CONCRETE SAW
PARTS LIST
MODEL
CC4120/30E-XL
(April 2013)
Part # 1801935
WARNING: NEVER EXCEED THE MAXIMUM RPM STAMPED ON BLADE!
HIGHER SPEEDS CAN CAUSE BLADE BREAKAGE AND SERIOUS PERSONAL INJURY OR DEATH!
CC 4130E BLADE RPM CHART
BLADE
SIZE
14"
20"
26"
30"
BLADE
RPM
3,050
2,015
2,015
1,340
36" 1,340
Ø
GEARBOX
RANGE
H
M
M
L
L
ALWAYS USE BLADE GUARDS!
MAX CUT
DEPTH
3-3/4"
6-3/4"
9-3/4"
11-3/4"
14-3/4"
X
RECOMMENDED POWER CORD,
460V, 3PH
30 HP 20 HP
FEET GAUGE GAUGE
50 8 10
100 6 8
150 4 6
200 2 4
WARNING
DISCONNECT ELECTRIC POWER
BEFORE PERFORMING MAINTENANCE
Table of Contents CC4130E
Description Page No.
1. Top Level Assembly ..............................................................................4,5
2. Electric Schematic ................................................................................6
3. Frame Assembly ...................................................................................8,9
4. Upright Assembly .................................................................................10,11
5. Speed Control Assembly .....................................................................12-14
6. Belt Guard Assembly ...........................................................................15
7. Depth Stop Assembly ..........................................................................16
8. Positraction Engagement Assembly ...................................................17,18
9. Depth Indicator Assembly ....................................................................19
10. Lift Bar Assembly .................................................................................20
11. Front Axle Assembly ............................................................................21
10. Differential Assembly ...........................................................................22,23
11. Transmission Assembly ......................................................................24-34
12. Differential Jackshaft Assembly .........................................................35
13. Pointer Assembly .................................................................................36
14. Battery Assembly .................................................................................37
15. Instrument Panel……………………………………………………………38,39
16. Handle Assembly……………………………………………………………..40
17. Motor & Starter Assembly ..................................................................42-45
18. Motor & Starter, Soft Start ..................................................................46-49
19. Blade Guards, 14-36” ..........................................................................50-54
20. Spotlight Option ..................................................................................55
21. Water Pump Option .............................................................................56,57
22. Second Blade Mount Option ...............................................................58
23. Warranty…………………………………………………………… Rear Cover
6011502 CC4130E TOP LEVEL ASSEMBLY
4
3
7
2
5 6
8
13
12
11
WATER VALVE TO
TRANSMISSION
4
1
10
TRANSMISSION
TO BLADE GUARD
ITEM PART NO. QTY. DESCRIPTION
1 6012198 1 Frame Assembly
2 6045352 1 Upright Console Assembly
3 6045038 1 Speed Control Assembly
4 6045497 1 Belt Guard Assy.
5 6045040 1 Depth Stop Assembly
6 6045033 1 Positraction Engagement Assembly
7 6011398 1 Depth Indicator Assembly
8 6012206 1 Lift Bar Assembly
9 6010998 1 Water Hose Assembly, 36"
10 6010896 1 Water Hose, 1/2 x 66"
11 2800072 1 Battery Cable, 30" Negative (Black)
12 2800071 1 Battery Cable, 21" Positive (Red)
13 6048092 1 Battery Cable Assy., Black
9
6011502 CC4130E TOP LEVEL ASSEMBLY
5
8
5
3
7
6
5
3
4
6
7
5
ITEM PART NO. QTY. DESCRIPTION
1 6012198 1 Frame Assembly
2 6045352 1 Upright Console Assembly
3 6045038 1 Speed Control Assembly
4 6045497 1 Belt Guard Assy.
5 6045040 1 Depth Stop Assembly
6 6045033 1 Positraction Engagement Assembly
7 6011398 1 Depth Indicator Assembly
8 6012206 1 Lift Bar Assembly
9 6010998 1 Water Hose Assembly, 36"
10 6010896 1 Water Hose, 1/2 x 66"
11 2800072 1 Battery Cable, 30" Negative (Black)
12 2800071 1 Battery Cable, 21" Positive (Red)
13 6048092 1 Battery Cable Assy., Black
6011502 WIRING SCHEMATIC, 4130E
6
DISC1
[OPTIONAL]
575V
H1 H2
T3
230V
2L3
T1
3
3
25A
FU3
(ATMR)
3A
CR2
9
AC2 AC1 BR1
X1
CRYDOM
X4
X2 X3
2L1
X1 2
460V CONNECTION
SHOWN 500VA
SEE CONNECTION
DIAGRAMS
DO NOT GROUND
CR2
L1 L2 L3
FU2
1
10GA (RED)
2
X1
OFF
ON
4A (ATQR)
2L32L1
T1
2
X1
10A
(ATQR)
STOP
PB1
10GA (WHITE)
10
(GREEN 14 GA.)
1L3
1L2
1L1
MTR AMMETER
FU1
2 (14GA WHITE)
START
4
AMR1
PB2
M1
FROM A
120V AC
25.2V AC
5
14GA (RED)
T2
25-100A
M1
5
M1
OL
3L2
1L1
A2 A1 1
2T1
6
TO A
0s
4T2
MTR1
H.P.
5L3
5s
MaxMin
20s0s
6T3
OL1
2800071, RED
* T1
* T1
"ON" Ramp Time (20s)
10
20
Initial Torque
"OFF" Ramp Time (0s)
SOFT START
[OPTIONAL]
* 230/460V STANDARD
* 575V SPECIAL OPTION
Primary Voltage Connections
H1 H2
Secondary Voltage Connection
2
2800072, BLACK
TO FRAME
230V 460V
H3 H4
X1 X2 X3
H1 H2 H3 H4
X4
12.6V
12.6V
25.2V
MOTOR STARTER M1
10
(BLK-SJO)
9
9
TO MAG
PICKUP AT
?
M1
DC CHARGING
METER
(+)
11
(GRN-SJO)
FUSE
AGC
AM1
(-)
(BLUE-SJO)
13
(RED-SJO)
LOWER
PB4
RAISE
PB3
BAT 12 VDC
(+) (-)
P
14
(ORG-SJO)
CR2
HLM
SOL
P
6048092, BLACK
10
HYDRAULIC LIFT MOTOR
LOWERING SOLENOID
HYDRAULIC PUMP RELAY
10
UP INTERLOCK RELAY-REMOTE (CR2)
TRANSMISSION
OFF ON
TACH/
AGC
FUSE
LT1
SPOT LIGHT OPTION, 6011490
HOUR
8 7 6 5
4 3 2 1
METER
6045491
OFF ON
AGC
FUSE
WP
WATER PUMP OPTION, 6011348
NOTES
7
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____________________________________________________
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____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
6012198 FRAME ASSEMBLY
8
GROUND CABLE
TO EITHER END
OF MOTOR
25
26
20
23
SCALE 1 : 4
4X
27
28
29
DETAIL D
21
22 4
1
24
2X
9
10
11
DETAIL C
SCALE 1 : 5
2
DETAIL B
SCALE 1 : 4
4
6
45
14
19
12
46
16
5
4
18
8
7
3
DETAIL A
SCALE 1 : 4
6012198 FRAME ASSEMBLY
9
18
1110
25
9
19
4
6 17
DETAIL F
SCALE 1 : 3
ITEM
PART
NO.
