Diamond CC3700E User Manual
CONCRETE SAW
PARTS LIST
MODEL
CC3700E-3
April 2014
Part #1801948
Table of Contents
Rotary Tensioner Assembly…….…………….
Starter Box Unit………………………………
Optional Blade Stacking Assembly…………..
Optional Blade Spacing Assembly……………
Optional Blade Spacing Assembly……………
Front Axle Assembly…………………………
Optional Speed Metering Valve Assembly……
Starter Box, DC Travel Option…………………
DC Power Travel Option ………………………
Belt Guard Assembly…………………………
Wiring Diagram………………………………
Warranty…………………………….….……. 72
Pictorial Index…………….….……………… 4,5 30hp Motor Assembly………………………. 34
Controls Legend…….…….….……………… 6 30hp Belt Drive Assembly………………….. 35
Notes………………………………………… 7 40hp Motor Assembly………………………. 36
Frame Upright Assembly……….…………… 8,9 40hp Belt Drive Assembly………………….. 37
Instrument Panel Assembly…………………..10
38
Water Supply Assembly…………………….. 11 Front Pointer Assembly………………………39
Control Lever Assembly……………………. 12 14” Blade Guard Assembly……………….…. 40,41
Control Grip Assembly……………………… 13 20” Blade Guard Assembly…….……………. 42,43
Battery Assembly…………………………… 14 26” Blade Guard Assembly……….…………. 44,45
Hydraulic Pump Assembly……...…………… 15 30” Blade Guard Assembly……….………….
Depth Indicator Assembly……………………
16
36” Blade Guard Assembly……….………….
46,47
48,49
Depth Stop Assembly……………………….. 17 42” Blade Guard Assembly……….…………. 50,51
Frame Lift Assembly…………………………
18
Optional Soft Start Unit Assembly…………..
52
Starter Box Assembly……………………….. 19 Optional Spot Light Assembly………………. 53
20,21 Optional Spot Light Assembly………………. 54
Frame Base Assembly………………………. 22 Optional Water Pump Assembly………….….55
Hydraulic Cylinder Assembly………………. 23 Optional Parking Brake Assembly……..……. 56,57
Rear Drive Assembly……………………….. 24,25
Eaton Transmission Assembly……………… 26
Linkage Assembly……………………………
27
28
Front Wheel Assembly……………………… 29
Rear Axle Assembly………………………… 30
31 Decal Group……………………………….… 69
3 Speed Blade Shaft Assembly……………… 32
58,59
60,61
62,63
64
65
66,67
70
Belt Tensioner Assembly……….…………… 33 Blade Speed Conversion Chart……………… 71
Pictorial Page Index
4
39
34
36
35
37
33
40
42
44
46
48
50
18
11 10 17 16 13
2019
12
8
14
24
32
32
28
38
30
22
Pictorial Page Index
5
39
31
18
11 10
8
13
12
15
14
24
22
32
2928
42 442646304840 50
Controls Legend
6
1 Hour M et er 10 Speed Cont r ol Lever
2 Amp Met er 11 Lower Pushbutt on
3 Battery Charge Meter 12 Raise Pu shbutton
4 Mot or Star t Button 13 Tr ansmission Engagemen t Lever *
5 Mot or Stop Button 14 Tr ansmission Engagemen t Lever **
6 Depth Stop Knob 15 Water Pump Switch (Optional)
7 Cutting Depth I n dicator 16 Spotlight Switch (Optional)
8 Water Val ve 17 Lower in g Speed M et er in g Val ve (O pt ional)
9 Handle Lock Kn obs
* For E a t on Trans m i ss i on Onl y
** For Sunds trand Transmi ss i on Only
3
2
1
8
9
13
12
6
10
4
11
5
7
15
16
8
17
9
14
7
Notes
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Frame Upright Assembly #6012147
8
17
11
14
14
24
25
30
12
14
13
12
14
28
14
10
13
14
19
16
14
15
21
13
20
9
10
9
26
8
29
27
29
8
22
23
12
5
2
5
6
7
1
3
12
4
14
14
18
4
7
27
Frame Upright Assembly #6012147
9
ITEM PART NO. QTY. DESCRIPTION
1 6012138 1 Frame Upright Weldment
2 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
3 2900014 2 Flat Washer, 3/8" SAE
4 2900018 2 Lock Nut, 3/8-16 Nylon
5 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
6 2900058 4 Flat Washer, 1/2" SAE
7 2900026 4 Lock Nut, 1/2-13 Nylon
8 6010014 2 Handle Bar, 36" Long
9 2500636 2 Handle Grip
10 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2"
11 2503704 1 Wrench, 15/16" Combination
12 2503749 8 Plug, 5/16" Hole (Tapered)
13 2500462 6 Plug, 3/8" Hole
14 2501287 12 Plug, 7/16" Hole
15 2503783 1 Plug, 9/16" Hole
16 2500549 1 Plug, 7/8" Hole
17 2500489 1 Plug, 1" Hole
18 2501146 1 Plug, 1-1/4" Hole
19 2500203 1 Grommet, 3/4" I.D.
