Diamond CC3500E User Manual
DIAMOND
P R O D U C T S
CONCRETE SAW
PARTS LIST
MODELS:
CC3520E / CC3530E
July 2011
Part #1800951
2
Table of Contents
.
.
…
Hyd
…
21
Opti
55
…
.
…
…
…
3
Pictorial Page Index…...…….……………. 4,5 30hp Motor Mount Assembly...…....……….. 34,35
Controls Legend…….…….….……………
6 30hp Belt Drive Assembly..…..…....……….. 36,37
Instrument Panel Assembly……………….. 7 Idler Assembly...……………………………. 38
Frame Upright Assembly……….…………
8,9 Front Pointer Assembly………………………39
Control Grip Assembly…………………….10 Notes……………………………….…………40,41
Control Lever Assembly (Eaton)…………..11 14” Blade Guard Assembly……………….….42,43
Battery Assembly…………………………. 12 20” Blade Guard Assembly…….…………….44,45
Hydraulic Pump Assembly……...………… 13 26” Blade Guard Assembly……….………….46,47
Depth Indicator Assembly………………… 14 30” Blade Guard Assembly……….………….48,49
Depth Stop Assembly…………………….. 15 Optional Soft Start Unit Assembly…....…….. 50
Water Supply Assembly………………….. 16 Optional Frame Lift Assembly………….……51
Starter Box Assembly….…………………. 17 Optional Speed Metering Valve Assembly…
52
Starter Box Unit…….….…………………. 18,19 Optional Water Pump Assembly………….….53
Frame Base Assembly……………………. 20 Optional Spot Light Assembly………………. 54
raulic Cylinder Assembly……………
Rear Drive Assembly (Eaton)…………….. 22,23 Optional Parking Brake Assembly…………
Eaton Transmission Assembly…………….
24 Optional Blade Stacking Assembly…………..58,59
Linkage Assembly………………………… 25 Optional Blade Spacing Assembly…………
Rear Axle Assembly (Eaton / Gear)………. 26 Optional Blade Spacing Assembly…………
onal Spot Light Assembly……………….
56,57
60,61
62,63
Front Axle Assembly………………………27 Decal Group……………………………….… 64
Blade Shaft Assembly………………….…. 28 Wiring Diagram………………………………65
Belt Guard Assembly..……………………. 29 Notes……………………………….…………66
20hp Motor Mount Assembly…....……….. 30,31 Blade Speed Conversion Charts………….….. 67
20hp Belt Drive Assembly………………
32,33 Warranty…………………………….….…….68
Pictorial Page Index
4
39
30
34
16
17 18
7
15
14
10
11
8
42
46
48
28
324436
38
27
20
12
11
22
26
Pictorial Page Index
5
39
29
16
71817
8
10
11
13
12
22
20
24
26
3632
28
27
42 44 46 48
Controls Legend
6
1 Hour M et er 9 Handl e Lock Knobs
2 Amp Met er 10 Speed Cont r ol Lever
3 Battery Charge Meter 11 Lower Pushbutton
4 Motor Start Button 12 Raise Pushbutton
5 Mot or St op Butt on 13 T r ansmission Engagemen t Lever
6 Depth St op Knob 14 Water Pump Switch (O pt ional)
7 Cutting Depth Indicator 15 Spotlight Switch (Optional)
8 Water Val ve 16 Lower ing Speed Meter ing Valve (O pt ional)
2
1
8
3
6
4
5
7
14
15
8
9
9
13
12
10
11
16
Instrument Panel Assembly #6011429
7
7
5
3
1
7
2
7
4
12
6
8
9
10
11
ITEM PART NO. QTY. DESCRIPTION
1 6011074 1 Dash Cover Panel
