Diamond CC3700E User Manual

CONCRETE SAW

PARTS LIST

MODEL

CC3725E / CC3730E

CC3740E

April 2014

Part #1800774

Controls Legend

6

1 Hour M et er 10 Speed Cont r ol Lever 2 Amp Met er 11 Lower Pushbutt on 3 Battery Charge Meter 12 Raise Pu shbutton 4 Mot or Star t Button 13 Tr ansmission Engagemen t Lever * 5 Mot or Stop Button 14 Tr ansmission Engagemen t Lever ** 6 Depth Stop Knob 15 Water Pump Switch (Optional) 7 Cutting Depth I n dicator 16 Spotlight Switch (Optional) 8 Water Val ve 17 Lower in g Speed M et er in g Val ve (O pt ional) 9 Handle Lock Kn obs

* For E a t on Trans m i ss i on Onl y ** For Sunds trand Transmi ss i on Only

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Notes

____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________

Frame Upright Assembly #6012147

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Frame Upright Assembly #6012147

9

ITEM PART NO. QTY. DESCRIPTION

1 6012138 1 Frame Upright Weldment 2 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4" 3 2900014 2 Flat Washer, 3/8" SAE 4 2900018 2 Lock Nut, 3/8-16 Nylon 5 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2" 6 2900058 4 Flat Washer, 1/2" SAE 7 2900026 4 Lock Nut, 1/2-13 Nylon 8 6010014 2 Handle Bar, 36" Long

9 2500636 2 Handle Grip 10 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2" 11 2503704 1 Wrench, 15/16" Combination

12 2500462 4 Plug, 3/8" Hole 13 2501287 5 Plug, 7/16" Hole 14 2500549 1 Plug, 7/8" Hole 15 2500489 1 Plug, 1" Hole 16 2500203 1 Grommet, 3/4" I.D. 17 1800169 1 Serial Number Plate, US 18 2900096 2 Rivet, 3/32" Dia. 19 1800377 1 Serial Number Plate, CE 20 2900287 2 Rivet, 1/8" Dia. 21 2501427 1 Cable Cleat 22 2900483 2 Tap Screw, Flat Hd., #10-24 x 1" 23 6012008 1 Rear Cover Screen 24 2900180 4 Cap Screw, Hex Flange Hd., 1/4-20 x 1" 25 6010166 1 Gate Cover Bar 26 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4" 27 2900010 2 Lock Nut, 1/4-20 Nylon

Instrument Panel Assembly #6012129

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ITEM PART NO. QTY. DESCRIPTION

1 6012030 1 Dash Cover Panel 2 2500554 1 Plug, 1-1/2" Hole 3 6010240 1 Meter Panel (Hour) 4 2800064 1 Hour Meter 5 6011024 1 Hydraulic Pump Cover Plate 6 2500549 1 Plug, 7/8" Hole 7 2900021 12 Tap Screw, Pan Hd., #10-24 x 3/8" 8 6010098 1 Switch Plate

9 2500204 3 Plug, 1/2" Hole 10 2900445 4 Tap Screw, Flat Hd., #10-24 x 1/2" 11 2500463 1 Plug, 3/4" Hole 12 6011031 2 Edge Trim 13 2500381 1 Plug, 2-5/8" Tapered Hole

Control Grip Assembly #6010319

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ITEM PART NO. QTY. DESCRIPTION

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4 2500694 2 Plug, 5/8" Hole

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9 2800393 1 Harness, Hydraulic Pump

2501280 1 Control Grip Body

2501281 1 Control Grip Cover

2500644 1 Plug, Rectangular

2800372 1 Pushbutton Switch, Raise

2800373 1

2900453 1

2900452 1 Machine Screw, Oval Hd., #4 x 5/8"

Pushbutton Switch, Lower

Set Screw, Soc. Hd., M5 x 12mm

Control Lever Assembly #6012125 (Eaton)

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ITEM PART NO. QTY. DESCRIPTION

1 6012057 1 2 2900144 6 3 2900010 6 4 6010055 1 5 2900018 2 6 6011414 1 7 2900153 3 Friction Washer, 3/8" 8 2900473 1 Flat Washer, 3/8" USS 9 2900474 4 Belleville Washer, 3/8"

10 2900472 1 11 6010057 1 12 2900014 1 Flat Washer, 3/8" SAE 13 2900029 1 14 6010058 1 Gate Plate 15 2500002 1 16 6010319 1

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Lever Support Weldment Cap Screw, Hex Hd., 1/4-20 x 3/4" Lock Nut, 1/4-20 Nylon Friction Spacer Lock Nut, 3/8-16 Nylon Speed Control Lever

