Diamond CC3500 User Manual
DIAMOND
P R O D U C T S
CONCRETE SAW
PARTS LIST
MODEL
CC3500J
August 2010
PART NO.: 1801378
WARNING
The engine exhaust from this product
Contains chemicals known to the
State of California to cause cancer,
Birth defects or other reproductive harm.
Proposition 65
State of California
Warning !
Engine exhaust and some its constituents are known to the
State of California to cause cancer, birth defects, and/or other
reproductive harm.
Notification of Spark Arrester Requirement for
State of California
It is a violation of Section 4442 or 4443 to use or operate the
engine on any forest-covered, brush-covered, or grass-covered land
unless the engine is equipped with a spark arrester, as defined in
Section 4442, maintained in effective working order or the engine
is constructed, equipped, and maintained for the prevention of fire
pursuant to Section 4443.
.
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Table of Contents
Controls Legend………………...……………4 Throttle Assembly (Briggs-Vanguard)………31
Quick Reference Service Filters / Belts…….
Frame Upright Assembly……………………6 Frame Lift Assembly………………………
Instrument Panel Assembly………………… 8 Belt Guard Assembly………………………..37
Control Grip Assembly………………………9 14" Blade Guard Assembly………………… 38
Control Lever Assembly (Eaton)……………10 20" Blade Guard Assembly………………… 40
Battery Assembly………………………….. 11 26" Blade Guard Assembly………………… 42
Hydraulic Pump Assembly……………………12 30" Blade Guard Assembly………………… 44
Depth Indicator Assembly……………………13 Blade Shaft Weight Assembly………………46
Depth Stop Assembly………………………. 14 Front Pointer Assembly………………………47
Water Supply Assembly………………………15 Optional Water Pump Assembly…………… 48
Frame Base Assembly……………………… 16 Optional Water Safety Switch Assembly……49
Hydraulic Cylinder Assembly……………… 17 Optional Spot Light Assembly………………50
Rear Drive Assembly (Eaton)…………………18 Optional Magnetic Spot Light Assembly……51
5 Belt Drive Assembly…………………………32 - 35
36
Eaton Transmission Assembly………………20 Optional Shaft Tachometer Assembly………52
Linkage Assembly……………………………21 Optional Speed Metering Valve Assembly… 53
Front Axle Assembly………………………..22 Optional Parking Brake Assembly…………
Rear Axle Assembly (Eaton / Gear)…………23 Optional Blade Stacking Assembly………… 56
Blade Shaft Assembly………………………
Fuel Tank Assembly…………………………25 Optional Blade Spacing Assembly (Up to 4")60
Engine Base Assembly……………………
Kohler Engine Assembly……………………28 Wiring Diagram (Kohler)…………………... 64
Briggs-Vanguard Engine Assembly………
Throttle Assembly (Kohler)…………………30 Warranty……………………………………. 68
24 Optional Blade Spacing Assembly (Up to 2")58
26 Wiring Diagram (Briggs-Vanguard)…………62
29 Decal Group…………………………………66
54
Controls Legend
4
1 Hour Meter 11 Spotlight Switch (Optional)
2 Choke Control 12 Water Valve
3 Vernier Throttle Cable 13 Emergency Stop Button
4 Ignition Switch 14 Handle Lock Knobs
5 Pre-Cleaner 15 Lowering Speed Meter Valve (Optional)
6 Air Cleaner Restriction Indicator 16 Speed Control Lever
7 Depth Stop Knob 17 Raise Pushbutton
8 Cutting Depth Indicator 18 Lower Pushbutton
9 Water Pump Swtch (Optional) 19 Transmission Engagememnt Lever
10 Water Safety Switch (Optional) 20 Fuel Tank Cap
4 5 6 7
3
12
2
8 109
1
12
11
13
14
14
1920 16 1817
15
Quick Reference Service Filters / Belts
5
Briggs Vanguard 35HP
DP Part No. Description Manufacturer's Part No.
