Diamond CC3728 User Manual

DIAMOND
P R O D U C T S
CONCRETE SAW
PARTS LIST
MODEL
February 2009
Part #1800878
2

Table of Contents

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3
Pictorial Index…………….….…………… Controls Legend…….…….….…………… Quick Reference Service Filters / Belts……7 Idler Assembly.…….……………………… Frame Upright Assembly……….………… Instrument Panel Assembly……………….. 10 Belt Guard Assembly………………………
4,5 Engine Assembly……………………………..38,39 6 PTO Assembly.……………………..……….. 40
41
8,9 Frame Lift Assembly…………………………42
43
Throttle Cable Assembly…………………. 11 Front Pointer Assembly………………………44 Control Lever Assembly (Eaton)…………..12 Notes.…………………………………………45 Control Lever Assembly (Sundstrand)……. 13 14” Blade Guard Assembly……………….….46,47 Control Grip Assembly…………………….14 20” Blade Guard Assembly…….…………….48,49 Fuel Tank Assembly………………………. 15 26” Blade Guard Assembly……….…………. 50,51 Battery Assembly…………………………. 16 30” Blade Guard Assembly……….…………. 52,53 Hydraulic Pump Assembly……...………… 17 36” Blade Guard Assembly……….…………. 54,55 Depth Indicator Assembly………………… 18 Optional Water Pump Assembly………….….56 Depth Stop Assembly.…………………….. 19 Optional Water Safety Switch Assembly……. 57 Water Supply Assembly.………………….. 20 Optional Spot Light Assembly………………. 58 Air Intake Assembly………………………. 21 Optional Magnetic Spot Light Assembly……. 59 Frame Base Assembly.……………………. 22 Optional Glow Plug Assembly……………….60 Hydraulic Cylinder Assembly…………… Rear Drive Assembly (Eaton)…………….. 24,25 Optional Free Wheeling Clutch Assembly… Eaton Transmission Assembly……………. Linkage Assembly………………………… 27 Optional Blade Stacking Assembly…………. Rear Drive Assembly (Sundstrand)……….. 28,29 Optional Blade Spacing Assembly………… Rear Axle Assembly (Eaton / Gear)………. 30 Optional Blade Spacing Assembly………… Rear Axle Assembly (Sundstrand / Chain) Front Axle Assembly………………………32 Decal Group.……………………………….
23 Optional Speed Metering Valve Assembly……61
62,63
26 Optional Parking Brake Assembly……..……. 64,65
66,67 68,69 70,71
31 Optional Shaft Tachometer Assembly………. 72
73
Front Wheel Assembly……………………. 33 Wiring Diagram………………………………74,75 Blade Shaft Assembly (Blades 14” – 26”) Blade Shaft Assembly (Blades 30” – 36”) Belt Drive Assembly………………………
34 Options Wiring Diagram…………………….. 76 35 Notes.…………………………………………77,78 36,37 Blade Speed Conversion Charts………….…..79
Warranty…………………………….….…….80
Pictorial Page Index
4
44
40
46 48 50 52 54
38
20
1819102142
14
13
15
8
16
3534
36
32 4122
Shown with Sundstrand Transmission
31
28
Pictorial Page Index
5
44
43
212038
10
148 15
12
17
16
24
22
26
30
353436 46 48 50 52 543332
Shown with Eaton Transmission

Controls Legend

6
1 Ig nition Switch 13 Handle Lock Knobs 2 Alternator Light 14 Speed Contr ol Lever 3 Oil Temperature Light 15 Lower Pushbutton 4 Oil Pressure Light 16 Raise Pushbutton 5 Vernier Throt tle Contr ol 17 Fuel Tank Cap 6 Hour Meter 18 Transmission Engagement Lever * 7 Pre-Cleaner 19 Transmission Engagement Lever ** 8 Air Clea ner Re s tric tion Indicator 20 Wat er Saf e ty Switc h (Opt io nal)
9 Depth Stop Knob 21 Spotlight Switch (Optional) 10 Cutting Depth Indicator 22 Water Pump Switch (Optional) 11 Water Valve 23 Lowering Speed Metering Valve (Optional) 12 Emergency Stop Button
* For Eaton Transmissi on Only ** Optional for Sundstrand Transmission Only
87
11
6
5
1
2
3 4
13
17
18
16 15
14
9
10
20
21
11
12
22
13
23
19

