Shaft 2 2506436 2 Spherical Roller Brg, 30 x 62 x 20mm
6048106# ,noissimsnarT deepS-3 ,ylbmessA tfahsedalB
36
1
4
5
4
9
8
7
2
6
3
METI.ON TRAP.YTQNOITPIRCSED 130381061 tfahS edalB deepS-3 PD 237081061yeK 2/1 317081061 raeG tuptuO 423850724 mm91 x 58 x 54 ,gniraeB llaB
585830521 653830521 774181061
824100922 979081061 recapS gniraeB tfahsedalB
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01
4
11
4
55 x 54 ,mihS
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Belt Drive Assembly #6045385
37
2
1
3
4
ITEM PART NO. QTY. DESCRIPTION
1 2503875 6 V-Belt, 3VX366 2 2500820 1 V-Belt, 3VX280 3 6045158 1 Sheave, 4.00-3V-6 Groove, 2012
4 2503811 1 Taper Bushing, 1-1/2" w/Setscrews
Differential Jackshaft Assembly #6045512
38
6
7
3
2
1
3
4
5
19
20
21
15
12
13
14
11
16
8
17
18
9
8
10
ITEM PART NO. QTY. DESCRIPTION
1 6045473 1 Differential Jackshaft 2 2501620 2 Key, 3/16" Sq. x 1-1/8"
3 2501601 2 Bearing, Worm Shaft 4 2501173 1 Wave Disc Spring, 1-3/8"
5 6045471 1 Outer Tension Block 6 6045472 1 Inner Tension Block 7 2901423 4 Dowel Pin, 10mm Dia x 24mm 8 2900058 3 Flat Washer, 1/2" SAE
9 2900084 2 Lock Washer, 1/2" Split 10 2900106 2 Cap Screw, Hex Hd., 1/2-13 x 2" 11 6045454 2 Tension Block Clamp
12 2900009 4 Flat Washer, 1/4" SAE 13 2900024 4 Lock Washer, 1/4" Split
14 2900052 4 1/4-20 x 1.25" Hex Head Cap Screw 15 2900632 1 T-Bolt, 1/2-13
16 6045455 1 Static Tension Plate 17 2900037 1 Hex Nut, 1/2-13 18 2900129 1 Hex Nut, Jam, 1/2"-13 19 2900016 2 Flat Washer, #10 USS
20 2900038 2 Lock Washer, #10 Split 21 2900054 2 Machine Screw, Hex Hd., #10-24 x 1"
Differential Jackshaft Tensioning Assembly #6045508
39
(CC4100-3XL Diesel)
11
3
4
9
8
7
10
5
15
6
1
2
12
14
13
ITEM PART NO. QTY. DESCRIPTION
1 6045512 1 Differential Jackshaft Assembly 2 6045199 1 Pulley, 2.75" Single Groove w/Setscrews 3 2503202 1 Pulley, 2.75" Single Groove w/Setscrews
4 2503613 1 V-Belt, AX38 5 6045074 1 Differential Belt Tensioner Mount 6 2502666 1 Idler Tensioner
7 2502669 1 Idler Pulley, 3" V-Type 8 2900587 1 Shoulder Screw, 1/2" x 1" (3/8-16)
9 2900006 1 Lock Washer, 3/8" Split
10 2900033 1 Hex Nut, 3/8-16 11 2900321 1 Lock Washer, M10 Split
12 2900223 1 Cap Screw, Hex Hd., M10-1.5 x 30mm 13 2900022 2 Flat Washer, 5/16" SAE
14 2900031 2 Lock Washer, 5/16" Split 15 2900217 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/4"
28
40
14
32
16
14
PTO Assembly #6045507
Includes items #1 - #27
Items #28 - #32 shown for reference
30 29
4
26
31
25
11
18
14
21
13
7
15
2
20
14
17
23
12
19
9
5
8
Assembly Notes:
Apply 2401316 Loctite #262 to all cap screw threads
1. Apply 2501637 grease to seal lips and shaft journals
2. Fill assembled PTO with 3oz 2501637 grease
3. Lubricate splines with 2503829 Anti-Seize
4.
