Diamond CC3500J User Manual

CONCRETE SAW
PARTS LIST
MODEL
CC3500J
APRIL 2014
Part #1801378
WARNING
The engine exhaust from this product
Contains chemicals known to the
State of California to cause cancer,
Birth defects or other reproductive harm.
Proposition 65
State of California
Warning !
Engine exhaust and some its constituents are known to the
State of California to cause cancer, birth defects, and/or other
reproductive harm.
Notification of Spark Arrester Requirement for
State of California
It is a violation of Section 4442 or 4443 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order or the engine is constructed, equipped, and maintained for the prevention of fire pursuant to Section 4443.
.
.

Table of Contents

Controls Legend………………...……………4 Throttle Assembly (Briggs-Vanguard)………31 Quick Reference Service Filters / Belts……. Frame Upright Assembly……………………6 Frame Lift Assembly……………………… Instrument Panel Assembly………………… 8 Belt Guard Assembly………………………..37 Control Grip Assembly………………………9 14" Blade Guard Assembly………………… 38 Control Lever Assembly (Eaton)……………10 20" Blade Guard Assembly………………… 40 Battery Assembly………………………….. 11 26" Blade Guard Assembly………………… 42 Hydraulic Pump Assembly……………………12 30" Blade Guard Assembly………………… 44 Depth Indicator Assembly……………………13 Blade Shaft Weight Assembly………………46 Depth Stop Assembly………………………. 14 Front Pointer Assembly………………………47 Water Supply Assembly………………………15 Optional Water Pump Assembly…………… 48 Frame Base Assembly……………………… 16 Optional Water Safety Switch Assembly……49 Hydraulic Cylinder Assembly……………… 17 Optional Spot Light Assembly………………50 Rear Drive Assembly (Eaton)…………………18 Optional Magnetic Spot Light Assembly……51
5 Belt Drive Assembly…………………………32 - 35
36
Eaton Transmission Assembly………………20 Optional Shaft Tachometer Assembly………52 Linkage Assembly……………………………21 Optional Speed Metering Valve Assembly… 53 Front Axle Assembly………………………..22 Optional Parking Brake Assembly………… Rear Axle Assembly (Eaton / Gear)…………23 Optional Blade Stacking Assembly………… 56 Blade Shaft Assembly……………………… Fuel Tank Assembly…………………………25 Optional Blade Spacing Assembly (Up to 4")60 Engine Base Assembly…………………… Kohler Engine Assembly……………………28 Wiring Diagram (Kohler)…………………... 64 Briggs-Vanguard Engine Assembly……… Throttle Assembly (Kohler)…………………30 Warranty……………………………………. 68
24 Optional Blade Spacing Assembly (Up to 2")58
26 Wiring Diagram (Briggs-Vanguard)…………62
29 Decal Group…………………………………66
54

Controls Legend

4
1 Hour Meter 11 Spotlight Switch (Optional)
2 Choke Control 12 Water Valve
3 Vernier Throttle Cable 13 Emergency Stop Button
4 Ignition Switch 14 Handle Lock Knobs
5 Pre-Cleaner 15 Lowering Speed Meter Valve (Optional)
6 Air Cleaner Restriction Indicator 16 Speed Control Lever
7 Depth Stop Knob 17 Raise Pushbutton
8 Cutting Depth Indicator 18 Lower Pushbutton
9 Water Pump Swtch (Optional) 19 Transmission Engagememnt Lever
10 Water Safety Switch (Optional) 20 Fuel Tank Cap
4 5 6 7
3
12
2
8 109
1
12
11
13
14
14
1920 16 1817
15

Quick Reference Service Filters / Belts

5
Briggs Vanguard 35HP
DP Part No. Description Manufacturer's Part No.
2705507 Engine Oil Filter (Briggs #842921)
2702626 Spark Plug (2) (Briggs #491055)
2500201 In-Line Fuel Tank Filter (Fram #G1 or Wix #33001)
2702627 Outer Primary Air Filter (Briggs #841497)
2702628 Inner Safety Air Filter (Briggs #821136)
2500792 Blade Shaft & Jack Shaft Belt (12) (Gates #3VX400)
2505358 Eaton Transmission Belt ( #4L580K)
Kohler 40HP
DP Part No. Description Manufacturer's Part No.
2704136 Engine Oil Filter (Kohler #5205002-S)
2702623 Spark Plug (2) (Champion #XC10YC)
2500201 In-Line Fuel Tank Filter (Fram #G1 or Wix #33001)
2704135 Outer Primary Air Filter (Kohler #250801-S)
2704134 Inner Safety Air Filter (Kohler #250804-S)
2500792 Blade Shaft & Jack Shaft Belt (12) (Gates #3VX400)
2505358 Eaton Transmission Belt (#4L580K)
Frame Upright Assembly #6011415
6
17
11
12
12
20
21
14
12
10
15
13
19
16
18
9
10
8
22
?
8
23
2
5
12
23
3
6
4
7
1
4
7
Frame Upright Assembly #6011415
7
ITEM PART NO. QTY. DESCRIPTION
1 6011401 1 Frame Upright Weldment
2 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
3 2900014 2 Flat Washer, 3/8" SAE 4 2900018 2 Locknut, 3/8-16, Nylon
5 2900025 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/4"
6 2900058 4 Flat Washer, 1/2" SAE 7 2900026 4 Lock Nut, 1/2-13 Nylon
8 6010014 2 Handle Bar, 36" Long
9 2500636 2 Handle Grip
10 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2"
11 2503704 1 Wrench, 15/16" Combination 12 2501287 4 Plug, 7/16" Hole
13 2500549 1 Plug, 7/8" Hole
14 2503746 1 Plug, 13/16" Hole
15 2500203 1 Grommet, 3/4" I.D.
16 1800169 1 Serial Number Plate, US
17 2900096 2 Rivet, 3/32" Dia.