1 6045417 1 Frame Base Weldment
2 6045204 1 Pointer Extension With Stop
3 6047976 1 Pointer Extension
4 2900058 9 Flat Washer, 1/2" SAE
5 2900106 2 Cap Screw, Hex Hd., 1/2-13 x 2"
6 2900026 3 Lock Nut, 1/2-13 Nylon
7 6045435 1 Shaft Guard Assembly
8 2900500 1 Thumb Screw, 3/8-16 x 1"
9 6045221 2 Rear Pointer Weldment
10 2900006 6 Lock Washer, 3/8" Split
290002811
290042812
290001413
604352414
QTY. DESCRIPTION
Cap Screw, Hex Hd., 3/8-16 x 2-3/4"2
4 Cap Screw, Flat Hd., 3/8-16 x 1-1/2"
4 Flat Washer, 3/8" SAE
1 Blade Guard Mount
23
DETAIL G
SCALE 1 : 4
10
1315
ITEM
PART
NO.
15 2900018 4 Lock Nut, 3/8-16 Nylon
16 2900235 2 Cap Screw, Flat Hd., 3/8-16 x 1"
17 2900139 1 Cap Screw, Hex Hd., 1/2-13 x 1-3/4"
18 6045029 1 Front Axle Assembly
19 6045027 1 Differential Assembly
20 6045347 1 Electric Motor Mount
21 2900084 4 Lock Washer, 1/2" Split
22 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
23 6045489 1 3-Speed Assembly
24 6011489 1 Differential Jackshaft Assembly
25 6045212 1 Front Pointer Assembly
26 6019058 1 Cable, 6 Ga. x 14", Blk
27 2900009 1 Flat Washer, 1/4" SAE
28 2900024 1 Lock Washer, 1/4" Split
29 2900023 1 Cap Screw, Hex Hd., 1/4-20 x 5/8"
QTY. DESCRIPTION
6045352 UPRIGHT ASSEMBLY
10
2
32
34
33
35
5
31
DETAIL C
SCALE 1 : 4
24
23
9
38
3738
11
10
19 2018
40
15
41
13
12
6
7
36
6
9
39
4
3
26
25
24
17
12
13 6
1
16
42
24
27
28
29
126 22
30
8
14
DETAIL A
SCALE 1 : 2
21
DETAIL B
SCALE 1 : 2
6045352 UPRIGHT ASSEMBLY
11
ITEM PART NO. QTY. DESCRIPTION
1 6045344 1 Frame Upright Weldment
2 6045491 1 Instrument Panel
3 2501427 1 Rope Cleat
4 2900483 2 Tap Screw, Flat Hd., #10-24 x 1"
5 2900720 1 Eyebolt, 5/16-18 x 1"
6 2900022 10 Flat Washer, 5/16" SAE
7 2900141 1 Hex Nut, 5/16-18
8 6045350 1 Battery Assembly
9 6011333 2 Handle Assembly
10 6045094 1 Rear Cover Screen
11 2900820 4 Cap Screw, Flange Hd., 1/4"-20 x 1"
12 2900031 9 Lock Washer, 5/16" Split
13 2900138 7 Cap Screw, Hex Hd., 5/16-18 x 1"
14 3200214 1 Elbow, 1/4" M. O-Ring to 1/4" M. JIC
15 3200056 1 Flow Control Valve, 1/4" NPT
16 3200057 2 Elbow, 1/4" M. Pipe to 1/4" M. JIC
17 6045062 1 Flow Control Mount
18 2900009 2 Flat Washer, 1/4" SAE
19 2900024 2 Lock Washer, 1/4" Split
20 2900023 2 Cap Screw, Hex Hd., 1/4-20 x 5/8"
21 2600540 1 Electro/Hydraulic Pump Unit
22 2900019 2 Cap Screw, Hex Hd., 5/16-18 x 3/4"
23 3200026 1 Water Valve, 1/2" FPT
24 3200399 3 Elbow, 1/2" M. Pipe x 1/2" F. Pipe Swivel
25 2900038 2 Lock Washer, #10 Split
26 2900021 2 Tap Screw, Pan Hd., #10-24 x 3/8"
27 3200166 1 Elbow, 1/2" Male Pipe
28 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden
29 6012199 1 Hose Assy., 1/2 x 21", MPT -MPT
30 6012197 1 Hose Assy., 1/4 x 17"
31 6011390 1 Bracket, Starter Box
32 2503744 3 Plug, 1/4" Hole (Tapered)
33 2503711 1 Grommet, 3/8" I.D.
34 2503889 1 Plug, 3/8" Hole (Tapered)
35 2503742 1 Grommet, 11/16" I.D.
36 2503743 1 Grommet, 1" I.D.
37 1800169 1 Serial Number Plate, US
38 2900053 2 Rivet, 3/32" Dia.
39 1801786 2 Core Cut Decal, CC 4100
40 1801075 1 Label, Unplug Power
41 1800001 1 Warning Label
42 1801932A 1 CC4130E Label, Positraction
1801932 INCLUDES MULTIPLE LABELS.
5
12
4
1
6045038 SPEED CONTROL ASSEMBLY
6
3
2
9
7
TO SHIFT LEVER
ON DIFFERENTIAL.
ITEM PART NO.
1 2501139 1 Speed Control Mount
2 2503904 1 Control Cable, 50"
3 6045086 1 Speed Control Lever Assembly
4 2900009 2 Flat Washer, 1/4" SAE
5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2900010 2 Lock Nut, 1/4-20 Nylon
7 2500791 1 Rod End, #10-32 Female
8 2900015 1 Machine Screw, Hex Hd., #10-24 x 3/4"
9 2900017 1 Lock Nut, #10-24 Nylon
Defaul
t/QTY.
DESCRIPTION
8
6045086 CONTROL LEVER ASSEMBLY
13
1
2
4
3
ITEM PART NO. QTY. DESCRIPTION
1 6010319 1 Control Grip Assembly
2 6045085 1 Straight Speed Control Lever
3 2900048 2 Cap Screw, Hex Hd., 1/4-20 x 1-1/2"
4 2900010 2 Lock Nut, 1/4-20 Nylon
6010319 CONTROL GRIP ASSEMBLY
14
1
3
4
6
8
CONNECT
WHITE TO WHITE
GREEN TO GREEN
BLACK TO BLACK
WITH WIRE NUTS.