20 1800169 1 Serial Number Plate, US
21 2900096 2 Rivet, 3/32" Dia.
22 1800377 1 Serial Number Plate, CE
23 2900287 2 Rivet, 1/8" Dia.
24 2501427 1 Rope Cleat
25 2900483 2 Tap Screw, Flat Hd., #10-24 x 1"
26 6012008 1 Rear Cover Screen
27 2900180 4 Cap Screw, Hex Flange Hd., 1/4-20 x 1"
28 6010166 1 Gate Cover Bar
29 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
30 2900010 2 Lock Nut, 1/4-20 Nylon
Instrument Panel Assembly #6012235
10
7
5
3
1
7
2
7
4
13
6
12
8
9
10
11
ITEM PART NO. QTY. DESCRIPTION
1 6012030 1 Dash Cover Panel
2 2500554 1 Plug, 1-1/2" Hole
3 6010241 1 Meter Panel (Tach/Hour)
4 6010416 1 Tach/Hour Meter (VDO) Calibrated 60
5 6011024 1 Hydraulic Pump Cover Plate
6 2500549 1 Plug, 7/8" Hole
7 2900021 12 Tap Screw, Pan Hd., #10-24 x 3/8"
8 6010098 1 Switch Plate
9 2500204 3 Plug, 1/2" Hole
10 2900445 4 Tap Screw, Flat Hd., #10-24 x 1/2"
11 2500463 1 Plug, 3/4" Hole
12 6011031 2 Edge Trim
13 2500381 1 Plug, 2-5/8" Tapered Hole
Water Supply Assembly #6012219
11
9
11
6
10
17
16
7
11
3
8
14
1213
13
12
1
6
3
7
8
5
4
2
15
ITEM PART NO. QTY. DESCRIPTION
1 6090068 1 Water Supply Tube
2 3200045 1 Pipe Tee, 1/2" NPT
3 3200008 2 Close Nipple, 1/2" NPT
4 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden
5 3200025 1 Hose Filter Washer
6 3200013 2 Street Elbow, 1/2" NPT
7 3200027 2 Water Valve
8 3200155 2 Fitting, 1/2" M. Pipe to 3/4" M. Garden
9 3200173 1 Street Elbow, 1/2" NPT Steel
10 3200001 1 Plug, 1/8" NPT
11 2900241 2 U-Bolt, 1/2" Pipe
12 2900009 4 Flat Washer, 1/4" SAE
13 2900010 4 Lock Nut, 1/4-20 Nylon
14 6010985 1 Water Hose Assembly, 54" Long
15 6010986 1 Water Hose Assembly, 11" Long
16 6010987 1 Water Hose Assembly, 42" Long
17 6018243 1 Vent Tube Assembly
Control Lever Assembly #6012125 (Eaton)
12
2
3
13
14
11
12
7
15
2
1
3
16
7
6
5
3
7
8
2
ITEM PART NO. QTY. DESCRIPTION
1 6012057 1
2 2900144 6
3 2900010 6
4 6010055 1
5 2900018 2
6 6011414 1
7 2900153 3 Friction Washer, 3/8"
8 2900473 1 Flat Washer, 3/8" USS
9 2900474 4 Belleville Washer, 3/8"
10 2900472 1
11 6010057 1
12 2900014 1 Flat Washer, 3/8" SAE
13 2900029 1
14 6010058 1 Gate Plate
15 2500002 1
16 6010319 1
5
4
Lever Support Weldment
Cap Screw, Hex Hd., 1/4-20 x 3/4"
Lock Nut, 1/4-20 Nylon
Friction Spacer
Lock Nut, 3/8-16 Nylon
Speed Control Lever
Cap Screw, Hex Flange Hd., 3/8-16 x 2"
Engagement Lever Weldment
Cap Scre w, Hex Hd., 3/8-16 x 1-1/2"
Lever Grip
Control Grip Assembly
9
10
Control Grip Assembly #6010319
13
1
3
4
6
8
5
9
2
4
7
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4 2500694 2 Plug, 5/8" Hole
5
6
7
8
9 2800393 1 Harness, Hydraulic Pump
2501280 1 Control Grip Body
2501281 1 Control Grip Cover
2500644 1 Plug, Rectangular
2800372 1 Pushbutton Switch, Raise
2800373 1
2900453 1
2900452 1 Machine Screw, Oval Hd., #4 x 5/8"
Pushbutton Switch, Lower
Set Screw, Soc. Hd., M5 x 12mm
Battery Assembly #6012131
14
18
13
17
18192021
16
9
21
20
19
3
3
4
2
7
5
6
4
1
12
14
15
11
8
10
3
4
5
9
ITEM PART NO. QTY.
