Diamond CC4130E-XL User Manual
CONCRETE SAW
PARTS LIST
MODEL
CC4120/30E-XL
(April 2013)
Part # 1801935
WARNING: NEVER EXCEED THE MAXIMUM RPM STAMPED ON BLADE!
HIGHER SPEEDS CAN CAUSE BLADE BREAKAGE AND SERIOUS PERSONAL INJURY OR DEATH!
CC 4130E BLADE RPM CHART
BLADE
SIZE
14"
20"
26"
30"
BLADE
RPM
3,050
2,015
2,015
1,340
36" 1,340
Ø
GEARBOX
RANGE
H
M
M
L
L
ALWAYS USE BLADE GUARDS!
MAX CUT
DEPTH
3-3/4"
6-3/4"
9-3/4"
11-3/4"
14-3/4"
X
RECOMMENDED POWER CORD,
460V, 3PH
30 HP 20 HP
FEET GAUGE GAUGE
50 8 10
100 6 8
150 4 6
200 2 4
WARNING
DISCONNECT ELECTRIC POWER
BEFORE PERFORMING MAINTENANCE
Table of Contents CC4130E
Description Page No.
1. Top Level Assembly ..............................................................................4,5
2. Electric Schematic ................................................................................6
3. Frame Assembly ...................................................................................8,9
4. Upright Assembly .................................................................................10,11
5. Speed Control Assembly .....................................................................12-14
6. Belt Guard Assembly ...........................................................................15
7. Depth Stop Assembly ..........................................................................16
8. Positraction Engagement Assembly ...................................................17,18
9. Depth Indicator Assembly ....................................................................19
10. Lift Bar Assembly .................................................................................20
11. Front Axle Assembly ............................................................................21
10. Differential Assembly ...........................................................................22,23
11. Transmission Assembly ......................................................................24-34
12. Differential Jackshaft Assembly .........................................................35
13. Pointer Assembly .................................................................................36
14. Battery Assembly .................................................................................37
15. Instrument Panel……………………………………………………………38,39
16. Handle Assembly……………………………………………………………..40
17. Motor & Starter Assembly ..................................................................42-45
18. Motor & Starter, Soft Start ..................................................................46-49
19. Blade Guards, 14-36” ..........................................................................50-54
20. Spotlight Option ..................................................................................55
21. Water Pump Option .............................................................................56,57
22. Second Blade Mount Option ...............................................................58
23. Warranty…………………………………………………………… Rear Cover
6011502 CC4130E TOP LEVEL ASSEMBLY
4
3
7
2
5 6
8
13
12
11
WATER VALVE TO
TRANSMISSION
4
1
10
TRANSMISSION
TO BLADE GUARD
ITEM PART NO. QTY. DESCRIPTION
1 6012198 1 Frame Assembly
2 6045352 1 Upright Console Assembly
3 6045038 1 Speed Control Assembly
4 6045497 1 Belt Guard Assy.
5 6045040 1 Depth Stop Assembly
6 6045033 1 Positraction Engagement Assembly
7 6011398 1 Depth Indicator Assembly
8 6012206 1 Lift Bar Assembly
9 6010998 1 Water Hose Assembly, 36"
10 6010896 1 Water Hose, 1/2 x 66"
11 2800072 1 Battery Cable, 30" Negative (Black)
12 2800071 1 Battery Cable, 21" Positive (Red)
13 6048092 1 Battery Cable Assy., Black
9
6011502 CC4130E TOP LEVEL ASSEMBLY
5
8
5
3
7
6
5
3
4
6
7
5
ITEM PART NO. QTY. DESCRIPTION
1 6012198 1 Frame Assembly
2 6045352 1 Upright Console Assembly
3 6045038 1 Speed Control Assembly
4 6045497 1 Belt Guard Assy.
5 6045040 1 Depth Stop Assembly
6 6045033 1 Positraction Engagement Assembly
7 6011398 1 Depth Indicator Assembly
8 6012206 1 Lift Bar Assembly
9 6010998 1 Water Hose Assembly, 36"
10 6010896 1 Water Hose, 1/2 x 66"
11 2800072 1 Battery Cable, 30" Negative (Black)
12 2800071 1 Battery Cable, 21" Positive (Red)
13 6048092 1 Battery Cable Assy., Black
6011502 WIRING SCHEMATIC, 4130E
6
DISC1
[OPTIONAL]
575V
H1 H2
T3
230V
2L3
T1
3
3
25A
FU3
(ATMR)
3A
CR2
9
AC2 AC1 BR1
X1
CRYDOM
X4
X2 X3
2L1
X1 2
460V CONNECTION
SHOWN 500VA
SEE CONNECTION
DIAGRAMS
DO NOT GROUND
CR2
L1 L2 L3
FU2
1
10GA (RED)
2
X1
OFF
ON
4A (ATQR)
2L32L1
T1
2
X1
10A
(ATQR)
STOP
PB1
10GA (WHITE)
10
(GREEN 14 GA.)
