Diamond CC3535 User Manual
DIAMOND
P R O D U C T S
CONCRETE SAW
PARTS LIST
MODEL
CC3535
February 2008
Part #1800950
2
Table of Contents
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3
Pictorial Page Index…...…….……………. 4,5 Idler Assembly...……………………………. 32
Controls Legend…….…….….……………
6 Belt Guard Assembly…………………………33
Quick Reference Service Filters / Belts……7 Front Pointer Assembly………………………34
Frame Upright Assembly……….………….8,9 Notes...…………………...……………….…. 35
Instrument Panel Assembly……………….. 10 14” Blade Guard Assembly……………….…. 36,37
Control Grip Assembly…………………….11 20” Blade Guard Assembly…….……………. 38,39
Control Lever Assembly (Eaton)…………..12 26” Blade Guard Assembly……….…………. 40,41
Fuel Tank Assembly………………………. 13 30” Blade Guard Assembly……….…………. 42,43
Battery Assembly…………………………. 14 Optional Water Pump Assembly………….…. 44
Hydraulic Pump Assembly……...………… 15 Optional Water Safety Switch Assembly……. 45
Depth Indicator Assembly………………… 16 Optional Spot Light Assembly………………. 46
Depth Stop Assembly…………………….. 17 Optional Magnetic Spot Light Assembly……. 47
Water Supply Assembly………………….. 18 Optional Shaft Tachometer Assembly….……
48
Air Intake Assembly………………………. 19 Optional Speed Metering Valve Assembly…
49
Frame Base Assembly……………………. 20 Optional Parking Brake Assembly……..……. 50,51
Hydraulic Cylinder Assembly……………
Rear Drive Assembly (Eaton)…………….. 22,23 Optional Blade Spacing Assembly…………
Eaton Transmission Assembly…………….
21 Optional Blade Stacking Assembly…………..52,53
54,55
24 Optional Blade Spacing Assembly……………56,57
Linkage Assembly………………………… 25 Wiring Diagram………………………………58,59
Rear Axle Assembly (Eaton / Gear)………. 26 Decal Group……………………………….… 60
Front Axle Assembly……………………… 27 Notes..…………………...……………….…. 61
Blade Shaft Assembly………………….…. 28 Governor Setting……………...………….…. 62
Belt Drive Assembly………………………
29 Blade Speed Conversion Charts………….….. 63
Engine Assembly...……………………….. 30,31 Warranty…………………………….….……. 64
Pictorial Page Index
4
34
30
18
19
10
17
16
11
12
13
8
36
38
40
42
28
29
32
27
20
14
12
22
26
Pictorial Page Index
5
34
33
1830
10 819
11
13
12
15
14
22
20
29
28
27
24
26
36 38 40 42
Controls Legend
6
1 Hour M et er 12 Handle Lock Knobs
2 Volt M et er 13 Speed Cont r ol Lever
3 Choke Control 14 Lower Push button
4 Vern ier Th r ot t l e Con t r ol 15 Raise Pu shbu t t on
5 Ign ition Sw itch 16 Fuel T ank Cap
6 Pre-Cl eaner 17 T ransmission Engagemen t Lever
7 Air Clean er Restrict ion Indicator 18 Water Saf et y Switch (O ptional )
8 Depth St op Knob 19 Spotl igh t Sw it ch (O pt ion al)
9 Cut t ing Depth Indicator 20 Water Pump Swit ch (O pt ion al )
10 Water Val ve 21 Lower ing Speed Meter in g Val ve (O pt ional)
11 Emergency St op Button
6
3
2
1
4
5
7
8
9
20
18
19
10
11
10
12
16
17
15
13
14
21
12
Quick Reference Service Filters / Belts
7
DP Part No. Description Manufacturer's Part No.