Quick Reference Service Filters / Belts

7
DP Part No. Description Manufacturer's Part No.
2701775 Engine Oil Filter (Deutz #1174416) 2701339 Engine Fuel Filter (Deutz #1174482) 2501785 In-Line Fuel Tank Filter (Wix #33007) 2501288 Outer Primary Air Filter (Donaldson #P822768) 2501289 Inner Safety Air Filter (Donaldson #P822769) 2500298 Blade Shaft Belt (6) (Gates #3VX475) 6010063 Transmission Link Belt (Gates #NTL/A)
Frame Upright Assembly #6012202
8
13
28
11
13
21
22
27
15
25
12
13
10
12
13
16
14
18
20
17
9
10
9
23
8
26
24
26
8
19
5
2
5
6
7
1
3
4
4
7
24
Frame Upright Assembly #6012202
9
ITEM PART NO. QTY. DESCRIPTION
1 6012138 1 Frame Upright Weldment 2 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4" 3 2900014 2 Flat Washer, 3/8" SAE 4 2900018 2 Lock Nut, 3/8-16 Nylon 5 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2" 6 2900058 4 Flat Washer, 1/2" SAE 7 2900026 4 Lock Nut, 1/2-13 Nylon 8 6010014 2 Handle Bar, 36" Long
9 2500636 2 Handle Grip 10 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2" 11 2503704 1 Wrench, 15/16" Combination
12 2500462 4 Plug, 3/8" Hole 13 2501287 5 Plug, 7/16" Hole 14 2500549 1 Plug, 7/8" Hole 15 2500489 1 Plug, 1" Hole 16 2500203 1 Grommet, 3/4" I.D. 17 1800169 1 Serial Number Plate, US 18 2900096 2 Rivet, 3/32" Dia. 19 1800377 1 Serial Number Plate, CE 20 2900287 2 Rivet, 1/8" Dia. 21 2501427 1 Cable Cleat 22 2900483 2 Tap Screw, Flat Hd., #10-24 x 1" 23 6012008 1 Rear Cover Screen 24 2900180 4 Cap Screw , Hex Flange Hd., 1/4-20 x 1" 25 6010166 1 Gate Cover Bar 26 2900144 2 Cap Screw , Hex Hd., 1/4-20 x 3/4" 27 2900010 2 Lock Nut, 1/4-20 Nylon 28 6012189 1 Handle Bar Stop Bracket
Instrument Panel Assembly #6012162
10
(Includes Items #1, #7 - #20)
9
8
11
17
18
19
14
11
1
2
11
6
4
3
7
5
9
20
10
15
16
12
13
14
ITEM PART NO. QTY. DESCRIPTION
1 6012041 1 Gauge Panel 2 2703194 1 Ignition Switch & Key
2703195 1 Ignition Key Only, Double Cut 3 2700785 1 Alternator Light 4 2700787 1 Oil Temperature Light 5 2700786 1 Oil Pressure Light 6 2500376 1 Vernier Throttle Cable 7 2800064 1 Hour Meter 8 6011024 1 Hydraulic Pump Cover Plate 9 2800461 1 Emergency Stop Button
10 2800462 1 Contact Block, N.C. 11 2900021 8 Tap Screw, Pan Hd., #10-24 x 3/8"
12 6010098 1 Switch Plate 13 2500204 3 Plug, 1/2" Hole 14 2900445 6 Tap Screw, Flat Hd., #10-24 x 1/2" 15 2500463 1 Plug, 3/4" Hole 16 6011031 2 Edge Trim
17 2800388 1 Fuse Panel, 6 Circuit 18 2800389 6 Fuse, 10 Amp Red ATO/ATC 19 2900913 2 Cap Screw, Soc. Hd., #10-24 x 1" 20 2900017 2 Lock Nut, #10-24 Nylon
13
11
Throttle Cable Assembly #6010729
14
15
12
16
4
6
2
3
10
ITEM PART NO. QTY.
1 6010523 1
2 2500940 1
3 2900015 2
4 2900017 2
5 2900310 4
6 2900302 2
7 6013029 1
8 2900024 2
9 6048212 1
10 2900059 1
11 2900034 1
12 2501434 1
13 2900022 1
14 2900031 1
15 2900360 1
16 2500376 1
9
Throttle Bracket
Throttle Cable Clamp
Machine Screw, Hex Hd., #10-24 x 3/4"
Lock Nut, #10-24 Nylon
Cap Screw, Hex Hd., M6 x 20mm
Lock Nut, M6 Nylon
Throttle Arm
Lock Washer, 1/4" Split
Pivot Pin
Set Screw, Soc. Hd., #10-32 x 1/4"
Cotter Pin, 3/32" x 3/4"
Hose Clamp, 1/2" x 3/4" Wide
Flat Washer, 5/16" SAE
Lock Washer, 5/16" Split
Cap Screw, Hex Hd., M8 x 25mm
Vernier Throttle Cable
5
1
8
7
11
DESCRIPTION
Control Lever Assembly #6012125 (Eaton)
12
2
3
13
14
11
12
7
15
2
1
3
16
7
6
5
3
7
8
2
ITEM PART NO. QTY. DESCRIPTION
1 6012057 1 2 2900144 6 3 2900010 6 4 6010055 1 5 2900018 2 6 6011414 1 7 2900153 3 Friction Washer, 3/8" 8 2900473 1 Flat Washer, 3/8" USS
9 2900474 4 Belleville Washer, 3/8" 10 2900472 1 11 6010057 1 12 2900014 1 Flat Washer, 3/8" SAE 13 2900029 1 14 6010058 1 Gate Plate 15 2500002 1 16 6010319 1
5
4
Lever Support Weldment Cap Screw, Hex Hd., 1/4-20 x 3/4" Lock Nut, 1/4-20 Nylon Friction Spacer Lock Nut, 3/8-16 Nylon Speed Control Lever
Cap Screw, Hex Flange Hd., 3/8-16 x 2" Engagement Lever Weldment
Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
Lever Grip Control Grip Assembly
9
10
2
13
16
3
Control Lever Assembly #6012126 (Sundstrand)
2
17
3
4
3
13
2
4
5
11
ITEM PART NO. QTY. DESCRIPTION
1 6011018 1 Lever Support Weldment 2 3 4 5 6 7 8
9 10 11 6011017 1 Linkage Lever 12 13 14 15 6011301 1 Linkage Assembly 3-3/4" 16 17
2900144 2900010 6 Lock Nut, 1/4-20 Nylon 2900018 4 Lock Nut, 3/8-16 Nylon 6010055 2 Friction Spacer 6010315 1 Speed Control Lever 2900153 2 Friction Washer, 3/8" 2900473 1 Flat Washer, 3/8" USS 2900474 4 Belleville Washer, 3/8" 2900472 1 Cap Screw, Hex Flange Hd., 3/8-16 x 2"
2900014 3 Flat Washer, 3/8" SAE 2900047 3 Cap Screw, Hex Hd., 3/8-16 x 1-3/4" 2500007 2 Set Collar, 1/2" with Set Screw
6010166 1 Gate Cover Bar 6010319 1 Control Grip Assembly
14
6
1
5
6
13
12
7
12
Cap Screw, Hex Hd., 1/4-20 x 3/4"
12
15
4
13
7
8
9
10
14
4
Control Grip Assembly #6010319
14
1
3
4
6
8
5
9
2
4
7
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4 2500694 2 Plug, 5/8" Hole
5
6
7
8
9 2800393 1 Harness, Hydraulic Pump
2501280 1 Control Grip Body
2501281 1 Control Grip Cover
2500644 1 Plug, Rectangular
2800372 1 Pushbutton Switch, Raise
2800373 1
2900453 1
2900452 1 Machine Screw, Oval Hd., #4 x 5/8"
Pushbutton Switch, Lower
Set Screw, Soc. Hd., M5 x 12mm
Fuel Tank Assembly #6012163
15
8
9
2
2
10
1
16
17
19
18
16
15
16
11
12
14
7
6
5
ITEM PART NO. QTY. DESCRIPTION
4
3
6
1 2500648 1 Fuel Tank 2 6011083 2 Fuel Tank Mount Bar
3 2900019 4 Cap Screw, Hex Hd., 5/16-18 x 3/4" 4 2900031 8 Lock Washer, 5/16" Split 5 2900022 8 Flat Washer, 5/16" SAE 6 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1" 7 2501434 1 Hose Clamp, 1/2" x 3/4" Wide 8 2500649 1 Fuel Tank Cap
9 2500205 1 Fuel Tank Grommet 10 3200108 1 Fuel Shut-Off Valve, 1/4" 11 3200012 1 Street Elbow, 1/4" NPT 12 3200202 1 Fitting, 1/4" M. Pipe to 5/16" Push Lock 13 6010457 1 Fuel Line Hose, 5/6" ID x 18-1/2" 14 2501785 1 Filter, Diesel Fuel 15 6013095 1 Fuel Line Hose, 5/16" I.D. x 4" 16 3200062 4 Hose Clamp #4 17 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC 18 3200091 1 Fitting, 1/4" F. JIC to 1/4" Push Lock 19 6010103 1 Fuel Return Hose, 1/4" I.D. x 32"
16
13
Battery Assembly #6011418
16
18
19
18
12
13
14
2021 1922
17
9
22
21
20
3
3
4
2
7
5
6
4
1
15
16
11
8
10
3
4
5
9
ITEM PART NO. QTY. DESCRIPTION
1 6010670 1 2 6010554 1 3 2900019 5 4 2900022 5 Flat Washer, 5/16" SAE 5 2900039 4 6 2900031 1 7 6010017 1 8 6010018 2 Rod, 1/4-20 x 8-1/2"
9 2900010 4 10 6010016 1 11 2700208 1
12 2800073 1
13 2800072 1
14 2800095 1
15 2800182 1 16 2800256 1 17 2800257 1 18 2800197 2 19 2800198 2 20 2900014 2 Flat Washer, 3/8" SAE 21 2900006 2 22 2900196 2