2
4
7
5
10
9
ITEM PART NO. QTY. DESCRIPTION
1 2501280 1 Control Grip Body
2 2501281 1 Control Grip Cover
3 2500644 1 Plug, Rectangular
4 2500694 2 Plug, 5/8" Hole
5 2800372 1 Pushbutton Switch (B&G)
6 2800373 1 Pushbutton Switch (B&W)
7 2900453 1 Set Screw, Soc. Hd., M5-0.8 x 12mm
8 2900452 1 Machine Screw, Oval Hd., # 4 x 5/8"
9 2800393 1 Harness, Hydraulic Pump
10 2800002 3 Wire Nut, 22-16 Gage
6045497 BELT GUARD ASSEMBLY
15
TYPICAL
35
DETAIL C
SCALE 1 : 2
4
2
10
9
6
8
ITEM PART NO. QTY. DESCRIPTION
1 6045346 1 Belt Guard
2 6010558 3 Guard Mounting Tab, 3/8-16
3 2900022 6 Flat Washer, 5/16" SAE
4 2900031 6 Lock Washer, 5/16" Split
5 2900668 6 Cap Screw, Hex Hd., 5/16-18 x 7/8"
6 2900014 4 Flat Washer, 3/8" SAE
7 2900006 4 Lock Washer, 3/8" Split
8 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
9 2503704 1 Wrench, 15/16" Combination
10 2900270 1 Thumb Screw, 5/16-18 x 3/4"
7
1
TYPICAL
7
86
DETAIL B
SCALE 1 : 2
6045040 DEPTH STOP ASSEMBLY
16
6
4
5
3
2
1
7
15
3
13
3
14
3
ITEM PART NO. QTY. DESCRIPTION
1 6045083 1 Depth Stop Upper Assembly
2 2900665 4 Belleville Washer, 1/2"
3 2900058 4 Flat Washer, 1/2" SAE
4 2900239 1 Friction Washer, 1/2"
5 2900132 1 Roll Pin, 3/16 x 1-1/4"
6 6010095 1 Depth Stop Knob
7 6045084 1 1/2-13 x 7-1/12" Threaded Rod
8 2900037 1 Hex Nut, 1/2-13
9 2900084 1 Lock Washer, 1/2" Split
10 2900158 1 Yoke, 1/2-13
11 2900004 1 Cotter Pin, 1/8" x 1"
12 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"
13 6045061 1 Depth Stop Pivot Arm
14 2901024 1 Capscrew, Hex Hd., 1/2-13 x 6"
15 2900026 1 Lock Nut, 1/2-13 Nylon
8
9
10
11
12
Positraction Engagement Assembly #6045033
17
20
5
19
16
26
4
3
6
11
13
7
12
18
15
14
17
2
18
25
24
23
1
22
21
5
7
6
10
11
8
9
ITEM PART NO. QTY. DESCRIPTION
1 2900193 1 Grease Fitting, 1/8" NPT x 45 degree
2 6045164 1 Traction Bar Assembly
3 6015036 1 Positraction Axle, 1" x 23-1/4"
4 6015035 2 Sprocket, 20T
5 2901015 2 Roll Pin, 1/4" x 1-3/4"
6 2900824 2 Shoulder Screw, 5/8" x 3-1/4" (1/2-13)
7 2900002 2 Flat Washer, 5/8" SAE
8 2900026 2 Lock Nut, 1/2-13 Nylon
9 2900266 1 Clevis Pin, 1/2 x 1-1/4"
10 2900004 1 Cotter Pin, 1/8" x 1"
11 2900058 2 Flat Washer, 1/2" SAE
12 6045014 1 Lower Positraction Arm Weldment
13 2901013 1 Coupling Nut, 1/2-13 x 4 LH/RH
14 2900084 1 Lock Washer, 1/2" Split
15 2900129 1 Hex Nut, Jam, 1/2"-13
16 2900037 1 Hex Nut, 1/2-13
17 6015044 1 Upper Positraction Arm Weldment
18 2900588 2 Shoulder Screw, 1/2" x 1/2" (3/8-16)
19 2503915 1 1/2-20 x 5-1/2" Threaded Stud RH
20 2504032 1 Knob, 1/2-13 x 1-1/2 Dia
21 2503940 1 Extension Spring, 3/4 x .105 x 3.00"
22 2900720 1 Eyebolt, 5/16-18 x 1"
23 2900141 1 Hex Nut, 5/16-18
24 2900031 1 Lock Washer, 5/16" Split
25 2900022 1 Flat Washer, 5/16" SAE
26 6015117 1 Disengage Pivot Bar
4
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18
2
1
METI.ON TRAP .YTQNOITPIRCSED
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2
6011398 DEPTH INDICATOR ASSEMBLY
19
SPRING TO
COTTER PIN
SCALE 1 : 4
DETAIL E
19
10
9
11
13
20
12
4
6
2
5
3
DETAIL A
1
10
3
7
12
SCALE 1 : 4
11
10
DETAIL C
DETAIL B
SCALE 1 : 5
14
SCALE 1 : 4
15
16
18
11
10
TO AXLE
PIVOT
17
21
12
ITEM PART NO. QTY. DESCRIPTION
1 6010092 1 Depth Indicator Mount Bracket
2 2500145 1 Flange Bearing, 3/8"
3 2900014 3 Flat Washer, 3/8" SAE
4 6010091 1 Depth Indicator Pointer
5 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
6 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
7 6010093 1 Cable Pulley, 2"
8 2900018 1 Lock Nut, 3/8-16 Nylon
Depth Indicator Cable with Crimp, 59"160109939
Cable Pulley, 1-1/4"4250015510
SHAFT
8
19
12
ITEM PART NO. QTY. DESCRIPTION
11 2900008 4 Cap Screw, Hex Hd., 1/4-20 x 1"
12 2900010 6 Lock Nut, 1/4-20 Nylon
13 2500214 1 Cable Clamp
14 2900083 2 Fender Washer, 1/4" x 1-1/4"
15 2900052 1 Cap Screw, Hex Hd., 1/4-20 x 1-1/4"
16 2900358 1 Jam Nut, 1/4-20
17 2900009 2 Flat Washer, 1/4" SAE
18 6045166 1 Depth Indicator Weldment
19 2500196 1 Spring, 3/8" x 15"
20 2900055 1 Cotter Pin, 3/16" x 1"
21 2900036 1 Set Screw, Soc. Hd., 5/16-18 x 1/4"
6012206 LIFT BAR ASSEMBLY
20
1
6
7
8
TO BASE
2
10
5
4
3
6
TO UPRIGHT
2
9
ITEM PART NO. QTY. DESCRIPTION
1 6011488 1 Lift Bracket
2 6012196 2 Bracket, L
3 2900058 2 Flat Washer, 1/2" SAE
4 2900084 2 Lock Washer, 1/2" Split
5 2900499 2 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
6 2900567 6 Flat Washer, 5/16" USS
7 2900031 2 Lock Washer, 5/16" Split
8 2900138 2 Cap Screw, Hex Hd., 5/16-18 x 1"
9 2900217 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/4"
10 2900039 2 Lock Nut, 5/16-18 Nylon
13
21
6045029 FRONT AXLE ASSEMBLY
14
10
14
13
11
12
5
4
3
1
6
9
2
8
7
ITEM PART NO. QTY. DESCRIPTION
1 6045165 1 Front Axle Weldment
2 2500732 2 Pillow Block Bearing 1"
3 2900014 4 Flat Washer, 3/8" SAE
4 2900006 4 Lock Washer, 3/8" Split
5 2900196 4 Cap Screw, Hex Hd., 3/8-16 x 3/4"
6 2500299 2 Wheel, 6" Front
7 2500009 2 Set Collar, 1" ID
8 2900783 2 Set Screw, Sq. Hd., 5/16-18 x 3/4"
9 2900295 2 Flat Washer, 1" SAE
10 2501541 1 Hydraulic Cylinder, 1-3/4" x 5"
11 3201684 1 Hydraulic Hose Assembly, 52-1/2" Long
12 3200551 1 Elbow, 3/8" O-Ring to 1/4" M. JIC
13 6045056 2 Cylinder Pin, 3/4" x 4-1/2"
