Diamond CC407DF User Manual

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DIAMOND
PRODUCTS
PAVER SAW
PARTS LIST
CC407DF
(05-01-04)
PART#: 1800824
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Intentionally Blank
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Table of Contents

Description Page No.
1. Paver Saw with Gas Engine………………………………………4-5
2. Paver Saw Options Group………….……………………..………6-7
3. Diaphragm Water Pump Option..…………………………….….8-9
4. Warranty……………………………………………………………...12
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Drawing I
Paver Saw with Gas Engine
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Diagram
Number
Part
No.
Qty.
Req.
Description
Diagram
Number
Part
No.
Qty.
Req.
Description
1 6030215 1 Frame Weldment 41 6030050 1 Guard Mount 2 6030221 2 Rail 42 3200042 1 Fitting, 3/4" Female Garden to 1/4" Male Pipe 3 2900144 8 Cap Screw, Hex Hd., 1/4-20 x 3/4" 43 2900127 1 Flat Washer, 1/2" USS 4 2900009 22 Flat Washer, 1/4" SAE 44 3200233 1 Petcock 1/4" Female Pipe 5 2900010 8 Lock Nut, 1/4-20 Nylon 45 2500652 3 Plug, M6 Hole 6 2500580 1 Plug, Rubber Drain 46 2900339 2 Cap Screw, Hex Hd., M5 x 12mm 7 6030220 1 Tube 47 3200039 2 Clamp, 3/8" 8 6030218 1 Locator 48 2900301 2 Lock Nut, M5 Nylon
9 2900006 1 Lock Washer, 3/8" Split 49 6030028 2 Hose, Blade Guard 10 2900196 1 Cap Screw, Hex Hd., 3/8-16 x 3/4" 50 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 11 6030217 1 Mounting Flange 51 6030364 1 Belt Guard Mounting Bracket 12 2500577 1 Lever, Adjustable w/Stud 52 6030363 1 Belt Guard 13 2900024 12 Lock Washer, 1/4" Split 53 2900544 4 Cap Screw, Hex Hd., M6 x 12mm 14 2900008 2 Capscrew, Hex Hd., 1/4-20 x 1" 54 2900039 6 Lock Nut, 5/16-18 Nylon 15 6030211 1 Blade Shaft Assembly 55 2900022 20 Flat Washer, 5/16" SAE
(Includes #16-25A) 56 2900138 6 Cap Screw, Hex Hd., 5/16-18 x 1" 16 2900539 1 Cap Screw, Hex Hd., 1/2-20 x 1" LH 57 2900341 1 Cap Screw, Hex Hd., M6 x 16mm 17 6030008 1 Outer Flange, 4" Dia 58 6030065 1 Belt Guard Brace 18 6030248 1 Blade Shaft (Includes #19-20) 59 2900031 6 Lock Washer, 5/16" Split 19 6030007 1 Inner Flange, 4" Dia 60 2900312 2 Cap Screw, Hex Hd., M6 x 35mm 20 6030212 1 Blade Shaft Only 61 2900343 2 Hex Nut, M8 21 2501726 2 Bearing, 7/8" ID 62 2900545 2 Eyebolt, M8 x 80mm 22 6030213 1 Housing, Blade Shaft 63 6030214 1 Engine Assembly - Honda 23 6048229 1 Key, 3/16" Square x 1-1/4" Long 6030241 1 Engine Assembly - Robin 24 2500681 1 Sheave, Poly-V, 6J-3.00 (Includes #54,55,64-75) 25 2500682 1 Split Taper Bushing H, 7/8" Bore 64 2600313 1 Engine, 6.5 Hp Honda
25A REF 2 Cap Screw, Hex Hd., 1/4-20 x 7/8" 2600367 1 Engine, 7.0 Hp Robin