2 2500554 1
3 6010240 1 Meter Panel (Hour)
4 2800064 1 Hour Meter
5 6011024 1
6 2500549 1
7 2900021 1 2
8 6010098 1 Switch Plate
9 2500204 3
10 2900445 4
11 2500463 1
12 2500381 1
Plug, 1-1/2" Hole
Hydraulic Pump Cover Plate
Plug, 7/8" Hole
Tap Screw, Pan Hd., #10-24 x 3/8"
Plug, 1/2" Hole
Tap Screw, Flat Hd., #10-24 x 1/2"
Plug, 3/4" Hole
Plug, 2-5/8" Tapered Hole
Frame Upright Assembly #6011415
8
11
12
12
19
20
18
12
17
10
14
13
16
15
9
8
10
9
8
21
22
2
5
22
3
6
4
7
1
4
7
Frame Upright Assembly #6011415
9
ITEM PART NO. QTY. DESCRIPTION
1 6011401 1 Frame Upright Weldment
2 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
3 2900014 2 Flat Washer, 3/8" SAE
4 2900018 2 Lock Nut, 3/8-16 Nylon
5 2900025 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/4"
6 2900058 4 Flat Washer, 1/2" SAE
7 2900026 4 Lock Nut, 1/2-13 Nylon
8 6010014 2 Handle Bar, 36" Long
9 2500636 2 Handle Grip
10 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2"
11 2503704 1 Wrench, 15/16" Combination
12 2501287 4 Plug, 7/16" Hole
13 2500549 1 Plug, 7/8" Hole
14 2500203 1 Grommet, 3/4" I.D.
15 1800169 1 Serial Number Plate, US
16 2900096 2 Rivet, 3/32" Dia.
17 1800377 1 Serial Number Plate, CE
18 2900287 2 Rivet, 1/8" Dia.
19 2501427 1 Cable Cleat
20 2900483 2 Tap Screw, Flat Hd., #10-24 x 1"
21 6011023 1 Rear Cover Screen
22 2900180 4 Cap Screw, Hex Flange Hd., 1/4-20 x 1"
Control Grip Assembly #6010319
10
1
3
4
6
8
5
9
2
4
7
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4 2500694 2 Plug, 5/8" Hole
5
6
7
8
9 2800393 1 Harness, Hydraulic Pump
2501280 1 Control Grip Body
2501281 1 Control Grip Cover
2500644 1 Plug, Rectangular
2800372 1 Pushbutton Switch, Raise
2800373 1
2900453 1
2900452 1 Machine Screw, Oval Hd., #4 x 5/8"
Pushbutton Switch, Lower
Set Screw, Soc. Hd., M5 x 12mm
Control Lever Assembly #6011417 (Eaton)
11
2
14
3
4
5
15
16
5
13
9
2
5
2
3
4
1
17
9
7
8
9
10
11
2
ITEM PART NO. QTY DESCRIPTION
1 6011410 1
2 2900144 5
3 2900024 2
4 2900009 2 Flat Washer, 1/4" SAE
5 2900010 3
6 6010055 1
7 2900782 2 Jam Nut, 3/8-16
8 6011414 1
9 2900153 5 Friction Washer, 3/8"
10 2900473 1 Flat Washer, 3/8" USS
11 2900474 2 Belleville Washer, 3/8"
12 2900781 1
13 6010057 1
14 2500002 1
15 2900780 1
16 6010058 1 Gate Plate
17 6010319 1
7
6
Lever Support Weldment
Cap Screw, Hex Hd., 1/4-20 x 3/4"
Lock Washer, 1/4" Split
Lock Nut, 1/4-20 Nylon
Friction Spacer
Speed Control Lever
Cap Screw, Hex Flange Hd.,3/8-16 x 2-1/4"
Engagement Lever Weldment
Lever Grip
Cap Screw, Hex Flange Hd., 3/8-16 x 1-3/4"
Control Grip Assembly
12
Battery Assembly #6012131
12
18
13
17
18192021
16
9
21
20
19
3
3
4
2
7
5
6
4
1
12
14
15
11
8
10
3
4
5
9
ITEM PART NO. QTY.