Cap Screw, Hex Flange Hd., 3/8-16 x 2" Engagement Lever Weldment

Cap Scre w, Hex Hd., 3/8-16 x 1-1/2"

Lever Grip Control Grip Assembly

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Control Lever Assembly #6012126 (Sundstrand)

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ITEM PART NO. QTY. DESCRIPTION

1 6011018 1 Lever Support Weldment 2 3 4 5 6 7 8

9 10 11 6011017 1 Linkage Lever 12 13 14 15 6011301 1 Linkage Assembly 3-3/4" 16 17

2900144 2900010 6 Lock Nut, 1/4-20 Nylon 2900018 4 Lock Nut, 3/8-16 Nylon 6010055 2 Friction Spacer 6010315 1 Speed Control Lever 2900153 2 Friction Washer, 3/8" 2900473 1 Flat Washer, 3/8" USS 2900474 4 Belleville Washer, 3/8" 2900472 1 Cap Screw, Hex Flange Hd., 3/8-16 x 2"

2900014 3 Flat Washer, 3/8" SAE 2900047 3 Cap Screw, Hex Hd., 3/8-16 x 1-3/4" 2500007 2 Set Collar, 1/2" with Set Screw

6010166 1 Gate Cover Bar 6010319 1 Control Grip Assembly

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Cap Screw, Hex Hd., 1/4-20 x 3/4"

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Battery Assembly #6012131

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ITEM PART NO. QTY.

1 6010670 1 2 6010554 1 3 4 5 2900039 6 2900031 1 7 6010017 1 8 6010018 2 Rod, 1/4-20 x 8-1/2" 9 2900010 4

10 6010016 1 11 2700208 1 Battery, 12 Volt Group Size 34 12 2800071 1 Battery Cable, Positive (Red) 13 2800072 1 Battery Cable, Negative (Black) 14 2800182 1 Battery Cable, 14" Negative (Black) 15 16 17 18 19 20 21 2900196 2

2900019 2900022

2800256 1 2800257 1 2800197 2800198 2 2900014 2900006

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Battery Platform Battery Support Brace Cap Screw, Hex Hd., 5/16-18 x 3/4" Flat Washer, 5/16" SAE Lock Nut, 5/16-18 Nylon Lock Washer, 5/16" Split Battery Top Brace

Lock Nut, 1/4-20 Nylon Battery Pad

Battery Boot, Large (Red) Battery Boot, Large (Black) Battery Boot, Small (Red) Battery Boot, Small (Black) Flat Washer, 3/8" SAE Lock Washer, 3/8" Split Cap Screw, Hex Hd., 3/8-16 x 3/4"

DESCRIPTION

Hydraulic Pump Assembly #6011077

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(Includes Items #1 - #11)

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ITEM

1 2600070 1 2 2700321 1 3 3200120 1 4 3200123 1 5 3200115 1 6 3200060 1 7 3200056 1 8 3200057 1

9 2900014 2 10 2900006 2 11 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1" 12 13 14

PART NO. QTY.

3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC 3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock 6010059 1 Clear Hose, 3/8" I.D. x 19"

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DESCRIPTION Hydraulic Pump Unit Breather Cap Pipe Coupling, 3/8" NPT Pipe Nipple, 3/8" NPT x 2" Elbow, 3/8" O-Ring to 1/4" F. Pipe Hex Nipple, 1/4" NPT Flow Control Valve, 1/4" NPT Elbow, 1/4" M. Pipe to 1/4" M. JIC Flat Washer, 3/8" SAE Lock Washer, 3/8" Split

Depth Indicator Assembly #6010214

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ITEM PART NO. QTY. DESCRIPTION

1 6010092 1 Depth Indicator Mount Bracket

2 2500155 2 Cable Pulley, 1-1/4"

3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"

4 2900010 4 Lock Nut, 1/4-20 Nylon

5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"

6 2500145 1 Flange Bearing, 3/8"

7 2900014 3 Flat Washer, 3/8" SAE

8 6010091 1 Depth Indicator Pointer

9 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"

10 6010093 1 Cable Pulley, 2"

11 2900018 1 Lock Nut, 3/8-16 Nylon

12 6010094 1

13 2500196 1 Spring, 3/8" x 15"

14 2900055 1 Cotter Pin, 3/16" x 1"

15 2500214 1 Cable Clamp

Depth Indicator Cable with Crimp, 48"

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Depth Stop Assembly #6010215

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ITEM PART NO. QTY. DESCRIPTION

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1 6010097 1 Depth Stop Weldment 2 2900665 4 Belleville Washer, 1/2" 3 2900058 1 Flat Washer, 1/2" SAE 4 2900239 1 Friction Washer, 1/2"