1 6010670 1
2 6010554 1
3
4
5 2900039
6 2900031 1
7 6010017 1
8 6010018 2 Rod, 1/4-20 x 8-1/2"
9 2900010 4
10 6010016 1
11 2700208 1 Battery, 12 Volt Group Size 34
12 2800071 1 Battery Cable, Positive (Red)
13 2800072 1 Battery Cable, Negative (Black)
14 2800182 1 Battery Cable, 14" Negative (Black)
15
16
17
18
19
20
21 2900196 2
2900019
2900022
2800256 1
2800257 1
2800197
2800198 2
2900014
2900006
5
5
4
1
2
2
Battery Platform
Battery Support Brace
Cap Screw, Hex Hd., 5/16-18 x 3/4"
Flat Washer, 5/16" SAE
Lock Nut, 5/16-18 Nylon
Lock Washer, 5/16" Split
Battery Top Brace
Lock Nut, 1/4-20 Nylon
Battery Pad
Battery Boot, Large (Red)
Battery Boot, Large (Black)
Battery Boot, Small (Red)
Battery Boot, Small (Black)
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 3/4"
DESCRIPTION
Hydraulic Pump Assembly #6011077
15
(Includes Items #1 - #11)
2
3
11
10
4
1
8
7
6
14
5
13
ITEM
1 2600070 1
2 2700321 1
3 3200120 1
4 3200123 1
5 3200115 1
6 3200060 1
7 3200056 1
8 3200057 1
9 2900014 2
10 2900006 2
11 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
12
13
14
PART NO. QTY.
3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC
3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock
6010059 1 Clear Hose, 3/8" I.D. x 19"
12
9
11
10
9
DESCRIPTION
Hydraulic Pump Unit
Breather Cap
Pipe Coupling, 3/8" NPT
Pipe Nipple, 3/8" NPT x 2"
Elbow, 3/8" O-Ring to 1/4" F. Pipe
Hex Nipple, 1/4" NPT
Flow Control Valve, 1/4" NPT
Elbow, 1/4" M. Pipe to 1/4" M. JIC
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Depth Indicator Assembly #6010214
16
12
11
10
5
1
3
4
4
2
14
7
6
9
8
13
16
15
17
ITEM PART NO. QTY. DESCRIPTION
1 6010092 1 Depth Indicator Mount Bracket
2 2500155 2 Cable Pulley, 1-1/4"
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 4 Lock Nut, 1/4-20 Nylon
5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2500145 1 Flange Bearing, 3/8"
7 2901383 1 Friction Washer, 3/8"
8 6010091 1 Depth Indicator Pointer
9 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
10 2900014 2 Flat Washer, 3/8" SAE
11 6010093 1 Cable Pulley, 2"
12 2900254 1 Lock Washer, 3/8" Internal Tooth
13 2900018 1 Lock Nut, 3/8-16 Nylon
14 6010094 1 Depth Indicator Cable with Crimp, 48"
15 2500196 1 Spring, 3/8" x 15"
16 2900055 1 Cotter Pin, 3/16" x 1"
17 2500214 1 Cable Clamp
5
17
6
2
Depth Stop Assembly #6010215
4
3
10
1
ITEM PART NO. QTY. DESCRIPTION
9
11
8
7
1 6010097 1 Depth Stop Weldment
2 2900665 4 Belleville Washer, 1/2"
3 2900058 1 Flat Washer, 1/2" SAE
4 2900239 1 Friction Washer, 1/2"
5 6010095 1 Depth Stop Knob
6 2900132 1 Roll Pin, 3/16" x 1-1/4"
7 2900158 1 Yoke, 1/2-13
8 2900084 1 Lock Washer, 1/2" Split
9 2900037 1 Hex Nut, 1/2-13
10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"
11 2900004 1 Cotter Pin, 1/8" x 1"
Frame Lift Assembly #6012192
18
1
3
9
9
7
3
8
7
8
4
5
6
4
2
ITEM PART NO. QTY. DESCRIPTION
1 6012193 1 Frame Lift
2 6013053 2 Frame Lift Spacer
3 6012194 2 Frame Lift Brace
4 2900465 2 Cap Screw, Hex Hd., 3/4-10 x 2-1/4"