24
27
2
10
22
PTO Assembly #6045507
41
Includes items #1 - #27
Items #28 - #32 shown for reference
ITEM
1 2401316 2 2500711
3 2501637 4 2502372 5 2502409
6 2503829 7 2503900 8 2503901
9 2503961 10 2503976
11 2503977 12 2900019 13 2900023 14 2900031 15 2900321
16 2900343 17 2900777
18 2900791 19 2900793 20 2901022 21 2901141 22 3201727
23 6045025 24 6045503 25 6045504 26 6045505 27 6045506 28 2900792 29 2900807 30 6045005 31 6045011 32 6045050
PART NO.
DESCRIPTION Loctite #262 Red Retaining Ring,1"
Grease, Black Lithium Grease Seal, 3 x 3-3/4 x 3/8" Ball Brg, Dbl Row, 40 x 80 x 1.1875
Loctite Anti-Seize Retaining Ring, 3-5/32" Internal Retaining Ring, 1-9/16" External Ball Bearing, 40 x 80 x 18mm Open Plug, Expansion 1-7/16"
Seal, 55 x 80 x 8mm Cap Screw, Hex Hd., 5/16-18 x 3/4" Cap Screw, Hex Hd., 1/4-20 x 5/8" Lock Washer, 5/16" Split Lock Washer, M10 Split
Hex Nut, M8 Cap Screw, Hex Hd., M8 x 70mm
Dowel Pin, 8mm Dia x 24mm Grease Fitting, 3/16" Flush Press-in Cap Screw, Hex Hd., M10 x 1.25 x 80mm Cap Screw, Hex Hd., M8 x 80mm 1/16" NPTF Pipe Plug
Machined PTO Cover Sheave, 3V 4.12" 7 Groove PTO Splined Drive Shaft Shaft Support Sleeve Splined End Plate Cap Screw, Hex Hd., M8 x 40mm Cap Screw, Soc. Hd., M10-1.25 x 25mm Coupling Hub CC4140D Flywheel Starter Spacer
QTY
AR
2
3oz
1 1
AR
1 1 1 1
1 6 8
14
2
3 8
2 1 2 1 1
1 1 1 1 1 2 6 1 1 1
Service Notes:
Relubricate PTO with 1 oz grease every 25hrs
1.

PTO Lubrication

42
Grease Fitting for PTO Bearings
1/16" NPTF Pipe Plug Grease Fitting for PTO Shaft Splines
Lubricate PTO bearings and shaft splines with a high quality grease such as Mobil HTS in accordance with the chart below.
1 PTO Bearings 4 Pumps every 25 hours 2 PTO Shaft Splines 2 Pumps every 25 hours
NOTE:
Ensure the pipe plug is removed prior to greasing the bearings to prevent
failure of the bearing seals. Reinsert the plug when grease flows out the hole.
