Diamond CC4144D User Manual

CONCRETE SAW

PARTS LIST

MODEL

CC4144DXL-3

January 2014

Part # 1801696

WARNING

The engine exhaust from this product

Contains chemicals known to the

State of California to cause cancer,

Birth defects or other reproductive harm.

Quick Reference Service Filters / Belts .. 4

Input Shaft ................................... 34

Frame Upright Assembly (Low Profile) ... 5

Instrument and Controls (Low Profile) .... 6

Control Panel Configuration ................... 7

Handle Assembly ................................... 8

Speed Control Assembly ........................ 9

Control Lever Assembly ......................... 10

Control Grip Assembly ........................... 10

Quadco Speed Controller Set-up ........... 11

Fuel Tank Assembly ............................... 12

Battery Assembly ................................... 13

Power Unit Assembly ............................. 14

Depth Indicator Assembly ...................... 15

Depth Stop Assembly ............................. 16

Intermediate Shaft ....................... 35

Blade Shaft .................................. 36

Belt Drive Assembly ............................... 37

Differential Jackshaft Assembly ............. 38

Differential Jackshaft Tensioning Ass’y .. 39

4.1” PTO Assembly ................................ 40

Throttle Cable Assembly ........................ 43

Engine Assembly ................................... 44

Radiator Assembly ................................. 46

Cooling Fan Assembly ........................... 47

Fan Idler Assembly................................. 48

Left Belt Guard Assembly ....................... 50

Right Belt Guard Assembly .................... 51

Water Supply Assembly ......................... 17

Air Filter Assembly ................................. 18

Frame Base Assembly ........................... 19

Front Axle Assembly .............................. 20

Positraction Engagement Assembly ....... 21

Traction Bar Assembly ........................... 22

Horizontal Muffler Kit .............................. 23

Differential Assembly .............................. 24

3-Speed Assembly ................................. 26

Turnbuckle Tensioning Assembly .......... 27

3-Speed Transmission ........................... 28

Main Housing ............................... 29

Right Hand Side .......................... 30

14” Blade Guard Assembly .................... 52

20” Blade Guard Assembly .................... 53

26” Blade Guard Assembly .................... 54

30” Blade Guard Assembly .................... 55

36” Blade Guard Assembly .................... 56

Front Pointer Assembly .......................... 57

Pointer Stop Assembly ........................... 58

Electric Water Pump Kit ......................... 59

Spotlight Kit ............................................ 60

Decals .................................................... 62

Wiring Diagram ...................................... 64

Options Wiring Diagram ......................... 66

Warranty ................................................. 68

Left Hand Side ............................. 32

Service Filters/Belts

DP Part No.

Description

Manufacturer's Part N o .

2705002

Water Separator/Fuel Filter

(Stanadyne 33642)

2501785

In-Line Fuel Tank Filter, Diesel

(WIX 33007)

2504603

Inner Safety Air Filter

(Enginaire 2-E2)

2500820

Differential Jack Shaft Drive Belt

(Gates 3VX280)

2500872

Cooling Fan Belt

(Gates 4L520)

2503930

3-Speed Transmission Oil

(75W-90 Synthetic)

(15W40 SAE Motor Oil)

4

2705012 Engine Oil Filter (Kubota 16271-32090)

2705157 Filter Element for Water Separtator/Fuel Filter (Stanadyne 31873)

2504602 Outer Primary Air Filter (Enginaire 2-E1)

2503875 Engine to Gear Box Belt (Gates 3VX366)

2503613 Transmission Drive Belt (Gates AX38)

2505080 Alternator Belt (Bando 9.5x940)

2503862 Differential Gear Oil (80W90 Gear Oil)

2500468 Engine & Lift Pump Oil

(Medallion Plusguard Pink,

(Precharged)

2503719 Radiator Coolant

Coolant/Antifreeze, Premixed
50/50 With De-Ionzed Water)