14 2900784 4 Hair Pin Clip, 1/2"
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22
62
31
7
61
2
82
9
42
52
51
7
9
41
01
7
9
92
9
03
11
21
81
71
22
7
9
91
72
3
8
32
12
02
4
1
7
9
6
5
METI.ON TRAP.YTQNOITPIRCSED
23
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10
24
6045489 3 SPEED ASSEMBLY
5 12
6
16
DETAIL A
SCALE 1 : 6
8
11
24
*
23
18
2901569
FOR LH THREADED
BOLTS ONLY
9
15
3
17
2
4
* NOTE
1
2900412
FOR RH THREADED
BOLTS ONLY
98 10
2
2
21
13
4
17
14
3
19
20
7
6
5
*
22
1"
1.2"
ITEM PART NO. QTY. DESCRIPTION
1 6018074 1
DP-3 3 Speed
Transmission
2 6011368 2 Transmission Mount
3 6045368 2 Skid Plate
4 6045364 2 Clamp Mounting
5 2900022 7 Flat Washer, 5/16" SAE
6 2900031 7 Lock Washer, 5/16" Split
7 2900217 4
Cap Screw, Hex Hd.,
5/16-18 x 1-1/4"
8 2900058 4 Flat Washer, 1/2" SAE
9 2900084 4 Lock Washer, 1/2" Split
10 2900466 4
Cap Screw, Hex Hd.,
1/2-13 x 5-1/2"
11 6045369 1 Frame Cover
12
Cap Screw, Hex Hd.,
32900019
5/16-18 x 3/4"
ITEM PART NO. QTY. DESCRIPTION
13 2503811 1
14 6045158 1
Taper Bushing, 1-1/2"
w/Setscrews
Sheave, 4"-3V-6 Groove
2012
15 6018217 1 Vent Tube Assembly
16 6045490 1 Tension Assembly
17 6010038 2 Inner Flange 6"
18 6010039 1 Outer Flange 6" with Pin
19 6045214 1
20 2900146 1
21 6010898 1
22 2900412 1
23 2901569 1
24 2900130 1
Flange Cover Weldment,
6"
Cap Screw, Hex Hd.,
5/8-11 x 4"
Water Hose, 1/2 x 14",
W/ Clamps
Lock Washer, Wedge
5/8"
Lock Washer, Wedge
5/8" LH
Cap Screw, Hex Hd.,
5/8-11 x 4" LH
See
Note
See
Note
NOTES
25
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
4708106# noissimsnarT deepS-3
26
gulP epiP 3510023
gulP epiP 1000023
:setoN ecivreS
sruoh 001 yreve tnev rehtaerb naelc & lio gnitacirbul egnahC.1
gulp wolfrevo 3510023 fo level ot lio raeg 09W57 0393052 htiw llifeR.2
gnizeerf woleb pord yam serutarepmet nehw esu hcae retfa stekcaj retaw niarD.3
noitisop gnittuc tsewol ni was gnicalp dna sgulp epip 1000023 gnivomer yb
esu txen erofeb sgulp ecalpeR.4
4708106# noissimsnarT deepS-3
27
gnisuoH niaM
8
9
5
1
6
31
11
6
7
31
7
01
7
METI.ON TRAPYTQNOITPIRCSED
101910811 deepS
21131042RAtnalaeS daerhT 765# etitcoL
36131042RAdeR 262# etitcoL
42083052RAkcalB artlU xetamreP
535000922
6213109203"2/1 x 42-01# ,.dH nottuB ,wercS paC
710000233 TPN "
861500231 braB esoH "8/3 X "2/1
953900233 braB esoH "2/1 ot epiP .M "8/3 ,gnittiF
0143320231
1112420231 esoH 2/1 x TPNM 8/3 ;woblE ged54
2155081061 esaC retneC noissimsnarT
3165081062 etalP
:setoN ylbmessA
8/1 ,gulP
-3 PD ,gaT laireS
.aiD
"23/3 ,teviR
sdaerht wercs pac lla ot 262# etitcoL 6131042 ylppA.2
21
gulP
epiP citengaM FTPN "2/1
revoC regnahcxE taeH
nwohs sa sgnittif tneiro ,sdaerht epip elam lla ot tnalaes daerht 1131042 ylppA.1
kcalB artlU xetamreP 2083052 htiw secafrus teksag lla laeS.3
4708106# noissimsnarT deepS-3
28
revoC ediS dnaH tfeL
8
9
81
81
22
61
41
51
92
1
01
72
71
11
82
62
02
52
21
32
21
31
7
42
12
03
91
6
revoC ediS dnaH tfeL
29
METI.ON TRAPYTQNOITPIRCSED
141000421 ecaR
25131042RAeulB 242# etitcoL
36131042RAdeR 262# etitcoL
47361052RAmuihtiL kcalB ,esaerG
52083052RAkcalB artlU xetamreP
673830521
785830521 mm5. x 55 x 54 ,mihS
856930521 DO mm08 ,rehsaW evaW
966930521 DO mm26 ,rehsaW evaW
0133460521 notiV
1143460521 763 enoC gniraeB relloR derepaT
2183460522 723- A865SA ,gniR-O
3124460521
4134460521 mm01 x 06 x 04 ,laeS liO
5124100922 "8/3 x 81-61/5 ,.dH .coS ,wercS teS
6167100926 "4/1-1 x 81-61/5 ,.dH .coS ,wercS paC
7121900922 "4/3 x 81-61/5 ,.dH .coS ,wercS paC
8128900922 "1 x .aiD "4/1 ,niP lewoD
9193610924 8/3 x
0214230924 "4/1 x 23-6# ,.dH .coS ,wercS paC
1234230924
2275081061 revoC noissimsnarT ediS tfeL
3268081061 eveelS laeS
4278081061 revoC gniR-V
5288081061 etalP
6298081061 "23/51 x 8/5-3 x 61/9-2 ,laeS liO
7290181061 gnisuoH tfahsedalB HL
8201181061 recap
9204181061 mihS "020. x 529.3 x 061.3
0372281061 etalP gniniateR
gniraeB
7.1 txE ,gniR gniniateR
451-A865SA ,gniR-O
V "2/1-2 ,laeS
gniR-
laeS devoorG
S tfahS tuptuO
4708106# noissimsnarT deepS-3
DH 05
42-8/3 ,.dH .coS ,wercS teS
"4/1-
2 x 81-61/5 ,.dH .coS ,wercS paC
:setoN ylbmessA
sdaerht wercs pac lla ot 262# etitcoL 6131042 & sdaerht wercs tes lla ot 242# etitcoL 5131042 ylppA.1
esaerg muihtil 7361052 htiw slanruoj tfahs dna spil laes ,sgniR-O lla etacirbuL.2
kcalB artlU xetamreP 2083052 htiw secafrus teksag lla laeS.3
4708106# noissimsnarT deepS-3
30
4
8
11
4
21
stfahS
8
5
81
9
91
2
9
5
41
31
01
3
6
5
51
71
12
02
61
7
4708106# noissimsnarT deepS-3
31
stfahS
METI.ON TRAPYTQNOITPIRCSED
15131042RAeulB 242# etitcoL
253830521 slaes
310930521 lanretxE "61/9-1 ,gniR gniniateR
496740522 ralloC tfahS tilpS "2/1
563460523
673460521 mm32 x 08 x 04 ,grB relloR lacirehpS
793460521
854460522 rehsaW evaW "2/1
924100922 "8/3 x 81-61/5 ,.dH .coS ,wercS teS
0185011061 "4/31136081061 ylbmessA reveL tfihS
2166081061 ylbmessA kroF tfihS
3176081061tfahS tupnI
4186081061
5196081061 tfahS etaidemretnI
6117081061raeG tuptuO
7137081061yeK 2/1
8138081061 mihS "030. x 61/3-1
9174181061
0282281061 recapS tfahS tuptuO
1213281061 tfahS edalB deepS-3 PD
raeG
retsulC
2 x .qS "8/3 ,yeK
P02 T06 ,raeG rupS
x 26 x 03 ,grB relloR lacirehpS
02 x 58 x 54 ,relloR repaT ,grB
AP02
tuow/ mm81 x 09 x 55 ,grB llaB
mm02
mm57.
