Diamond CC3700 User Manual

DIAMOND
P R O D U C T S
CONCRETE SAW
PARTS LIST
MODEL
(Revised 9-1-2000)
Part #” 1800291
CC3737 Saw Controls Legend
1 Choke Control 12 Water Pump Switch (Optional) 2 Amp Meter 13 Emergency Stop Button 3 Hour Meter 14 Handle Lock Knobs 4 Vernier Throttle Control 15 Speed Control Lever 5 Ignition Switch 16 Lower Pushbutton 6 Pre-Cleaner 17 Raise Pushbutton 7 Air Cleaner Restriction Indicator 18 Fuel Tank Cap 8 Depth Stop Knob 19 Transmission Engagement Lever * 9 Cutting Depth Indicator 20 Transmission Engagement Lever ** 10 Water Safety Switch (Optional) 21 Lowering Speed Metering Valve (Optional) 11 Spotlight Switch (Optional) * For Eaton Transmission Only
** Optional for Sundstrand Transmission Only
CC3765 Saw Controls Legend
1 Choke Control 12 Spotlight Switch (Optional) 2 Volt Meter 13 Water Pump Switch (Optional) 3 Hour Meter 14 Emergency Stop Button 4 Vernier Throttle Control 15 Handle Lock Knobs 5 Ignition Switch 16 Speed Control Lever 6 Pre-Cleaner 17 Lower Pushbutton 7 Air Cleaner Restriction Indicator 18 Raise Pushbutton 8 Depth Stop Knob 19 Fuel Tank Cap 9 Cutting Depth Indicator 20 Transmission Engagement Lever * 10 Oil Pressure Gauge 21 Transmission Engagement Lever ** 11 Water Safety Switch (Optional) 22 Lowering Speed Metering Valve (Optional)
* For Eaton Transmission Only ** Optional for Sundstrand Transmission Only
CC3728 Saw Controls Legend
1 Ignition Switch 12 Spotlight Switch (Optional) 2 Alternator Light (Orange) 13 Water Pump Switch (Optional) 3 Oil Temperature Light (Red) 14 Emergency Stop Button 4 Oil Pressure Light (Green) 15 Handle Lock Knobs 5 Vernier Throttle Control 16 Speed Control Lever 6 Hour Meter 17 Lower Pushbutton 7 Pre-Cleaner 18 Raise Pushbutton 8 Air Cleaner Restriction Indicator 19 Fuel Tank Cap 9 Depth Stop Knob 20 Transmission Engagement Lever * 10 Cutting Depth Indicator 21 Transmission Engagement Lever ** 11 Water Safety Switch (Optional) 22 Lowering Speed Metering Valve (Optional)
* For Eaton Transmission Only ** Optional for Sundstrand Transmission Only
CC3700E Saw Controls Legend
1 Hour Meter 10 Water Pump Switch (Optional) 2 Amp Meter 11 Handle Lock Knobs 3 Battery Charge Meter 12 Speed Control Lever 4 Motor Start Button 13 Lower Pushbutton 5 Motor Stop Button 14 Raise Pushbutton 6 Depth Stop Knob 15 Fuel Tank Cap 7 Cutting Depth Indicator 16 Transmission Engagement Lever * 8 Water Safety Switch (Optional) 17 Transmission Engagement Lever ** 9 Spotlight Switch (Optional) 18 Lowering Speed Metering Valve (Optional)
* For Eaton Transmission Only ** For Sundstrand Transmission Only
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CC3700 Parts List
Drawing I
Frame Group
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Diagram Number
1 6012000 1 Frame Base 37 6010017 1 Battery Top Brace
2 6012001 1 Frame Upright 39 2900010 8 Lock Nut, 1/4"-20 Nylon 3 2900025 4 Capscrew, Hex Hd., 1/2"-13 x 1-1/4" 40 2800073 1 Battery Cable, Positive (Red) 4 2900058 4 Flat Washer, 1/2" SAE 2800071 1 Battery Cable, Positive (CC3700E) 5 2900026 6 Lock Nut, 1/2"-13 Nylon 41 2800072 1 Battery Cable, Negative (Black) 6 2900005 10 Capscrew, Hex Hd., 3/8"-16 x 1" 42 6010014 2 Handle Bar 7 2900006 7 Lock Washer, 3/8" Split 43 2500636 2 Handle Grip 8 2900014 13 Flat Washer, 3/8" SAE 44 2900234 4 Hand Lock Knob, 3/8"-16