Battery Platform Battery Support Brace Cap Screw, Hex Hd., 5/16-18 x 3/4"
Lock Nut, 5/16-18 Nylon Lock Washer, 5/16" Split Battery Top Brace
Lock Nut, 1/4-20 Nylon Battery Pad Battery, 12 Volt Group Size 34 Battery Cable, Positive (Red) Battery Cable, Negative (Black) Battery Cable, 14" Positive (Red) Battery Cable, 14" Negative (Black) Battery Boot, Large (Red) Battery Boot, Large (Black) Battery Boot, Small (Red) Battery Boot, Small (Black)
Lock Washer, 3/8" Split Cap Screw, Hex Hd., 3/8-16 x 3/4"
Hydraulic Pump Assembly #6011077
17
(Includes Items #1 - #11)
2
3
11
10
4
1
8
7
6
14
5
13
ITEM
1 2600070 1 2 2700321 1 3 3200120 1 4 3200123 1 5 3200115 1 6 3200060 1 7 3200056 1 8 3200057 1
9 2900014 2 10 2900006 2 11 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1" 12 13 14
PART NO. QTY.
3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC 3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock 6010059 1 Clear Hose, 3/8" I.D. x 19"
12
9
11
10
9
DESCRIPTION Hydraulic Pump Unit Breather Cap Pipe Coupling, 3/8" NPT Pipe Nipple, 3/8" NPT x 2" Elbow, 3/8" O-Ring to 1/4" F. Pipe Hex Nipple, 1/4" NPT Flow Control Valve, 1/4" NPT Elbow, 1/4" M. Pipe to 1/4" M. JIC Flat Washer, 3/8" SAE Lock Washer, 3/8" Split
Depth Indicator Assembly #6010214
18
11
10
5
1
3
4
7
4
2
12
7
6
9
8
13
14
15
ITEM PART NO. QTY. DESCRIPTION
1 6010092 1 Depth Indicator Mount Bracket
2 2500155 2 Cable Pulley, 1-1/4"
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 4 Lock Nut, 1/4-20 Nylon
5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2500145 1 Flange Bearing, 3/8"
7 2900014 3 Flat Washer, 3/8" SAE
8 6010091 1 Depth Indicator Pointer
9 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
10 6010093 1 Cable Pulley, 2"
11 2900018 1 Lock Nut, 3/8-16 Nylon
12 6010094 1
13 2500196 1 Spring, 3/8" x 15"
14 2900055 1 Cotter Pin, 3/16" x 1"
15 2500214 1 Cable Clamp
Depth Indicator Cable with Crimp, 48"
5
19
6
2
Depth Stop Assembly #6010215
4
3
10
1
ITEM PART NO. QTY. DESCRIPTION
9
11
8
7
1 6010097 1 Depth Stop Weldment 2 2900665 4 Belleville Washer, 1/2" 3 2900058 1 Flat Washer, 1/2" SAE 4 2900239 1 Friction Washer, 1/2"
5 6010095 1 Depth Stop Knob 6 2900132 1 Roll Pin, 3/16" x 1-1/4" 7 2900158 1 Yoke, 1/2-13
8 2900084 1 Lock Washer, 1/2" Split
9 2900037 1 Hex Nut, 1/2-13 10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8" 11 2900004 1 Cotter Pin, 1/8" x 1"
Water Supply Assembly #6012127
20
10
6
12
11
7
12
3
14
8
9
13
14
13
1
3
7
8
4
6
5
2
ITEM PART NO. QTY. DESCRIPTION
1 6090068 1 Water Supply Tube 2 3 4 5 6 7 8
9 6010021 1 Water Hose Assembly, 42" Long 10 3200173 1 Street Elbow, 1/2" NPT Steel 11 12 13 14
3200045 1 Pipe Tee, 1/2" NPT 3200008 2 Close Nipple, 1/2" NPT 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden 3200025 1 Hose Filter Washer 3200013 2 Street Elbow, 1/2" NPT 3200027 2 Water Valve 3200155 2 Fitting, 1/2" M. Pipe to 3/4" M. Garden
3200001 1 Plug, 1/8" NPT 2900241 2 U-Bolt, 1/2" Pipe 2900009 4 Flat Washer, 1/4" SAE 2900010 4 Lock Nut, 1/4-20 Nylon
Air Intake Assembly #6012164
21
3
10
12
15
12
13
14
12
11
2
4
1
9
7
6
5
7
6
8
ITEM PART NO. QTY. DESCRIPTION
1 2501328 1 Air Cleaner Complete
2501288 1 Outer Primary Filter 2501289 1 Inner Safety Filter 2501185 1 Rubber Dust Ejector Boot
2 2501389 1 Pre-Cleaner with Clamp & Adapter Ring
3200197 1 Hose Clamp #52
2501996 1 Pre-Cleaner Adapter Ring
3 2500423 1 Restriction Indicator 4 3200117 1 Close Nipple, 1/8" NPT 5 2501329 1 Mounting Band, Polymer 6 2900217 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/4"
7 2900022 2 Flat Washer, 5/16" SAE 8 2900039 2 Lock Nut, 5/16-18 Nylon
9 3200096 1 Hose Clamp #40 10 2500232 1 Hose Elbow, 2-1/2" I.D. 11 6010052 1 Connector Tube, 2-1/2" O.D.
12 3200197 4 Hose Clamp #52 13 6010692 1 Air Cleaner Hose, 3" I.D. x 18" 14 6010559 1 Connector Tube, 3" O.D. 15 2501660 1 Hose Elbow, 3" I.D. Cobra
Frame Base Assembly #6012160
22
12
5
11
9
8
8
4
5
6
1
2
3
4
5
7
10
13
11
5
14
ITEM PART NO. QTY. DESCRIPTION
1 6012084A 1 Frame Base 2 6011021 2 Skid Plate 3 6012090 1 Guard Attachment Plate (25 degree) 4 2900014 4 Flat Washer, 3/8" SAE 5 2900006 6 Lock Washer, 3/8" Split 6 2900196 2 Cap Screw, Hex Hd., 3/8-16 x 3/4" 7 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1" 8 6012038 2 Engine Mount
9 2900025 6 Cap Screw, Hex Hd., 1/2-13 x 1-1/4" 10 2900026 6 Lock Nut, 1/2-13 Nylon 11 6010022 2 Rear Pointer 12 2900047 1 Cap Screw, Hex Hd., 3/8-16 x 1-3/4" 13 6048127 1 Spacer Tube, 1-1/8" Long 14 2900035 1 Cap Screw, Hex Hd., 3/8-16 x 3"
Hydraulic Cylinder Assembly #6010714
23
4
7
4
6
4
3
5
1
2
ITEM PART NO. QTY. DESCRIPTION
1 2 6010031 1 Cylinder Pin, 3" 3 6010119 1 Cylinder Pin, 3-1/2" 4 2900064 4 5 3200067 1 6 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC 7 3200054 1 Hose Assembly, 32" Long
2500177 1 Hydraulic Cylinder
Hair Pin Cotter, 3/4" Cylinder Breather, 1/4" NPT
4
Rear Drive Assembly #6012166 (Eaton)
24
5
6
12
31
28
32
32
23
1
22
2
32
16
26
11
13
13
14
15
24
25
14
15
10
24
30
13
27
13
8
4
7
17
9
18
19
20
3
29
26
25
25
18
19
21
20
Rear Drive Assembly #6012166 (Eaton)
25
ITEM PART NO. QTY. DESCRIPTION
1 6010068 1 Transmission Platform Weldment
2 6010027 1 Mount Foot, Right Hand 3 6010028 1 Mount Foot, Adjustable 4 2500159 2 Pillow Block Bearing, 3/4" 5 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1" 6 2900006 4 Lock Washer, 3/8" Split 7 6010664 1 Transmission Jackshaft 18T 8 6048229 1 Key, 3/16" Sq. x 1-1/4"
9 2500148 1 Sprocket, #40 x 45 Tooth 10 2500149 1 QD Bushing, SDS x 3/4" w/Fasteners 11 6010069 1 Chain, #40 x 56 Pitch 12 6010671 1 Chain Guard 13 2900009 9 Flat Washer, 1/4" SAE 14 2900024 5 Lock Washer, 1/4" Split 15 2900023 5 Cap Screw, Hex Hd., 1/4-20 x 5/8" 16 6010679 1 Gear Guard 17 6010674 1 Sprocket Guard 18 2900668 6 Cap Screw, Hex Hd., 5/16-18 x 7/8" 19 2900022 6 Flat Washer, 5/16" SAE 20 2900039 6 Lock Nut, 5/16-18 Nylon 21 6010678 1 Cover Plate (Wide) 22 2900140 1 Set Screw, Sq. Hd., 5/16-18 x 1-1/2" 23 2900141 1 Hex Nut, 5/16-18 24 2900106 2 Cap Screw, Hex Hd., 1/2-13 x 2" 25 2900058 4 Flat Washer, 1/2" SAE 26 2900026 3 Lock Nut, 1/2-13 Nylon 27 2900542 1 Tap Bolt, Hex Hd., 1/2-13 x 3-1/2" 28 6010673 1 Fan Guard 29 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4" 30 2900010 2 Lock Nut, 1/4-20 Nylon 31 6012123 1 Eaton Transmission Assembly 32 6012124 1 Linkage Assembly
For saws prior to
January 2008:
Use #6013101
Eaton Transmission Assembly #6012123
26
9
221920
6
8
7
3
2