:setoN ylbmessA
sdaerht wercs tes lla ot 242# etitcoL 5131042 ylppA.1
4708106# noissimsnarT deepS-3
32
revoC ediS dnaH thgiR
62
31
61
23
32
12
91
11
71
22
52
51
42
41
8
6
33
82
7
21
9
72
9
92
03
02
13
81
01
4708106# noissimsnarT deepS-3
33
revoC ediS dnaH thgiR
METI.ON TRAPYTQNOITPIRCSED
11131042RAtnalaeS daerhT 765# etitcoL
25131042RAeulB 242# etitcoL
36131042RAdeR 262# etitcoL
47361052RAmuihtiL kcalB ,esaerG
52083052RAkcalB artlU xetamreP
673830521
785830521 mm5. x 55 x 54 ,mihS
833460521 notiV 451-A865SA ,gniR-O
983460522 723-
0104460521 mm32 x 09 x 05 ,grB relloR lacirehpS
1114460521 "4/1 x 00.1 x 2/1 ,laeS liO
2124460521
3196100821 tuN maJ/w rosneS citengaM
4124100924 "8/3 x 81-61/5 ,.dH .coS ,wercS teS
5167100926 "4/16150800921 "8/5 ,rehsaW gnilaeS
7121900922 "4/3 x 81-61/5 ,.dH .coS ,wercS paC
8128900922
9193610924 8/3 x 42-8/3 ,.dH .coS ,wercS teS
0214230924
1234230924 "4/1-2 x 81-61/5 ,.dH .coS ,wercS paC
2244230921 "2/1 x .aiD "4/1 ,niP lewoD
3235100231 TPN "
4285081061 revoC noissimsnarT ediS thgiR
5246081061 tekcarB tfihS
6256081061 gnisuoH retfihS
7268081061 eveel
8278081061 revoC gniR-V
9288081061 etalP laeS devoorG
0398081061 "23/51 x 8/5-3 x 61/9-2 ,laeS liO
1350181061 recap
2380181061 gnisuoH tfahsedalB HR
3372281061 etalP gniniateR
S laeS
A865SA ,gniR-O
gniR-
V "2/1-2 ,laeS
.aiD "4/1 ,niP lewoD
8/3 ,gulP epiP
S gniraeB
DH 057.1 txE ,gniR gniniateR
"1 x
x 23-6# ,.dH .coS ,wercS paC
1 x 81-61/5 ,.dH .coS ,wercS paC
"4/1
:setoN ylbmessA
rosnes citengam 9610082 no sdaerht wercs dna sdaerht epip elam lla ot tnalaes daerht 1131042 ylppA.1
tun maj /w ecalp ni kcol dna nrut 2/1 tuo rosnes kcab ,raeg hcat fo DO sehcuot pit litnu trop otni rosnes wercS.2
sdaerht wercs pac lla ot 262# etitcoL 6131042 & sdaerht wercs tes lla ot 242# etitcoL 5131042 ylppA.3
esaerg muihtil 7361052 htiw slanruoj tfahs dna spil laes ,sgniR-O lla etacirbuL.4
kcalB artlU xetamreP 2083052 htiw secafrus teksag lla laeS.5
6045490 TENSION ASSEMBLY
34
8
7
6
4
9
5
2
1
5
10
3
5
10
ITEM PART NO. QTY. DESCRIPTION
1 6045442 1 Tension Mount
2 6045366 1 Rod End: Left Hand 1/2-13
3 2503192 1 Rod End 1/2-13
4 2901013 1 Coupling Nut, 1/2-13 x 4 LH/RH
5 2900058 3 Flat Washer, 1/2" SAE
6 2900022 4 Flat Washer, 5/16" SAE
7 2900031 4 Lock Washer, 5/16" Split
8 2900668 4 Cap Screw, Hex Hd., 5/16-18 x 7/8"
9 2900026 1 Lock Nut, 1/2-13 Nylon
10 2900499 2 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
DETAIL A
35
SCALE 1 : 2
6011489 DIFFERENTIAL JACKSHAFT ASSEMBLY
21 2220
10
23
16
17
18
19
15
13
14
12
24
7
3
2
6
4
5
1
15
14
11
31
30
9
8
5
4
35
27
25
28 8
29
34
26
TO
DIFFERENTIAL
32
33
PULLEY
ITEM PART NO. QTY.
60450801
2
6045452 1 Outer Tension Block
3 6045453 1 Inner Tension Block
4 2502841 2
5 2400615 2 Set Collar, 3/4"
6 6010170 2 Key, 3/16" Sq. x 1"
7 2900014 2 Flat Washer, 3/8" SAE
8 2900006 3 Lock Washer, 3/8" Split
9 2900047 2
10 2500455 1
11 2501325 1 Sheave, 3V-3.6-1 Groove
12 2501191 1 Taper Bushing, 3/4" w/ setscrews
13 2900484 2 Set Screw, Soc. Hd., 3/8-16 x 5/8"
14 6045455 1 Static Tension Plate
15 2900632 1 T-Bolt, 1/2-13
16 6045454 2 Tension Block Clamp
17 2900009 4 Flat Washer, 1/4" SAE
18 2900024 4 Lock Washer, 1/4" Split
Differential Jackshaft1
Ball Bearing,.75 x 1.63 x .50,
Double Sealed
Cap Screw, Hex Hd., 3/8-16 x 13/4"
Pulley, 4" Single Groove
w/Setscrews
DESCRIPTION
ITEM PART NO. QTY. DESCRIPTION
19 2900048 4
20 2900016 2 Flat Washer, #10 USS
21 2900038 2 Lock Washer, #10 Split
22 2900054 2
23 2900058 1 Flat Washer, 1/2" SAE
24 2900683 1 Coupling Nut, 1/2-13 x 1-3/4
25 2502669 1 Idler Pulley, 3" V-Type
26 2502666 1 Idler Tensioner
27 2900587 1 Shoulder Screw, 1/2" x 1" (3/8-16)
28 2900033 1 Hex Nut, 3/8-16
29 6045074 1 Differential Belt Tensioner Mount
30 2900321 1 Lock Washer, M10 Split
31 2900223 1
32 2900022 2 Flat Washer, 5/16" SAE
33 2900031 2 Lock Washer, 5/16" Split
34 2900217 2
35 2501968 1 V-Belt, AX36
Cap Screw, Hex Hd., 1/4-20 x 11/2"
Machine Screw, Hex Hd., #10-24
x 1"
Cap Screw, Hex Hd., M10-1.5 x
30mm
Cap Screw, Hex Hd., 5/16-18 x 11/4"
Front Pointer Assembly #6010540
36
12
11
3
4
1
13
5
6
7
14
3
11
2
8
9
ITEM PART NO. QTY. DESCRIPTION
1 6010541 1 Front Pointer Frame
2 6011152 2 Front Pointer Arm
3 6013025 1 Front Pointer Rod
4 2500740 1 Pointer Cap
5 2501409 1 Wheel, 6"
6 2900127 2 Flat Washer, 1/2" USS
7 2500007 2 Set Collar, 1/2" with Set Screw
8 2900105 2 Cap Screw, Hex Hd., 1/2-13 x 2-3/4"
9 2900026 2 Lock Nut, 1/2-13 Nylon
10 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
11 2900033 4 Hex Nut, 3/8-16
12 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
13 6017241 1 Pointer Rope 11 Foot
14 3200221 2 Pinch Clamp, Two Ear
10
2
8
6045350: BATTERY ASSEMBLY
37
3
6
5
9
8
7
2
1
4
ITEM PART NO. QTY. DESCRIPTION
1 6045345 1 Battery Tray Weldment
2 6010016 1 Battery Pad
3 6010017 1 Battery Top Brace
4 2700208 1 Battery, 12 Volt Group Size 34
5 6010018 2 Rod, 1/4-20 x 8-1/2"
6 2900010 2 Lock Nut, 1/4-20 Nylon
7 2900014 2 Flat Washer, 3/8" SAE
8 2900006 2 Lock Washer, 3/8" Split
9 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
7
38
6045491: INSTRUMENT PANEL
6
5
1
12
8
2
4
3
ITEM PART NO. QTY. DESCRIPTION
1 6045443 1 Panel, Guage
2 2500204 4 Plug, 1/2" Hole
3 6010421 1 Tach/Hour Meter (VD)) Calibrated
4 2800481 1 Fuse Holder
5 2900023 6 Cap Screw, Hex Hd., 1/4-20 x 5/8"
6 2900024 6 Lock Washer, 1/4" Split
7 2900009 6 Flat Washer, 1/4" SAE
8 2801493 1 Fuse, 2 Amp
9 6011499 1 Wire Assy., 16 Gage Red
10 6010991 1 Wire Assy., 14 G. Green
11 6010895 1 Wire Assy., 2 Wire, 14 Ga.