Throttle Cable Assembly #6045044
43
14
5
12
2
11
13
9
10
3
6
4
1
8
7
ITEM PART NO. QTY. DESCRIPTION
1 2503183 1 Vernier Throttle Cable 2 6045115 1 Throttle Bracket
3 2900329 1 Cap Screw, Hex Hd., M8-1.25 x 20mm 4 2901021 1 Cap Screw, Hex Hd., M10-1.25 x 20mm 5 2900763 1 Lock Washer, M8 Split 6 2900321 1 Lock Washer, M10 Split
7 2901135 1 1/4" 'X' Washer 8 2501603 1 Set Collar, 3/8" with Set Screw 9 2503945 2 Cable Anchor
10 2900016 6 Flat Washer, #10 USS 11 2900301 2 Lock Nut, M5-0.8 Nylon Insert
12 2503918 1 Wire Stop Pivot Pin 13 2900034 1 Cotter Pin, 3/32" x 3/4"
14 2900114 1 M achine Screw, Rd. Hd., #8-32 x 3/8"
18
44
19
20 21
Engine Assembly #6045386
1
22
14
16
15
5
13
11
10
17
3
2
7
8
3
6
4
12
11
9
Engine Assembly #6045386
45
ITEM PART No. QTY. DESCRIPTION
1 2600461 1 Kubota V1505TE-1 Engine 2 6045028 1 Engine Mount Weldment 3 2900321 16 Lock Washer, M10 Split 4 2705002 1 Water Separator/Fuel Filter 5 2900799 2 Cap Screw, Hex Hd., M10-1.25 x 40mm
6 2900014 2 Flat Washer, 3/8" SAE 7 2900058 4 Flat Washer, 1/2" SAE
8 2901534 4 Lock Washer, 1/2" Split, GR8
9 2901533 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/4" 10 2900749 7 Cap Screw, Hex Hd., M10-1.25 x 25mm 11 2900870 7 Cap Screw, Hex Hd., M10-1.25 x 30mm 12 3200153 2 Pipe Plug, 3/8" NPT 13 3200062 2 Hose Clamp #4 14 3200599 1 1/4"MTP to 5/16"90deg Hose Barb 15 3200058 1 Adapter, 3/8" MPT to 1/4" FPT 16 3201385 1 Fitting, 3/8" MPT to 5/16" Hose Barb
17 6013096 1 Fuel Line Hose 5/16 ID x 25" 18 6045309 1 Oil Drain Valve Assembly
Oil Drain Valve Assembly #6045309
ITEM PART NO. QTY. DESCRIPTION
19 3200813 1 Oil Drain Valve, M22x1.5
20 6045196 1 Oil Drain Hose, 5/8" I.D. x 18"
21 3200016 1 Hose Clamp #8
22 3201728 1 Hose Plug
13
46
15
Radiator Assembly #6045037
11
15
18
8
15
8
15
10
9
8
7
15
17
14
16
12
15
18
8
8
1
19
17
8
ITEM PART NO. QTY. DESCRIPTION
1 2505038 1 Radiator Assembly 2 2503917 4 Vibration Isolator
3 2900022 4 Flat Washer, 5/16" SAE 4 2900958 4 Cap Screw, Hex Hd., 5/16-18 x 1/2"
5 2900031 4 Lock Washer, 5/16" Split 6 2900141 4 Hex Nut, 5/16-18
7 6045077 1 Fan Shroud Assembly 8 2900009 10 Flat Washer, 1/4" SAE
9 2900024 4 Lock Washer, 1/4" Split 10 2900082 4 Cap Screw, Hex Hd., 1/4-20 x 1/2" 11 6045102 1 Upper Radiator Hose
12 3202129 1 Lower Radiator Hose 13 3202131 1 Lower Radiator Hose 14 6045098 1 Hose Connection Sleeve