1 6010670 1
2 6010554 1
3
4
5 2900039
6 2900031 1
7 6010017 1
8 6010018 2 Rod, 1/4-20 x 8-1/2"
9 2900010 4
10 6010016 1
11 2700208 1 Battery, 12 Volt Group Size 34
12 2800071 1 Battery Cable, Positive (Red)
13 2800072 1 Battery Cable, Negative (Black)
14 2800182 1 Battery Cable, 14" Negative (Black)
15
16
17
18
19
20
21 2900196 2
2900019
2900022
2800256 1
2800257 1
2800197
2800198 2
2900014
2900006
5
5
4
1
2
2
Battery Platform
Battery Support Brace
Cap Screw, Hex Hd., 5/16-18 x 3/4"
Flat Washer, 5/16" SAE
Lock Nut, 5/16-18 Nylon
Lock Washer, 5/16" Split
Battery Top Brace
Lock Nut, 1/4-20 Nylon
Battery Pad
Battery Boot, Large (Red)
Battery Boot, Large (Black)
Battery Boot, Small (Red)
Battery Boot, Small (Black)
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 3/4"
DESCRIPTION
Hydraulic Pump Assembly #6011077
13
(Includes Items #1 - #11)
2
3
11
10
4
1
8
7
6
14
5
13
ITEM
1 2600070 1
2 2700321 1
3 3200120 1
4 3200123 1
5 3200115 1
6 3200060 1
7 3200056 1
8 3200057 1
9 2900014 2
10 2900006 2
11 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
12
13
14
PART NO. QTY.
3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC
3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock
6010059 1 Clear Hose, 3/8" I.D. x 19"
12
9
11
10
9
DESCRIPTION
Hydraulic Pump Unit
Breather Cap
Pipe Coupling, 3/8" NPT
Pipe Nipple, 3/8" NPT x 2"
Elbow, 3/8" O-Ring to 1/4" F. Pipe
Hex Nipple, 1/4" NPT
Flow Control Valve, 1/4" NPT
Elbow, 1/4" M. Pipe to 1/4" M. JIC
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Depth Indicator Assembly #6010214
14
11
10
5
1
3
4
7
4
2
12
7
6
9
8
13
14
15
ITEM PART NO. QTY. DESCRIPTION
1 6010092 1 Depth Indicator Mount Bracket
2 2500155 2 Cable Pulley, 1-1/4"
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 4 Lock Nut, 1/4-20 Nylon
5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2500145 1 Flange Bearing, 3/8"
7 2900014 3 Flat Washer, 3/8" SAE
8 6010091 1 Depth Indicator Pointer
9 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
10 6010093 1 Cable Pulley, 2"
11 2900018 1 Lock Nut, 3/8-16 Nylon
12 6010094 1
13 2500196 1 Spring, 3/8" x 15"
14 2900055 1 Cotter Pin, 3/16" x 1"
15 2500214 1 Cable Clamp
Depth Indicator Cable with Crimp, 48"
5
15
6
2
Depth Stop Assembly #6010215
4
3
10
1
ITEM PART NO. QTY. DESCRIPTION
9
11
8
7
1 6010097 1 Depth Stop Weldment
2 2900665 4 Belleville Washer, 1/2"
3 2900058 1 Flat Washer, 1/2" SAE
4 2900239 1 Friction Washer, 1/2"
5 6010095 1 Depth Stop Knob
6 2900132 1 Roll Pin, 3/16" x 1-1/4"
7 2900158 1 Yoke, 1/2-13
8 2900084 1 Lock Washer, 1/2" Split
9 2900037 1 Hex Nut, 1/2-13
10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"
11 2900004 1 Cotter Pin, 1/8" x 1"
Water Supply Assembly #6011419
16
10
12
6
7
14
8
9
13
14
13
1
3
11
12
5
4
3
2
6
7
8
ITEM PART NO. QTY. DESCRIPTION
1 6090067 1
2 3200045 1
3 3200008 2
4 3200022 1
5 3200025 1 Hose Filter Washer