2701812 Engine Oil Filter (Wiscon #RV52)
2702031 Spark Plug (4) (Champion #D16J)
2500201 In-Line Fuel Tank Filter (Fram #G1 or Wix #33001)
2501211 Outer Primary Air Filter (Donaldson #P821575)
2501212 Inner Safety Air Filter (Donaldson #P822858)
2500595 Blade Shaft Belt (2) (Gates #3/3VX475)
2502034 Eaton Transmission Belt (Gates #AX62)
Frame Upright Assembly #6011415
8
11
12
12
19
20
18
12
17
10
14
13
16
15
9
8
10
9
8
21
22
2
5
22
3
6
4
7
1
4
7
Frame Upright Assembly #6011415
9
ITEM PART NO. QTY. DESCRIPTION
1 6011401 1 Frame Upright Weldment
2 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
3 2900014 2 Flat Washer, 3/8" SAE
4 2900018 2 Lock Nut, 3/8-16 Nylon
5 2900025 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/4"
6 2900058 4 Flat Washer, 1/2" SAE
7 2900026 4 Lock Nut, 1/2-13 Nylon
8 6010014 2 Handle Bar, 36" Long
9 2500636 2 Handle Grip
10 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2"
11 2503704 1 Wrench, 15/16" Combination
12 2501287 4 Plug, 7/16" Hole
13 2500549 1 Plug, 7/8" Hole
14 2500203 1 Grommet, 3/4" I.D.
15 1800169 1 Serial Number Plate, US
16 2900096 2 Rivet, 3/32" Dia.
17 1800377 1 Serial Number Plate, CE
18 2900287 2 Rivet, 1/8" Dia.
19 2501427 1 Cable Cleat
20 2900483 2 Tap Screw, Flat Hd., #10-24 x 1"
21 6011023 1 Rear Cover Screen
22 2900180 4 Cap Screw, Hex Flange Hd., 1/4-20 x 1"
Instrument Panel Assembly #6011416
10
9
1
11
8
16
17
18
14
5
3
4
6
2
11
7
9
19
10
11
12
13
14
15
ITEM PART NO. QTY DESCRIPTION
1 6011072 1
2 2800064 1 Hour Meter
3 2800271 1 Volt Meter
4 2500186 1 Choke Cable
5 2900148 1 Hex Nut, 3/8-24
6 2500376 1 Vernier Throttle Cable
7 2500220 1
8 6011024 1
9 2800461 1
10 2800462 1 Contact Block, N.C.
11 2900021 8
12 6010098 1 Switch Plate
13 2500204 3
14 2900445 6
15 2500463 1
16 2800388 1 Fuse Panel, 6 Circuit
17 2800389 6
18 2900913 2
19 2900017 2
Gauge Panel
Ignition Switch
Hydraulic Pump Cover Plate
Emergency Stop Button
Tap Screw, Pan Hd., #10-24 x 3/8"
Plug, 1/2" Hole
Tap Screw, Flat Hd., #10-24 x 1/2"
Plug, 3/4" Hole
Fuse, 10 Amp Red ATO/ATC
Cap Screw, Soc. Hd., #10-24 x 1"
Lock Nut, #10-24 Nylon
Control Grip Assembly #6010319
11
1
3
4
6
8
5
9
2
4
7
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4 2500694 2 Plug, 5/8" Hole
5
6
7
8
9 2800393 1 Harness, Hydraulic Pump
2501280 1 Control Grip Body
2501281 1 Control Grip Cover
2500644 1 Plug, Rectangular
2800372 1 Pushbutton Switch, Raise
2800373 1
2900453 1
2900452 1 Machine Screw, Oval Hd., #4 x 5/8"
Pushbutton Switch, Lower
Set Screw, Soc. Hd., M5 x 12mm
Control Lever Assembly #6011417 (Eaton)
12
2
14
3
4
5
15
16
5
13
9
2
5
2
3
4
1
17
9
7
8
9
10
11
2
ITEM PART NO. QTY DESCRIPTION
1 6011410 1
2 2900144 5
3 2900024 2