18 1800377 1 Serial Number Plate, CE
19 2900287 2 Rivet, 1/8" Dia. 20 2501427 1 Rope Cleat
21 2900483 2 Tap Screw, Flat Hd., #10-24 x 1"
22 6011023 1 Rear Cover Screen 23 2900180 4 Cap Screw, Hex Flange Hd., 1/4-20 x 1"
Instrument Panel Assembly #6011381
8
(Includes Items #1 - 3 and 8 - 18)
9
10
11
8
5
4
7
6
14
13
8
12
17
15
16
3
2
1
18
ITEM PART NO. QTY. DESCRIPTION
1 6011380 1 Gauge Panel
2 1801382 1 Instrument Panel Decal, CC3500J 3 2800064 1 Hour Meter 4 2503832 1 Choke Cable 5 2900148 1 Hex Nut, 3/8-24 6 2503833 1 Throttle Controller
7 2702622 1 Ignition Switch, Briggs Vanguard, 35HP 8 2900021 10 Tap Screw, Pan Hd., #10-24 x 3/8"
9 2800388 1 Fuse Panel, 6 Circuit 10 2800389 6 Fuse, 10 Amp Red ATO/ATC 11 2900913 2 Cap Screw, Soc. Hd., #10-24 x 1" 12 2900017 2 Lock Nut, #10-24 Nylon 13 6011024 1 Hydraulic Pump Cover Plate 14 2801367 1 E-Stop Switch
15 6010098 1 Switch Plate 16 2500204 3 Plug, 1/2" Hole 17 2900445 4 Tap Screw, Flat Hd., #10-24 x 1/2" 18 2500463 1 Plug, 3/4" Hole
Control Grip Assembly #6010319
9
1
3
4
6
8
5
9
2
4
7
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4 2500694 2 Plug, 5/8" Hole
5
6
7
8
9 2800393 1 Harness, Hydraulic Pump
2501280 1 Control Grip Body
2501281 1 Control Grip Cover
2500644 1 Plug, Rectangular
2800372 1 Pushbutton Switch, Raise
2800373 1
2900453 1
2900452 1 Machine Screw, Oval Hd., #4 x 5/8"
Pushbutton Switch, Lower
Set Screw, Soc. Hd., M5 x 12mm
Control Lever Assembly #6011417 (Eaton)
10
2
14
3
4
5
15
16
5
13
9
2
5
2
3
4
1
17
9
7
8
9
10
11
2
ITEM PART NO. QTY DESCRIPTION
1 6011410 1
2 2900144 5
3 2900024 2
4 2900009 2 Flat Washer, 1/4" SAE
5 2900010 3
6 6010055 1
7 2900782 2 Jam Nut, 3/8-16
8 6011414 1
9 2900153 5 Friction Washer, 3/8"
10 2900473 1 Flat Washer, 3/8" USS
11 2900474 2 Belleville Washer, 3/8"
12 2900781 1
13 6010057 1
14 2500002 1
15 2900780 1
16 6010058 1 Gate Plate
17 6010319 1
7
6
Lever Support Weldment
Cap Screw, Hex Hd., 1/4-20 x 3/4"
Lock Washer, 1/4" Split
Lock Nut, 1/4-20 Nylon
Friction Spacer
Speed Control Lever
Cap Screw, Hex Flange Hd.,3/8-16 x 2-1/4"
Engagement Lever Weldment
Lever Grip
Cap Screw, Hex Flange Hd., 3/8-16 x 1-3/4"
Control Grip Assembly
12
Battery Assembly #6011418
11
18
19
18
12
13
14
2021 1922
17
9
22
21
20
3
3
4
2
7
5
6
4
1
15
16
11
8
10
3
4
5
9
ITEM PART NO. QTY. DESCRIPTION
1 6010670 1
2 6010554 1
3 2900019 5
4 2900022 5 Flat Washer, 5/16" SAE
5 2900039 4
6 2900031 1
7 6010017 1
8 6010018 2 Rod, 1/4-20 x 8-1/2"
9 2900010 4
10 6010016 1
11 2700208 1
12 2800073 1
13 2800072 1
14 2800095 1
15 2800182 1
16 2800256 1
17 2800257 1
18 2800197 2
19 2800198 2
20 2900014 2 Flat Washer, 3/8" SAE
21 2900006 2
22 2900196 2
Battery Platform
Battery Support Brace
Cap Screw, Hex Hd., 5/16-18 x 3/4"
Lock Nut, 5/16-18 Nylon
Lock Washer, 5/16" Split
Battery Top Brace
Lock Nut, 1/4-20 Nylon
Battery Pad
Battery, 12 Volt Group Size 34
Battery Cable, Positive (Red)
Battery Cable, Negative (Black)
Battery Cable, 14" Positive (Red)
Battery Cable, 14" Negative (Black)
Battery Boot, Large (Red)
Battery Boot, Large (Black)
Battery Boot, Small (Red)
Battery Boot, Small (Black)
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 3/4"
Hydraulic Pump Assembly #6011077
12
(Includes Items #1 - #11)
2
3
11
10
4
1
8
7
6
14
5
13
ITEM
1 2600070 1
2 2700321 1
3 3200120 1
4 3200123 1
5 3200115 1
6 3200060 1
7 3200056 1
8 3200057 1
9 2900014 2
10 2900006 2
11 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
12
13
14
PART NO. QTY.
3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC
3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock
6010059 1 Clear Hose, 3/8" I.D. x 19"
12
9
11
10
9
DESCRIPTION
Hydraulic Pump Unit
Breather Cap
Pipe Coupling, 3/8" NPT
Pipe Nipple, 3/8" NPT x 2"
Elbow, 3/8" O-Ring to 1/4" F. Pipe
Hex Nipple, 1/4" NPT
Flow Control Valve, 1/4" NPT
Elbow, 1/4" M. Pipe to 1/4" M. JIC
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Depth Indicator Assembly #6010214
13
11
10
5
1
3
4
7
4
2
12
7
6
9
8
14
13
15
ITEM PART NO. QTY. DESCRIPTION
1 6010092 1 Depth Indicator Mount Bracket
2 2500155 2 Cable Pulley, 1-1/4"
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 4 Lock Nut, 1/4-20 Nylon
5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2500145 1 Flange Bearing, 3/8"
7 2900014 3 Flat Washer, 3/8" SAE 8 6010091 1 Depth Indicator Pointer
9 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
10 6010093 1 Cable Pulley, 2"
11 2900018 1 Lock Nut, 3/8-16 Nylon
12 6010094 1 Depth Indicator Cable with Crimp, 48"
13 2500196 1 Spring, 3/8" x 15"
14 2900374 1 Cotter Pin, 5/32" x 1-1/2" 15 2500214 1 Cable Clamp
5
14
6
2
Depth Stop Assembly #6010215
4
3
10
1
ITEM PART NO. QTY. DESCRIPTION
9
11
8
7
1 6010097 1 Depth Stop Weldment
2 2900665 4 Belleville Washer, 1/2"
3 2900058 1 Flat Washer, 1/2" SAE
4 2900239 1 Friction Washer, 1/2" 5 6010095 1 Depth Stop Knob
6 2900132 1 Roll Pin, 3/16" x 1-1/4"
7 2900158 1 Yoke, 1/2-13 8 2900084 1 Lock Washer, 1/2" Split
9 2900037 1 Hex Nut, 1/2-13
10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"
11 2900004 1 Cotter Pin, 1/8" x 1"
Water Supply Assembly #6011419
15
10
12
6
7
14
8
9
13
14
13
1
3
11
12
5
4
3
2
6
7
8
ITEM PART NO. QTY. DESCRIPTION
1 6090067 1
2 3200045 1
3 3200008 2
4 3200022 1
5 3200025 1 Hose Filter Washer
6 3200013 2 Street Elbow, 1/2" NPT
7 3200027 2 Water Valve
8 3200155 2
9 6011055 1
10 3200173 1 Street Elbow, 1/2" NPT Steel
11 3200001 1
12 2900241 2
13 2900009 4 Flat Washer, 1/4" SAE
14 2900010 4
Water Supply Tube
Pipe Tee, 1/2" NPT
Close Nipple, 1/2" NPT
Fitting, 1/2" F. Pipe to 3/4" F. Garden
Fitting, 1/2" M. Pipe to 3/4" M. Garden
Water Hose Assembly, 30" Long
Plug, 1/8" NPT
U-Bolt, 1/2" Pipe
Lock Nut, 1/4-20 Nylon
Frame Base Assembly #6011422
16
8
4
7
1
2
3
5
4
2
3
6
ITEM PART NO. QTY. DESCRIPTION
1 6011400A 1 Frame Base
2 6011021 2 Skid Plate
3 2900473 4 Flat Washer, 3/8" USS 4 2900006 5 Lock Washer, 3/8" Split
5 2900196 2 Cap Screw, Hex Hd., 3/8-16 x 3/4"
6 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
7 6010022 1 Rear Pointer 8 2900047 1 Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
4
Hydraulic Cylinder Assembly #6010714
17
4
7
4
6
4
3
5
1
2
ITEM PART NO. QTY. DESCRIPTION
1 2 6010031 1 Cylinder Pin, 3" 3 6010119 1 Cylinder Pin, 3-1/2" 4 2900064 4 5 3200067 1 6 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC 7 3200054 1 Hose Assembly, 32" Long
2500177 1 Hydraulic Cylinder
Hair Pin Cotter, 3/4" Cylinder Breather, 1/4" NPT
4
Rear Drive Assembly #6011461 (Eaton)
18
27
5
6
27
12
13
14
18
15
17
2
27
19
20
13
14
15
1
19
26
21
11
23
25
3
13
24
20
21
20
13
9
4
7
33
32
31
29
16
10
28
30
22
Rear Drive Assembly #6011461 (Eaton)
19
ITEM
1 6010068 1 2 6010027 1
3 6011408 1
4 2500159 2
5 2900005 4
6 2900006 4
7 6011442 1
8 6048229 1
9 2500148 1
10 2500149 1
11 6010069 1
12 6010671 1
13 2900009 9 14 2900024 5
15 2900023 5
16 6010679 1 17 2900140 1
18 2900141 1 19 2900106 2
20 2900058 4 21 2900026 3
22 2900542 1
23 6011462 1
24 2900144 2
25 2900010 2
26 6011460 1
27 6011425 1
PART NO.
QTY.