20
ITEM PART NO. QTY. DESCRIPTION
1 2600068 1 Eaton Hydrostatic Transmission 2 3200046 2 Fitting, 3/8" F. JIC to 3/8" Push Lock 3 6010060 1 Oil Recirculation Hose, 3/8" I.D. x 9" 4 2900143 1 Woodruff Key #61, 3/16" x 5/8" 5 2900063 1 Woodruff Key #405, 1/8" x 5/8" 6 2500150 1 Sprocket, #40 x 11 Tooth w/Setscrews 7 2900083 1 Fender Washer, 1/4" x 1-1/4" 8 2900024 1 Lock Washer, 1/4" Split
9 2900082 1 Cap Screw, Hex Hd., 1/4-20 x 1/2" 10 6010064 1 Shift Lever 11 2900058 1 Flat Washer, 1/2" SAE
12 2900026 1 Lock Nut, 1/2-13 Nylon 13 6010682 1 Transmission Pulley 5.5" 14 2900142 2 Set Screw, Soc. Hd., 5/16-18 x 3/8"
15 2900567 1 Flat Washer, 5/16" USS 16 2900031 1 Lock Washer, 5/16" Split 17 2900019 1 Cap Screw, Hex Hd., 5/16-18 x 3/4"
18 2900035 4 Cap Screw, Hex Hd., 3/8-16 x 3" 19 2900014 4 Flat Washer, 3/8" SAE
20 2900018 4 Lock Nut, 3/8-16 Nylon 21 3200062 1 Hose Clamp #4 22 6010059 1 Clear Hose, 3/8" I.D. x 19"
5
19
1
18
10
21
11
12
13
18
4
14
14
15
16
17
For saws prior to
January 2008:
Use #6010061
Linkage Assembly #6012124
27
5
4
3
4
3
4
3
4
3
4
4
7
4
5
5
3
3
4
4
2
6
4
5
ITEM PART NO. QTY. DESCRIPTION
1 6012058 1 Bell Crank 2 2900153 2 Friction Washer, 3/8" 3 2900029 7 4 2900014 13 Flat Washer, 3/8" SAE 5 2900018 7 6 6010704 1 7 6012094 1 8 6012095 1
8
4
5
2
3
Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
Lock Nut, 3/8-16 Nylon Linkage Assembly 5-1/8" Linkage Assembly 6-3/4" Linkage Assembly 10-1/2"
4
4
1
5
5
Rear Drive Assembly #6012167 (Sundstrand)
28
37
36
34
31
21
32
16
18
16
19
15
17
15
15
20
24
16
33
23
7
36
35
15
9
10
7
4
8
2
14
14
22
12
3
13
5
11
6
15
1
27
15
29
28
25
27
16
26
31
32
30
33
Rear Drive Assembly #6012167 (Sundstrand)
29
ITEM PART NO. QTY. DESCRIPTION
1 6010118 1 Transmission Platform 2 2600021 1 Hydrostatic Transaxle Assembly 3 6011037 1 Transmission Pulley 3.5" 4 2500519 1 Cooling Fan, 7" 5 2900038 4 Lock Washer, #10 Split
6 2900448 4 Machine Screw, Hex Hd., #10-32 x 1/2" 7 2900142 4 Set Screw, Soc. Hd., 5/16-18 x 3/8" 8 6010170 1 Key, 3/16" Sq. x 1" 9 6010129 1 Shift Lever
10 2900429 1 Set Screw, Soc. Hd., 5/16-24 x 1/2" 11 6010120 1 Chain Tensioning Bracket 12 2900140 1 Set Screw, Sq. Hd., 5/16-18 x 1-1/2"
13 2900141 1 Hex Nut, 5/16-18 14 2900160 4 Cap Screw, Hex Hd., 3/8-16 x 4"
15 2900014 6 Flat Washer, 3/8" SAE 16 2900018 6 Lock Nut, 3/8-16 Nylon 17 6011302 1 Linkage Assembly 13-1/2" 18 2900029 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/2" 19 2900596 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/2" 20 6030126 1 Spacer, 1"
21 6010672A 1 Chain Guard
22 6010130 1 Chain, #50 x 50 pitch 23 6010127 1 Transmission Sprocket, #50 x 19 Tooth 24 6010169 1 Key, 1/4" Sq. x 1-1/4"
25 2900499 1 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
26 2900127 1 Flat Washer, 1/2" USS
27 2900026 2 Lock Nut, 1/2-13 Nylon
28 2900542 1 Tap Bolt, Hex Hd., 1/2-13 x 3-1/2"
29 2900058 2 Flat Washer, 1/2" SAE
30 6010677 1 Cover Plate (Narrow)
31 2900668 6 Cap Screw, Hex Hd., 5/16-18 x 7/8"
32 2900022 6 Flat Washer, 5/16" SAE
33 2900039 6 Lock Nut, 5/16-18 Nylon
34 6012136 1 Fan Guard
35 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
36 2900009 4 Flat Washer, 1/4" SAE
37 2900010 2 Lock Nut, 1/4-20 Nylon
Rear Axle Assembly #6012117* (Eaton / Gear)
30
*Use #6012063 for saws prior to January 2008
8
7
6
5
1
4
2
ITEM PART NO. QTY. DESCRIPTION
1 6012118 1 Rear Axle Weldment w/60 Tooth Gear 2 2500873 2 Wheel, 10" Rear with 2" Bore 3 2500874 2 Trantorque Bushing, 1-1/4" 4 2500158 2 Pillow Block Bearing 1-1/4" 5 6010024 2 Rear Axle Bearing Spacer, 1/8" 6 2900058 4 Flat Washer, 1/2" SAE 7 2900084 4 Lock Washer, 1/2" Split 8 2900139 4 Cap Screw, Hex Hd., 1/2-13 x 1-3/4"
3
For saws prior to
January 2008:
Use #6012064
Rear Axle Assembly #6012050 (Sundstrand / Chain)
31
3
2
4
1
8
7
6
5
9
ITEM PART NO. QTY.
1 6012051 1 Rear Axle Weldment w/35 Tooth Sprocket 2 3 4 5 6 7 8 9
2500873 2 2500874 2 2500158 2 6010024 2 2900058 4 2900084 4 2900025 2 2900139 2
Wheel, 10" Rear with 2" Bore Trantorque Bushing, 1-1/4" Pillow Block Bearing 1-1/4" Rear Axle Bearing Spacer, 1/8" Flat Washer, 1/2" SAE Lock Washer, 1/2" Split Cap Screw, Hex Hd., 1/2-13 x 1-1/4" Cap Screw, Hex Hd., 1/2-13 x 1-3/4"
DESCRIPTION
Front Axle Assembly #6012091
32
12
1
9
8
10
11
3
4
5
6
2
ITEM PART NO. QTY. DESCRIPTION
1 6012092 1 Front Axle Weldment 2 3 4 5 6 7 8
9 10 11 12
6010581 2 Wheel Assembly, 8" Front 2501393 2 Wheel Cover Gasket 6010536 2 Wheel Cover 2900038 8 Lock Washer, #10 Split 2900159 8 Machine Screw, Rd. Hd., #10-24 x 5/8" 2900127 2 Flat Washer, 1/2" USS 2900084 6 Lock Washer, 1/2" Split 2900025 6 Cap Screw, Hex Hd., 1/2-13 x 1-1/4" 2900058 4 Flat Washer, 1/2" SAE 2500158 2 Pillow Block Bearing 1-1/4" 2900184 1 Grease Fitting, 1/8" NPT x 45 degree
7
8
9
Front Wheel Assembly #6010581
33
2
1
3
4
5
ITEM PART NO. QTY. DESCRIPTION
1 2501390 1 Wheel, 8" Front
2 2501428 1 Seal, 1-1/2" V-Ring
3 2501391 1 Seal, 1-1/4" x 1-3/4" x 1/4"
4 2501418 4 Ball Bearing, 1" x 2" x 1/2"
5 2501392 1 Retaining Ring, 2" Internal
Blade Shaft Assembly #6012011 (Blades 14" - 26")
34
11
13
3
8
7
6
12
2
9
8
7
5
3
4
5
9
8
7
6
1
2
ITEM PART NO. QTY DESCRIPTION
1 6012003 1 Blade Shaft 2 2500151 2 Blade Shaft Bearing, 1-3/4" 3 2900198 2 Grease Fitting, 1/8" NPT x 1-1/4" 4 6012065 1 Key, 3/8" Sq. x 3-1/2" 5 6010040 2 Key, 1/4" Sq. x 13/16"
6 2900418 2 Set Screw, Soc. Hd., 5/16-18 x 5/8" 7 2900002 6 Flat Washer, 5/8" SAE 8 2900113 6 Lock Washer, 5/8" Split
9 2900512 4 Cap Screw, Hex Hd., 5/8-11 x 1-1/4" 10 2900146 1 Cap Screw, Hex Hd., 5/8-11 x 4" 11 2900130 1 Cap Screw, Hex Hd., 5/8-11 x 4" LH 12 6010036 2 Inner Flange 4-1/2" 13 6010037 1 Outer Flange 4-1/2" with Pin
2900197 1 Dowel Pin, 3/8" Dia. x 2"
7
8
12
10
Blade Shaft Assembly #6012012 (Blades 30" - 36")
35
11
13
3
8
7
12
6
2
9
8
7
5
3
4
5
9
8
7
6
1
2
ITEM PART NO. QTY DESCRIPTION
1 6012003 1 Blade Shaft
2 2500151 2 Blade Shaft Bearing, 1-3/4"
3 2900198 2 Grease Fitting, 1/8" NPT x 1-1/4"
4 6012065 1 Key, 3/8" Sq. x 3-1/2"
5 6010040 2 Key, 1/4" Sq. x 13/16"
6 2900418 2 Set Screw, Soc. Hd., 5/16-18 x 5/8"
7 2900002 6 Flat Washer, 5/8" SAE
8 2900113 6 Lock Washer, 5/8" Split
9 2900512 4 Cap Screw, Hex Hd., 5/8-11 x 1-1/4" 10 2900146 1 Cap Screw, Hex Hd., 5/8-11 x 4" 11 2900130 1 Cap Screw, Hex Hd., 5/8-11 x 4" LH 12 6010038 2 Inner Flange 6" 13 6010039 1 Outer Flange 6" with Pin
2900197 1 Dowel Pin, 3/8" Dia. x 2"
7
8
12
10
Belt Drive Assembly #6012158
36
#6012158A #6012158B
2
5
3
4
2
1
2
5
2
2
2
6
3
4
2
1
2
5
7
6
2
8
2