15 3400615 6 Hose Clamp, #20 16 2503916 1 Steel Loop Strap, 1-3/4" 17 2900008 3 Cap Screw, Hex Hd., 1/4-20 x 1" 18 2900010 3 Lock Nut, 1/4-20 Nylon 19 2502624 1 Overflow Tank Assembly
6
5
2
3
4
Cooling Fan Assembly #6045440
47
(3-Speed Setup)
6
5
7
11
10
15
26
24
18
12
4
8
26
6
2
19
13
17
28
21
23
25
3
3
27
1
14
16
22
ITEM PART NO. QTY. DESCRIPTION
1 2501941 AR Thrust Bearing Washer 2 2502139 1 Retaining Ring, 7/8" External
9
20
3 2503841 2 Bearing, 7/8" 2-Bolt Flange 4 2500872 1 V-Belt, 4L-520
5 2900006 2 Lock Washer, 3/8" Split 6 2900013 4 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
7 2900014 2 Flat Washer, 3/8" SAE 8 2900023 4 Cap Screw, Hex Hd., 1/4-20 x 5/8"
9 2900024 4 Lock Washer, 1/4" Split
10 2900038 2 Lock Washer, #10 Split 11 2900159 2 Machine Screw, Rd. Hd., #10-24 x 5/8"
12 2900142 1 Set Screw, Soc. Hd., 5/16-18 x 3/8" 13 2900321 3 Lock Washer, M10 Split
14 2900425 AR Flat Washer, 7/8" SAE 15 2900626 1 Jam Nut, 7/8-14
16 2900749 3 Cap Screw, Hex Hd., M10-1.25 x 25mm 17 2900919 1 Key, 3/16" Sq. x 9/16" 18 2901110 1 Lock Washer, 7/8" Split 19 3202320 1 Hose Clamp, 2-1/16" - 17" 20 6045126 1 7" Pulley Guard 21 6045127 1 Pulley Assembly, 4L x 6"
22 6045095 1 Vent Duct, 12" OD x 18" 23 6045332 1 Fan Shaft
24 6045334 1 Pulley, 4L x 3-1/4" 25 6045335 1 Fan Shaft Spacer 26 6045336 2 4.25" Pulley Guard 27 6045337 1 Fan Assembly 28 6048018 1 Key, 3/16" Sq. x 3/4"
Fan Idler Assembly #6045383
48
31
31
32
27
28
30
29
10
32
33
26
6
22
24
23
5
21
14
8
4
9
6
25
7
1110
14
10
11
24
8
11
10
3
25
12
13
16
6
17
18
15
19
6
1
10
20
2
26
Fan Idler Assembly #6045383
49
ITEM PART NO. QTY. DESCRIPTION
1 6045483 1 Fan Idler Mounting Weldment 2 6045475 1 Idler Pivot Arm Weldment
3 6045450 1 Top Idler Mounting Weldment 4 6045460 1 Tie Plate, Idler Mount
5 2500696 2 Bearing, 1/2 x 1-1/8 x 5/16 6 2900665 6 Belleville Washer, 1/2" 7 2900022 1 Flat Washer, 5/16" SAE
8 2900039 2 Lock Nut, 5/16-18 Nylon 9 2900048 3 Cap Screw, Hex Hd., 1/4-20 x 1-1/2"
10 2900009 7 Flat Washer, 1/4" SAE 11 2900010 5 Lock Nut, 1/4-20 Nylon 12 2503921 1 Idler Pulley, 3" Flat Type