DESCRIPTION
Transmission Platform Weldment Mount Foot, Right Hand
Mount Foot, Adjustable
Pillow Block Bearing, 3/4"
Cap Screw, Hex Hd., 3/8-16 x 1"
Lock Washer, 3/8" Split
Transmission Jackshaft Assembly
Key, 3/16" Sq. x 1-1/4"
Sprocket, #40 x 45 Tooth
QD Bushing, SDS x 3/4" w/Fasteners
Chain, #40 x 56 Pitch
Chain Guard
Flat Washer, 1/4" SAE Lock Washer, 1/4" Split
Cap Screw, Hex Hd., 1/4-20 x 5/8"
Gear Guard Set Screw, Sq. Hd., 5/16-18 x 1-1/2"
Hex Nut, 5/16-18 Cap Screw, Hex Hd., 1/2-13 x 2"
Flat Washer, 1/2" SAE Lock Nut, 1/2-13 Nylon
Tap Bolt, Hex Hd., 1/2-13 x 3-1/2"
Fan Guard, 12" Pulley
Cap Screw, Hex Hd., 1/4-20 x 3/4"
Lock Nut, 1/4-20 Nylon
Eaton Transmission Assembly
Linkage Assembly
ITEM
28 6011443 1 29 6011444 1
30 2502531 1
31 2900854 1 32 2900084 1
33 2900086 1
PART NO.
QTY.
DESCRIPTION
Gear Jackshaft Spur Gear, 34 Tooth
Key, 5/16" Sq. x 1-1/4"
Fender Washer, 1/2" x 2" Lock Washer, 1/2" Split
Cap Screw, Hex Hd., 1/2-13 x 1"
Eaton Transmission Assembly #6011460
20
242122569
23
20
8
7
22
2
21
3
1
20
10
11 12
ITEM
1 2600068 1
2 3200046 2
3 6010060 1
4 2900143 1
5 2900063 1
6 2500150 1
7 2900083 1
8 2900024 1
9 2900082 1
10 6010064 1
11 2900058 1
12 2900026 1
13 6011459 1
14 2500519 1
15 2900038 4
16 2900448 4
17 2900567 1
18 2900031 1
19 2900019 1
20 2900035 4
21 2900014 4
22 2900018 4
23 3200062 1
24 6010059 1
PART NO.
QTY.
DESCRIPTION
Eaton Hydrostatic Transmission
Fitting, 3/8" F. JIC to 3/8" Push Lock
Oil Recirculation Hose, 3/8" I.D. x 9"
Woodruff Key #61, 3/16" x 5/8"
Woodruff Key #405, 1/8" x 5/8"
Sprocket, #40 x 11 Tooth w/Setscrews
Fender Washer, 1/4" x 1-1/4"
Lock Washer, 1/4" Split
Cap Screw, Hex Hd., 1/4-20 x 1/2"
Shift Lever
Flat Washer, 1/2" SAE
Lock Nut, 1/2-13 Nylon
Transmission Pulley 12" w/Setscrew
Cooling Fan, 7"
Lock Washer, #10 Split
Machine Screw, Hex Hd., #10-32 x 1/2"
Flat Washer, 5/16" USS
Lock Washer, 5/16" Split
Cap Screw, Hex Hd., 5/16-18 x 3/4"
Cap Screw, Hex Hd., 3/8-16 x 3"
Flat Washer, 3/8" SAE
Lock Nut, 3/8-16 Nylon
Hose Clamp #4
Clear Hose, 3/8" I.D. x 19"
4
13
14
15
16
17
18
19
Linkage Assembly #6011425
21
7
6
7
3
7
11
3
8
6
3
7
8
12
ITEM PART NO. QTY DESCRIPTION
1 6011407 1 Extension Bar
2 2900013 2
3 2900018 9
4 6011406 1 Bell Crank
5 2900153 2 Friction Washer, 3/8"
6 2900029 5
7 2900014 14 Flat Washer, 3/8" SAE
8 2900047 2
9 2900006 2
10 2900033 2 Hex Nut, 3/8-16
11 6011412 2
12 6012095 1
Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
Lock Nut, 3/8-16 Nylon
Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
Lock Washer, 3/8" Split
Linkage Assembly 7-3/4"
Linkage Assembly 10-1/2"
7
3
10
9
7
7
3
3
7
5
6
5
6
7
7
11
9
7
10
4
3
6
1
2
Front Axle Assembly #6011070
22
10
9
8
7
1
3
2
ITEM PART NO. QTY. DESCRIPTION
1 6011003 1 Front Axle Weldment
2 2500299 2 Wheel, 6" Front
3 2900295 4 Flat Washer, 1" SAE
4 2500009 2 Set Collar, 1" ID
5 2900431 2
6 2500158 2
7 2900058 4 Flat Washer, 1/2" SAE
8 2900084 4
9 2900025 4
10 2900184 1
Set Screw, Sq. Hd., 5/16-18 x 1/2"
Pillow Block Bearing 1-1/4"
Lock Washer, 1/2" Split
Cap Screw, Hex Hd., 1/2-13 x 1-1/4"
Grease Fitting, 1/4" NPT x 45 degree
5
6
3
4
Rear Axle Assembly #6011402 (Eaton / Gear)
23
6
5
7
4
3
1
2
8
9
ITEM PART NO. QTY. DESCRIPTION
1 6011403 1 Rear Axle Weldment w/46 Tooth Gear
2 2500158 2 Pillow Block Bearing 1-1/4"
3 6010024 2 Rear Axle Bearing Spacer, 1/8"
4 2900058 4 Flat Washer, 1/2" SAE
5 2900084 6 Lock Washer, 1/2" Split
6 2900139 4 Cap Screw, Hex Hd., 1/2-13 x 1-3/4"
7 6048134 2 Key, 1/4" Sq. x 2-1/4"
8 6011019 2 Wheel, 8" Rear
9 6010026 2 Wheel Mount Washer
10 2900031 4 Lock Washer, 5/16" Split 11 2900019 4 Cap Screw, Hex Hd., 5/16-18 x 3/4" 12 2900025 2 Cap Screw, Hex Hd., 1/2-13 x 1-1/4"
5
12
10
11
Blade Shaft Assembly #6011735
24
12
11
15
*
9
10
5
4
6
7
8
2
5
6
2
3
7
8
9
1
13
2901569
FOR LH THREADED
BOLTS ONLY
1"
ITEM PART NO. QTY. DESCRIPTION
1 6011002 1 Blade Shaft 2 6010040 2 Key, 1/4" Sq. x 15/16"
3 6011058 1 Key, 3/8" Sq. x 2-3/4" 4 2500151 2 Blade Shaft Bearing, 1-3/4" 5 2900709 2 Grease Fitting, 1/8" NPT x 2-5/8" 6 2900512 4 Cap Screw, Hex Hd., 5/8-11 x 1-1/4" 7 2900113 4 Lock Washer, 5/8" Split
8 2900002 4 Flat Washer, 5/8" SAE 9 2900418 2 Set Screw, Soc. Hd., 5/16-18 x 5/8"
10 6010255 2 Inner Flange 5" 11 6047907 1 Outer Flange 5" with Pin 12 2900130 1 Cap Screw, Hex Hd., 5/8-11 x 4" LH 13 6010765B 1 Flange Cover, 5" O.D. 14 2900711 1 Cap Screw, Flat Hd., 5/8-11 x 2" 15 2901569 1 Lock Washer, Wedge 5/8" LH
* NOTE
2900412
FOR RH THREADED
BOLTS ONLY
1.2"
14
4
10
* 2900412 Shown on Belt Guard Assembly
#6011728 page
*
10
25
6011388 FUEL TANK ASSEMBLY
12
7
9
11
8
16
Kohler 40HP
1
19
Fuel Line Shown
(Assembled)
2
13
6
5
4
ITEM
PART
1 2505531 1
2 6011083 2
FRAME SHOWN
AS REFERENCE
QTY.
Fuel Tank, 5.6 Gallon
Fuel Tank Mount Bar
6
5
3
1514
DESCRIPTION
7
16
ITEM
PART
11 2500205 1
12 2503294 1
View A
17
TO FUEL
FILTER
ON ENGINE.
Fuel Line Hose
Briggs/Vanguard 35HP - 20" Lg. Kohler 40HP - 20" Lg.
QTY.