#6012158C #6012158D
2
7
3
4
2
1
6
5
2
8
6
7
3
4
2
1
6
5
7
6
9
8
8
Belt Drive Assembly #6012158
37
14" BLADE DRIVE #6012158A
DESCRIPTIONQTY. PART NO.ITEM
Pulley, Accessory Drive160120061 Set Screw, Soc. Hd., 5/16-18 x 3/8"1029001422
Key, 3/8" Sq. x 3-1/4" Bevel End160110273 Link Belt160100634 Sheave, 3.65" x 6 Groove x 1-3/4" Bore260110095 V-Belt, 3VX475625002986
20" BLADE DRIVE #6012158B
ITEM PART NO. QTY. DESCRIPTION
1 6012006 1 Pulley, Accessory Drive 2 2900142 6 Set Screw, Soc. Hd., 5/16-18 x 3/8"
3 6011027 1 Key, 3/8" Sq. x 3-1/4" Bevel End 4 6010063 1 Link Belt 5 6011009 1 Sheave, 3.65" x 6 Groove x 1-3/4" Bore 6 6011010 1 Sheave, 4.12" x 6 Groove x 1-3/4" Bore 7 2900418 4 Set Screw, Soc. Hd., 5/16-18 x 5/8" 8 2500298
V-Belt, 3VX4756
26" BLADE DRIVE #6012158C
ITEM PART NO. QTY.
Pulley, Accessory Drive160120061
229001422
30" & 36" BLADE DRIVE #6012158D
ITEM PART NO. QTY. DESCRIPTION
1 6012006 1 Pulley, Accessory Drive 2 2900142 2 Set Screw, Soc. Hd., 5/16-18 x 3/8"
3 6011027 1 Key, 3/8" Sq. x 3-1/4" Bevel End 4 6010063 1 Link Belt 5 6012005 1 Sheave, 3.12" x 6 Groove x 1-3/4" Bore 6 2900036 4 Set Screw, Soc. Hd., 5/16-18 x 1/4"
7 6012052 1 Sheave, 4.75" x 6 Groove w/Bushing
2500367 1 Sheave, 4.75" x 6 Groove Taper Style 2500454 1 Taper Bushing, 1-3/4" w/Setscrews
8 2500298 6 V-Belt, 3VX475
Set Screw, Soc. Hd., 5/16-18 x 3/8" Key, 3/8" Sq. x 3-1/4" Bevel End160110273
Link Belt160100634 Sheave, 3.12" x 6 Groove x 1-3/4" Bore160120055 Set Screw, Soc. Hd., 5/16-18 x 1/4"429000366 Sheave, 4.12" x 6 Groove x 1-3/4" Bore160110107 Set Screw, Soc. Hd., 5/16-18 x 5/8"429004188 V-Belt, 3VX475625002989
DESCRIPTION
Engine Assembly #6012157
38
7
19
18
6
5
4
1
20
23
2
3
26
27
24
28
29
25
29
30
16
17
8
16
17
11
10
12
13
11
10
11
10
22
21
13
14
14
15
8
9
159
Engine Assembly #6012157
39
ITEM PART NO. QTY. DESCRIPTION
1 2600341 1 Engine, Deutz Model F2L2011 2 2702224 1 Fuel Filter Housing 3 2701339 1 Fuel Filter 4 6090417 1 Spacer, 2-1/4" Long 5 2900084 1 Lock Washer, 1/2" Split 6 2900482 1 Hex Nut, M12 7 2900481 1 Eyebolt, M12 x 6" 8 6010659 2 Engine Support Leg 9 2900347 2 Cap Screw, Hex Hd., M12 x 100mm
10 2900058 4 Flat Washer, 1/2" SAE 11 2900327 4 Lock Nut, M12 Nylon 12 2900346 2 Cap Screw, Hex Hd., M12 x 80mm 13 2900195 4 Cap Screw, Hex Hd., 5/8-11 x 3"
Flat Washer, 5/8" SAE4290000214 Lock Nut, 5/8-11 Nylon4290013515 Tap Bolt, Hex Hd., 3/4-10 x 6"2290048016
Hex Nut, 3/4-102290004117 Cap Screw, Hex Hd., 5/16-18 x 2-1/4"2290028918 Lock Washer, 5/16" Split2290003119 Lock Nut, 5/16-18 Nylon2290003920
Exhaust Deflector, 1-7/8"1250051721 Oil Drain Valve Assembly1601216522
ITEM PART NO. QTY. DESCRIPTION
23 3200814 1 Oil Drain Valve, M18x1.5 24 3200062 1 Hose Clamp #4
25 6010364 1 Oil Drain Hose, 3/8" I.D. x 14" 26 3200741 1 Hose Plug 27 2501434 1 Hose Clamp, 1/2" x 3/4" Wide 28 2900013 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
29 2900014 2 Flat Washer, 3/8" SAE 30 2900018 1 Lock Nut, 3/8-16 Nylon
PTO Assembly #6012159
40
1
3
2
4
5
6
7
ITEM PART NO. QTY. DESCRIPTION
1 6012036 1 PTO Shaft 2 2900349 3 Cap Screw, Hex Hd., M14 x 35mm 3 6012155 1 Inner Ring Support 4 2900321 11 Lock Washer, M10 Split 5 2900223 11 Cap Screw, Hex Hd., M10 x 30mm 6 6010509 1 Flange Cartridge Bearing 1-3/4" 7 2900460 4 Cap Screw, Soc. Hd., 7/16-14 x 3/4"
Idler Assembly #6012169
41
2
3
3
1
9
5
10
6
4
7
8
ITEM PART NO. QTY. DESCRIPTION
1 6012046 1 Idler Arm 2 2900037 1 Hex Nut, 1/2-13 3 2900058 2 Flat Washer, 1/2" SAE 4 2900026 1 Lock Nut, 1/2-13 Nylon 5 2500007 1 Set Collar, 1/2" with Set Screw 6 2500074 1 Idler Pulley 3" 7 2900006 1 Lock Washer, 3/8" Split 8 2900047 1 Cap Screw, Hex Hd., 3/8-16 x 1-3/4" 9 2500195 1 Spring, 3/8" x 7-3/4"
10 2900055 1 Cotter Pin, 3/16" x 1"
Frame Lift Assembly #6012161
42
7
8
1
9
2
3
10
11
9
4
3
5
3
5
6
3
4
ITEM PART NO. QTY. DESCRIPTION
1 6047952 1 Frame Lift 2 2900693 1 Cap Screw, Hex Hd., 1/2-13 x 3"
3 2900058 4 Flat Washer, 1/2" SAE 4 6012137 2 Spacer, 1-3/4" Long 5 2900026 2 Lock Nut, 1/2-13 Nylon 6 2900758 1 Tap Bolt, Hex Hd., 1/2-13 x 5"
7 6012040 1 Frame Lift Brace 8 2900013 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
9 2900018 2 Lock Nut, 3/8-16 Nylon 10 2900029 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/2" 11 2500007 1 Set Collar, 1/2" with Set Screw
Belt Guard Assembly #6012142
43
6
7
8
5
1
6
7
8
8
7
6
5
4
3
2
5
2
3
4
2
3
4
10
2
3
11
ITEM PART NO. QTY DESCRIPTION
1 6012089A 1 Belt Guard Weldment 2 2900473 5 Flat Washer, 3/8" USS 3 2900006 5 Lock Washer, 3/8" Split 4 2900005 5 Cap Screw, Hex Hd., 3/8-16 x 1" 5 6010558 3 Guard Mounting Tab, 3/8-16 6 2900022 6 Flat Washer, 5/16" SAE 7 2900031 6 Lock Washer, 5/16" Split 8 2900019 6 Cap Screw, Hex Hd., 5/16-18 x 3/4"
9 6010555 1 Shaft/Flange Guard (Narrow) 10 2900307 1 Wing Screw, M6 x 16mm 11 2900156 1 Lock Pin with Ring
4
9
Front Pointer Assembly #6011220
44
11
5
10
6
3
4
1
12
10
9
2
3
7
8
ITEM PART NO. QTY.
1 6010541 1 2 6011152 2 3 6010009 1 Front Pointer Rod 4 5 2501409 1 6 7 2900105 2 8
9 2900005 2 10 11 12 6011226 1 Pointer Lanyard
2500740 1
2500007 2
2900026 2
2900033 4 2900013 2
Front Pointer Frame Front Pointer Arm
Pointer Cap Wheel, 6" Set Collar, 1/2" with Set Screw Cap Screw, Hex Hd., 1/2-13 x 2-3/4" Lock Nut, 1/2-13 Nylon Cap Screw, Hex Hd., 3/8-16 x 1" Hex Nut, 3/8-16 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
DESCRIPTION
2
7
45
Notes
____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________
14" Blade Guard Assembly #6010600
46
20
21
18
17
20
19
10
9
4
7
8
13
9
4
6
11
12
1
16
3
4
2
13
6
6
14
10
5
15
14" Blade Guard Assembly #6010600
47
ITEM PART NO. QTY. DESCRIPTION
1 6010601 1 2 6010081 1 3 2900008 2 4 2900009 4 Flat Washer, 1/4" SAE 5 2900083 2 Fender Washer, 1/4" x 1-1/4" 6 2900010 8 7 6010261 1 Water Manifold 8 2500830 1 Water Manifold Gasket
9 2900294 2 10 3200001 3 11 3200002 1 12 2900278 1 13 6048283 2 Water Tube for 14" Guard 14 6048155 2 15 2900020 4 16 1800001 1 17 6048150 1
14" Blade Guard Front & Rear Only Splash Flap Cap Screw, Hex Hd., 1/4-20 x 1"
Lock Nut, 1/4-20 Nylon
Cap Screw, Hex Hd., 1/4-20 x 2" Plug, 1/8" NPT Fitting, 3/4" M. Pipe to 3/4" M. Garden Lanyard with Lock Pin
Water Tube Clamp Cap Screw, Flat Hd., 1/4-20 x 3/4" Warning Label Hinge Assembly for 14" Guard
ITEM PART NO. QTY. DESCRIPTION
18 2500270 1 19 2900144 5 20 2900010 7 21 2900052 1
Blade Guard Hinge Cap Screw, Hex Hd., 1/4-20 x 3/4" Lock Nut, 1/4-20 Nylon Cap Screw, Hex Hd., 1/4-20 x 1-1/4"
19
48
20" Blade Guard Assembly #6010602
18
17
20
10
9
4
7
8
13