26 2501755 1 Poly-V Belt, 360J6 65 6030108 1 Oil Drain Hose Assembly Honda 27 6030233 1 Conveyor Cart Assembly 6048043 1 Oil Drain Hose Assembly Robin
(Includes #4,28-37) (Includes #66-70) 28 6030216 1 Conveyor Cart Only 66 3200006 1 Cap, 1/4" JIC 29 6030371 1 Wheel Kit, Conveyor Cart 67 3200040 1 Fitting, 1/4" Male JIC to 1/4" Push Lock
(Includes #30-32) 68 6048032 1 Oil Drain Hose, 1/4" I.D. 30 2501710 4 Wheel, Conveyor Cart 69 3200091 1 Fitting, 1/4" Female JIC to 1/4" Push Lock 31 2900284 4 Lock Washer, 5/16" Internal Tooth 3201270 1 Fitting, 1/4" Male Pipe to 1/4" Push Lock 32 2900283 4 Jam Nut, 5/16-18 70 3200384 1 Fitting, M10 x 1.25mm Male to 1/4" Male JIC 33 2900302 4 Lock Nut, M6 Nylon 3201269 1 Fitting, M14 x 1.5mm Male to 1/4" Female Pipe 34 2900311 7 Capscrew, Hex Hd., M6 x 25mm 71 2900538 2 Cap Screw, Hex Hd., 5/16-18 x 1-3/4" 35 6030362 1 Measuring Stop 73 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
(2500659) 1 (Adhesive Rule, Left to Right) 73 2500679 1 Sheave, Poly-V, 6J-2.24
(2500660) 1 (Adhesive Rule, Right to Left) 74 2500680 1 Split Taper Bushing G, 3/4" Bore 36 2900540 1 Thumb Screw, M6 x 30mm 74A 2900023 2 Cap Screw, Hex Hd., 1/4-20 x 5/8" 37 6030022 1 Rip Guide 75 6030106 1 Key, Bevel End, 3/16" Sq. x 2" 38 6030242 1 14" Blade Guard Assembly 76 6030372 1 Splash Curtain Assembly (Includes #77-78)
(Includes #4,34,39-51) 77 2500816 3 Curtain Ring, 1" 39 6030016 1 14" Blade Guard Only 78 6030373 1 Splash Curtain Only 40 3200232 1 Tee, 1/4" Male Pipe to 1/4" Hose Barb 79 6030021 1 Hex Wrench, 3/4"
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Drawing II
Paver Saw Options Group
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Diagram
Number
Part
No.
Qty.
Req.
Description
Diagram
Number
Part
No.
Qty.
Req.
Description
1 6030226 1 Frame 26 6030228 1 Connecting Bar 2 6030231 1 Adjustment Screw 27 6030355 1 Lifting Link #2 3 2500010 1 Flange Block Bearing, 1/2" 28 2900664 2 Shoulder Screw, 5/8" Dia x 1-3/4" 4 2900063 1 Woodruff Key, 1/8" x 5/8" 29 2900026 2 Lock Nut, 1/2-13 Nylon 5 2900084 1 Lock Washer, 1/2" Split 30 2900663 4 Shoulder Screw, 5/8" Dia x 1-1/4" 6 2900037 1 Hex Nut, 1/2-13 31 6030354 1 Lifting Link #1 7 2500072 1 Handle 32 2900513 2 Shoulder Screw, 5/8" Dia x 1-1/2" 8 6048128 1 Handle Base 33 6030229 1 Connecting Rod
9 2900012 1 Shoulder Screw, 1/2" Dia x 1-1/4" 34 6030227 1 Upper Frame 10 2900667 2 Cap Screw, Hex Hd., 1/4-20 x 3" 35 6030232 1 Mtg. Bracket 11 2900033 4 Hex Nut, 3/8-16 36 6030353 1 Handle 12 2900006 4 Lock Washer, 3/8" Split 37 2900657 2 Lock Pin 13 2900125 2 Hex Nut, 1/4-20 38 2900035 2 Cap Screw, Hex Hd., 3/8-16 x 3" 14 2900040 2 Cap Screw, Hex Hd., 3/4-10 x 4-1/2" 39 2400615 1 Set Collar, 3/4" 15 