4 2900009 2 Flat Washer, 1/4" SAE
5 2900010 3
6 6010055 1
7 2900782 2 Jam Nut, 3/8-16
8 6011414 1
9 2900153 5 Friction Washer, 3/8"
10 2900473 1 Flat Washer, 3/8" USS
11 2900474 2 Belleville Washer, 3/8"
12 2900781 1
13 6010057 1
14 2500002 1
15 2900780 1
16 6010058 1 Gate Plate
17 6010319 1
7
6
Lever Support Weldment
Cap Screw, Hex Hd., 1/4-20 x 3/4"
Lock Washer, 1/4" Split
Lock Nut, 1/4-20 Nylon
Friction Spacer
Speed Control Lever
Cap Screw, Hex Flange Hd.,3/8-16 x 2-1/4"
Engagement Lever Weldment
Lever Grip
Cap Screw, Hex Flange Hd., 3/8-16 x 1-3/4"
Control Grip Assembly
12
9
13
Fuel Tank Assembly #6012097
1
10
17
2
2
11
18
8
16
7
6
12
13
14
5
15
ITEM PART NO. QTY. DESCRIPTION
6
3
5
4
1 2500648 1 Fuel Tank
2 6011083 2 Fuel Tank Mount Bar
3 2900019 4
4 2900138 4
5 2900031 8
6 2900022 8 Flat Washer, 5/16" SAE
7 2501434 1
8 3200206 1
9 2500649 1
10 2500205 1 Fuel Tank Grommet
11 3200108 1 Fuel Shut-Off Valve, 1/4"
12 3200057 1
13 3200091 1
14 6010218 1 Fuel Line Hose, 1/4" I.D. x 4"
15 2500201 1 Filter, Gasoline Fuel
16 6011062 1 Fuel Line Hose, 1/4" I.D. x 20"
17 3200065 1
18 3200099 1
4
Cap Screw, Hex Hd., 5/16-18 x 3/4"
Cap Screw, Hex Hd., 5/16-18 x 1"
Lock Washer, 5/16" Split
Hose Clamp, 1/2" x 3/4" Wide
Pipe Plug, 1/4" NPT
Fuel Tank Cap
Elbow, 1/4" M. Pipe to 1/4" M. JIC
Fitting, 1/4" F. JIC to 1/4" Push Lock
Fitting, 1/8" Male Pipe to 1/4" Push Lock
Street Elbow, 1/8" NPT x 45 Deg.
Battery Assembly #6011418
14
18
19
18
12
13
14
2021 1922
17
9
22
21
20
3
3
4
2
7
5
6
4
1
15
16
11
8
10
3
4
5
9
ITEM PART NO. QTY. DESCRIPTION
1 6010670 1
2 6010554 1
3 2900019 5
4 2900022 5 Flat Washer, 5/16" SAE
5 2900039 4
6 2900031 1
7 6010017 1
8 6010018 2 Rod, 1/4-20 x 8-1/2"
9 2900010 4
10 6010016 1
11 2700208 1
12 2800073 1
13 2800072 1
14 2800095 1
15 2800182 1
16 2800256 1
17 2800257 1
18 2800197 2
19 2800198 2
20 2900014 2 Flat Washer, 3/8" SAE
21 2900006 2
22 2900196 2
Battery Platform
Battery Support Brace
Cap Screw, Hex Hd., 5/16-18 x 3/4"
Lock Nut, 5/16-18 Nylon
Lock Washer, 5/16" Split
Battery Top Brace
Lock Nut, 1/4-20 Nylon
Battery Pad
Battery, 12 Volt Group Size 34
Battery Cable, Positive (Red)
Battery Cable, Negative (Black)
Battery Cable, 14" Positive (Red)
Battery Cable, 14" Negative (Black)
Battery Boot, Large (Red)
Battery Boot, Large (Black)
Battery Boot, Small (Red)
Battery Boot, Small (Black)
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 3/4"
Hydraulic Pump Assembly #6011077
15
(Includes Items #1 - #11)
2
3
11
10
4
1
8
7
6
14
5
13
ITEM
1 2600070 1
2 2700321 1
3 3200120 1
4 3200123 1
5 3200115 1
6 3200060 1
7 3200056 1
8 3200057 1
9 2900014 2
10 2900006 2
11 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
12
13
14
PART NO. QTY.