9
4
12
6
11
1
16
3
4
2
13
6
6
5
14
10
15
20" Blade Guard Assembly #6010602
49
ITEM PART NO. QTY. DESCRIPTION
1 6010603 1 2 6010081 1 3 2900008 2 4 2900009 4 Flat Washer, 1/4" SAE 5 2900083 2 Fender Washer, 1/4" x 1-1/4" 6 2900010 8 7 6010261 1 Water Manifold 8 2500830 1 Water Manifold Gasket
9 2900294 2 10 3200001 3 11 3200002 1 12 2900278 1 13 6010085 2 Water Tube for 20" Guard 14 6048155 2 15 2900020 4 16 1800001 1 17 6010251 1
20" Blade Guard Front & Rear Only Splash Flap Cap Screw, Hex Hd., 1/4-20 x 1"
Lock Nut, 1/4-20 Nylon
Cap Screw, Hex Hd., 1/4-20 x 2" Plug, 1/8" NPT Fitting, 3/4" M. Pipe to 3/4" M. Garden Lanyard with Lock Pin
Water Tube Clamp Cap Screw, Flat Hd., 1/4-20 x 3/4" Warning Label Hinge Assembly for 20" Guard
ITEM PART NO. QTY. DESCRIPTION
18 2500270 1 19 2900144 6 20 2900010 6
Blade Guard Hinge Cap Screw, Hex Hd., 1/4-20 x 3/4" Lock Nut, 1/4-20 Nylon
22
50
26" Blade Guard Assembly #6010604
23
21
19
20
24
11
7
8
18
14
1
10
9
4
12
13
17
3
4
14
6
15
6
11
16
5
2
26" Blade Guard Assembly #6010604
51
ITEM PART NO. QTY. DESCRIPTION
1 6010605 1 2 6010081 1 3 2900008 2 4 2900009 4 Flat Washer, 1/4" SAE 5 2900083 2 Fender Washer, 1/4" x 1-1/4" 6 2900010 6 7 6010261 1 Water Manifold 8 2500830 1 Water Manifold Gasket
9 2900024 2 10 2900294 2 11 3200001 3 12 3200002 1 13 2900279 1 14 6010086 2 Water Tube for 26" Guard 15 6048155 2 16 2900020 4 17 1800001 1 18 6010560 1
26" Blade Guard Front & Rear Only Splash Flap Cap Screw, Hex Hd., 1/4-20 x 1"
Lock Nut, 1/4-20 Nylon
Lock Washer, 1/4" Split Cap Screw, Hex Hd., 1/4-20 x 2" Plug, 1/8" NPT Fitting, 3/4" M. Pipe to 3/4" M. Garden Lanyard with Lock Pin
Water Tube Clamp Cap Screw, Flat Hd., 1/4-20 x 3/4" Warning Label Blade Guard Hinge Assembly
ITEM PART NO. QTY. DESCRIPTION
19 6010549 1 20 2900014 4 Flat Washer, 3/8" SAE 21 2900006 4 22 2900005 4 23 2900479 1 24 2900467 1
Blade Guard Hinge
Lock Washer, 3/8" Split Cap Screw, Hex Hd., 3/8-16 x 1" Cap Screw, Hex Hd., 3/4-10 x 4" Lock Nut, 3/4-10 Nylon
22
52
30" Blade Guard Assembly #6010606
23
21
19
18
20
24
8
14
11
10
7
9
4
13
12
1
17
4
14
15
6
11
16
6
5
3
2
30" Blade Guard Assembly #6010606
53
ITEM PART NO. QTY.
1 6010607 1 2 6010081 1 3 2900008 2 4 2900009 4 5 2900083 2 6 2900010 6 7 6010261 1 8 2500830 1
9 2900024 2 10 2900294 2 11 3200001 3 12 3200002 1 13 2900279 1 14 6010087 2 Water Tube for 30" Guard 15 6048155 2 16 2900020 4 17 1800001 1 18 6010560 1
30" Blade Guard Front & Rear Only Splash Flap Cap Screw, Hex Hd., 1/4-20 x 1" Flat Washer, 1/4" SAE Fender Washer, 1/4" x 1-1/4" Lock Nut, 1/4-20 Nylon Water Manifold Water Manifold Gasket Lock Washer, 1/4" Split Cap Screw, Hex Hd., 1/4-20 x 2" Plug, 1/8" NPT Fitting, 3/8" M. Pipe to 3/4" M. Garden Lanyard with Lock Pin
Water Tube Clamp Cap Screw, Flat Hd., 1/4-20 x 3/4" Warning Label Blade Guard Hinge Assembly
DESCRIPTION
ITEM PART NO. QTY.
19 20 21 22 23 24
6010549 2900014 4 2900006 2900005 4 2900479 2900467 1
1
4
1
DESCRIPTION Blade Guard Hinge Flat Washer, 3/8" SAE Lock Washer, 3/8" Split Cap Screw, Hex Hd., 3/8-16 x 1" Cap Screw, Hex Hd., 3/4-10 x 4" Lock Nut, 3/4-10 Nylon
25
54
36" Blade Guard Assembly #6010608
26
22
24
23
10
27
9
11
8
14
21
1
4
7
20
19
18
12
13
17
3
4
2
5
6
14
15
6
11
16
36" Blade Guard Assembly #6010608
55
ITEM PART NO. QTY. DESCRIPTION
1 6010609 1 2 6010081 1 Splash Flap 3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 4 2900009 4 Flat Washer, 1/4" SAE 5 2900083 2 Fender Washer, 1/4" x 1-1/4" 6 2900010 6 Lock Nut, 1/4-20 Nylon 7 6010264 1 Water Manifold for 36" Guard 8 2500830 1 Water Manifold Gasket
9 2900024 2 Lock Washer, 1/4" Split 10 2900294 2 Cap Screw, Hex Hd., 1/4-20 x 2" 11 3200001 3 Plug, 1/8" NPT 12 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden 13 2900280 1 Lanyard with Lock Pin 14 6010088 2 Water Tube for 36" Guard 15 6048155 2 Water Tube Clamp 16 2900020 4 Cap Screw, Flat Hd., 1/4-20 x 3/4" 17 1800001 1 Warning Label 18 2900002 1 Flat Washer, 5/8" SAE 19 2900113 1 Lock Washer, 5/8" Split 20 2900585 1 Cap Screw, Hex Hd., 5/8-11 x 4-1/2" 21 6010560 1 Blade Guard Hinge Assembly
36" Blade Guard Front & Rear Only
ITEM PART NO. QTY.
22 23 24 25 26 27
6010549 1 2900014 4 2900006 4 2900005 4 2900479 1 2900467 1
DESCRIPTION Blade Guard Hinge Flat Washer, 3/8" SAE Lock Washer, 3/8" Split Cap Screw, Hex Hd., 3/8-16 x 1" Cap Screw, Hex Hd., 3/4-10 x 4" Lock Nut, 3/4-10 Nylon
Optional Water Pump Assembly #6011032
56
9
10
5
6
2
1
3
5
6
7
4
3
8
7
8
ITEM PART NO. QTY.
1 2600200 1 Water Pump, 12V Diaphragm
2 2900008 4
3 2900009 8 Flat Washer, 1/4" SAE
4 2900010 4
5 2701694 2
6 3200016 2
7 6010302 1 Hose Assembly, 4 Foot
8 6010303 1
9 2800062 1 Toggle Switch
10 2800063 1
Cap Screw, Hex Hd., 1/4-20 x 1"
Lock Nut, 1/4-20 Nylon
Port Fitting, 1/2" Barb x 90 Degree
Hose Clamp #8
Hose Assembly, 5 Foot
Switch Boot
DESCRIPTION
Optional Water Safety Switch Assembly #6010522
57
2
1
4
3
5
ITEM PART NO. QTY. DESCRIPTION
1 2800060 1 Water Pressure Safety Switch
2 2800062 1 Toggle Switch
3 2800063 1 Switch Boot
4 2800144 1 Relay
5 2800263 1 Relay Connector
Optional Spot Light Assembly #6010112
58
8
7
6
5
1
2
ITEM PART NO. QTY.
1 2500194 1
2 6010106 1
3 6010107 1
4 2400157 2
5 2900144 2
6 2900010 2
7 2800062 1
8 2800063 1
3
DESCRIPTION
Spot Light, 12 Volt
Light Bar
Light Bar Mount Bracket
Hand Lock Knob, 5/16-18 x 1"
Cap Screw, Hex Hd., 1/4-20 x 3/4"
Lock Nut, 1/4-20 Nylon
Toggle Switch
Switch Boot
4
5
4
Optional Magentic Spot Light Assembly #6011170
59
1
5
2
4
1
2
3
ITEM PART NO. QTY.
1
2
3
4
5
2501087 1
2800374 1
2800375 1
2800062 1
2800063 1
DESCRIPTION
Light, 12V Magnetic Base
Outlet, 12 Volt Power
Cap, 12 Volt Power Outlet
Toggle Switch
Switch Boot
Optional Glow Plug Assembly #6010596
60
2
1
ITEM PART NO. QTY. DESCRIPTION
1 2701698 1 Glow Plug 2 2900301 1 Lock Nut, M5 Nylon
Optional Loweri ng Sp eed Metering Valve Assembly #6010227
61
9
5
7
6
5
1
2
3
4
ITEM PART NO. QTY.
1 3200211 1 2 3200212 1 3 3200057 2 4 3200115 1 5 3200213 2 6 3200219 1 7 3200218 1 8 6010247 1 9 6010248 1
8
3
DESCRIPTION Valve, 1/4" Metering Panel Mounting Kit Elbow, 1/4" M. Pipe to 1/4" M. JIC Elbow, 3/8" O-Ring to 1/4" F. Pipe Tee, 1/4" M. JIC to 1/4" M. Pipe Adapter, 1/4" M. Pipe to 1/4" F. JIC Check Valve Hose Assembly, 8" Long Hose Assembly, 20" Long
1
Optional Free Wheeling Clutch Assembly #6010179 (Sundstrand)
62
29
28
26
27
30
31
24
9
28
17
25
16
15
27
29
18
20
12
4
5
6
3
8
7
10
2
9
1
21
11
18
18
17
23
13
14
22
16
19
18
19
Optional Free Wheeling Clutch Assembly #6010179 (Sundstrand)