6 3200013 2 Street Elbow, 1/2" NPT
7 3200027 2 Water Valve
8 3200155 2
9 6011055 1
10 3200173 1 Street Elbow, 1/2" NPT Steel
11 3200001 1
12 2900241 2
13 2900009 4 Flat Washer, 1/4" SAE
14 2900010 4
Water Supply Tube
Pipe Tee, 1/2" NPT
Close Nipple, 1/2" NPT
Fitting, 1/2" F. Pipe to 3/4" F. Garden
Fitting, 1/2" M. Pipe to 3/4" M. Garden
Water Hose Assembly, 30" Long
Plug, 1/8" NPT
U-Bolt, 1/2" Pipe
Lock Nut, 1/4-20 Nylon
Starter Box Assembly #6012130
17
1
2
6
5
4
4
5
6
FOR 20HP MOTOR
ITEM PART NO. QTY. DESCRIPTION
1 2800215 1 Starter Box Unit
2 2800216 1 Amp Meter 20HP
3 2500678 4 Vibration Isolator, 3/8-16
4 2900014 8 Flat Washer, 3/8" SAE
5 2900006 8 Lock Washer, 3/8" Split
6 2900033 8 Hex Nut, 3/8-16
FOR 30HP MOTOR
ITEM PART NO. QTY DESCRIPTION
1 2800215 1 Starter Box Unit
2 2800203 1 Amp Meter 30HP
3 2500678 4 Vibration Isolator, 3/8-16
4 2900014 8 Flat Washer, 3/8" SAE
5 2900006 8 Lock Washer, 3/8" Split
6 2900033 8 Hex Nut, 3/8-16
3
Starter Box Unit #2800215
18
3
7
6
3
4
1
5
4
5
1
10
22
21
23
12
11
16
1413
24
2
17
18
19
11
20
8
15
9
Starter Box Unit #2800215
19
ITEM PART NO. QTY. DESCRIPTION
1 2800240 1 Enclosure
2 2800249 1 Subpanel
3 6011329 1 Stop Button Assembly
2800599 1 Stop Button Body & Cap
2800200 1 Contact Block (N.C.)
1800922 1 Stop Label
4 6011097 1 Start Button Assembly
2701390 1 Start Button Body
2701392 1 Contact Block (N.O.)
2800317 1 Green Button Cap
2800222 1 Clear Protective Boot
1800923 1 Start Label
5 2800224 1 Battery Charge Ammeter
6 2800245 1 Reset Button
7 2707338 1 Disconnect Handle
8 2800552 1 Connector, 1/2" Cord
9 2800312 2 Connector, 1" Sealtite Elbow
10 2701274 1 Rectifier Bridge
11 2800299 2 Fuse Holder, 30A-600V Dual
12 2800400 1 Auxiliary Contact (N.O.)
13 2800401 1 Motor Contactor, Siemens
14 2800402 1 Coil, 24V-AC
15 2800403 1 Overload Relay, 25-100A
16 2800248 1 Current Transformer
17 2707339 1 Disconnect Block
18 2707337 1 Disconnect Shaft
19 2800315 1 Grounding Lug
20 2701299 1 Transformer, 500VA
21 2701295 1 Power Relay, 12V-DC
22 2701066 1 Fuse, ATQR 10A
23 2701307 1 Fuse, ATMR 25A
24 2701273 2 Fuse, ATQR 4A
Frame Base Assembly #6011422
20
8
4
7
1
2
3
5
4
2
3
6
ITEM PART NO. QTY. DESCRIPTION
1 6011400A 1 Frame Base
2 6011021 2 Skid Plate
3 2900473 4 Flat Washer, 3/8" USS
4 2900006 5
5 2900196 2
6 2900005 2
7 6010022 1 Rear Pointer
8 2900047 1
4
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 3/4"
Cap Screw, Hex Hd., 3/8-16 x 1"
Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
Hydraulic Cylinder Assembly #6010714
21
4
7
4
6
4
3
5
1
2
ITEM PART NO. QTY. DESCRIPTION
1
2 6010031 1 Cylinder Pin, 3"
3 6010119 1 Cylinder Pin, 3-1/2"
4 2900064 4
5 3200067 1
6 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC
7 3200054 1 Hose Assembly, 32" Long
2500177 1 Hydraulic Cylinder
Hair Pin Cotter, 3/4"
Cylinder Breather, 1/4" NPT
4
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