Frame Upright Assembly, Low Profile #6045144

5

5

12

13

11

11

7

6

42

3

13

11

14

11

1

16

15

5

8

12

9

10

ITEM PART NO. QTY. DESCRIPTION

1 6045140 1 CC4144D Upright Weldment (Low Profile)
2 2900022 8 Flat Washer, 5/16" SAE

3 2900031 8 Lock Washer, 5/16" Split
4 2900138 8 Cap Screw, Hex Hd., 5/16-18 x 1"
5 6011333 2 Handle Assembly
6 2501427 1 Rope Cleat
7 2900483 2 Tap Screw, Flat Hd., #10-24 x 1"

8 6045141 1 Frame Base Stiffener Weldment
9 6045064 1 Frame Base Stiffener Bracket

10 2900084 2 Lock Washer, 1/2" Split
11 2900058 8 Flat Washer, 1/2" SAE

12 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
13 2900026 4 Lock Nut, 1/2-13 Nylon
14 2900139 2 Cap Screw, Hex Hd., 1/2-13 x 1-3/4"
15 2900820 4 Cap Screw, Flange Hd., 1/4"-20 x 1"

16 6045094 1 Rear Cover Screen

Instruments & Control Panel Assembly

6

Low Profile #6045449

(Includes #1, #3- #27)

8

9

10

1

6

3

5

7

4

2

ITEM PART NO. QTY. DESCRIPTION

1 6045134 1 Gage Panel Weldment
2 2503183 1 Vernier Throttle Cable

3 2801367 1 E-Stop Switch
4 6045171 1 Switch Plate

5 2500204 2 Plug, 1/2" Hole
6 2900159 4 Machine Screw, Rd. Hd., #10-24 x 5/8"

7 2900016 6 Flat Washer, #10 USS
8 2900009 10 Flat Washer, 1/4" SAE

9 2900024 4 Lock Washer, 1/4" Split

10 2900082 4 Cap Screw, Hex Hd., 1/4-20 x 1/2"
11 2900840 2 Acorn Nut, #10-24

12 2900144 1 Cap Screw, Hex Hd., 1/4-20 x 3/4"
13 6010893 1 Tach/Hour Meter (VDO) Calibrated

14 2400628 1 O-Ring #152
15 2705003 1 Cluster Gauge, 4 Warning Light
16 6045459 1 Rubber Gasket, 1/8" x 2-1/2" x 3-3/8"
17 2800925 1 Fuse Block, 6 Circuit, Mini ATM

18 2900038 2 Lock Washer, #10 Split
19 2900172 2 Machine Screw, Rd. Hd., #10-24 x 1-1/4"

20 2800144 2 Relay, 50 Amp, 12V, SPDT
21 2503617 2 Vibration Isolator

22 2900010 6 Lock Nut, 1/4-20 Nylon
23 2800856 1 In-Line Fuse Holder

24 2800857 1 Fuse, 15 Amp
25 2800855 1 Wire Harness, Timer Relay
26 2801439 6 Fuse, 10 Amp Mini (Red)
27 6045245 1 Control Panel Wiring Assembly (Not Shown)
28 2705001 1 Ignition Switch 4144D
29 2705000 1 Ignition Keys Only (Pair)

30 2705006 1 Timer, 12V DC

7 11

7

128

Control Panel Configuration

7 11

20

8

22

To Bosch Relay

19

18

26

17

21

22 8 22

20

24

16

8

1

15

22

13 14

2829

8

30

To Ignition Switch

22

To Ground

25

28

23

To Ignition Switch

14

15

13

29

Handle Assembly #6011333

8

8

11

10

7

5

4

13

12

9

6

3

2

1

ITEM PART NO. QTY DESCRIPTION

1 2503903 1 Lever, Adjustable /w Stud
2 2900084 1 Lock Washer, 1/2" Split
3 6011375 1 Handle Bracket Assembly
4 2503971 1 Lever, Adjustable w/ 3/8"-16 Stud
5 2503943 1 Compression Spring, .960 x 1.00
6 6011372 1 Int Spur Gear, 6DP, 18T, 20PA
7 6011334 1 Handle Bracket Backing Plate Asm