5 2900003 2 Flat Washer, 3/4" SAE
6 2900467 2 Lock Nut, 3/4-10 Nylon
7 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
8 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
9 2900018 4 Lock Nut, 3/8-16 Nylon
5
2
6
Starter Box Assembly #6012130
19
1
2
6
5
4
4
5
6
FOR 30HP MOTOR
ITEM PART NO. QTY. DESCRIPTION
1 2800215 1 Starter Box Unit
2 2800203 1 Amp Meter 30HP
3 2500678 4 Vibration Isolator, 3/8-16
4 2900014 8 Flat Washer, 3/8" SAE
5 2900006 8 Lock Washer, 3/8" Split
6 2900033 8 Hex Nut, 3/8-16
FOR 40HP MOTOR
ITEM PART NO. QTY. DESCRIPTION
1 2800215 1 Starter Box Unit
2 2800141 1 Amp Meter 40HP
3 2500678 4 Vibration Isolator, 3/8-16
4 2900014 8 Flat Washer, 3/8" SAE
5 2900006 8 Lock Washer, 3/8" Split
6 2900033 8 Hex Nut, 3/8-16
3
Starter Box Unit #2800215
20
3
7
6
3
4
1
5
4
5
1
10
22
21
23
12
11
16
1413
24
2
17
18
19
11
20
8
15
9
Starter Box Unit #2800215
21
ITEM PART NO. QTY. DESCRIPTION
1 2800240 1 Enclosure
2 2800249 1 Subpanel
3 6011329 1 Stop Button Assembly
2800599 1 Stop Button Body & Cap
2800200 1 Contact Block (N.C.)
1800922 1 Stop Label
4 6011097 1 Start Button Assembly
2701390 1 Start Button Body
2701392 1 Contact Block (N.O.)
2800317 1 Green Button Cap
2800222 1 Clear Protective Boot
1800923 1 Start Label
5 2800224 1 Battery Charge Ammeter
6 2800245 1 Reset Button
7 2707338 1 Disconnect Handle
8 2800552 1 Connector, 1/2" Cord
9 2800312 2 Connector, 1" Sealtite Elbow
10 2701274 1 Rectifier Bridge
11 2800299 2 Fuse Holder, 30A-600V Dual
12 2800400 1 Auxiliary Contact (N.O.)
13 2800401 1 Motor Contactor, Siemens
14 2800402 1 Coil, 24V-AC
15 2800403 1 Overload Relay, 25-100A
16 2800248 1 Current Transformer
17 2707339 1 Disconnect Block
18 2707337 1 Disconnect Shaft
19 2800315 1 Grounding Lug
20 2701299 1 Transformer, 500VA
21 2701295 1 Power Relay, 12V-DC
22 2701066 1 Fuse, ATQR 10A
23 2701307 1 Fuse, ATMR 25A
24 2701273 2 Fuse, ATQR 4A
13
22
12
14
Frame Base Assembly #6012220
15
16
18
17
18
17
1
9
2
4
5
6
5
7
8
11
10
4
2
ITEM PART NO. QTY. DESCRIPTION
1 6012210 1 Frame Base
2 6011021 2 Skid Plate
3 6012213 1 Guard Attachment Plate
4 2900014 4 Flat Washer, 3/8" SAE
5 2900006 4 Lock Washer, 3/8" Split
6 2900196 2 Cap Screw, Hex Hd., 3/8-16 x 3/4"
7 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
8 6012217 1 Pointer Mount
9 2500573 2 Plug, 1" Square Tube
10 2900139 2 Cap Screw, Hex Hd., 1/2-13 x 1-3/4"
11 2900543 2 Jam Lock Nut, 1/2-13
12 6010974 1 Cover Plate
13 2900022 2 Flat Washer, 5/16" SAE
14 2900031 2 Lock Washer, 5/16" Split
15 2900019 2 Cap Screw, Hex Hd., 5/16-18 x 3/4"
16 6010683 2 Rear Pointer Rod
17 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
18 2900033 2 Hex Nut, 3/8-16
19 6012215 1 Tapered Guard Mount
20 6012216 1 Guard Mount Spacer
21 2900976 3 Cap Screw, Soc. Hd., 3/8-16 x 3/4"
22 6010555 1 Shaft/Flange Guard (Narrow)
23 2900307 1 Wing Screw, M6 x 16mm
24 2900156 1 Lock Pin with Ring
3
9
24
20
23
22
19
21
16
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