9 2900018 5 Lock Nut, 3/8"-16 Nylon 45 6012008 1 Rear Cover Screen 10 6012010 1 Belt Guard 46 2900180 4 Machine Screw, Hex Washer Hd., 11 6012078 3 Guard Mounting Tab (CC3765) 1/4"-20 x 1"
12 2900019 6 Capscrew, Hex Hd., 5/16"-18 x 3/4" 48 3200008 2 Close Nipple, 1/2" NPT 13 2900031 6 Lock Washer, 5/16" Split 49 3200022 1 Fitting, 1/2" Female Pipe to 14 2900022 6 Flat Washer, 5/16" SAE 3/4" Female Garden Hose 15 2900156 1 Lock Pin 50 3200025 1 Filter Hose Washer 16 6011046 1 Shaft/Flange Guard, Narrow 51 3200013 2 Street Elbow, 1/2" NPT
17 2900307 1 Wing Screw, M6 x 16mm 53 3200155 2 Fitting, 1/2" Male Pipe to 18 6011021 2 Skid Plate 3/4" Male Garden Hose 19 2900196 2 Capscrew, Hex Hd., 3/8"-16 x 3/4" 54 6010021 1 Hose Assembly, 42" Long 20 6011148 2 Rear Pointer Assembly 55 2900154 1 Bladeshaft Lock-Pin
21 6011165 2 Rear Pointer 57 6011024 1 Hydraulic Pump Cover Plate 22 2900028 2 Capscrew, Hex Hd., 3/8"-16 x 2-3/4" 58 2900021 4 Tapscrew, Pan Hd., #10-24 x 3/8" 23 2400182 2 Spring, Compression 59 2800213 1 Emergency Stop Button 24 2900033 4 Hex Nut, 3/8"-16 60 2800229 1 Contact Block N.C. 25 6010011 1 Engine Base 2800214 1 Contact Block N.O. (Older Models) 26 2900104 2 Setscrew, Sq. Hd., 5/8"-11 x 6" 61 6011200 1 Front Pointer Assembly 27 2900112 2 Hex Nut, 5/8"-11 62 6011201 1 Front Pointer Frame 28 2900446 2 Swivel Pad Nut, 5/8"-11 63 6011152 2 Front Pointer Arm 29 2900147 2 Capscrew, Hex Hd., 5/8"-11 x 1-3/4" 64 2900105 2 Capscrew, Hex Hd., 1/2"-13 x 2-3/4" 30 6010012 1 Frame Lift 65 2501199 1 Caster, Threaded Stem 31 2900286 1 Capscrew, Button Hd., 5/8"-11 x 2" 66 6010009 1 Front Pointer Rod 32 2900136 1 Capscrew, Hex Hd., 5/8"-11 x 2" 67 2500740 1 Pointer Cap 33 6010013 1 Frame Lift Brace 68 6010010 1 Pointer Cord 34 2900013 1 Capscrew, Hex Hd., 3/8"-16 x 1-1/4" 69 3200221 3 Cord Clamp 35 2700208 1 Battery, 12 Volt 70 2900002 6 Flat Washer, 5/8" SAE 36 6010016 1 Battery Pad 71 2900128 2 Flat Washer, 5/8" USS
Part
No.
6012084 1 Frame Base (CC3728) 38 6010018 2 Rod, 1/4"-20 x 8-1/2"
6011110 3 Guard Mounting Tab 47 3200045 1 Pipe Tee, 1/2" NPT
6011187 1 Shaft/Flange Guard, Wide 52 3200027 2 Water Valve
Qty.
Req.
(Includes #8, #21 - #24) 56 2500211 1 Bladeshaft Wrench, 15/16"
Description
Diagram
Number
72 2900135 4 Lock Nut, 5/8"-11 Nylon
Part
No.
Qty.
Req.
Description
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CC3700 Parts List
Drawing ll
Blade Shaft and Axles Group
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Diagram
Number
1 6012063 1 Rear Axle Assembly with 26 2900145 4 Flat Washer, 1" USS
2 6012064 1 Rear Axle Weldment with 30 2500267 1 Wheel Drive Sprocket, 35 Tooth
3 6010284 1 Wheel Drive Gear, 68 Tooth Diameter Flanges (Includes #32 - #45) 4 6012049 1 Rear Axle 6012012 1 Blade Shaft Assembly with 6-1/4" 5 6010169 1 Key, 1/4" Sq. x 1-1/4" Diameter Flanges (Includes #32 - #45) 6 2900142 2 Setscrew, Soc. Hd., 5/16"-18 x 3/8" 32 6012003 1 Blade Shaft 7 2500158 4 Pillow Block Bearing 1-1/4" 33 6012065 1 Key, 3/8" Sq. x 3-1/2"
7A 2900061 4 Grease Fitting, 1/4"-28 x 90° 34 2500151 2 Blade Shaft Bearing, 1-3/4" (Includes #35)
8 6010024 2 Rear Axle Bearing Spacer, 1/8" 35 2900198 2 Grease Fitting, 1/8" NPT 9 2500873 2 Wheel, 10" Rear with 2" Bore 36 2900512 4 Capscrew, Hex Hd., 5/8"-11 x 1-1/4"
10 2500874 2 Trantorque Bushing, 1-1/4" 37 2900113 7 Lock Washer, 5/8" Split
Part
No.