8 2900207 2 Dowel Pin, 1/4" Dia. x 3/4"
9 2900022 8 Flat Washer, 5/16" SAE

10 2900031 4 Lock Washer, 5/16" Split
11 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
12 6010014 1 Handle Bar, 36" Long
13 2500636 1 Handle Grip

Speed Control Assembly #6045038

9

4

1

5

3

2

6

9

7

ITEM PART NO. QTY. DESCRIPTION

1 2501139 1 Speed Control Mount

8

2 6045086 1 Speed Control Lever Assembly
3 2503904 1 Control Cable, 56"

4 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
5 2900009 2 Flat Washer, 1/4" SAE

6 2900010 2 Lock Nut, 1/4-20 Nylon
7 2500791 1 Rod End, #10-32 Female
8 2900015 1 Machine Screw, Hex Hd., #10-24 x 3/4"

9 2900017 1 Lock Nut, #10-24 Nylon

Control Lever Assembly #6045086

10

DESCRIPTIONQTY.PART NO.ITEM

1

Control Grip Assembly160103191
Straight Speed Control Lever160450852
Cap Screw, Hex Hd., 1/4-20 x 1-1/2"229000483
Lock Nut, 1/4-20 Nylon229000104

2

Control Grip Assembly #6010319

4

4

3

6

8

1

3

2

4

5

7

9

ITEM PART NO. QTY. DESCRIPTION

1 2501280 1 Control Grip Body
2 2501281 1 Control Grip Cover
3 2500644 1 Plug, Rectangular
4 2500694 2 Plug, 5/8" Hole

5 2800372 1 Pushbutton Switch, Raise
6 2800373 1 Pushbutton Switch, Lower
7 2900453 1 Set Screw, Soc. Hd., M5 x 12mm
8 2900452 1 Machine Screw, Oval Hd., #4 x 5/8"

9 2800393 1 Harness, Hydraulic Pump

Quadco Speed Controller Setup

11

A

A

SECTION A-A

SCALE 1 : 2

Fuel Tank Assembly

12

#6045030

7

8

9

3

2

8

6

1

4

5

5

23

22

10

8 21

18

20

19

8

17 8 16 8 15

8

ITEM PART NO. QTY. DESCRIPTION

1 6045066 1 Fuel Tank
2 6045132 1 Fuel Filler Neck Assembly
3 2503933 1 Fuel Tank Cap, 23"
4 2900013 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"

5 2900014 4 Flat Washer, 3/8" SAE
6 2900018 1 Lock Nut, 3/8-16 Nylon
7 3200070 1 Fitting, 3/8" MPT to 1/4" Pushlok
8 3200062 7 Hose Clamp #4

9 6010103 1 Fuel Return Hose, 1/4" I.D. x 32"
10 3200058 1 Adapter, 3/8" MPT to 1/4" FPT
11 3200059 1 Elbow, 1/4" Male to 1/4" Female Pipe

12 3200108 1 Fuel Shut-Off Valve, 1/4"
13 3200202 1 Fitting, 1/4" M. Pipe to 5/16" Pushlock

14 6010452 1 Fuel Line Hose, 5/6" ID x 10"
15 2501785 1 Filter, Diesel Fuel
16 6010456 1 Fuel Line Hose, 5/6" ID x 3"
17 2705005 1 Electric Fuel Pump
18 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
19 2900024 2 Lock Washer, 1/4" Split
20 2900009 2 Flat Washer, 1/4" SAE
21 6010457 1 Fuel Line Hose, 5/6" ID x 18-1/2"
22 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
23 2900006 2 Lock Washer, 3/8" Split