2900003 4 Flat Washer, 3/4" SAE 40 2900131 1 Set Screw, Soc. Hd., 3/8-16 x 3/8" 16 2500411 2 Wheel, 8" Dia 41 6030301 1 Seat Assembly 17 2900041 4 Hex Nut, 3/4-10 (Includes #37,41-44) 18 2900042 2 Lock Washer, 3/4" Split 42 6030352 1 Support 19 2900679 2 Shoulder Screw, 5/8" Dia x 2-1/4" 43 2900658 4 Wood Screw #8 x 3/4" 20 6030224 4 Roller 44 6030225 1 Seat Support 21 2500008 2 Set Collar, 5/8" 45 2501707 1 Seat 22 2501729 12 Sleeve Bearing 46 6030302 1 Vac Attachment 23 2900002 20 Flat Washer, 5/8" SAE (Includes #11,12,46-47) 24 6090076 1 Brass Insert, 3/4-6 LH 47 6030365 1 Vacuum Support 25 2900193 1 Greese Fitting, 1/8" NPT x 45° 48 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
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Drawing III
Diaphragm Water Pump Option
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Item No. Part No. Qty. Req. Description
1 6030369 1 Mounting Bracket, Belt Guard 2 2900589 2 Cap Screw, Hex Hd., 5/16-24 x 3/4" 3 2900031 4 Lock Washer, 5/16" Split 4 2900544 2 Cap Screw, Hex Hd., M6 x 12mm 5 2900024 2 Lock Washer, 1/4" Split 6 2900009 4 Flat Washer, 1/4" SAE 7 6030094 1 Belt Guard 8 2500926 1 Ultra Flow Bulb
9 6030251 1 Hose, 3/8" Dia. x 5-1/2" Clear 10 2702175 2 Port Fitting, 3/8” Barb (90 Degree) 11 6030174 1 Diaphragm Pump Assembly (Includes #12-17) 12 2600288 1 Diaphragm Pump Head
12A REF. 4 Cap Screw, Hex Hd., #10-32 x 3-3/4"
13 6030172 1 Pump Shaft 14 2500696 2 Bearing, 1/2 x 1-1/8 x 5/16 15 6030173 1 Pump Bearing Stand 16 2900239 1 Friction Washer, 1/2" Nylon 17 2500697 1 Retaining Ring, 1/2" Ext. 18 6030252 1 Hose, 3/8" Dia. x 30" Clear 19 3200030 1 Fitting, 1/4" Male Pipe x 3/8" Hose Barb 20 6030253 1 Hose, 3/8" Dia. x 24" Clear Coro Braid 21 3200234 1 Fitting, 1/2" Male Pipe x 3/8" Push Lock 22 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1" 23 2900022 4 Flat Washer, 5/16" SAE 24 2900039 2 Lock Nut, 5/16-18 Nylon 25 2501373 1 Inlet Strainer, 1/2" NPT 26 2900010 2 Lock Nut, 1/4-20 Nylon 27 6030366 1 Mounting Bracket, Water Pump 28 2900520 1 Tap Bolt, Hex Hd., 3/8-16 x 3" 29 2900052 2 Cap Screw, Hex Hd., 1/4-20 x 1-1/4" 30 2500922 1 Pulley, 3L-3.50 x 1/2" Bore
30A REF. 1 Set Screw, Soc. Hd., 5/16-18 x 3/8"
31 2500921 1 Pulley, 3L-2.17 x 3/4" Bore
31A 2900056 1 Set Screw, Soc. Hd., 1/4-20 x 1/4"
32 6030106 1 Key, 3/16" SQ. x 2" Lg., Bevel End 33 2500927 1 V-Belt, 3L-240
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NOTES

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NOTES
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EQUIPMENT AND PARTS

WARRANTY

Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A.
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