12 2800074 1 QD Terminal, 1/4" Female (16-14 AWG) Blue
3
6010895
39
TO MAGNETIC
PICK UP AT
TRANSMISSION
6045491: INSTRUMENT PANEL
6011499
CRIMP 12V WIRE
FROM STARTER
BOX HERE.
12
DETAIL A
SCALE 1 : 1.5
6010991
GROUND TO
FRAME OR
BATTERY
9
10
11
Handle Assembly #6011333
40
8
11
10
7
5
4
13
12
9
6
3
2
1
ITEM PART NO. QTY DESCRIPTION
1 2503903 1 Lever, Adjustable /w Stud
2 2900084 1 Lock Washer, 1/2" Split
3 6011375 1 Handle Bracket Assembly
4 2503971 1 Lever, Adjustable w/ 3/8"-16 Stud
5 2503943 1 Compression Spring, .960 x 1.00
6 6011372 1 Int Spur Gear, 6DP, 18T, 20PA
7 6011334 1 Handle Bracket Backing Plate Asm
8 2900207 2 Dowel Pin, 1/4" Dia. x 3/4"
9 2900022 8 Flat Washer, 5/16" SAE
10 2900031 4 Lock Washer, 5/16" Split
11 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
12 6010014 1 Handle Bar, 36" Long
13 2500636 1 Handle Grip
NOTES
41
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
6045488 MOTOR AND STARTER ASSEMBLY
42
7
1
5
12
8
3
DETAIL A
SCALE 1 : 2
ITEM PART NO. QTY. DESCRIPTION
2
4
1 2600320 1 Motor, 30hp Baldor
2 2900058 8 Flat Washer, 1/2" SAE
3 2900026 4 Lock Nut, 1/2-13 Nylon
4 2900119 4 Cap Screw, Soc. Hd., 1/2-13 x 3/4"
5 2500932 1 QD Bushing, SK x 1-7/8" w/Fasteners
6 2500866 1 Sheave, 3V-6.90-8 Groove QD/SK
7 6012130C 1 Starter Box Assembly
8 2802056 2 Washer, Reducer, 2.62 - 1.36"
11 2500793 6 V-Belt, 3VX425
12 2500037 1 V-Belt, 3VX375
TO TRANSMISSION
11
TO
JACKSHAFT
6
6012130 STARTER BOX ASSEMBLY
43
2
1
6
5
4
3
4
5
6
FOR 30HP MOTOR
ITEM PART NO. QTY. DESCRIPTION
1 2800215 1 Starter Box Unit
2 2800203 1 Amp Meter 30HP
3 2500678 4 Vibration Isolator, 3/8-16
4 2900014 8 Flat Washer, 3/8" SAE
5 2900006 8 Lock Washer, 3/8" Split
6 2900033 8 Hex Nut, 3/8-16
2800215 STARTER BOX
44
3
7
6
3
4
1
5
4
5
1
10
22
21
23
12
13
11
14
24
16
2
17
18
19
11
20
8
15
9
2800215 STARTER BOX
45
ITEM PART NO. QTY. DESCRIPTION
1 2800240 1 Enclosure
2 2800249 1 Subpanel
3 6011329 1 Stop Button Assembly
2800599 1 Stop Button Body & Cap
2800200 1 Contact Block (N.C.)
1800922 1 Stop Label
4 6011097 1 Start Button Assembly
2701390 1 Start Button Body
2701392 1 Contact Block (N.O.)
2800317 1 Green Button Cap
2800222 1 Clear Protective Boot
1800923 1 Start Label
5 2800224 1 Battery Charge Ammeter
6 2800245 1 Reset Button
7 2707338 1 Disconnect Handle
8 2800552 1 Connector, 1/2" Cord
9 2800312 2 Connector, 1" Sealtite Elbow
10 2701274 1 Rectifier Bridge
11 2800299 2 Fuse Holder, 30A-600V Dual
12 2800400 1 Auxiliary Contact (N.O.)
13 2800401 1 Motor Contactor, Siemens
14 2800402 1 Coil, 24V-AC
15 2800403 1 Overload Relay, 25-100A
16 2800248 1 Current Transformer
17 2707339 1 Disconnect Block
18 2707337 1 Disconnect Shaft
19 2800315 1 Grounding Lug
20 2701299 1 Transformer, 500VA
21 2701295 1 Power Relay, 12V-DC
22 2701066 1 Fuse, ATQR 10A
23 2701307 1 Fuse, ATMR 25A
24 2701273 2 Fuse, ATQR 4A
6047058 MOTOR & SOFT START ASSEMBLY
46
TO CUSTOMER
SUPPLIED PLUG
8
1
16
15
13
ROTATE BOX 180 ,
CABLE HOLE
TO TOP.
13
5
12
18
10
14
911
7
9
10
11
DETAIL B
SCALE 1 : 3
TO
JACKSHAFT
3
2
4
DETAIL A
SCALE 1 : 3
PART NO.ITEM
1 2600320 1 Motor, 30hp Baldor
2 2900058 8 Flat Washer, 1/2" SAE
3 2900026 4 Lock Nut, 1/2-13 Nylon
4 2900119 4 Cap Screw, Soc. Hd., 1/2-13 x 3/4"
5 2500932 1
6 2500866 1 Sheave, 3V-6.90-8 Groove QD/SK
7 2500678 4 Vibration Isolator, 3/8-16
8 2800653 1 Soft Start Control Box
9 2900014 8 Flat Washer, 3/8" SAE
QTY. DESCRIPTION
QD Bushing, SK x 1-7/8"
w/Fasteners
6
17
TO TRANSMISSION
ITEM PART NO. QTY. DESCRIPTION
10 2900006 8 Lock Washer, 3/8" Split
11 2900033 8 Hex Nut, 3/8-16
12 2800339 1 Cord Grip, To 7/8", 90 Deg.