13 2900587 1 Shoulder Screw, 1/2" x 1" (3/8-16) 14 2900782 2 Jam Nut, 3/8-16 15 2503635 1 Idler V-Pulley, 3" 16 2900663 1 Shoulder Screw, 5/8" x 1.25" (1/2-13) 17 2900478 1 Belleville Washer, 5/8" 18 2900002 1 Flat Washer, 5/8" SAE 19 6045474 1 Spacer Tube 7/8 x .39" 20 2900129 1 Jam Nut, 1/2-13 21 2503928 1 Idler Pulley, 3" Flat Type /w Bushing 22 2900260 1 Shoulder Screw, 1/2" x 1-3/4" (3/8"-16) 23 2500007 1 Set Collar, 1/2" with Set Screw 24 2900058 2 Flat Washer, 1/2" SAE 25 2500155 2 Cable Pulley, 1-1/4" 26 2900052 2 Cap Screw, Hex Hd., 1/4-20 x 1-1/4" 27 2500070 1 Spring, Extension, 3/4 Dia x 4 28 6045478 1 Vibration Isolating Tube 29 2901591 1 Eyebolt, 5/16-18 x 1-1/8" 30 2901590 1 Shoulder Bolt, 1/2" x 1-3/8" (3/8-16) 31 6040563 2 Bushing, Steel 1/2 ID x 5/8 OD x 5/8 Long 32 2900014 2 Flat Washer, 3/8" SAE 33 2900018 1 Locknut, 3/8-16, Nylon
Left Belt Guard Assembly #6045377
50
7
10
11
12
9
8
2
2
3
4
2
1
3
3
4
ITEM PART NO. QTY. DESCRIPTION
1 6045370 1 Belt Guard 2 2900014 4 Flat Washer, 3/8" SAE
3 2900006 4 Lock Washer, 3/8" Split 4 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
5 6045448 1 PTO Cover Plate 6 2900174 2 Cap Screw, Flat Hd., 5/16-18 x 1"
7 2503704 1 Wrench, 15/16" Combination 8 2900270 1 Thumb Screw, 5/16-18 x 3/4"
9 6010558 1 Guard Mounting Tab, 3/8-16 10 2900019 2 Cap Screw, Hex Hd., 5/16-18 x 3/4" 11 2900031 2 Lock Washer, 5/16" Split
12 2900022 2 Flat Washer, 5/16" SAE
2
3
4
5
4
6
Right Belt Guard Assembly #6045378
51
4 3 2
1
6
2
13
87
6
7
12
11
2
8
5
8
7
6
9
10
ITEM PART NO. QTY. DESCRIPTION
1 6010558 1 Guard Mounting Tab, 3/8-16 2 2900022 4 Flat Washer, 5/16" SAE
3 2900031 2 Lock Washer, 5/16" Split 4 2900019 2 Cap Screw, Hex Hd., 5/16-18 x 3/4" 5 6045371 1 Belt Guard Assembly - Right Side
6 2900014 6 Flat Washer, 3/8" SAE 7 2900006 6 Lock Washer, 3/8" Split
8 2900005 6 Cap Screw, Hex Hd., 3/8-16 x 1"
9 6045143 1 Fan Cover Weldment 10 6045188 1 Fan Cover Gasket 11 2900141 1 Hex Nut, 5/16-18
12 2900720 1 Eyebolt, 5/16-18 x 1" 13 2900039 1 Lock Nut, 5/16-18 Nylon
6
7
8
10
52
14" Blade Guard Assembly #6045419
12
11
9
8
10
16
22
17
19
21
15
18
14
1313
6
2
1
7
5
4
3
20
ITEM PART NO. QTY. DESCRIPTION
1 6045424 1 14" Blade Guard Only 2 6041135 1 Hinge
3 2900014 4 Flat Washer, 3/8" SAE 4 2900006 4 Lock Washer, 3/8" Split
5 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1" 6 2900607 1 Clevis Pin, 1/2" x 2-3/4"
7 2900262 1 Hairpin Cotter 8 6045162 1 Water Manifold
9 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
10 2900009 4 Flat Washer, 1/4" SAE 11 2900392 2 Cap Screw, Hex Hd., 1/4-20 x 1-3/4"
12 3200019 2 Fitting, 1/4" M. Pipe to 1/4" Hose Barb 13 6045110 2 Hose, 1/4" x 3/8" x 15"
14 3200039 2 Clamp, 3/8" 15 2900201 2 Rivet, 3/16" Dia.