63
ITEM PART NO. QTY.
1 6011043 1
2
3 6011044 1
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 2900014 4
19
20
21 2500152 1
22 6011050 1
23 2900063 1
24 6011051 1
25 2400007 1
26 2900125 1
27 6011099 2
28 2900008 4
29 2900010 4
30 2500375 1
31 2500007 1
2900233 1
2900508 1
2900031 1
6011089 1
2900383 1
2900024 1
2900023 2
6012055 1
6011088 1
2900061 1
6011041 1
2500374 1
6011042 1
2900117 2
2900029 2
2900018 2
2500886 1
DESCRIPTION
Clutch Clamp
Cap Screw, Soc. Hd., 5/16-18 x 1-1/2"
Clutch Brace
Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
Lock Washer, 5/16" Split
Key, 1/4" Sq. x 1" Long
Fender Washer, M8
Lock Washer, 1/4" Split
Cap Screw, Hex Hd., 1/4-20 x 5/8"
Clutch Sprocket Assembly, 19 Tooth
Clutch Hub
Grease Fitting, 1/4-28 x 90 Degree
Clutch Ring with Bearing
Retaining Ring, 2" External
Clutch Yoke
Cap Screw, Soc. Hd., #10-24 x 3/8"
Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
Flat Washer, 3/8" SAE
Lock Nut, 3/8-16 Nylon
Rod End, 3/8-24 Male
Rod End, 3/8-24 Female
Engagement Lever
Woodruff Key #405, 1/8" x 5/8"
Engagement Handle
Knob, 1/2-20 x 1-3/8" Dia.
Hex Nut, 1/4-20
Lever Guide
Cap Screw, Hex Hd., 1/4-20 x 1"
Lock Nut, 1/4-20 Nylon
Compression Spring
Set Collar, 1/2" with Set Screw
20
64
Optional Parking Brake Assembly #6011228
8
23
9
23
19
7
6
22
22
21
21
12
11
10
1
4
16
13
3
17
18
2
14
15
5
Optional Parking Brake Assembly #6011228
65
ITEM PART NO. QTY.
1 6011229 1 2 2501664 1 3 6011230 1 4 6048229 1 5 6011231 1 6 2900083 1 7 2900024 1 8 2900082 1
9 6011232 1 10 2900473 1 11 2900474 1 12 2900005 1 13 6011234 1 14 2900632 1 15 2900037 1 16 2900014 2 17 2900006 2 18 2900196 2 19 6011233 1 20 2500002 1 21 2900022 2 22 2900019 2 23 2900039 2
DESCRIPTION Bearing Housing Bar Ball Bearing, 3/4" x 1-5/8" x 7/16" Pivot Pin Key, 3/16" Sq. x 1-1/4" Pivot Arm Fender Washer, 1/4" x 1-1/4" Lock Washer, 1/4" Split Cap Screw, Hex Hd., 1/4-20 x 1/2" Brake Lever Flat Washer, 3/8" USS Belleville Washer, 3/8" Cap Screw, Hex Hd., 3/8-16 x 1" Friction Washer, 3/4" x 2-1/2" x 3/8" T-Bolt, 1/2-13 Hex Nut, 1/2-13 Flat Washer, 3/8" SAE Lock Washer, 3/8" Split Cap Screw, Hex Hd., 3/8-16 x 3/4" Lever Gate Lever Grip Flat Washer, 5/16" SAE Cap Screw, Hex Hd., 5/16-18 x 3/4" Lock Nut, 5/16-18 Nylon
Optional Blade Stacking Assembly #6010630
66
(Up to 1-1/2" width)
5
23
12
13
15
18
9
14
21
18
16
17
4
3
2
6
1
22
20
19
15
11
11
15
19
11
8
9
20
7
10
Optional Blade Stacking Assembly #6010630
67
(Up to 1-1/2" width)
ITEM PART NO. QTY. DESCRIPTION
1 6010159 1 Outer Flange 4-1/2" with Pin
2 2900002 1 Flat Washer, 5/8" SAE
3 2900113 1 Lock Washer, 5/8" Split
4 2900210 1 Cap Screw, Hex Hd., 5/8"-11 x 5" LH
5 6010620 1 20" Wide Blade Guard Assembly
ITEM PART NO. QTY.
6 6010621 1
7 6010296 1
8 2900008 2
9 2900009 4
10 2900083 2
11 2900010 8
12 6010288 1
13 2500988 1
14 2900294 2
15 3200001 3
16 3200002 1
17 2900278 1
18 6010085 2
19 6048155 2
20 2900020 4
21 3200208 1
22 1800001 1
23 6010251 1
DESCRIPTION
20" Wide Blade Guard Front & Rear Only
Splash Flap
Cap Screw, Hex Hd., 1/4-20 x 1"
Flat Washer, 1/4" SAE
Fender Washer, 1/4" x 1-1/4"
Lock Nut, 1/4-20 Nylon
Water Manifold
Water Manifold Gasket
Cap Screw, Hex Hd., 1/4-20 x 2"
Plug, 1/8" NPT
Fitting, 3/8" M. Pipe to 3/4" M. Garden
Lanyard with Lock Pin
Water Tube for 20" Guard
Water Tube Clamp
Cap Screw, Flat Hd., 1/4-20 x 3/4"
Nozzle, 1/4" NPT
Warning Label
Hinge Assembly for 20" Guard
Optional Blade Spacing Assembly #6010631
68
(Up to 2" width)
5
4
14
9
15
12
16
13
2
1
22
23
18
21
18
11
3
17
6
8
9
20
20
19
15
11
15
19
11
7
10
Optional Blade Spacing Assembly #6010631
69
(Up to 2" width)
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4
5
6010186 1 Blade Shaft Extension, Left Hand Thread
6010187 1 Outer Flange 4-1/2"
2900218 1 Dowel Pin, 3/8" Dia. x 3-1/2"
2900212 1 Hex Nut, 1"-14 Left Hand
6010620 1 20" Wide Blade Guard Assembly
ITEM PART NO. QTY.
6 6010621 1
7 6010296 1
8 2900008 2
9 2900009 4
10 2900083 2
11 2900010 8
12 6010288 1
13 2500988 1
14 2900294 2
15 3200001 3
16 3200002 1
17 2900278 1
18 6010085 2
19 6048155 2
20 2900020 4
21 3200208 1
22 1800001 1
23 6010251 1
DESCRIPTION
20" Wide Blade Guard Front & Rear Only
Splash Flap
Cap Screw, Hex Hd., 1/4-20 x 1"
Flat Washer, 1/4" SAE
Fender Washer, 1/4" x 1-1/4"
Lock Nut, 1/4-20 Nylon
Water Manifold
Water Manifold Gasket
Cap Screw, Hex Hd., 1/4-20 x 2"
Plug, 1/8" NPT
Fitting, 3/8" M. Pipe to 3/4" M. Garden
Lanyard with Lock Pin
Water Tube for 20" Guard
Water Tube Clamp
Cap Screw, Flat Hd., 1/4-20 x 3/4"
Nozzle, 1/4" NPT
Warning Label
Hinge Assembly for 20" Guard
Optional Blade Spacing Assembly #6010632
70
(Up to 4" width)
5
4
24
14
16
2
1
23
22
15
12
13
21
9
3
17
6
8
9
18
11
15
11
18
11
7
10
19
20
Optional Blade Spacing Assembly #6010632
71
(Up to 4" width)
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4
5 6010622 1 20" Wide Blade Guard Assembly
6010309 1 Blade Shaft Extension, Left Hand Thread
6010187 1 Outer Flange 4-1/2"
6010359 1 Drive Pin, 3/8" Dia. x 5"
2900212 1 Hex Nut, 1"-14 Left Hand
ITEM PART NO. QTY.
6 6010623 1
7 6010366 1 Splash Flap
8
9
10
11
12 6048123 2 Water Manifold
13 2500829 2 Water Manifold Gasket
14
15
16
17
18
19
20 2900020 4
21
22
23
24 6010588 1 Hose Assembly, Dual Inlet
2900008
2900009
2900083
2900010
2900294
3200001
3200002
2900278 1 Lanyard with Lock Pin
6010085 2
6048155 2
3200208
1800001 1
6010251
3
7
3
11
4
4
2
2
2
20" Wide Blade Guard Front & Rear Only
Cap Screw, Hex Hd., 1/4-20 x 1"
Flat Washer, 1/4" SAE
Fender Washer, 1/4" x 1-1/4"
Lock Nut, 1/4-20 Nylon
Cap Screw, Hex Hd., 1/4-20 x 2"
Plug, 1/8" NPT
Fitting, 3/8" M. Pipe to 3/4" M. Garden
Water Tube for 20" Guard
Water Tube Clamp
Cap Screw, Flat Hd., 1/4-20 x 3/4"
Nozzle, 1/4" NPT
Warning Label
Hinge Assembly for 20" Guard
DESCRIPTION
Optional Shaft Tachometer Assembly #6012168
72
8
15
3
13
1 2
4
13
11
5
ITEM PART NO. QTY. DESCRIPTION
9
11
10
7
6
Gauge Panel160120421 Blade RPM Decal118009482 Tach/Hour Meter (VDO) Calibrated160104163 Tach Sensor Wire Harness128003974
Shaft Tach Gear Assembly160114215
14
11
7
11
12
10
11
12
ITEM PART NO. QTY DESCRIPTION
6 6010230 1 Shaft Tach Gear, Split 7 6010669 2 Shaft Tach Gear Guard
8 2800169 1 Magnetic Sensor w/Jam Nut
9 2900113 1 Lock Washer, 5/8" Split 10 2501752 2 Seal, 1-3/4" V-Ring 11 2900022 8 Flat Washer, 5/16" SAE 12 2900039 2 Lock Nut, 5/16-18 Nylon 13 2900726 2 Cap Screw, Hex Hd., 5/16-18 x 2-1/2" 14 2900031 4 Lock Washer, 5/16" Split 15 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
73