14

13 12 11

To Hydraulic Pump

13

Battery Assembly #6045039

18

To Starter Motor

16

6

5

17

7

15

To Engine Mount

13

10

9

8

11

12

To Control Panel

To Engine Mount

14

To Hydraulic Pump

14

To Right Side Guard

Mounting Tab

4

3

1 2

20

ITEM PART NO. QTY. DESCRIPTION

1 6045099 1 Battery Mounting Tray
2 2900022 2 Flat Washer, 5/16" SAE

3 2900031 2 Lock Washer, 5/16" Split
4 2900138 2 Cap Screw, Hex Hd., 5/16-18 x 1"
5 6010442 1 Battery Pad
6 2800561 1 Battery, 12 Volt Group Size 26
7 6045100 1 Battery Hold Down Bracket

8 2900009 1 Flat Washer, 1/4" SAE

9 2900024 1 Lock Washer, 1/4" Split
10 2900144 1 Cap Screw, Hex Hd., 1/4-20 x 3/4"
11 2800073 1 Battery Cable, Positive (Red)
12 2800095 1 Battery Cable, 14" Positive (Red)
13 2800256 1 Battery Boot, Large (Red)
14 2800197 2 Battery Boot, Small (Red)
15 2800072 1 Battery Cable, Negative (Black)
16 6048092 1 Battery Cable Assy., Black
17 2800257 1 Battery Boot, Large (Black)
18 2800198 1 Battery Boot, Small (Black)

19 2800853 1 Ground Cable, 4ga SAE J1127 x 18"
20 2800854 1 Ground Cable, 4ga SAE J1127 x 42"

19

Power Unit Assembly

14

#6045034

5

12

11

10

4

9

8

To Hydraulic

4

Cylinder

1

3

7

6

2

ITEM PART NO. QTY. DESCRIPTION

1 2600540 1 Electro/Hydraulic Pump Unit

2703228 1 Solenoid Switch 12VDC

2703229 1 Mounting Strap
2 3200214 1 Elbow, 1/4" M. O-Ring to 1/4" M. JIC
3 3201719 1 Hydraulic Hose Assembly, 1/4" x 15-1/2"
4 3200057 2 Elbow, 1/4" M. Pipe to 1/4" M. JIC

5 3200056 1 Flow Control Valve, 1/4" NPT
6 6045062 1 Flow Control Mount
7 2900009 2 Flat Washer, 1/4" SAE

8 2900024 2 Lock Washer, 1/4" Split
9 2900023 2 Cap Screw, Hex Hd., 1/4-20 x 5/8"

10 2900022 2 Flat Washer, 5/16" SAE
11 2900031 2 Lock Washer, 5/16" Split

12 2900019 2 Cap Screw, Hex Hd., 5/16-18 x 3/4"

* HYDRAULIC FLUID: 15W40 ENGINE OIL

Depth Indicator Assembly #6045024

15

3

2

8

4

5

17

4

9

6

1

10

ITEM PART NO. QTY. DESCRIPTION

9 11

1 6010092 1 Depth Indicator Mount Bracket
2 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
3 6010091 1 Depth Indicator Pointer

7

12

4 2900014 3 Flat Washer, 3/8" SAE
5 2500145 1 Flange Bearing, 3/8"

6 6010093 1 Cable Pulley, 2"
7 2900018 1 Lock Nut, 3/8-16 Nylon
8 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"

9 2900010 5 Lock Nut, 1/4-20 Nylon
10 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
11 2500155 2 Cable Pulley, 1-1/4"
12 6011176 1 Depth Indicator Cable with Crimp, 53"
13 2500196 1 Spring, 3/8" x 15"

13

14 2501959 1 S-Hook, 60 Lb Load Rated
15 2500214 1 Cable Clamp

16 6045166 1 Depth Indicator Weldment

15

17 2900052 1 Cap Screw, Hex Hd., 1/4-20 x 1-1/4"
18 2900083 2 Fender Washer, 1/4" x 1-1/4"

19

16

19 2900358 1 Jam Nut, 1/4-20
20 2900009 2 Flat Washer, 1/4" SAE
22 2900036 1 Set Screw, Soc. Hd., 5/16-18 x 1/4"