1L3
1L2
1L1
MTR AMMETER
FU1
2 (14GA WHITE)
START
4
AMR1
PB2
M1
FROM A
120V AC
25.2V AC
5
14GA (RED)
T2
25-100A
M1
5
M1
OL
3L2
1L1
A2 A1 1
2T1
6
TO A
0s
4T2
MTR1
H.P.
5L3
5s
MaxMin
20s0s
6T3
OL1
2800071, RED
* T1
* T1
"ON" Ramp Time (20s)
10
20
Initial Torque
"OFF" Ramp Time (0s)
SOFT START
[OPTIONAL]
* 230/460V STANDARD
* 575V SPECIAL OPTION
Primary Voltage Connections
H1 H2
Secondary Voltage Connection
2
2800072, BLACK
TO FRAME
230V 460V
H3 H4
X1 X2 X3
H1 H2 H3 H4
X4
12.6V
12.6V
25.2V
MOTOR STARTER M1
10
(BLK-SJO)
9
9
TO MAG
PICKUP AT
?
M1
DC CHARGING
METER
(+)
11
(GRN-SJO)
FUSE
AGC
AM1
(-)
(BLUE-SJO)
13
(RED-SJO)
LOWER
PB4
RAISE
PB3
BAT 12 VDC
(+) (-)
P
14
(ORG-SJO)
CR2
HLM
SOL
P
6048092, BLACK
10
HYDRAULIC LIFT MOTOR
LOWERING SOLENOID
HYDRAULIC PUMP RELAY
10
UP INTERLOCK RELAY-REMOTE (CR2)
TRANSMISSION
OFF ON
TACH/
AGC
FUSE
LT1
SPOT LIGHT OPTION, 6011490
HOUR
8 7 6 5
4 3 2 1
METER
6045491
OFF ON
AGC
FUSE
WP
WATER PUMP OPTION, 6011348
NOTES
7
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
6012198 FRAME ASSEMBLY
8
GROUND CABLE
TO EITHER END
OF MOTOR
25
26
20
23
SCALE 1 : 4
4X
27
28
29
DETAIL D
21
22 4
1
24
2X
9
10
11
DETAIL C
SCALE 1 : 5
2
DETAIL B
SCALE 1 : 4
4
6
45
14
19
12
46
16
5
4
18
8
7
3
DETAIL A
SCALE 1 : 4
6012198 FRAME ASSEMBLY
9
18
1110
25
9
19
4
6 17
DETAIL F
SCALE 1 : 3
ITEM
PART
NO.
1 6045417 1 Frame Base Weldment
2 6045204 1 Pointer Extension With Stop
3 6047976 1 Pointer Extension
4 2900058 9 Flat Washer, 1/2" SAE
5 2900106 2 Cap Screw, Hex Hd., 1/2-13 x 2"
6 2900026 3 Lock Nut, 1/2-13 Nylon
7 6045435 1 Shaft Guard Assembly
8 2900500 1 Thumb Screw, 3/8-16 x 1"
9 6045221 2 Rear Pointer Weldment
10 2900006 6 Lock Washer, 3/8" Split
290002811
290042812
290001413
604352414
QTY. DESCRIPTION
Cap Screw, Hex Hd., 3/8-16 x 2-3/4"2
4 Cap Screw, Flat Hd., 3/8-16 x 1-1/2"
4 Flat Washer, 3/8" SAE
1 Blade Guard Mount
23
DETAIL G
SCALE 1 : 4
10
1315
ITEM
PART
NO.