5 6010095 1 Depth Stop Knob 6 2900132 1 Roll Pin, 3/16" x 1-1/4" 7 2900158 1 Yoke, 1/2-13

8 2900084 1 Lock Washer, 1/2" Split

9 2900037 1 Hex Nut, 1/2-13 10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8" 11 2900004 1 Cotter Pin, 1/8" x 1"

Water Supply Assembly #6012127

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ITEM PART NO. QTY. DESCRIPTION

1 6090068 1 Water Supply Tube 2 3 4 5 6 7 8

9 6010021 1 Water Hose Assembly, 42" Long 10 3200173 1 Street Elbow, 1/2" NPT Steel 11 12 13 14

3200045 1 Pipe Tee, 1/2" NPT 3200008 2 Close Nipple, 1/2" NPT 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden 3200025 1 Hose Filter Washer 3200013 2 Street Elbow, 1/2" NPT 3200027 2 Water Valve 3200155 2 Fitting, 1/2" M. Pipe to 3/4" M. Garden

3200001 1 Plug, 1/8" NPT 2900241 2 U-Bolt, 1/2" Pipe 2900009 4 Flat Washer, 1/4" SAE 2900010 4 Lock Nut, 1/4-20 Nylon

Starter Box Assembly #6012130

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ITEM PART NO. QTY DESCRIPTION

1 2800215 1 Starter Box Unit 2 2800217 1 Amp Meter 25HP

3 2500678 4 Vibration Isolator, 3/8-16 4 2900014 8 Flat Washer, 3/8" SAE

5 2900006 8 Lock Washer, 3/8" Split 6 2900033 8 Hex Nut, 3/8-16

FOR 30HP MOTOR

ITEM PART NO. QTY DESCRIPTION

1 2800215 1 Starter Box Unit 2 2800203 1 Amp Meter 30HP

3 2500678 4 Vibration Isolator, 3/8-16 4 2900014 8 Flat Washer, 3/8" SAE 5 2900006 8 Lock Washer, 3/8" Split 6 2900033 8 Hex Nut, 3/8-16

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FOR 25HP MOTOR

FOR 40HP MOTOR

ITEM PART NO. QTY DESCRIPTION

1 2800215 1 Starter Box Unit 2 2800141 1 Amp Meter 40HP

3 2500678 4 Vibration Isolator, 3/8-16 4 2900014 8 Flat Washer, 3/8" SAE 5 2900006 8 Lock Washer, 3/8" Split 6 2900033 8 Hex Nut, 3/8-16

Starter Box Unit #2800215

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Starter Box Unit #2800215

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ITEM PART NO. QTY. DESCRIPTION

1 2800240 1 Enclosure 2 2800249 1 Subpanel 3 6011329 1 Stop Button Assembly

2800599 1 Stop Button Body & Cap 2800200 1 Contact Block (N.C.)

1800922 1 Stop Label

4 6011097 1 Start Button Assembly

2701390 1 Start Button Body 2701392 1 Contact Block (N.O.)

2800317 1 Green Button Cap 2800222 1 Clear Protective Boot 1800923 1 Start Label

5 2800224 1 Battery Charge Ammeter 6 2800245 1 Reset Button 7 2707338 1 Disconnect Handle 8 2800552 1 Connector, 1/2" Cord 9 2800312 2 Connector, 1" Sealtite Elbow

10 2701274 1 Rectifier Bridge 11 2800299 2 Fuse Holder, 30A-600V Dual

12 2800400 1 Auxiliary Contact (N.O.) 13 2800401 1 Motor Contactor, Siemens 14 2800402 1 Coil, 24V-AC

15 2800403 1 Overload Relay, 25-100A 16 2800248 1 Current Transformer 17 2707339 1 Disconnect Block 18 2707337 1 Disconnect Shaft

19 2800315 1 Grounding Lug 20 2701299 1 Transformer, 500VA

21 2701295 1 Power Relay, 12V-DC 22 2701066 1 Fuse, ATQR 10A 23 2701307 1 Fuse, ATMR 25A 24 2701273 2 Fuse, ATQR 4A

Frame Base Assembly #6012173

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ITEM PART NO. QTY. DESCRIPTION

1 6012000A 1 Frame Base

2 6011021 2 Skid Plate

3 6012090 1 Guard Attachment Plate (25 degree)

4 2900014 4 Flat Washer, 3/8" SAE

5 2900006 6 Lock Washer, 3/8" Split

6 2900196 2 Cap Screw, Hex Hd., 3/8-16 x 3/4"

7 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"