2705507 Engine Oil Filter (Briggs #842921)
2702626 Spark Plug (2) (Briggs #491055)
2500201 In-Line Fuel Tank Filter (Fram #G1 or Wix #33001)
2702627 Outer Primary Air Filter (Briggs #841497)
2702628 Inner Safety Air Filter (Briggs #821136)
2500792 Blade Shaft & Jack Shaft Belt (12) (Gates #3VX400)
2501872 Eaton Transmission Belt (NAPA #4L600W)
Kohler 40HP
DP Part No. Description Manufacturer's Part No.
2704136 Engine Oil Filter (Kohler #5205002-S)
2702623 Spark Plug (2) (Champion #XC10YC)
2500201 In-Line Fuel Tank Filter (Fram #G1 or Wix #33001)
2704135 Outer Primary Air Filter (Kohler #250801-S)
2704134 Inner Safety Air Filter (Kohler #250804-S)
2500792 Blade Shaft & Jack Shaft Belt (12) (Gates #3VX400)
2501872 Eaton Transmission Belt (NAPA #4L600W)
Frame Upright Assembly #6011415
6
11
12
12
19
20
18
12
17
10
14
13
16
15
9
8
10
9
8
21
22
2
5
22
3
6
4
7
1
4
7
Frame Upright Assembly #6011415
7
ITEM PART NO. QTY. DESCRIPTION
1 6011401 1 Frame Upright Weldment
2 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
3 2900014 2 Flat Washer, 3/8" SAE
4 2900018 2 Lock Nut, 3/8-16 Nylon
5 2900025 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/4"
6 2900058 4 Flat Washer, 1/2" SAE
7 2900026 4 Lock Nut, 1/2-13 Nylon
8 6010014 2 Handle Bar, 36" Long
9 2500636 2 Handle Grip
10 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2"
11 2503704 1 Wrench, 15/16" Combination
12 2501287 4 Plug, 7/16" Hole
13 2500549 1 Plug, 7/8" Hole
14 2500203 1 Grommet, 3/4" I.D.
15 1800169 1 Serial Number Plate, US
16 2900096 2 Rivet, 3/32" Dia.
17 1800377 1 Serial Number Plate, CE
18 2900287 2 Rivet, 1/8" Dia.
19 2501427 1 Cable Cleat
20 2900483 2 Tap Screw, Flat Hd., #10-24 x 1"
21 6011023 1 Rear Cover Screen
22 2900180 4 Cap Screw, Hex Flange Hd., 1/4-20 x 1"
Instrument Panel Assembly #6011381
8
(Includes Items #1 - 3 and 8 - 18)
9
10
11
8
5
4
7
6
14
13
8
12
17
15
16
3
2
1
18
ITEM PART NO. QTY. DESCRIPTION
1 6011380 1 Gauge Panel
2 1801382 1 Instrument Panel Decal, CC3500J
3 2800064 1 Hour Meter
4 2503832 1 Choke Cable
5 2900148 1 Hex Nut, 3/8-24
6 2503833 1 Throttle Controller
7 2702622 1 Ignition Switch, Briggs Vanguard, 35HP
8 2900021 10 Tap Screw, Pan Hd., #10-24 x 3/8"
9 2800388 1 Fuse Panel, 6 Circuit
10 2800389 6 Fuse, 10 Amp Red ATO/ATC
11 2900913 2 Cap Screw, Soc. Hd., #10-24 x 1"
12 2900017 2 Lock Nut, #10-24 Nylon
13 6011024 1 Hydraulic Pump Cover Plate
14 2801367 1 E-Stop Switch
15 6010098 1 Switch Plate
16 2500204 3 Plug, 1/2" Hole
17 2900445 4 Tap Screw, Flat Hd., #10-24 x 1/2"
18 2500463 1 Plug, 3/4" Hole
Control Grip Assembly #6010319
9
1
3
4
6
8
5
9
2
4
7
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4 2500694 2 Plug, 5/8" Hole
5
6
7
8
9 2800393 1 Harness, Hydraulic Pump
2501280 1 Control Grip Body
2501281 1 Control Grip Cover