Fuel Tank Grommet
Fuel Tank Cap, W/Gage
- 1/4" x . . .
DESCRIPTION
3 2900019 4
4 2900138 4
5 2900031 8
6 2900022 8
7 2501434 2
8 3200206 1
9 2506716 1
10 2502484 1
Cap Screw, Hex Hd., 5/16-18 x 3/4"
Cap Screw, Hex Hd., 5/16-18 x 1"
Lock Washer, 5/16" Split
Flat Washer, 5/16" SAE
Hose Clamp, 5/8" x 3/4" Wide
Pipe Plug, 1/4" NPT
Grommet
Roll Over Vent, 1/4" Hose Barb
13 3200108 1
14 3200057 1
15 3200091 1
16 6010496 1
17 3200062 1
18 6011401 1
19 1801716 1
Ball Valve, 1/4" NPT
Elbow, 1/4" M. Pipe to 1/4" M. JIC
Fitting, 1/4" F. JIC to 1/4" Push Lock
Fuel Hose, 1/4" x 20"
Hose Clamp #4
Frame Upright Weldment
Decal, EPA EVAP Standard
Engine Base Assembly 6011712
26
12
35
39
9
33
23
19
36
8
35
40
38
28
35
31 32
37
30
25
24
10
11
1
16
16
18
14
19
20
13
27
14
15
22
7
32
41
36
34
TO BLADE SHAFT
BEARINGS
29
23
26
14
4
4
39
3
5
6
2
17
21
6011712 Parts List
27
ITEM PART NO. QTY. DESCRIPTION
1 6011707 1 Engine Base Weldment CC3500J 2 2900058 2 Flat Washer, 1/2" SAE
3 2900127 2 Flat Washer, 1/2" USS 4 2900026 4 Lock Nut, 1/2-13 Nylon
5 2900499 3 Cap Screw, Hex Hd., 1/2-13 x 1-1/2" 6 2900288 1 Cap Screw, Button Hd., 1/2-13 x 2" 7 2500159 2 Pillow Block Bearing, 3/4"
8 6011710 1 Pivot Plate, Jack Shaft CC3500J 9 2500731 2 Pillow Block Bearing 1-1/2"
10 6010034 1 Key, 3/8" Sq. x 5" 11 6011706 1 Jack Shaft, CC3500J
12 6011708 1 Belt Guard, Jack Shaft CC3500J 13 6048085 1 Idler Arm
14 2900321 3 Lock Washer, M10 Split 15 2900337 1 Cap Screw, Hex Hd., M10-1.5 x 50mm, Full Thd.
16 2900325 2 Hex Nut, M10-1.5 17 2900317 1 Cap Screw, Hex Hd., M10-1.5 x 45mm
18 2900304 1 Lock Nut, M10-1.5 Nylon Insert 19 2900014 4 Flat Washer, 3/8" SAE
20 2500070 1 Spring, Extension, 3/4 Dia x 4 21 2900055 1 Cotter Pin, 3/16" x 1"
22 2900883 2 Cap Screw, Hex Hd., 5/16-18 x 5/8" 23 2900006 6 Lock Washer, 3/8" Split
24 2900473 4 Flat Washer, 3/8" USS 25 2900029 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
26 2900062 4 Grease Fitting, 1/8" NPT 27 2500074 1 Idler Pulley 3" 28 2900086 4 Cap Screw, Hex Hd., 1/2-13 x 1" 29 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1" 30 2900084 4 Lock Washer, 1/2" Split 31 2900104 1 Tap Bolt, Hex Hd., 5/8-11 x 6"
32 2900112 3 Hex Nut, 5/8-11 33 2900492 2 Tap Bolt, Hex Hd., 5/8-11 x 4"
34 2900446 2 Swivel Pad Nut, 5/8-11 35 3201276 8 1/4" Compression Tube Fitting
36 3201462 4 Nipple, 1/8" NPT X 1-1/2" 37 3200154 2 Pipe Elbow, 1/8" NPT Female
38 6011715 2 Grease Tube, 1/4" x 7" 39 6011748 2 Nylon Grease Tube, 1/4" x 14"
40 2900018 2 Locknut, 3/8-16, Nylon 41 3200388 2 1/8" Pipe Coupling
Engine Assembly #6011714 - 40HP Kohler
28
To Vent Cap
on Fuel Tank
3
10
2
14
17
16
18
13
11
10c
?
10d
10f
10b
12
9
10e
10a
4
A
5
6
DETAIL A
SCALE 2 : 9
87
Battery
Ground
15
5
1
ITEM
1 2600606 1 2 2705825 1 3 2705826 1 4 2705828 1 5 3200234 1 6 6011736 1 Oil Drain Hose, 3/8" I.D. x 22" 7 3200206 1 8 3200031 1 9 6011027 1
10 6012195 1
11 2705827 1 12 2500186 1 13 2706087 1
14 2900060 3 15 2900079 1 16 2900006 4 17 2900014 5 18 2900018 4
PART NO.
10a
6012195A
10b
6012195B 10c 10d 3200210 1 10e 3200390 1
3200231 1
10f
3200062 2
QTY.
DESCRIPTION Kohler Command 40HP Engine Muffler, Kohler 40HP Engine Heat Shield, Kohler 40HP Engine Engine Wiring Harness Fitting, 1/2" MPT to 3/8" Hose Barb
Pipe Plug, 1/4" NPT Fitting, 1/4" F. Pipe to 3/8" Hose Barb Key, 3/8" Sq. x 3-1/4" Bevel End Vent Hose Assy., 1/4" - 3/16"
1 1
1/4 Hose 3/16 Hose Fitting, 1/4 FPT to 1/4 Hose Barb Hose Barb, 1/4" M. Pipe to 3/16" Hose Hose Clamp #6 Hose Clamp #4 Ignition Switch, Kohler, 40HP Choke Cable Oil Pressure Sender Cap Screw, Hex Hd., 3/8-16 x 2" Cap Screw, Hex Hd., 3/8-16 x 2-1/4" Lock Washer, 3/8" Split Flat Washer, 3/8" SAE Lock Nut, 3/8-16 Nylon
Engine Assy. #6011732 - 35HP Briggs/Vanguard
29
22
23
25
11c
11b
24
21
11a
17
14
3
5
4
1
9
7
8
11d
7
6
10
Right-Rear
Corner
(Battery Ground)
15
12
18
19
ITEM
PART NO.
1 2600635 1 2 6011027 1 3 3200117 1 4 3200099 1
5 2500423 1 6 3201890 1
7 3201891 2 8 6011736 1
9 3201496 1 10 2901319 1 11 6012203 1
11a
6012203A
11b
11d
3200231 1
11c
3200210 1
3200390 1 12 6011749 1 13 2501434 2 14 2500201 1
15 2900014 4 16 2900079 3
17 2900596 1 18 2900006 4 19 2900018 4
20 6049053 1
ITEM
PART NO.
21 6043610 1 22 2900360 2 23 2900602 1
24 2900014 2 25 2900033 1
QTY.
1
QTY.
19
16
15
18
13
DESCRIPTION
Briggs Vanguard Engine, 35 HP Key, 3/8" Sq. x 3-1/4" Bevel End Close Nipple, 1/8" NPT Street Elbow, 1/8" NPT x 45 Deg.