16 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 17 2900083 2 Fender Washer, 1/4" x 1-1/4"
18 2900010 2 Lock Nut, 1/4-20 Nylon 19 6045178 1 Splash Flap (CC4144D)
20 6045179 2 SPLASH FLAP RETAINING STRIP 21 2900071 4 Rivet, 3/16"
22 1802090 2 Label, Wedge Locking Washer
11
53
10
9
8
12
20" Blade Guard Assembly #6045420
13
6
513
4
3
7
16
10
21
22
15
17
18
19
20
2
1
14
ITEM PART NO. QTY. DESCRIPTION
1 6045425 1 20" Blade Guard Only 2 6041135 1 Hinge
3 2900014 4 Flat Washer, 3/8" SAE 4 2900006 4 Lock Washer, 3/8" Split
5 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1" 6 2900607 1 Clevis Pin, 1/2" x 2-3/4"
7 2900262 1 Hairpin Cotter 8 6045162 1 Water Manifold
9 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
10 2900009 4 Flat Washer, 1/4" SAE 11 2900392 2 Cap Screw, Hex Hd., 1/4-20 x 1-3/4"
12 3200019 2 Fitting, 1/4" M. Pipe to 1/4" Hose Barb 13 6045109 2 Hose, 1/4" x 3/8" x 19"
14 3200039 4 Clamp, 3/8" 15 2900201 4 Rivet, 3/16" Dia.
16 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 17 2900083 2 Fender Washer, 1/4" x 1-1/4"
18 2900010 2 Lock Nut, 1/4-20 Nylon 19 6045178 1 Splash Flap (CC4144D)
20 6045179 2 SPLASH FLAP RETAINING STRIP 21 2900071 4 Rivet, 3/16"
22 1802090 2 Label, Wedge Locking Washer
11
54
12
26" Blade Guard Assembly #6045421
16
10
9
8
21
10
17
14
5
13
13
6
22
18
4
3
7
2
1
15
19
20
ITEM PART NO. QTY. DESCRIPTION
1 6045426 1 26" Blade Guard Only 2 6041135 1 Hinge 3 2900006 4 Lock Washer, 3/8" Split
4 2900014 4 Flat Washer, 3/8" SAE 5 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
6 2900607 1 Clevis Pin, 1/2" x 2-3/4" 7 2900262 1 Hairpin Cotter
8 6045162 1 Water Manifold 9 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
10 2900009 4 Flat Washer, 1/4" SAE 11 2900392 2 Cap Screw, Hex Hd., 1/4-20 x 1-3/4"
12 3200019 2 Fitting, 1/4" M. Pipe to 1/4" Hose Barb 13 6045106 2 Hose, 1/4" x 3/8" x 25"
14 3200039 4 Clamp, 3/8" 15 2900201 4 Rivet, 3/16" Dia.
16 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 17 2900083 2 Fender Washer, 1/4" x 1-1/4"
18 2900010 2 Lock Nut, 1/4-20 Nylon 19 6045174 1 Splash Flap (CC4144D) 20 6045172 2 Splash Flap Retaining Strip (Long)
21 2900071 8 Rivet, 3/16" 22 1802090 2 Label, Wedge Locking Washer
10
55
9
30" Blade Guard Assembly #6045422
12
11
5
13
13
4
21
10
16
18
8
6
14
15
25
17
19
23
10
24
22
20
ITEM PART NO. QTY. DESCRIPTION
1 6045427 1 30" Blade Guard Only 2 6041135 1 Hinge 3 2900006 4 Lock Washer, 3/8" Split
4 2900014 4 Flat Washer, 3/8" SAE 5 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
6 2900607 1 Clevis Pin, 1/2" x 2-3/4" 7 2900262 1 Hairpin Cotter
8 6045162 1 Water Manifold 9 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
10 2900009 4 Flat Washer, 1/4" SAE 11 2900392 2 Cap Screw, Hex Hd., 1/4-20 x 1-3/4"
12 3200019 2 Fitting, 1/4" M. Pipe to 1/4" Hose Barb 13 6045107 2 Hose, 1/4" x 3/8" x 25"
14 3200039 4 Clamp, 3/8" 15 2900201 4 Rivet, 3/16" Dia.