15 2900018 4 Lock Nut, 3/8-16 Nylon
16 2900235 2 Cap Screw, Flat Hd., 3/8-16 x 1"
17 2900139 1 Cap Screw, Hex Hd., 1/2-13 x 1-3/4"
18 6045029 1 Front Axle Assembly
19 6045027 1 Differential Assembly
20 6045347 1 Electric Motor Mount
21 2900084 4 Lock Washer, 1/2" Split
22 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
23 6045489 1 3-Speed Assembly
24 6011489 1 Differential Jackshaft Assembly
25 6045212 1 Front Pointer Assembly
26 6019058 1 Cable, 6 Ga. x 14", Blk
27 2900009 1 Flat Washer, 1/4" SAE
28 2900024 1 Lock Washer, 1/4" Split
29 2900023 1 Cap Screw, Hex Hd., 1/4-20 x 5/8"
QTY. DESCRIPTION
6045352 UPRIGHT ASSEMBLY
10
2
32
34
33
35
5
31
DETAIL C
SCALE 1 : 4
24
23
9
38
3738
11
10
19 2018
40
15
41
13
12
6
7
36
6
9
39
4
3
26
25
24
17
12
13 6
1
16
42
24
27
28
29
126 22
30
8
14
DETAIL A
SCALE 1 : 2
21
DETAIL B
SCALE 1 : 2
6045352 UPRIGHT ASSEMBLY
11
ITEM PART NO. QTY. DESCRIPTION
1 6045344 1 Frame Upright Weldment
2 6045491 1 Instrument Panel
3 2501427 1 Rope Cleat
4 2900483 2 Tap Screw, Flat Hd., #10-24 x 1"
5 2900720 1 Eyebolt, 5/16-18 x 1"
6 2900022 10 Flat Washer, 5/16" SAE
7 2900141 1 Hex Nut, 5/16-18
8 6045350 1 Battery Assembly
9 6011333 2 Handle Assembly
10 6045094 1 Rear Cover Screen
11 2900820 4 Cap Screw, Flange Hd., 1/4"-20 x 1"
12 2900031 9 Lock Washer, 5/16" Split
13 2900138 7 Cap Screw, Hex Hd., 5/16-18 x 1"
14 3200214 1 Elbow, 1/4" M. O-Ring to 1/4" M. JIC
15 3200056 1 Flow Control Valve, 1/4" NPT
16 3200057 2 Elbow, 1/4" M. Pipe to 1/4" M. JIC
17 6045062 1 Flow Control Mount
18 2900009 2 Flat Washer, 1/4" SAE
19 2900024 2 Lock Washer, 1/4" Split
20 2900023 2 Cap Screw, Hex Hd., 1/4-20 x 5/8"
21 2600540 1 Electro/Hydraulic Pump Unit
22 2900019 2 Cap Screw, Hex Hd., 5/16-18 x 3/4"
23 3200026 1 Water Valve, 1/2" FPT
24 3200399 3 Elbow, 1/2" M. Pipe x 1/2" F. Pipe Swivel
25 2900038 2 Lock Washer, #10 Split
26 2900021 2 Tap Screw, Pan Hd., #10-24 x 3/8"
27 3200166 1 Elbow, 1/2" Male Pipe
28 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden
29 6012199 1 Hose Assy., 1/2 x 21", MPT -MPT
30 6012197 1 Hose Assy., 1/4 x 17"
31 6011390 1 Bracket, Starter Box
32 2503744 3 Plug, 1/4" Hole (Tapered)
33 2503711 1 Grommet, 3/8" I.D.
34 2503889 1 Plug, 3/8" Hole (Tapered)
35 2503742 1 Grommet, 11/16" I.D.
36 2503743 1 Grommet, 1" I.D.
37 1800169 1 Serial Number Plate, US
38 2900053 2 Rivet, 3/32" Dia.
39 1801786 2 Core Cut Decal, CC 4100
40 1801075 1 Label, Unplug Power
41 1800001 1 Warning Label
42 1801932A 1 CC4130E Label, Positraction
1801932 INCLUDES MULTIPLE LABELS.
5
12
4
1
6045038 SPEED CONTROL ASSEMBLY
6
3
2
9
7
TO SHIFT LEVER
ON DIFFERENTIAL.
ITEM PART NO.
1 2501139 1 Speed Control Mount
2 2503904 1 Control Cable, 50"
3 6045086 1 Speed Control Lever Assembly
4 2900009 2 Flat Washer, 1/4" SAE
5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2900010 2 Lock Nut, 1/4-20 Nylon
7 2500791 1 Rod End, #10-32 Female
8 2900015 1 Machine Screw, Hex Hd., #10-24 x 3/4"
9 2900017 1 Lock Nut, #10-24 Nylon
Defaul
t/QTY.
DESCRIPTION
8
6045086 CONTROL LEVER ASSEMBLY
13
1
2
4
3
ITEM PART NO. QTY. DESCRIPTION
1 6010319 1 Control Grip Assembly
2 6045085 1 Straight Speed Control Lever
3 2900048 2 Cap Screw, Hex Hd., 1/4-20 x 1-1/2"
4 2900010 2 Lock Nut, 1/4-20 Nylon
6010319 CONTROL GRIP ASSEMBLY
14
1
3
4
6
8
CONNECT
WHITE TO WHITE
GREEN TO GREEN
BLACK TO BLACK
WITH WIRE NUTS.