Restriction Indicator Fitting, M14 x 1.5 O-Ring to 3/8" F. JIC Swivel
Fitting, 3/8" M. JIC to 3/8" Hose Barb Oil Drain Hose, 3/8" I.D. x 22"
Cap, 3/8" JIC Bonded Sealing Washer, M14 Vent Hose Assy.,1/4 - 3/16" Barb
1/4 Hose Fitting, 1/4 FPT to 1/4 Hose Barb
Hose Barb, 1/4" M. Pipe to 3/16" Hose Hose Clamp #6 Fuel Line, 33" Briggs 35HP Hose Clamp, 5/8" x 3/4" Wide Filter, Gasoline Fuel (Replacement Part)
Flat Washer, 3/8" SAE Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
Cap Screw, Hex Hd.,3/8-16 x 2-1/2" Lock Washer, 3/8" Split Lock Nut, 3/8-16 Nylon
Remote Wire Harness Extension (Not Shown)
DESCRIPTION
Eyebolt Mount, 35 HP Briggs Vanguard Cap Screw, Hex Hd., M8 x 25mm Eye Bolt, 3/8-16 x 6"
Flat Washer, 3/8" SAE Hex Nut, 3/8-16
2

Throttle Assembly, 40HP Kohler

30
#6011739
3
2
4
1
ITEM PART NO. QTY. DESCRIPTION
1 2500376 1 Vernier Throttle Cable, Kohler, 40HP 2 2500940 1 Throttle Cable Clamp
3 2900015 2 Machine Screw, Hex Hd., #10-24 x 3/4" 4 2900017 2 Lock Nut, #10-24 Nylon
Throttle Assembly, 35HP Briggs-Vanguard
31
#6011738
2
3
4
5
6
1
ITEM PART NO. QTY. DESCRIPTION
1 2503833 1 Throttle Controller 2 2900309 1 Cap Screw, Hex Hd., M5 x 20mm
3 2900767 1 Lock Washer, M5 Split 4 2900926 1 Washer, M5
5 6011340 1 Cable Clamp, Throttle 6 2501189 1 Wire Stop w/ #8-32 x 3/8" Hex Hd., Cap Screw
6011721 14" Belt Drive Assembly
32
1
2
TO TRANSMISSION
PULLEY
1
6
7
10
8
5
9
1
3
ITEM PART NO. QTY. DESCRIPTION
1 2900142 10 Set Screw, Soc. Hd., 5/16-18 x 3/8" 2 6011008 1 Sheave, 3.65" x 6 Groove x 1-7/16" Bore 3 6011009 1 Sheave, 3.65" x 6 Groove x 1-3/4" Bore 4 2500792 6 V-Belt, 3VX400 5 2501872 1 V-Belt, 4L600W 6 2506462 1 Sheave, 3V x 6.0" x 6 Groove Taper Style 7 2506455 2 Taper Bushing, 1-1/2" w/Setscrews 8 6011458 1 Pulley, Accessory Drive 9 2506452 1 Sheave, 3V x 5.0" x 6 Groove Taper Style
10 2503875 6 V-Belt, 3VX366
4
6011722 20" Belt Drive Assembly
33
TO TRANSMISSION
PULLEY
2
7
5
9
6
4
8
1
ITEM
1 2900142 10
2 6011008 1
3 6011009 1
4 2500792 12 5 2506454 1
6 2506455 2
7 6011458 1
8 2503926 1
9 2501872 1
PART NO.
QTY.
6
4
3
DESCRIPTION
Set Screw, Soc. Hd., 5/16-18 x 3/8"
Sheave, 3.65" x 6 Groove x 1-7/16" Bore
Sheave, 3.65" x 6 Groove x 1-3/4" Bore
V-Belt, 3VX400 Sheave, 3V x 8.0" x 6 Groove Taper Style
Taper Bushing, 1-1/2" w/Setscrews
Pulley, Accessory Drive
Sheave, 3V x 5.6" x 6 Groove Taper Style
V-Belt, 4L600W
6011723 26" Belt Drive Assembly
34
1
2
TO TRANSMISSION
1
6
7
4
8
PULLEY
5
9
4
1
3
ITEM PART NO. QTY. DESCRIPTION
1 2900142 10 Set Screw, Soc. Hd., 5/16-18 x 3/8" 2 6011008 1 Sheave, 3.65" x 6 Groove x 1-7/16" Bore 3 6011010 1 Sheave, 4.12" x 6 Groove x 1-3/4" Bore 4 2500792 12 V-Belt, 3VX400 5 2501872 1 V-Belt, 4L600W 6 2506454 1 Sheave, 3V x 8.0" x 6 Groove Taper Style 7 2506455 2 Taper Bushing, 1-1/2" w/Setscrews 8 6011458 1 Pulley, Accessory Drive 9 2500367 1 Sheave, 4.75 x 6 Groove Taper Style
7
6011724 30" Belt Drive Assembly
35
1
2
1
6
TO TRANSMISSION
8
PULLEY
7
4
9
4
1
3
ITEM PART NO. QTY. DESCRIPTION
1 2900142 14 Set Screw, Soc. Hd., 5/16-18 x 3/8" 2 6011008 1 Sheave, 3.65" x 6 Groove x 1-7/16" Bore 3 6011010 1 Sheave, 4.12" x 6 Groove x 1-3/4" Bore 4 2500792 12 V-Belt, 3VX400 5 2501872 1 V-Belt, 4L600W 6 2506454 1 Sheave, 3V x 8.0" x 6 Groove Taper Style 7 2506455 1 Taper Bushing, 1-1/2" w/Setscrews 8 6011458 1 Pulley, Accessory Drive 9 6012190 1 Sheave, 4.12" x 6 Groove x 1-1/2" Bore
5
12
36
Frame LIft Assembly 6011752
8
MOUNTS TO TOP
OF UPRIGHT, SLOT
IS TO FRONT.
5
14
13
11
1516
4
MOUNTS DIRECTLY
TO FRAME BASE
3
7
9
7
6
2
4
10
1
DESCRIPTIONITEM PART NO. QTY.
60117261
2 6011729 1 Frame Lift, CC3500J
3 6011730 1 Frame Lift Brace
4 2900139 6
5 2900029 1
6 2900473 1 Flat Washer, 3/8" USS
7 2900018 2 Locknut, 3/8-16, Nylon
8 2900047 1
1 Frame Lift Mount
Cap Screw, Hex Hd., 1/2-13 x 1­3/4" Cap Screw, Hex Hd., 3/8-16 x 1­1/2"
Cap Screw, Hex Hd., 3/8-16 x 1­3/4"
4
9
ITEM PART NO. QTY. DESCRIPTION
9 2900026 6 Lock Nut, 1/2-13 Nylon
10 2900058 2 Flat Washer, 1/2" SAE
11 6017268 1 Wrench Sock
12 2503704 1 Wrench, 15/16" Combination
13 2900083 2 Fender Washer, 1/4" x 1-1/4"
14 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
15 2900009 2 Flat Washer, 1/4" SAE
16 2900010 2 Lock Nut, 1/4-20 Nylon
Belt Guard Assembly #6011728
37
1
2
6
7
8
2
6
7
8
3
4
5
10
3
4
5
11
8
7
6
2
ITEM PART NO. QTY. DESCRIPTION
1 6011709 1 Guard, Engine Belt 2 6010558 3 Guard Mounting Tab, 3/8-16
3 2900473 3 Flat Washer, 3/8" USS 4 2900006 3 Lock Washer, 3/8" Split
5 2900005 3 Cap Screw, Hex Hd., 3/8-16 x 1" 6 2900022 6 Flat Washer, 5/16" SAE
7 2900031 6 Lock Washer, 5/16" Split 8 2900019 6 Cap Screw, Hex Hd., 5/16-18 x 3/4"
9 6010555 1 Shaft/Flange Guard (Narrow) 10 2900307 1 Wing Screw, M6 x 16mm 11 2900156 1 Lock Pin with Ring 12 2900146 1 Cap Screw, Hex Hd., 5/8-11 x 4" 13 2900412 1 Lock Washer, Wedge 5/8"
12
*
13
9
* See Note on Blade Shaft
Assembly # 6011735 Page
14" Blade Guard Assembly #6010950
38
21
25
24
23
20
24
22
23
10
9
4
7
8
13
9
12
11
17
18
19
4
6
16
1
6
14
13
10
3
4
2
6
5
15
14" Blade Guard Assembly #6010950
39
ITEM PART NO. QTY. DESCRIPTION
1 6010601 1 14" Blade Guard Front & Rear Only
2 6010081 1 Splash Flap
3 2900310 2 Cap Screw, Hex Hd., M6-1.0 x 20mm
4 2901494 4 Flat Washer, M6
5 2900083 2 Fender Washer, 1/4" x 1-1/4" 6 2900302 8 Lock Nut, M6-1.0 Nylon Insert
7 6010261 1 Water Manifold
8 2500830 1 Water Manifold Gasket 9 2901355 2 Cap Screw, Hex Hd., M6-1.0 x 50mm
10 3200001 3 Plug, 1/8" NPT