13 2800193 2 Lock Nut, 1"
14 6010994 1 Cable, 6 Gage, 4 Wire, 24"
15 2802056 2 Washer, Reducer, 2.62 - 1.36"
16 2800312 1 Connector, 1" Sealtite Elbow
17 2500793 6 V-Belt, 3VX425
18 2500037 1 V-Belt, 3VX375
6043462 MOTOR & SOFT START ASSEMBLY, 20HP
47
16
10
15
14
TO CUSTOMER
SUPPLIED PLUG
1
3
4
15
18
17
7
DETAIL B
5
9
11
12
SCALE 1 : 4
2
20
13
3
4
6
DETAIL A
ROTATE BOX 180
CABLE HOLE
TO TOP
SCALE 1 : 4
ITEM
PART
NO.
1 2600118 1 Motor, 20hp Baldor
2 6010996 2 Electric Motor Spacer Plate
3 2900058 8 Flat Washer, 1/2" SAE
4 2900084 8 Lock Washer, 1/2" Split
5 2900139 4 Cap Screw, Hex Hd., 1/2-13 x 1-3/4"
6 2900025 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/4"
7 2503854 1 QD Bushing, SK x 1-5/8", W/Fasteners
8 2500866 1 Sheave, 3V-6.90-8 Groove QD/SK
9 2500678 4 Vibration Isolator, 3/8-16
10 2800653 1 Soft Start Control Box
QTY. DESCRIPTION
JACKSHAFT
8
19
TO TRANSMISSION
ITEM
PART
NO.
11 2900014 8 Flat Washer, 3/8" SAE
12 2900006 8 Lock Washer, 3/8" Split
13 2900033 8 Hex Nut, 3/8-16
14 2800339 1 Cord Grip, To 7/8", 90 Deg.
15 2800193 2 Lock Nut, 1"
16 6010994 1 Cable, 6 Gage, 4 Wire, 24"
17 2802056 2 Washer, Reducer, 2.62 - 1.36"
18 2800312 1 Connector, 1" Sealtite Elbow
19 2500793 4 V-Belt, 3VX425
20 2500037 1 V-Belt, 3VX375
QTY. DESCRIPTION
TO
2800653 STARTER BOX
48
3
1
4
5
6
7
10
89
2
11
12 13
14
1715 16
18
19
20
232625 21
24
2222
2800653 STARTER BOX
49
ITEM PART NO. QTY. DESCRIPTION
1 2800909 1 Enclosure, 20" x 14" x 6"
2 2800910 1 Subpanel
3 2801801 1 Sounder Alarm
4 6011329 1 Stop Button Assembly
5 6011097 1 Start Button Assembly
6 2800224 1 Battery Charge Ammeter
7 2801802 1 Ammeter, 50 Amp
8 2707338 1 Disconnect Handle
9 6080020 1 Disconnect Rod
10 2803038 1 Motor Controller, Soft Start
11 2701274 1 Rectifier Bridge
12 2801433 1 Circuit Breaker, 5A, Single Pole
13 2801434 1 Circuit Breaker, 25A, Single Pole
14 2800248 1 Current Transformer
15 2801804 1 Power Relay
16 2801803 1 Relay Socket
17 2801435 1 Circuit Breaker, 3A, Double Pole
18 2701422 1 Disconnect Block
19 2800315 1 Grounding Lug
20 2701299 1 Transformer, 500VA
21 2801432 1 Contactor, 24V Coil
22 2800335 2 Auxiliary Contact
23 2701295 1 Power Relay, 12V-DC
24 2800552 1 Connector, 1/2" Cord
25 2800272 1 Connector, 1" Sealtite, Straight
26 2802604 1 Insulating Bushing, Plastic, 1"
11
50
10
14" Blade Guard Assembly #6045419
12
9
8
10
16
22
21
17
19
15
18
14
1313
6
2
1
7
5
4
3
20
ITEM PART NO. QTY. DESCRIPTION
1 6045424 1 14" Blade Guard Only
2 6041135 1 Hinge
3 2900014 4 Flat Washer, 3/8" SAE
4 2900006 4 Lock Washer, 3/8" Split
5 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
6 2900607 1 Clevis Pin, 1/2" x 2-3/4"
7 2900262 1 Hairpin Cotter
8 6045162 1 Water Manifold
9 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
10 2900009 4 Flat Washer, 1/4" SAE
11 2900392 2 Cap Screw, Hex Hd., 1/4-20 x 1-3/4"
12 3200019 2 Fitting, 1/4" M. Pipe to 1/4" Hose Barb
13 6045110 2 Hose, 1/4" x 3/8" x 15"
14 3200039 2 Clamp, 3/8"
15 2900201 2 Rivet, 3/16" Dia.
16 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
17 2900083 2 Fender Washer, 1/4" x 1-1/4"
18 2900010 2 Lock Nut, 1/4-20 Nylon
19 6045178 1 Splash Flap (CC4144D)
20 6045179 2 SPLASH FLAP RETAINING STRIP
21 2900071 4 Rivet, 3/16"
22 1802090 2 Label, Wedge Locking Washer
11
51
10
12
9
8
20" Blade Guard Assembly #6045420
13
6
513
4
3
7
16
10
21
22
15
17
18
19
20
2
1
14
ITEM PART NO. QTY. DESCRIPTION
1 6045425 1 20" Blade Guard Only
2 6041135 1 Hinge
3 2900014 4 Flat Washer, 3/8" SAE
4 2900006 4 Lock Washer, 3/8" Split
5 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
6 2900607 1 Clevis Pin, 1/2" x 2-3/4"
7 2900262 1 Hairpin Cotter
8 6045162 1 Water Manifold
9 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
10 2900009 4 Flat Washer, 1/4" SAE
11 2900392 2 Cap Screw, Hex Hd., 1/4-20 x 1-3/4"
12 3200019 2 Fitting, 1/4" M. Pipe to 1/4" Hose Barb
13 6045109 2 Hose, 1/4" x 3/8" x 19"
14 3200039 4 Clamp, 3/8"
15 2900201 4 Rivet, 3/16" Dia.
16 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
17 2900083 2 Fender Washer, 1/4" x 1-1/4"
18 2900010 2 Lock Nut, 1/4-20 Nylon
19 6045178 1 Splash Flap (CC4144D)
20 6045179 2 SPLASH FLAP RETAINING STRIP
21 2900071 4 Rivet, 3/16"
22 1802090 2 Label, Wedge Locking Washer
11
52
12
26" Blade Guard Assembly #6045421
16
10
9
8
21
10
17
14
5
13
13
6
22
18
4
3
7
2
1
15
19
20
ITEM PART NO. QTY. DESCRIPTION
1 6045426 1 26" Blade Guard Only
2 6041135 1 Hinge
3 2900006 4 Lock Washer, 3/8" Split
4 2900014 4 Flat Washer, 3/8" SAE
5 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
6 2900607 1 Clevis Pin, 1/2" x 2-3/4"
7 2900262 1 Hairpin Cotter
8 6045162 1 Water Manifold
9 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
10 2900009 4 Flat Washer, 1/4" SAE
11 2900392 2 Cap Screw, Hex Hd., 1/4-20 x 1-3/4"
12 3200019 2 Fitting, 1/4" M. Pipe to 1/4" Hose Barb
13 6045106 2 Hose, 1/4" x 3/8" x 25"
14 3200039 4 Clamp, 3/8"
15 2900201 4 Rivet, 3/16" Dia.