6012050 1 Rear Axle Assembly with Chain 28 2900431 2 Setscrew, Sq. Hd., 5/16"-18 x 1/2"
Qty.
Req.
68 Tooth Gear (Includes #2 - #14) 27 2500009 2 Set Collar, 1"
Sprocket (Includes #4 - #15) 29 2900184 1 Grease Fitting, 1/4"-28 x 45°
68 Tooth Gear (Includes #3 - #5) 31 6012011 1 Blade Shaft Assembly with 4-1/2"
Description
Diagram
Number
Part
No.
Qty.
Req.
Description
11 2900025 6 Capscrew, Hex Hd., 1/2"-13 x 1-1/4" 38 2900002 6 Flat Washer, 5/8" SAE 12 2900084 8 Lock Washer, 1/2" Split 39 6010036 2 Inner Flange, 4-1/2" for 14" - 26" 13 2900058 8 Flat Washer, 1/2" SAE Blade Guards 14 2900139 2 Capscrew, Hex Hd., 1/2"-13 x 1-3/4" 6010038 2 Inner Flange, 6-1/4" for 30" & 36" 15 6012051 1 Rear Axle Weldment with Chain Sprocket Blade Guards
(Includes #4 - #6, #30) 40 2900418 2 Setscrew, Soc. Hd., 5/16"-18 x 5/8"
16 2500177 1 Hydraulic Cylinder 41 6010040 2 Key, 1/4" Sq. x 13/16"
2500278 1 (Seal Kit) 42 6010037 1 Outer Flange, 4-1/2" with Drive Pin 17 6010031 1 Cylinder Pin, 3" for 14" - 26" Blade Guards 18 2900064 4 Hair Pin Cotter, 3/4" 6010039 1 Outer Flange, 6-1/4" with Drive Pin 19 6010119 1 Cylinder Pin, 3-1/2" for 30" & 36" Blade Guards 20 3200067 1 Cylinder Breather, 1/4" NPT 43 2900197 1 Drive Pin, 3/8" Dia. x 2" 21 3200057 1 Elbow, 1/4" Male Pipe to 1/4" Male JIC 44 2900146 1 Capscrew, Hex Hd., 5/8"-11 x 4" Right Hand 22 3200054 1 Hydraulic Hose Assembly, 32" Long 45 2900130 1 Capscrew, Hex Hd., 5/8"-11 x 4" Left Hand 23 6012022 1 Front Axle Assembly 46 6010230 1 Shaft Tach Gear, Split
(Includes #7, #11 - #13, #24 - #29) 47 2900089 2 Capscrew, Soc. Hd., 1/4"-28 x 1" 24 6012002 1 Front Axle Weldment 48 2800169 1 Magnetic Sensor with Wire Connector and 25 2500182 2 Wheel, 8" Front Hex Nut
2500673 2 (Roller Bearing and Seals Kit)
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CC3700 Parts List
Drawing lll
Engine Group
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Diagram
Number
1 2600191 1 Engine, 65 Hp Wisconsin Model V465D1 14 6010177 1 Oil Drain Hose Assembly (65HP)
2 2700179 1 Muffler, Horizontal with Clamp (65HP) 15 3200162 1 Fitting, 3/4" Male Pipe to 1/2" Push Lock (65HP)
3 3200051 1 Pipe Nipple, 2" NPT (65HP) 17 3200163 1 Fitting, 1/2" Female Pipe to 1/2" Push Lock
4 2900195 4 Capscrew, Hex Hd., 5/8"-11 x 3" 19 2800073 1 Battery Cable, Positive (Red) 5 2900002 4 Flat Washer, 5/8" SAE 20 6010194 1 Idler Assembly, 65HP (Includes #21 - #29) 6 2900135 4 Lock Nut, 5/8"-11 Nylon 6012032 1 Idler Assembly, 37HP (Includes #21 - #29) 7 6010161 1 Bevel End Key, 1/2" Square (65HP) 21 6048218 1 Idler Arm (65HP)
8 2900142 4 Setscrew, Soc. Hd., 5/16"-18 x 3/8" 22 2500074 1 Idler Pulley 9 2900418 10 Setscrew, Soc. Hd., 5/16"-18 x 5/8" 23 2900013 1 Capscrew, Hex Hd., 3/8"-16 x 1-1/4"
10 6010041 1 Accessory Drive Pulley, 2" Bore (65HP) 24 2900006 2 Lock Washer, 3/8" Split
11 6010151 1 Sheave, 4.00-8 Groove x 2" Bore (65HP) 2900520 1 Tap Bolt, Hex Hd., 3/8"-16 x 3" (37HP)
12 2500438 8 V-Belt, 3VX530 for 14" - 26" Blade 30 6010050 1 Pointer Stop
13 6010147 1 Sheave, 4.12-8 Groove x 1-3/4" Bore 39 3200096 2 Hose Clamp, #40
Part
No.