8 6010022 2 Rear Pointer

9 2900047 1 Cap Screw, Hex Hd., 3/8-16 x 1-3/4"

10 6048127 1 Spacer Tube, 1-1/8" Long 11 2900035 1 Cap Screw, Hex Hd., 3/8-16 x 3"

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Hydraulic Cylinder Assembly #6010714

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ITEM PART NO. QTY. DESCRIPTION

1 2 6010031 1 Cylinder Pin, 3" 3 6010119 1 Cylinder Pin, 3-1/2" 4 2900064 4 5 3200067 1 6 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC 7 3200054 1 Hose Assembly, 32" Long

2500177 1 Hydraulic Cylinder

Hair Pin Cotter, 3/4" Cylinder Breather, 1/4" NPT

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Rear Drive Assembly #6012166 (Eaton)

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Rear Drive Assembly #6012166 (Eaton)

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ITEM PART NO. QTY. DESCRIPTION

1 6010068 1 Transmission Platform Weldment

2 6010027 1 Mount Foot, Right Hand 3 6010028 1 Mount Foot, Adjustable 4 2500159 2 Pillow Block Bearing, 3/4" 5 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1" 6 2900006 4 Lock Washer, 3/8" Split 7 6010664 1 Transmission Jackshaft 18T 8 6048229 1 Key, 3/16" Sq. x 1-1/4"

9 2500148 1 Sprocket, #40 x 45 Tooth 10 2500149 1 QD Bushing, SDS x 3/4" w/Fasteners 11 6010069 1 Chain, #40 x 56 Pitch 12 6010671 1 Chain Guard 13 2900009 9 Flat Washer, 1/4" SAE 14 2900024 5 Lock Washer, 1/4" Split 15 2900023 5 Cap Screw, Hex Hd., 1/4-20 x 5/8" 16 6010679 1 Gear Guard 17 6010674 1 Sprocket Guard 18 2900668 6 Cap Screw, Hex Hd., 5/16-18 x 7/8" 19 2900022 6 Flat Washer, 5/16" SAE 20 2900039 6 Lock Nut, 5/16-18 Nylon 21 6010678 1 Cover Plate (Wide) 22 2900140 1 Set Screw, Sq. Hd., 5/16-18 x 1-1/2" 23 2900141 1 Hex Nut, 5/16-18 24 2900106 2 Cap Screw, Hex Hd., 1/2-13 x 2" 25 2900058 4 Flat Washer, 1/2" SAE 26 2900026 3 Lock Nut, 1/2-13 Nylon 27 2900542 1 Tap Bolt, Hex Hd., 1/2-13 x 3-1/2" 28 6010673 1 Fan Guard 29 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4" 30 2900010 2 Lock Nut, 1/4-20 Nylon 31 6012123 1 Eaton Transmission Assembly 32 6012124 1 Linkage Assembly

For saws prior to

January 2008:

Use #6013101

Eaton Transmission Assembly #6012123

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ITEM PART NO. QTY. DESCRIPTION

1 2600068 1 Eaton Hydrostatic Transmission 2 3200046 2 Fitting, 3/8" F. JIC to 3/8" Push Lock 3 6010060 1 Oil Recirculation Hose, 3/8" I.D. x 9" 4 2900143 1 Woodruff Key #61, 3/16" x 5/8" 5 2900063 1 Woodruff Key #405, 1/8" x 5/8" 6 2500150 1 Sprocket, #40 x 11 Tooth w/Setscrews 7 2900083 1 Fender Washer, 1/4" x 1-1/4" 8 2900024 1 Lock Washer, 1/4" Split 9 2900082 1 Cap Screw, Hex Hd., 1/4-20 x 1/2"

10 6010064 1 Shift Lever

11 2900058 1 Flat Washer, 1/2" SAE 12 2900026 1 Lock Nut, 1/2-13 Nylon 13 6010682 1 Transmission Pulley 5.5"

14 2900142 2 Set Screw, Soc. Hd., 5/16-18 x 3/8" 15 2900567 1 Flat Washer, 5/16" USS 16 2900031 1 Lock Washer, 5/16" Split 17 2900019 1 Cap Screw, Hex Hd., 5/16-18 x 3/4" 18 2900035 4 Cap Screw, Hex Hd., 3/8-16 x 3" 19 2900014 4 Flat Washer, 3/8" SAE 20 2900018 4 Lock Nut, 3/8-16 Nylon 21 3200062 1 Hose Clamp #4 22 6010059 1 Clear Hose, 3/8" I.D. x 19"

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For saws prior to

January 2008:

Use #6010061

Diamond CC3700E User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Controls Legend

Notes