3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC
3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock
6010059 1 Clear Hose, 3/8" I.D. x 19"
12
9
11
10
9
DESCRIPTION
Hydraulic Pump Unit
Breather Cap
Pipe Coupling, 3/8" NPT
Pipe Nipple, 3/8" NPT x 2"
Elbow, 3/8" O-Ring to 1/4" F. Pipe
Hex Nipple, 1/4" NPT
Flow Control Valve, 1/4" NPT
Elbow, 1/4" M. Pipe to 1/4" M. JIC
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Depth Indicator Assembly #6010214
16
11
10
5
1
3
4
7
4
2
12
7
6
9
8
13
14
15
ITEM PART NO. QTY. DESCRIPTION
1 6010092 1 Depth Indicator Mount Bracket
2 2500155 2 Cable Pulley, 1-1/4"
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 4 Lock Nut, 1/4-20 Nylon
5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2500145 1 Flange Bearing, 3/8"
7 2900014 3 Flat Washer, 3/8" SAE
8 6010091 1 Depth Indicator Pointer
9 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
10 6010093 1 Cable Pulley, 2"
11 2900018 1 Lock Nut, 3/8-16 Nylon
12 6010094 1
13 2500196 1 Spring, 3/8" x 15"
14 2900055 1 Cotter Pin, 3/16" x 1"
15 2500214 1 Cable Clamp
Depth Indicator Cable with Crimp, 48"
5
17
6
2
Depth Stop Assembly #6010215
4
3
10
1
ITEM PART NO. QTY. DESCRIPTION
9
11
8
7
1 6010097 1 Depth Stop Weldment
2 2900665 4 Belleville Washer, 1/2"
3 2900058 1 Flat Washer, 1/2" SAE
4 2900239 1 Friction Washer, 1/2"
5 6010095 1 Depth Stop Knob
6 2900132 1 Roll Pin, 3/16" x 1-1/4"
7 2900158 1 Yoke, 1/2-13
8 2900084 1 Lock Washer, 1/2" Split
9 2900037 1 Hex Nut, 1/2-13
10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"
11 2900004 1 Cotter Pin, 1/8" x 1"
Water Supply Assembly #6011419
18
10
12
6
7
14
8
9
13
14
13
1
3
11
12
5
4
3
2
6
7
8
ITEM PART NO. QTY. DESCRIPTION
1 6090067 1
2 3200045 1
3 3200008 2
4 3200022 1
5 3200025 1 Hose Filter Washer
6 3200013 2 Street Elbow, 1/2" NPT
7 3200027 2 Water Valve
8 3200155 2
9 6011055 1
10 3200173 1 Street Elbow, 1/2" NPT Steel
11 3200001 1
12 2900241 2
13 2900009 4 Flat Washer, 1/4" SAE
14 2900010 4
Water Supply Tube
Pipe Tee, 1/2" NPT
Close Nipple, 1/2" NPT
Fitting, 1/2" F. Pipe to 3/4" F. Garden
Fitting, 1/2" M. Pipe to 3/4" M. Garden
Water Hose Assembly, 30" Long
Plug, 1/8" NPT
U-Bolt, 1/2" Pipe
Lock Nut, 1/4-20 Nylon
Air Intake Assembly #6011420
19
3
9
10
4
10
1
5
2
6
7
8
8
ITEM PART NO. QTY. DESCRIPTION
1 2500985 1
2501211 1
2501212 1
2501213 1
2 2500173 1
3200095 1
3 2500423 1 Restriction Indicator
4 3200117 1
5 2500986 1
6 2900217 2
7 2900022 2 Flat Washer, 5/16" SAE
8 2900039 2
9 2500469 1 Air Intake Hose
10 3200095 2
Air Cleaner Complete
Outer Primary Filter
Inner Safety Filter
Rubber Dust Ejector Boot
Pre-Cleaner with Clamp
Hose Clamp #32
Close Nipple, 1/8" NPT
Mounting Band, Polymer
Cap Screw, Hex Hd., 5/16-18 x 1-1/4"
Lock Nut, 5/16-18 Nylon
Hose Clamp #32
7
6
Frame Base Assembly #6011422
20
8
4
7
1
2
3
5
4
2
3
6
ITEM PART NO. QTY. DESCRIPTION
1 6011400A 1 Frame Base
2 6011021 2 Skid Plate
3 2900473 4 Flat Washer, 3/8" USS
4 2900006 5
5 2900196 2
6 2900005 2
7 6010022 1 Rear Pointer
8 2900047 1
4
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 3/4"
Cap Screw, Hex Hd., 3/8-16 x 1"
Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
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