16 2900083 2 Fender Washer, 1/4" x 1-1/4" 17 2900010 2 Lock Nut, 1/4-20 Nylon
18 6045174 1 Splash Flap (CC4144D) 19 6045172 2 Splash Flap Retaining Strip (Long)
20 2900071 8 Rivet, 3/16" 21 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
22 6045411 1 Blade Guard Support 23 6045266 1 Blade Guard Support Spacer
24 2901412 2 Machine Screw, IHWH #10-24 x 1/2" 25 1802090 2 Label, Wedge Locking Washer
3
7
2
1
12
56
36" Blade Guard Assembly #6045423
15
10
22
21
20
11
10
9
23
24
24
25
8
13
14
16
17
18
7
5
4
3
6
2
1
19
ITEM PART NO. QTY. DESCRIPTION
1 6045428 1 36" Blade Guard Only 2 6041135 1 Hinge 3 2900006 4 Lock Washer, 3/8" Split
4 2900014 4 Flat Washer, 3/8" SAE 5 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
6 2900607 1 Clevis Pin, 1/2" x 2-3/4" 7 2900262 1 Hairpin Cotter
8 6045162 1 Water Manifold 9 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
10 2900009 4 Flat Washer, 1/4" SAE 11 2900392 2 Cap Screw, Hex Hd., 1/4-20 x 1-3/4"
12 3200019 2 Fitting, 1/4" M. Pipe to 1/4" Hose Barb 13 3200039 4 Clamp, 3/8" 14 2900201 4 Rivet, 3/16" Dia.
15 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 16 2900083 2 Fender Washer, 1/4" x 1-1/4"
17 2900010 2 Lock Nut, 1/4-20 Nylon 18 6045174 1 Splash Flap (CC4144D) 19 6045172 2 Splash Flap Retaining Strip (Long)
20 2900071 8 Rivet, 3/16" 21 6045266 1 Blade Guard Support Spacer
22 2901412 2 Machine Screw, IHWH #10-24 x 1/2" 23 6045265 1 30" Blade Guard Support
24 6045319 2 Hose, 1/4" x 3/8" x 29" 25 1802090 2 Label, Wedge Locking Washer
Front Pointer Assembly #6045479
57
10
17
16
9
1819
12
13
8
15
7
14
11
5
11
7
9
1
10
2
6 7
5
4 3
ITEM PART NO. QTY. DESCRIPTION
1 6011201 1 Front Pointer Frame 2 6011152 2 Front Pointer Arm
3 2900105 2 Cap Screw, Hex Hd., 1/2-13 x 2-3/4" 4 2900239 2 Friction Washer, 1/2"
5 2900026 3 Lock Nut, 1/2-13 Nylon 6 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
7 2900033 4 Hex Nut, 3/8-16 8 2501379 1 Caster, 3" 9 6010009 2 Front Pointer Rod
10 2500740 2 Pointer Cap 11 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4" 12 2901592 2 Tap Screw, Hex Hd., 3/8-16 x 1-3/4"
13 2900782 2 Jam Nut, 3/8-16 14 2900375 1 Cap Screw, Hex Hd., 3/8-16 x 4-1/2"
15 2900014 1 Flat Washer, 3/8" SAE 16 6010989 1 Spacer, 3" Long
17 2900885 1 Eye Nut, 3/8-16 18 6017241 1 Pointer Rope 11 Foot 19 3200221 2 Pinch Clamp, Two Ear
Pointer Stop Assembly #6045177
58
4
8
5
5
4
9
9
10
1
3
2
6
7
9
10
ITEM PART NO. QTY. DESCRIPTION
1 6045176 1 Pointer Stop Adapter Plate 2 6010583 1 Pointer Stop
3 2900083 2 Fender Washer, 1/4" x 1-1/4" 4 2900009 2 Flat Washer, 1/4" SAE
5 2900010 2 Lock Nut, 1/4-20 Nylon 6 2501093 1 Bumper, 1"
7 2900172 1 Machine Screw, Rd. Hd., #10-24 x 1-1/4" 8 2900017 1 Lock Nut, #10-24 Nylon
9 2500573 3 Plug, 1" Square Tube 10 6010515 4 Spacer, 7/8" Long 11 2901002 2 Cap Screw, Hex Hd., 1/4-20 x 3-1/2"
11
Electric Water Pump Kit #6045403
59
From Water Valve
To Toggle Switch
3 15
10
17
Ground to Starter Mounting Bolt
8
5 3
6
4
ITEM PART NO.