11 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
12 2900278 1 Lanyard with Lock Pin
13 6048283 2 Water Tube for 14" Guard 14 6048155 2 Water Tube Clamp
15
16 1800001 1 Warning Label
17
18 2900287 2 Rivet, 1/8" Dia. 19 1802090 2 Label, Wedge Locking Washer
20 6048026 1 Hinge Assembly
2900308 4 Cap Screw, Flat Hd., M6-1.0 x 16mm
1801369A 1 Blade Guard Size Tag
ITEM PART NO. QTY. DESCRIPTION
21 2500270 1 Blade Guard Hinge
22 2900310 5 Cap Screw, Hex Hd., M6-1.0 x 20mm
23 2901494 6 Flat Washer, M6 24 2900302 7 Lock Nut, M6-1.0 Nylon Insert
25 2900312 1 Cap Screw, Hex Hd., M6-1.0 x 35mm
21
40
22
20" Blade Guard Assembly #6010952
9
4
9
11
4
20
16
23
24
10
18
7
8
13
6
12
17
1
3
4
19
6
14
13
10
15
2
6
5
20" Blade Guard Assembly #6010952
41
ITEM PART NO. QTY. DESCRIPTION
1 6010603 1 20" Blade Guard Front & Rear Only
2 6010081 1 Splash Flap
3 2900310 2 Cap Screw, Hex Hd., M6-1.0 x 20mm
4 2901494 4 Flat Washer, M6
5 2900083 2 Fender Washer, 1/4" x 1-1/4" 6 2900302 8 Lock Nut, M6-1.0 Nylon Insert
7 6010261 1 Water Manifold
8 2500830 1 Water Manifold Gasket 9 2901355 2 Cap Screw, Hex Hd., M6-1.0 x 50mm
10 3200001 3 Plug, 1/8" NPT
11 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
12 2900278 1 Lanyard with Lock Pin
13 6010085 2 Water Tube for 20" Guard 14 6048155 2 Water Tube Clamp
15 2900308 4 Cap Screw, Flat Hd., M6-1.0 x 16mm
16 1800001 1 Warning Label
17
Blade Guard Size Tag11801369D
Rivet, 1/8" Dia.2290028718 Label, Wedge Locking Washer2180209019
Hinge Assembly1604802720
ITEM PART NO. QTY. DESCRIPTION
21 2500270 1 Blade Guard Hinge
22 2900310 6 Cap Screw, Hex Hd., M6-1.0 x 20mm
23 2901494 6 Flat Washer, M6 24 2900302 6 Lock Nut, M6-1.0 Nylon Insert
23
42
26
26" Blade Guard Assembly #6010954
22
25
24
21
20
27
22
18
19
28
11
7
8
14
10
9
4
12
13
17
1
3
4
14
5
6
15
6
2
11
16
26" Blade Guard Assembly #6010954
43
ITEM PART NO. QTY. DESCRIPTION
1 6010955 1 26" Blade Guard Front & Rear Only
2 6010081 1 Splash Flap
3 2900310 2 Cap Screw, Hex Hd., M6-1.0 x 20mm
4 2901494 4 Flat Washer, M6
5 2900083 2 Fender Washer, 1/4" x 1-1/4" 6 2900302 6 Lock Nut, M6-1.0 Nylon Insert
7 6010261 1 Water Manifold
8 2500830 1 Water Manifold Gasket 9 2900765 2 Lock Washer, M6 Split
10 2901355 2 Cap Screw, Hex Hd., M6-1.0 x 50mm
11 3200001 3 Plug, 1/8" NPT
12 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
13 2900279 1 Lanyard with Lock Pin
14 15 6048155 2 Water Tube Clamp
16 2900308 4 Cap Screw, Flat Hd., M6-1.0 x 16mm
17 1800001 1 Warning Label
18 1801369F 1 Blade Guard Size Tag
19 2900287 2 Rivet, 1/8" Dia. 20 1802090 2 Label, Wedge Locking Washer
21 6010873
6010086 2 Water Tube for 26" Guard
Universal Hinge Assembly1
ITEM PART NO. QTY DESCRIPTION
22 6010871 2 Hinge Weldment, Universal
23 2900479 1 Cap Screw, Hex Hd., 3/4-10 x 4"
24 2900467 1 Lock Nut, 3/4-10 Nylon
25 2901356 4 Flat Washer, M10 26 2900321 4 Lock Washer, M10 Split
27 2900333 4 Cap Screw, Hex Hd., M10-1.5 x 25mm
28 2503824 1 Detent Pin, 3/4" x 3" Grip
27
44
30
30" Blade Guard Assembly #6010956
(Includes Items #1 - #21)
26
29
20
28
31
18
19
26
32
10
11
7
9
8
14
21
4
13
12
1
17
23
24
25
5
14
15
6
22
6
4
3
2
11
16
30" Blade Guard Assembly #6010956
45
(Includes Items #1 - #21)
ITEM PART NO. QTY. DESCRIPTION
1 6010957 1 30" Blade Guard Front & Rear Only
2 6010081 1 Splash Flap
3 2900310 2 Cap Screw, Hex Hd., M6-1.0 x 20mm
4 2901494 4 Flat Washer, M6
5 2900083 2 Fender Washer, 1/4" x 1-1/4" 6 2900302 6 Lock Nut, M6-1.0 Nylon Insert
7 6010261 1 Water Manifold
8 2500830 1 Water Manifold Gasket 9 2900765 2 Lock Washer, M6 Split
10 2901355 2 Cap Screw, Hex Hd., M6-1.0 x 50mm
11 3200001 3 Plug, 1/8" NPT
12 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
13 2900279 1 Lanyard with Lock Pin
14 6010087 2 Water Tube for 30" Guard 15 6048155 2 Water Tube Clamp
16 2900308 4 Cap Screw, Flat Hd., M6-1.0 x 16mm
17 1800001 1 Warning Label
18
2900333
125
Blade Guard Size Tag11801369G
Rivet, 1/8" Dia.2290028719 Universal Hinge Assembly1601087320
Label, Wedge Locking Washer2180209021
Blade Guard Brace1601051122
Flat Washer, M101290135623 Lock Washer, M10 Split1290032124
Cap Screw, Hex Hd., M10-1.5 x 25mm
ITEM PART NO. QTY DESCRIPTION
26 6010871 2 Hinge Weldment, Universal
27 2900479 1 Cap Screw, Hex Hd., 3/4-10 x 4"
28 2900467 1 Lock Nut, 3/4-10 Nylon
29 2901356 4 Flat Washer, M10 30 2900321 4 Lock Washer, M10 Split
31 2900333 4 Cap Screw, Hex Hd., M10-1.5 x 25mm
32 2503824 1 Detent Pin, 3/4" x 3" Grip
Blade Shaft Weight Assembly #6011720
46
2
2
3
4
3
4
2
3
4
1
5
ITEM PART NO. QTY. DESCRIPTION
1 6011716 1 Blade Shaft Weight
2 2900811 3 Cap Screw, Hex Hd., 1/2-13 x 2-1/2"
3 2900084 3 Lock Washer, 1/2" Split
4 2900058 3 Flat Washer, 1/2" SAE 5 2900026 3 Lock Nut, 1/2-13 Nylon
Dual Front Pointer Assembly #6011540
47
7
5
8
4
3
6
1
1415
9
2
5
6
8
10
12
11
13
ITEM PART NO. QTY. DESCRIPTION
1 6011537 1 Front Pointer Frame 2 6011539 1 Pointer Tube, 20"
3 2504577 2 Shaft Collar, 3/4" Split 4 2504581 1 Wheel, 6"
5 6011535 2 Front Pointer Rod, 11" 6 2500740 2 Pointer Cap
7 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4" 8 2900033 4 Hex Nut, 3/8-16
9 6011152 2 Front Pointer Arm
10 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1" 11 2900105 2 Cap Screw, Hex Hd., 1/2-13 x 2-3/4"
12 2900239 2 Friction Washer, 1/2" 13 2900026 2 Lock Nut, 1/2-13 Nylon
14 6017241 1 Pointer Rope 11 Foot 15 3200221 2 Pinch Clamp, Two Ear
Optional Water Pump Assembly #6011032
48
9
10
5
6
2
1
3
5
6
7
4
3
8
7
8
ITEM PART NO. QTY.