2
4
7
5
10
9
ITEM PART NO. QTY. DESCRIPTION
1 2501280 1 Control Grip Body
2 2501281 1 Control Grip Cover
3 2500644 1 Plug, Rectangular
4 2500694 2 Plug, 5/8" Hole
5 2800372 1 Pushbutton Switch (B&G)
6 2800373 1 Pushbutton Switch (B&W)
7 2900453 1 Set Screw, Soc. Hd., M5-0.8 x 12mm
8 2900452 1 Machine Screw, Oval Hd., # 4 x 5/8"
9 2800393 1 Harness, Hydraulic Pump
10 2800002 3 Wire Nut, 22-16 Gage
6045497 BELT GUARD ASSEMBLY
15
TYPICAL
35
DETAIL C
SCALE 1 : 2
4
2
10
9
6
8
ITEM PART NO. QTY. DESCRIPTION
1 6045346 1 Belt Guard
2 6010558 3 Guard Mounting Tab, 3/8-16
3 2900022 6 Flat Washer, 5/16" SAE
4 2900031 6 Lock Washer, 5/16" Split
5 2900668 6 Cap Screw, Hex Hd., 5/16-18 x 7/8"
6 2900014 4 Flat Washer, 3/8" SAE
7 2900006 4 Lock Washer, 3/8" Split
8 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
9 2503704 1 Wrench, 15/16" Combination
10 2900270 1 Thumb Screw, 5/16-18 x 3/4"
7
1
TYPICAL
7
86
DETAIL B
SCALE 1 : 2
6045040 DEPTH STOP ASSEMBLY
16
6
4
5
3
2
1
7
15
3
13
3
14
3
ITEM PART NO. QTY. DESCRIPTION
1 6045083 1 Depth Stop Upper Assembly
2 2900665 4 Belleville Washer, 1/2"
3 2900058 4 Flat Washer, 1/2" SAE
4 2900239 1 Friction Washer, 1/2"
5 2900132 1 Roll Pin, 3/16 x 1-1/4"
6 6010095 1 Depth Stop Knob
7 6045084 1 1/2-13 x 7-1/12" Threaded Rod
8 2900037 1 Hex Nut, 1/2-13
9 2900084 1 Lock Washer, 1/2" Split
10 2900158 1 Yoke, 1/2-13
11 2900004 1 Cotter Pin, 1/8" x 1"
12 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"
13 6045061 1 Depth Stop Pivot Arm
14 2901024 1 Capscrew, Hex Hd., 1/2-13 x 6"
15 2900026 1 Lock Nut, 1/2-13 Nylon
8
9
10
11
12
Positraction Engagement Assembly #6045033
17
20
5
19
16
26
4
3
6
11
13
7
12
18
15
14
17
2
18
25
24
23
1
22
21
5
7
6
10
11
8
9
ITEM PART NO. QTY. DESCRIPTION
1 2900193 1 Grease Fitting, 1/8" NPT x 45 degree
2 6045164 1 Traction Bar Assembly
3 6015036 1 Positraction Axle, 1" x 23-1/4"
4 6015035 2 Sprocket, 20T
5 2901015 2 Roll Pin, 1/4" x 1-3/4"
6 2900824 2 Shoulder Screw, 5/8" x 3-1/4" (1/2-13)
7 2900002 2 Flat Washer, 5/8" SAE
8 2900026 2 Lock Nut, 1/2-13 Nylon
9 2900266 1 Clevis Pin, 1/2 x 1-1/4"
10 2900004 1 Cotter Pin, 1/8" x 1"
11 2900058 2 Flat Washer, 1/2" SAE
12 6045014 1 Lower Positraction Arm Weldment
13 2901013 1 Coupling Nut, 1/2-13 x 4 LH/RH
14 2900084 1 Lock Washer, 1/2" Split
15 2900129 1 Hex Nut, Jam, 1/2"-13
16 2900037 1 Hex Nut, 1/2-13
17 6015044 1 Upper Positraction Arm Weldment
18 2900588 2 Shoulder Screw, 1/2" x 1/2" (3/8-16)
19 2503915 1 1/2-20 x 5-1/2" Threaded Stud RH
20 2504032 1 Knob, 1/2-13 x 1-1/2 Dia
21 2503940 1 Extension Spring, 3/4 x .105 x 3.00"
22 2900720 1 Eyebolt, 5/16-18 x 1"
23 2900141 1 Hex Nut, 5/16-18
24 2900031 1 Lock Washer, 5/16" Split
25 2900022 1 Flat Washer, 5/16" SAE
26 6015117 1 Disengage Pivot Bar
4
4615406# ylbmessA raB noitcarT
18
2
1
METI.ON TRAP .YTQNOITPIRCSED
140054061 tnemdleW raB noitcarT
207120522 "2/1-1 x 4/1-1 x 1 gniraeB egnalF devoorG
2
Loading...