18

14

18

20

22

9

Depth Stop Assembly #6045040

16

6

4

5

3

2

1

7

15

3

13

3

14

3

ITEM PART NO. QTY. DESCRIPTION

1 6045083 1 Depth Stop Upper Assembly
2 2900665 4 Belleville Washer, 1/2"

3 2900058 4 Flat Washer, 1/2" SAE
4 2900239 1 Friction Washer, 1/2"
5 2900132 1 Roll Pin, 3/16 x 1-1/4"

6 6010095 1 Depth Stop Knob
7 6045084 1 1/2-13 x 7-1/12" Threaded Rod

8 2900037 1 Hex Nut, 1/2-13
9 2900084 1 Lock Washer, 1/2" Split

10 2900158 1 Yoke, 1/2-13
11 2900004 1 Cotter Pin, 1/8" x 1"
12 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"

13 6045061 1 Depth Stop Pivot Arm
14 2901024 1 Capscrew, Hex Hd., 1/2-13 x 6"
15 2900026 1 Lock Nut, 1/2-13 Nylon

8

9

10

11

12

Water Supply Assembly #6045465

17

12

24

14

5

6

3

1113

10

4

2

1

8

9

7

22

23

21

17

18

16

19

20

15

ITEM NO. PART NO. QTY. DESCRIPTION

1 3200026 1 Water Valve, 1/2" FPT
2 6045447 1 Water Valve Mounting Bracket

3 2900117 2 Cap Screw, Soc. Hd., #10-24 x 3/8"
4 2900023 2 Cap Screw, Hex Hd., 1/4-20 x 5/8"
5 2900024 2 Lock Washer, 1/4" Split

6 2900009 2 Flat Washer, 1/4" SAE
7 3200013 1 Street Elbow, 1/2" NPT

8 3200399 2 Elbow, 1/2" M. Pipe x 1/2" F. Pipe Swivel

9 6045451 1 Water Hose Assembly, 1/2" x 7-1/2""
10 3200283 1 Adapter, 1/2" M. Pipe x 1/2" M. JIC
11 3200166 1 Elbow, 1/2" Male Pipe
12 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden

13 3200025 1 Hose Filter Washer
14 6045482 1 Hose Assembly, 1/2" x 52"

15 6045481 1 Hose Assembly, 1/2" x 80"
16 2501753 1 Hose Mount Support
17 2501434 1 Hose Clamp, 5/8" x 3/4" Wide
18 2900005 1 Cap Screw, Hex Hd., 3/8-16 x 1"

19 2900014 1 Flat Washer, 3/8" SAE
20 2900018 1 Locknut, 3/8-16, Nylon

21 3200935 4 Fitting, 3/8" M. Pipe to 1/2" Hose Barb
22 3202090 1 Fitting, 3/8" M. Pipe to 3/8" Push Lock, Swivel
23 6018217 1 Vent Tube Assembly

24 6010891 1 Water Hose, 1/2" ID x 6"

Air Filter Assembly #6045104

18

2

4

3

5

3

6

3

14

15

10

18

17
19

16

1

9
8

7

13
12

11

ITEM PART NO. QTY. DESCRIPTION

1 2502407 1 Air Cleaner Assembly

2504602 1 Outer Primary Filter
2504603 1 Inner Safety Filter

2500239 1 Rubber Dust Ejector Boot
2 3200095 1 Hose Clamp #32
3 3400615 3 Hose Clamp, #20

4 2503177 1 Hose Reducer, 2.0"-1.5" ID
5 6045105 1 Hose Connector, 1-1/2" x 1-1/4" x 3"
6 6045142 1 Air Filter Hose
7 6045292 1 Water Bottle/Air Cleaner Mount

8 2900019 2 Cap Screw, Hex Hd., 5/16-18 x 3/4"
9 2900022 2 Flat Washer, 5/16" SAE