1 2600200 1 Water Pump, 12V Diaphragm
2 2900008 4
3 2900009 8 Flat Washer, 1/4" SAE
4 2900010 4
5 2701694 2
6 3200016 2
7 6010302 1 Hose Assembly, 4 Foot
8 6010303 1
9 2800062 1 Toggle Switch
10 2800063 1
Cap Screw, Hex Hd., 1/4-20 x 1"
Lock Nut, 1/4-20 Nylon
Port Fitting, 1/2" Barb x 90 Degree
Hose Clamp #8
Hose Assembly, 5 Foot
Switch Boot
DESCRIPTION
Optional Water Safety Switch Assembly #6047932
49
2
1
3
ITEM PART NO. QTY DESCRIPTION
1 2800060 1
2 2800062 1
3 2800063 1 Switch Boot
Water Pressure Safety Switch
Toggle Switch On/Off
Upright
50
Console
CC3500J Optional Spot Light Assembly #6011487
8
10
9
7
12
6
11
3
ITEM
1 6011486 1
2 6010106 1
3 2500194 1
4 2504922 2 5 2900144 2
6 2900010 2
7 2800062 1
8 2800063 1
9 6010098 1 10 2900445 4
11 6017086 1
12 2800623 1
PART NO.
QTY.
2
5
4
1
DESCRIPTION Light Bar Mount Bracket CC3500J
Light Bar
Spot Light, 12 Volt
Hand Lock Knob, 5/16-18 x 3/4" Cap Screw, Hex Hd., 1/4-20 x 3/4"
Lock Nut, 1/4-20 Nylon
Toggle Switch On/Off
Switch Boot
Switch Plate Tap Screw, Flat Hd., #10-24 x 1/2"
Coiled Light Cord (1 Foot)
Cord Grip, 1/2" NPT Nylon
Optional Magentic Spot Light Assembly #6011170
51
1
5
2
4
1
2
3
ITEM PART NO. QTY.
1
2
3
4
5
2501087 1
2800374 1
2800375 1
2800062 1
2800063 1
DESCRIPTION
Light, 12V Magnetic Base
Outlet, 12 Volt Power
Cap, 12 Volt Power Outlet
Toggle Switch
Switch Boot
Optional Shaft Tachometer Assembly #6011384
52
8
3
9
13
15
14
11
1
2
4
13
11
10
7
5
ITEM PART NO. QTY. DESCRIPTION
1 6011382
2 1801384 1 Instrument Panel Decal (Tach) CC3500J
3 6010416 1 Tach/Hour Meter (VDO) Calibrated
1 Gauge Panel
Tach Sensor Wire Harness128003974 Shaft Tach Gear Assembly160114215
6
11
7
10
11
12
ITEM PART NO. QTY. DESCRIPTION
6 6010230 1 Shaft Tach Gear, Split
7 6010669 2 Shaft Tach Gear Guard 8 2800169 1 Magnetic Sensor w/Jam Nut
9 2900113 1 Lock Washer, 5/8" Split
10 2501752 2 Seal, 1-3/4" V-Ring
11 2900022 8 Flat Washer, 5/16" SAE 12 2900039 2 Lock Nut, 5/16-18 Nylon
13 2900726 2 Cap Screw, Hex Hd., 5/16-18 x 2-1/2"
14 2900031 4 Lock Washer, 5/16" Split
15 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
Optional Loweri ng Sp eed Metering Valve Assembly #6010227
53
9
5
7
6
5
1
2
3
4
ITEM PART NO. QTY.
1 3200211 1 2 3200212 1 3 3200057 2 4 3200115 1 5 3200213 2 6 3200219 1 7 3200218 1 8 6010247 1 9 6010248 1
8
3
DESCRIPTION Valve, 1/4" Metering Panel Mounting Kit Elbow, 1/4" M. Pipe to 1/4" M. JIC Elbow, 3/8" O-Ring to 1/4" F. Pipe Tee, 1/4" M. JIC to 1/4" M. Pipe Adapter, 1/4" M. Pipe to 1/4" F. JIC Check Valve Hose Assembly, 8" Long Hose Assembly, 20" Long
1
20
54
Optional Parking Brake Assembly #6011228
8
23
9
23
19
7
6
22
22
21
21
12
11
10
1
4
16
13
3
17
18
2
14
15
5
Optional Parking Brake Assembly #6011228
55
ITEM PART NO. QTY.
1 6011229 1 2 2501664 1 3 6011230 1 4 6048229 1 5 6011231 1 6 2900083 1 7 2900024 1 8 2900082 1
9 6011232 1 10 2900473 1 11 2900474 1 12 2900005 1 13 6011234 1 14 2900632 1 15 2900037 1 16 2900014 2 17 2900006 2 18 2900196 2 19 6011233 1 20 2500002 1 21 2900022 2 22 2900019 2 23 2900039 2
DESCRIPTION Bearing Housing Bar Ball Bearing, 3/4" x 1-5/8" x 7/16" Pivot Pin Key, 3/16" Sq. x 1-1/4" Pivot Arm Fender Washer, 1/4" x 1-1/4" Lock Washer, 1/4" Split Cap Screw, Hex Hd., 1/4-20 x 1/2" Brake Lever Flat Washer, 3/8" USS Belleville Washer, 3/8" Cap Screw, Hex Hd., 3/8-16 x 1" Friction Washer, 3/4" x 2-1/2" x 3/8" T-Bolt, 1/2-13 Hex Nut, 1/2-13 Flat Washer, 3/8" SAE Lock Washer, 3/8" Split Cap Screw, Hex Hd., 3/8-16 x 3/4" Lever Gate Lever Grip Flat Washer, 5/16" SAE Cap Screw, Hex Hd., 5/16-18 x 3/4" Lock Nut, 5/16-18 Nylon
Optional Blade Stacking Assembly #6010630
56
(Up to 1-1/2" width)
5
23
12
13
15
18
14
9
21
18
16
17
4
3
2
6
1
22
20
19
15
11
11
15
19
11
8
9
20
7
10
Optional Blade Stacking Assembly #6010630
57
(Up to 1-1/2" width)
ITEM PART NO. QTY. DESCRIPTION
1 6010159 1 Outer Flange 4-1/2" with Pin
2 2900002 1 Flat Washer, 5/8" SAE
3 2900113 1 Lock Washer, 5/8" Split
4 2900210 1 Cap Screw, Hex Hd., 5/8"-11 x 5" LH
5 6010620 1 20" Wide Blade Guard Assembly
ITEM PART NO. QTY.
6 6010621 1
7 6010296 1
8 2900008 2
9 2900009 4
10 2900083 2
11 2900010 8
12 6010288 1
13 2500988 1
14 2900294 2
15 3200001 3
16 3200002 1
17 2900278 1
18 6010085 2
19 6048155 2
20 2900020 4
21 3200208 1
22 1800001 1
23 6010251 1
DESCRIPTION
20" Wide Blade Guard Front & Rear Only
Splash Flap
Cap Screw, Hex Hd., 1/4-20 x 1"
Flat Washer, 1/4" SAE
Fender Washer, 1/4" x 1-1/4"
Lock Nut, 1/4-20 Nylon
Water Manifold
Water Manifold Gasket
Cap Screw, Hex Hd., 1/4-20 x 2"
Plug, 1/8" NPT
Fitting, 3/8" M. Pipe to 3/4" M. Garden
Lanyard with Lock Pin
Water Tube for 20" Guard
Water Tube Clamp
Cap Screw, Flat Hd., 1/4-20 x 3/4"
Nozzle, 1/4" NPT
Warning Label
Hinge Assembly for 20" Guard
Optional Blade Spacing Assembly #6010631
58
(Up to 2" width)
5
4
14
9
15
12
16
13
2
1
22
23
18
21
11
18
3
17
6
8
9
20
20
19
15
11
15
19
11
7
10
Optional Blade Spacing Assembly #6010631
59
(Up to 2" width)
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4
5
6010186 1 Blade Shaft Extension, Left Hand Thread
6010187 1 Outer Flange 4-1/2"
2900218 1 Dowel Pin, 3/8" Dia. x 3-1/2"
2900212 1 Hex Nut, 1"-14 Left Hand
6010620 1 20" Wide Blade Guard Assembly
ITEM PART NO. QTY.