2600120 1 Engine, 37 Hp Wisconsin Model VG4D2 6012015 1 Oil Drain Hose Assembly (37HP)
2700189 1 Muffler, Horizontal with Clamp (37HP) 3200172 1 Fitting, 1/2" Male Pipe to 1/2" Push Lock (37HP) 2700600 1 Muffler, Vertical (65HP) 16 6010245 1 Oil Drain Hose, 13" Long (65HP) 2700258 1 Muffler, Vertical (37HP) 6012031 1 Oil Drain Hose, 12" Long (37HP)
3200171 1 Pipe Nipple, 1-1/2" NPT (37HP) 18 3200160 1 Plug, 1/2" NPT
6011172 1 Bevel End Key, 3/8" Square (37HP) 6012013 1 Idler Arm (37HP)
6012006 1 Accessory Drive Pulley, 1-3/4" Bore (37HP) 25 2900521 1 Tap Bolt, Hex Hd., 3/8"-16 x 2-1/2" (65HP)
6012027 1 Sheave, 4.12-7 Groove x 1-3/4" Bore 26 2900018 1 Lock Nut, 3/8"-16 Nylon
6012026 1 Sheave, 3.65-7 Groove x 1-3/4" Bore 28 2500195 1 Idler Spring, 3/8" x 7-3/4"
2500188 8 V-Belt, 3VX560 for 30" and 36" Blade 32 2900031 2 Lock Washer, 5/16" Split
2501156 2 Banded Belt, 3VX530 - 4 Strand for 34 2500376 1 Vernier Throttle Cable
2500589 2 Banded Belt, 3VX560 - 4 Strand for 36 2900411 2 Tapscrew, Hex Washer Hd., #10 x 3/4"
2500438 7 V-Belt, 3VX530 (37HP) 38 2500470 1 Air Intake Hose
6010149 1 Sheave, 4.50-8 Groove x 1-3/4" Bore 2500237 1 (Outer Primary Element)
6012053 1 Sheave, 5.30-8 Groove with 1-3/4" QD 2500239 1 (Rubber Dust Ejector Boot, 2")
2500390 1 (Sheave Only, 5.30-8 Groove) 2500493 1 (Clear Plastic Bowl Only) 2500176 1 (Bushing Only, 1-3/4" QD with Capscrews) 42 2500423 1 Restriction Indicator 6012026 1 Sheave, 3.65-7 Groove x 1-3/4" Bore 43 2500107 2 Mounting Strap, 5-1/4"
6012027 1
6012033 1 Sheave, 4.75-7 Groove x 1-3/4" Bore
Qty.
Req.
(Includes #2 and #3) (Includes #15 - #18)
(Includes #2 and #3) (Includes #15 - #18)
for 14" and 20" Blade Guards (37HP) 27 2900033 1 Hex Nut, 3/8"-16
for 26" - 36" Blade Guards (37HP) 29 2900055 1 Cotter Pin, 3/16" x 1"
Guards (65HP) 31 2900508 2 Capscrew, Hex Hd., 5/16"-18 x 1-1/2"
Guards (65HP) 33 2900022 2 Flat Washer, 5/16" SAE
14" - 26" Blade Guards (65HP) 35 2500940 1 Throttle Cable Clamp
30" - 36" Blade Guards (65HP) 37 3200095 1 Hose Clamp, #32
for 14" Blade Guard (65HP) 40 2500180 1 Air Cleaner, Complete
for 20" and 26" Blade Guards (65HP) 2500238 1 (Inner Safety Element)
Bushing for 30" and 36" Blade Guards (65HP) 41 2500105 1 Pre-Cleaner with Clamp
for 14" Blade Guard (37HP) 44 2900019 4 Capscrew, Hex Hd., 5/16"-18 x 3/4" Sheave, 4.12-7 Groove x 1-3/4" Bore 45 2900039 4 Lock Nut, 5/16"-18 Nylon for 20" and 26" Blade Guards (37HP) 46 2800386
for 30" and 36" Blade Guards (37HP)
Description Diagram
Number
Part
No.
Qty.
Req.
1
Vacuum Switch
Description
Note: Underlined part numbers apply to CC3737 saw only
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