10 2900039 2 Lock Nut, 5/16-18 Nylon
11 2900329 2

Cap Screw, Hex Hd., M8-1.25 x 20mm

12 2900763 2 Lock Washer, M8 Split
13 2900022 2 Flat Washer, 5/16" SAE

14 2505106 1

Safety Filter Fitting, 1/8" NPT

15 2500423 1 Restriction Indicator
16 2901321 1 Stud, Threaded, M8 x 110
17 2901336 2

Flat Washer, M8

18 2900303 1 Lock Nut, M8 Nylon
19 2900343 1

Hex Nut, M8-1.25

Frame Base Assembly #6045434

19

7

9

11

10

11

13

4

12

1

12

4

13

15

16

1089

2

3414

ITEM PART NO. QTY. DESCRIPTION

1 6045417 1 Frame Base Weldment
2 6043524 1 Blade Guard Mount
3 2900014 4 Flat Washer, 3/8" SAE

4 2900006 6 Lock Washer, 3/8" Split
5 2900428 4 Cap Screw, Flat Hd., 3/8-16 x 1-1/2"
6 2900235 2 Cap Screw, Flat Hd., 3/8-16 x 1"
7 6045204 1 Pointer Extension With Stop

8 6047976 1 Pointer Extension
9 2900058 2 Flat Washer, 1/2" SAE

10 2900139 2 Cap Screw, Hex Hd., 1/2-13 x 1-3/4"
11 2900026 2 Lock Nut, 1/2-13 Nylon

12 6045221 2 Rear Pointer Weldment
13 2900028 2 Cap Screw, Hex Hd., 3/8-16 x 2-3/4"

14 2900018 4 Lock Nut, 3/8-16 Nylon
15 6045435 1 Shaft Guard Assembly
16 2900500 1 Thumb Screw, 3/8-16 x 1"

5

5

6

9205406# ylbmessA elxA tnorF

20

1

5

4

3

2

8

41

31

21

9

6

11

01

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Positraction Engagement Assembly #6045033

21

20

5

4

19

16

26

11

13

3

6

7

12

11

10

18

18

17

15

14

2

8

25

24

23

1

9

22

21

5

7

4

6

ITEM PART NO. QTY. DESCRIPTION

1 2900193 1 Grease Fitting, 1/8" NPT x 45 degree
2 6045164 1 Traction Bar Assembly

3 6015036 1 Positraction Axle, 1" x 23-1/4"
4 6015035 2 Sprocket, 20T

5 2901015 2 Roll Pin, 1/4" x 1-3/4"
6 2900824 2 Shoulder Screw, 5/8" x 3-1/4" (1/2-13)
7 2900002 2 Flat Washer, 5/8" SAE

8 2900026 2 Lock Nut, 1/2-13 Nylon

9 2900266 1 Clevis Pin, 1/2 x 1-1/4"
10 2900004 1 Cotter Pin, 1/8" x 1"
11 2900058 2 Flat Washer, 1/2" SAE
12 6045014 1 Lower Positraction Arm Weldment

13 2901013 1 Coupling Nut, 1/2-13 x 4 LH/RH
14 2900084 1 Lock Washer, 1/2" Split
15 2900129 1 Hex Nut, Jam, 1/2"-13
16 2900037 1 Hex Nut, 1/2-13

17 6015044 1 Upper Positraction Arm Weldment
18 2900588 2 Shoulder Screw, 1/2" x 1/2" (3/8-16)

19 6045461 1 Stud, Angled, 1/2"-13 x 5-1/2" RH
20 2504032 1 Knob, 1/2-13 x 1-1/2 Dia

21 2503940 1 Extension Spring, 3/4 x .105 x 3.00"
22 2900720 1 Eyebolt, 5/16-18 x 1"

23 2900141 1 Hex Nut, 5/16-18
24 2900031 1 Lock Washer, 5/16" Split

25 2900022 1 Flat Washer, 5/16" SAE
26 6015117 1 Disengage Pivot Bar