6 6010621 1
7 6010296 1
8 2900008 2
9 2900009 4
10 2900083 2
11 2900010 8
12 6010288 1
13 2500988 1
14 2900294 2
15 3200001 3
16 3200002 1
17 2900278 1
18 6010085 2
19 6048155 2
20 2900020 4
21 3200208 1
22 1800001 1
23 6010251 1
DESCRIPTION
20" Wide Blade Guard Front & Rear Only
Splash Flap
Cap Screw, Hex Hd., 1/4-20 x 1"
Flat Washer, 1/4" SAE
Fender Washer, 1/4" x 1-1/4"
Lock Nut, 1/4-20 Nylon
Water Manifold
Water Manifold Gasket
Cap Screw, Hex Hd., 1/4-20 x 2"
Plug, 1/8" NPT
Fitting, 3/8" M. Pipe to 3/4" M. Garden
Lanyard with Lock Pin
Water Tube for 20" Guard
Water Tube Clamp
Cap Screw, Flat Hd., 1/4-20 x 3/4"
Nozzle, 1/4" NPT
Warning Label
Hinge Assembly for 20" Guard
Optional Blade Spacing Assembly #6010632
60
(Up to 4" width)
5
4
24
14
16
2
1
23
22
15
12
13
9
21
3
17
6
8
9
18
11
15
11
18
11
7
10
19
20
Optional Blade Spacing Assembly #6010632
61
(Up to 4" width)
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4
5 6010622 1 20" Wide Blade Guard Assembly
6010309 1 Blade Shaft Extension, Left Hand Thread
6010187 1 Outer Flange 4-1/2"
6010359 1 Drive Pin, 3/8" Dia. x 5"
2900212 1 Hex Nut, 1"-14 Left Hand
ITEM PART NO. QTY.
6 6010623 1
7 6010366 1 Splash Flap
8
9
10
11
12 6048123 2 W ater Manifold
13 2500829 2 W ater Manifold Gasket
14
15
16
17
18
19
20 2900020 4
21
22
23
24 6010588 1 Hose Assembly, Dual Inlet
2900008
2900009
2900083
2900010
2900294
3200001
3200002
2900278 1 Lanyard with Lock Pin
6010085 2
6048155 2
3200208
1800001 1
6010251
3
7
3
11
4
4
2
2
2
20" Wide Blade Guard Front & Rear Only
Cap Screw, Hex Hd., 1/4-20 x 1"
Flat Washer, 1/4" SAE
Fender Washer, 1/4" x 1-1/4"
Lock Nut, 1/4-20 Nylon
Cap Screw, Hex Hd., 1/4-20 x 2"
Plug, 1/8" NPT
Fitting, 3/8" M. Pipe to 3/4" M. Garden
Water Tube for 20" Guard
Water Tube Clamp
Cap Screw, Flat Hd., 1/4-20 x 3/4"
Nozzle, 1/4" NPT
Warning Label
Hinge Assembly for 20" Guard
DESCRIPTION
62
Wiring Diagram
63
Briggs-Vanguard 35HP
Diagram
Number
1 2800393 1 Hydraulic Pump Harness 17 6010416 1 Optional Tach/Hour Meter (VDO) Calibrated
2 2800073 1 Battery Cable, Positive (Red) 2800611 2 (Light Socket)
3 2800072 1 Battery Cable, Negative (Black) 2800612 2 (Light Bulb, Wedge Base)
4 2800095 1 Solenoid Cable, Positive (Red) 18 2800169 1 Optional Magnetic Sensor (Includes #20)
5 2800182 1 Ground Cable, Negative (Black) 19 2800397 1 Optional Tach Sensor Harness
6 2700208 1 Battery, 12 Volt (Includes #20 & #21)
7 2600070 1 Hydraulic Pump Unit (Includes #8 and #9) 20 2800145 2 Optional Connector, 2 Wire Shroud
8 2700169 1 Solenoid, Motor 2800114 4 Male Terminal, 14/16 Gage Wire
9 2700243 1 Valve Coil 2800174 4 Cable Seal, Gray
10 2800372 1 Pushbutton Switch, Raise 2800115 4 Female Terminal, 14/16 Gage Wire
11 2800373 1 Pushbutton Switch, Lower 2800174 4 Cable Seal, Gray
12 2702622 1 Ignition Switch (Briggs-Vanguard) 22 2800062 3 Optional Toggle Switch
13 2800144 1 Relay 2800063 3 Switch Boot
14 2801367 1 Emergency Stop Button 25 2501087 1 Optional Magnetic Base Light, 12 Volt
15 2800388 1 Fuse Panel, 6 Circuit 26 2800374 1 Optional Power Outlet, 12 Volt
16 2800460 1 Hour Meter 27 2600200 1 Optional Water Pump, Diaphragm
Part
No.
2700244 1 Valve Stem 21 2800146 2 Optional Connector, 2 Wire Tower
2800263 1 Relay Connector 23 2800060 1 Optional Water Pressure Safety Switch
2800264 4 Wire Terminal, 1/4" Push-on 24 2500194 1 Optional Spot Light, 12 Volt
2800389 6 Fuse, 10 Amp Red ATO/ATC 2800375 1 Outlet Cap
Qty.
Req.
Description
Diagram
Number
Part
No.
Qty.
Req.
Description
64
Diagram
65
Number
1 2800393 1 Hydraulic Pump Harness 17 6010416 1 Optional Tach/Hour Meter (VDO) Calibrated
2 2800073 1 Battery Cable, Positive (Red) 2800611 2 (Light Socket)
3 2800072 1 Battery Cable, Negative (Black) 2800612 2 (Light Bulb, Wedge Base)
4 2800095 1 Solenoid Cable, Positive (Red) 18 2800169 1 Optional Magnetic Sensor (Includes #20)
5 2800182 1 Ground Cable, Negative (Black) 19 2800397 1 Optional Tach Sensor Harness
6 2700208 1 Battery, 12 Volt (Includes #20 & #21)
7 2600070 1 Hydraulic Pump Unit (Includes #8 and #9) 20 2800145 2 Optional Connector, 2 Wire Shroud
8 2700169 1 Solenoid, Motor 2800114 4 Male Terminal, 14/16 Gage Wire
9 2700243 1 Valve Coil 2800174 4 Cable Seal, Gray
10 2800372 1 Pushbutton Switch, Raise 2800115 4 Female Terminal, 14/16 Gage Wire
11 2800373 1 Pushbutton Switch, Lower 2800174 4 Cable Seal, Gray
12 2705827 1 Key Switch (Kohler) 22 2800062 3 Optional Toggle Switch
13 2800144 1 Relay 2800063 3 Switch Boot
14 2801367 1 Emergency Stop Button 25 2501087 1 Optional Magnetic Base Light, 12 Volt
15 2800388 1 Fuse Panel, 6 Circuit 26 2800374 1 Optional Power Outlet, 12 Volt
16 2800460 1 Hour Meter 27 2600200 1 Optional Water Pump, Diaphragm
Part
Qty.
No.
Req.
2700244 1 Valve Stem 21 2800146 2 Optional Connector, 2 Wire Tower
2800263 1 Relay Connector 23 2800060 1 Optional Water Pressure Safety Switch
2800264 4 Wire Terminal, 1/4" Push-on 24 2500194 1 Optional Spot Light, 12 Volt
2800389 3 Fuse, 10 Amp Red ATO/ATC 2800375 1 Outlet Cap
Description
Diagram
Number
28 2705828 1 Harness Extension (Not Shown)
Part
No.
Qty.
Req.
Description

DECAL GROUP

66
CORE CUT DECAL RPM CHART DECAL #1800949 #1800256 (Qty. 3) w/ CC3500J RPM DECAL #1801381
SAW LABEL SHEET
#1800351
DECAL GROUP
67
INSTRUMENT PANEL DECAL (STANDARD)
#1801382
INSTRUMENT PANEL DECAL (OPTIONAL TACH)
#1801384
WARNING DECAL
#1800001
EQUIPMENT AND PARTS

WARRANTY

Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A. #1801378
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