1 2600200 1 Water Pump, 12V Diaphragm 2 2701694 2 Port Fitting, 1/2" Barb x 90 Degree 3 3200016 2 Hose Clamp #8
4 2900009 8 Flat Washer, 1/4" SAE 5 2900024 8 Lock Washer, 1/4" Split
6 2900048 4 Cap Screw, Hex Hd., 1/4-20 x 1-1/2" 7 2900010 4 Lock Nut, 1/4-20 Nylon 8 6010302 1 Hose Assembly, 4 Foot
9 2800696 1 Fuse Panel, 8 Circuit
10 2800177 84in Wire, Red 14 AWG 11 2800062 1 Toggle Switch On/Off
12 2800063 1 Switch Boot 13 2800389 1 Fuse, 10 Amp Red ATO/ATC
14 2800074 5 QD Terminal, 1/4" Female (16-14 AWG) Blue 15 2800484 2 QD Terminal, 1/4" Male (16-14 AWG) Blue 16 2800033 12in 14AWG Black MTW
17 2800656 1 Terminal, 3/8" Ring (16-14 AWG) Blue
1
14
2
Default/
QTY.
14
10
12
To Blade Guard
11
9
13
9
14
10
DESCRIPTION
Spotlight Kit #6045173
60
12
1
15
2
3
4
5
13
3
14
6
8
7
9
6
3
10
9
3
11
ITEM PART No. QTY DESCRIPTION
1 2500194 1 Spot Light, 12 Volt 2 2800212 1 14-16 Gage Butt Connector
3 2800177 80" 14AWG Red MTW 4 6010106 1 Light Bar
5 6010107 1 Light Bar Mount Bracket 6 2900009 4 Flat Washer, 1/4" SAE
7 2900010 2 Lock Nut, 1/4-20 Nylon 8 2900024 2 Lock Washer, 1/4" Split
9 2800074 4 14-16 Gage Push On, Female 10 2800484 1 14-16 Gage Push On, Male 11 2800389 1 Fuse, 10 Amp Red ATO/ATC
12 2800063 1 Switch Boot 13 2800062 1 Toggle Switch On/Off
14 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 15 2400157 2 Hand Lock Knob, 5/16-18 x 1"
61
Intentionally Blank

Decal Group

62
RPM Decal #1800732
Core Cut Decal #1801786
Decal Set #1800933
63
64
Wiring Diagram
65
ITEM PART NO. QTY. DESCRIPTION
1 2800073 1 2 2800072 1 3 2800095 1 4 6048092 1 5 2800561 1 6 2600540 1 7 2703228 1 8 2703229 1
9 2800372 1 10 2800373 1 11 6010893 1 12 2800925 1 13 2801367 1 14 2800144 2 15 2800857 1
2800856 1
16 2700501 1
2705000 1 17 2800855 1 18 2705003 1
Battery Cable, Positive (Red) Ground Cable, Negative (Black) Solenoid Cable, Positive (Red) Battery Cable, Negative (Black) Battery, 12 Volt, Group Size 26-60 Electro/Hydraulic Pump Unit (Includes #7 & #8) Solenoid Switch 12VDC Mounting Strap Pusbutton Switch, Raise Pusbutton Switch, Lower Tachometer / Hour meter (VDO) Calibrated Fuse Panel, 6 Circuit Emergency Stop Button Relay Fuse, 15 Amp In-Line Fuse Holder Ignition Switch, CC4144D (Ignition Key Only) Wire Harness, Lamp Timer Cluster Gage, 4 Warning Light
66
67
Notes
____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________
EQUIPMENT AND PARTS

WARRANTY

Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A. #1801696
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