Decal Group

CORE CUT DECAL INSTRUMENT PANEL DECAL
#1800289 (Qty. 3) #1800947
RPM CHART DECAL WARNING DECAL #1800582 #1800001
SAW LABELS SHEET #1800351
74
Wiring Diagram
75
Item Part No. Qty. Description Item Part No. Qty. Description
1 2800396 1 Control Panel Harness 20 2703194 1 Ignition Switch & Key
2 2800429 1 Engine Harness (Includes #26 & #27) 2703195 1 (Ignition Key Only)
3 2800392 1 Relay Harness 21 2800387 1 Circuit Breaker, 25 Amp
4 2800393 1 Hydraulic Pump Harness 2800364 1 Circuit Breaker Boot, Red
5 2800073 1 Battery Cable, Positive (Red) 22 2800144 1 Relay
6 2800072 1 Battery Cable, Negative (Black) 2800263 1 Relay Connector
7 2800095 1 Solenoid Cable, Positive (Red) 2800264 4 Wire Terminal, 1/4" Push-on
8 2800182 1 Ground Cable, Negative (Black) 23 2800461 1 Emergency Stop Button
9 2700208 1 Battery, 12 Volt Group Size 34 2800462 1 Contact Block N.C.
10 2600070 1 Hydraulic Pump Unit (Includes #11 & #12) 24 2800388 1 Fuse Panel, 6 Circuit
11 2700169 1 Solenoid, Motor 2800389 6 Fuse, 10 Amp Red ATO/ATC
12 2700243 1 Valve Coil 25 2800064 1 Hour Meter
2700244 1 Valve Stem 26 2800145 1 Connector, 2 Wire Shroud
13 2800372 1 Pushbutton Switch, Raise 2800114 1 Male Terminal, 14/16 Gage Wire
14 2800373 1 Pushbutton Switch, Lower 2800112 1 Male Terminal, 12 Gage Wire
15 2702274 1 Starting Motor (Includes #16) 2800174 1 Cable Seal, Gray
16 2701823 1 Solenoid Switch 2800175 1 Cable Seal, Blue
17 2700785 1 Alternator Light 27 2800146 1 Connector, 2 Wire Tower
2700923 1 (Bulb Only) 2800115 1 Female Terminal, 14/16 Gage Wire
18 2700786 1 Oil Pressure Light 2800113 1 Female Terminal, 12 Gage Wire
2700923 1 (Bulb Only) 2800174 1 Cable Seal, Gray
19 2700787 1 Oil Temperature Light 2800175 1 Cable Seal, Blue
2700923 1 (Bulb Only)

Options Wiring Diagram

76
Item Part No. Qty. Description Item Part No. Qty. Description
1 2800062 3 Toggle Switch 7 2800144 1 Relay
2800063 3 Switch Boot 2800263 1 Relay Connector 2 2500194 1 Spot Light, 12 Volt 2800264 4 Wire Terminal, 1/4" Push-on 3 2501087 1 Magnetic Base Light, 12 Volt 8 2701698 1 Glow Plug 4 2800374 1 Power Outlet, 12 Volt 9 6010416 1 Tach/Hour Meter (VDO) Calibrated
2800375 1 Outlet Cap 2800612 2 (Light Bulb, Wedge Base) 5 2600200 1 Water Pump, 12V Diaphragm 10 2800169 1 Magnetic Sensor 6 2800060 1 Water Pressure Safety Switch 11 2800397 1 Tach Sensor Harness
77
Notes
____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________
78
Notes
____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________

Blade Speed Conversion Charts

79
WARNING:
Do not exceed blade speed (RPM) shown for each blade size. Excessive blade speed could result in blade breakage and serious personal injury!
Blade Size
No Load RPM Sheave Size No Load RPM Sheave Size
14" 3,000 3.65" 3,000 3.65" 4-5/8"
20" 2,475 4.12" 2,800 3.65" 7-5/8"
26" 1,900 4.12" 2,500 3.12" 10-5/8"
30" 1,650 4.75" 2,500 3.12" 11-3/4"
36" 1,400 4.75" 2,150 3.12" 14-3/4"
Blade Shaft Engine
Max. Depth
of Cut
WARNING:
Model CC3728
Blade Guard Assembly
Engine Sheave, 1-3/4" Bore (Sheave Size)
Blade Shaft Sheave, 1-3/4" Bore (Sheave Size)
Inner Flanges (2) (Flange Size)
Outer Flange (Flange Size)
Skid Plate Mounting Holes
When changing blade size, use chart shown below for selecting items that must be changed.
14" 20" 26" 30" 36"
6010600 6010602 6010604 6010606 6010608
6011009
(3.65")
6011009
(3.65")
6010036
(4.5")
6010037
(4.5")
Bottom Set Bottom Set Bottom Set Top Set Top Set
6011009
(3.65")
6011010
(4.12")
6010036
(4.5")
6010037
(4.5")
6012005
(3.12")
6011010
(4.12")
6010036
(4.5")
6010037
(4.5")
6012005
(3.12")
6012052
(4.75")
6010038
(6")
6010039
(6")
6012005
(3.12")
6012052
(4.75")
6010038
(6")
6010039
(6")
EQUIPMENT AND PARTS

WARRANTY

Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 • Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A. #1800878
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