16 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
17 2900083 2 Fender Washer, 1/4" x 1-1/4"
18 2900010 2 Lock Nut, 1/4-20 Nylon
19 6045174 1 Splash Flap (CC4144D)
20 6045172 2 Splash Flap Retaining Strip (Long)
21 2900071 8 Rivet, 3/16"
22 1802090 2 Label, Wedge Locking Washer
11
53
10
9
30" Blade Guard Assembly #6045422
12
5
13
13
4
21
10
23
10
24
22
20
8
16
18
15
14
6
25
17
19
ITEM PART NO. QTY. DESCRIPTION
1 6045427 1 30" Blade Guard Only
2 6041135 1 Hinge
3 2900006 4 Lock Washer, 3/8" Split
4 2900014 4 Flat Washer, 3/8" SAE
5 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
6 2900607 1 Clevis Pin, 1/2" x 2-3/4"
7 2900262 1 Hairpin Cotter
8 6045162 1 Water Manifold
9 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
10 2900009 4 Flat Washer, 1/4" SAE
11 2900392 2 Cap Screw, Hex Hd., 1/4-20 x 1-3/4"
12 3200019 2 Fitting, 1/4" M. Pipe to 1/4" Hose Barb
13 6045107 2 Hose, 1/4" x 3/8" x 25"
14 3200039 4 Clamp, 3/8"
15 2900201 4 Rivet, 3/16" Dia.
16 2900083 2 Fender Washer, 1/4" x 1-1/4"
17 2900010 2 Lock Nut, 1/4-20 Nylon
18 6045174 1 Splash Flap (CC4144D)
19 6045172 2 Splash Flap Retaining Strip (Long)
20 2900071 8 Rivet, 3/16"
21 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
22 6045411 1 Blade Guard Support
23 6045266 1 Blade Guard Support Spacer
24 2901412 2 Machine Screw, IHWH #10-24 x 1/2"
25 1802090 2 Label, Wedge Locking Washer
3
7
2
1
12
54
36" Blade Guard Assembly #6045423
15
10
22
21
20
11
10
9
23
24
24
25
8
13
14
16
17
18
7
5
4
3
6
2
1
19
ITEM PART NO. QTY. DESCRIPTION
1 6045428 1 36" Blade Guard Only
2 6041135 1 Hinge
3 2900006 4 Lock Washer, 3/8" Split
4 2900014 4 Flat Washer, 3/8" SAE
5 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
6 2900607 1 Clevis Pin, 1/2" x 2-3/4"
7 2900262 1 Hairpin Cotter
8 6045162 1 Water Manifold
9 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
10 2900009 4 Flat Washer, 1/4" SAE
11 2900392 2 Cap Screw, Hex Hd., 1/4-20 x 1-3/4"
12 3200019 2 Fitting, 1/4" M. Pipe to 1/4" Hose Barb
13 3200039 4 Clamp, 3/8"
14 2900201 4 Rivet, 3/16" Dia.
15 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
16 2900083 2 Fender Washer, 1/4" x 1-1/4"
17 2900010 2 Lock Nut, 1/4-20 Nylon
18 6045174 1 Splash Flap (CC4144D)
19 6045172 2 Splash Flap Retaining Strip (Long)
20 2900071 8 Rivet, 3/16"
21 6045266 1 Blade Guard Support Spacer
22 2901412 2 Machine Screw, IHWH #10-24 x 1/2"
23 6045265 1 30" Blade Guard Support
24 6045319 2 Hose, 1/4" x 3/8" x 29"
25 1802090 2 Label, Wedge Locking Washer
RUN THRU HOLE AT FRONT
55
TOP CENTER OF
FRAME TO FUSE
6011490 SPOTLIGHT OPTION
TO +
BATTERY
14
10
9
11
15
12
FUSE TO SWITCH
TO SWITCH
1
13
4
5
PASS WIRE
THRU LIGHT BAR.
2
3
ITEM PART NO. QTY. DESCRIPTION
1 6010107 1 Light Bar Mount Bracket
2 6010106 1 Light bar
3 6011719 1 Light, 12V Spot Assy.
4 2400157 2 Hand Lock Knob, 5/16-18 x 1"
5 2900009 4 Flat Washer, 1/4" SAE
6 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
7 2900024 2 Lock Washer, 1/4" Split
8 2900010 2 Lock Nut, 1/4-20 Nylon
9 2800062 1 Toggle Switch On/Off
10 2800063 1 Switch Boot
11 2800481 1 Fuse Holder
12 2800794 1 Fuse, 5 Amp
13 6010899 1 Wire Assy., 18 Ga., Red
14 6010999 1 Wire Assy. Red, 14 Gage
15 6011342 1 Wire Assy. Red, 14 Gage
5
7
6
8
TO LIGHT
DETAIL B
56
SCALE 1 : 4
6011348 WATER PUMP OPTION
9
12
8
7
DETAIL A
SCALE 1 : 4
2
14
10
3
3
4
6
FEMALE TO
RED WIRE
15
4
5
16
13
11
17
18
MALE TO
1
2
BLACK WIRE
ITEM PART NO. QTY. DESCRIPTION
1 2600200 1 Water Pump, 12V Diaphragm
2 2701694 2 Port Fitting, 1/2" Barb x 90 Degree
3 2900009 8 Flat Washer, 1/4" SAE
4 2900024 8 Lock Washer, 1/4" Split
5 2900048 4 Cap Screw, Hex Hd., 1/4-20 x 1-1/2"
6 2900010 4 Lock Nut, 1/4-20 Nylon
7 2800062 1 Toggle Switch On/Off
8 2800063 1 Switch Boot
9 2800481 1 Fuse Holder
10 2800806 1 Fuse, 10 Amp
11 6011399 1 Wire Assy. Red, 14 Gage
12 4645161 1 Wire Assy., 14 Ga., Grn
13 6010999 1 Wire Assy. Red, 14 Gage
14 6011342 1 Wire Assy. Red, 14 Gage
15 2800074 1 QD Terminal, 1/4" Female (16-14 AWG) Blue
16 2800484 1 QD Terminal, 1/4" Male (16-14 AWG) Blue
17 6018255 1 Water Hose, 1/2 x 27"
18 6010992 1 Water Hose, 1/2 x 65"
6011399
57
FUSE TO PUMP
6010999
SWITCH TO
BATTERY(+)
6011348 WATER PUMP OPTION
6011342
FUSE TO SWITCH
4645161 PUMP
TO BATTERY (
HOSE 6010992 TO TRANSMISSION
)
-
HOSE 6018255
TO WATER VALVE
Second Blade Guard Mount (Optional) #6045436
58
4
5 1
ITEM PART NO. QTY. DESCRIPTION
1 6045431 2 Blade Guard Mount Tab
2 6045429 2 Blade Guard Spacer
3 2900428 4 Cap Screw, Flat Hd., 3/8-16 x 1-1/2"
4 2900018 4 Lock Nut, 3/8-16 Nylon
5 2900014 4 Flat Washer, 3/8" SAE
2
3
NOTES
59
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EQUIPMENT AND PARTS
WARRANTY
Diamond Products warrants all equipment manufactured by it against defects
in workmanship or materials for a period of one (1) year from the date of
shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to
replacement or repair of defective parts at Diamond Products’ Elyria, Ohio
factory, or at a point designated by it, of such parts as shall appear to us upon
inspection at such parts, to have been defective in material or workmanship,
with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or
incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions,
etc., are excluded from this Warranty and are subject to the prime
manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY
DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A.
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