2500644 1 Plug, Rectangular
2800372 1 Pushbutton Switch, Raise
2800373 1
2900453 1
2900452 1 Machine Screw, Oval Hd., #4 x 5/8"
Pushbutton Switch, Lower
Set Screw, Soc. Hd., M5 x 12mm
Control Lever Assembly #6011417 (Eaton)
10
2
14
3
4
5
15
16
5
13
9
2
5
2
3
4
1
17
9
7
8
9
10
11
2
ITEM PART NO. QTY DESCRIPTION
1 6011410 1
2 2900144 5
3 2900024 2
4 2900009 2 Flat Washer, 1/4" SAE
5 2900010 3
6 6010055 1
7 2900782 2 Jam Nut, 3/8-16
8 6011414 1
9 2900153 5 Friction Washer, 3/8"
10 2900473 1 Flat Washer, 3/8" USS
11 2900474 2 Belleville Washer, 3/8"
12 2900781 1
13 6010057 1
14 2500002 1
15 2900780 1
16 6010058 1 Gate Plate
17 6010319 1
7
6
Lever Support Weldment
Cap Screw, Hex Hd., 1/4-20 x 3/4"
Lock Washer, 1/4" Split
Lock Nut, 1/4-20 Nylon
Friction Spacer
Speed Control Lever
Cap Screw, Hex Flange Hd.,3/8-16 x 2-1/4"
Engagement Lever Weldment
Lever Grip
Cap Screw, Hex Flange Hd., 3/8-16 x 1-3/4"
Control Grip Assembly
12
Battery Assembly #6011418
11
18
19
18
12
13
14
2021 1922
17
9
22
21
20
3
3
4
2
7
5
6
4
1
15
16
11
8
10
3
4
5
9
ITEM PART NO. QTY. DESCRIPTION
1 6010670 1
2 6010554 1
3 2900019 5
4 2900022 5 Flat Washer, 5/16" SAE
5 2900039 4
6 2900031 1
7 6010017 1
8 6010018 2 Rod, 1/4-20 x 8-1/2"
9 2900010 4
10 6010016 1
11 2700208 1
12 2800073 1
13 2800072 1
14 2800095 1
15 2800182 1
16 2800256 1
17 2800257 1
18 2800197 2
19 2800198 2
20 2900014 2 Flat Washer, 3/8" SAE
21 2900006 2
22 2900196 2
Battery Platform
Battery Support Brace
Cap Screw, Hex Hd., 5/16-18 x 3/4"
Lock Nut, 5/16-18 Nylon
Lock Washer, 5/16" Split
Battery Top Brace
Lock Nut, 1/4-20 Nylon
Battery Pad
Battery, 12 Volt Group Size 34
Battery Cable, Positive (Red)
Battery Cable, Negative (Black)
Battery Cable, 14" Positive (Red)
Battery Cable, 14" Negative (Black)
Battery Boot, Large (Red)
Battery Boot, Large (Black)
Battery Boot, Small (Red)
Battery Boot, Small (Black)
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 3/4"
Hydraulic Pump Assembly #6011077
12
(Includes Items #1 - #11)
2
3
11
10
4
1
8
7
6
14
5
13
ITEM
1 2600070 1
2 2700321 1
3 3200120 1
4 3200123 1
5 3200115 1
6 3200060 1
7 3200056 1
8 3200057 1
9 2900014 2
10 2900006 2
11 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
12
13
14
PART NO. QTY.
3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC
3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock
6010059 1 Clear Hose, 3/8" I.D. x 19"
12
9
11
10
9
DESCRIPTION
Hydraulic Pump Unit
Breather Cap
Pipe Coupling, 3/8" NPT
Pipe Nipple, 3/8" NPT x 2"
Elbow, 3/8" O-Ring to 1/4" F. Pipe
Hex Nipple, 1/4" NPT
Flow Control Valve, 1/4" NPT
Elbow, 1/4" M. Pipe to 1/4" M. JIC
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Depth Indicator Assembly #6010214
13
11
10
5
1
3
4
7
4
2
12
7
6
9
8
14
13
15
ITEM PART NO. QTY. DESCRIPTION
1 6010092 1 Depth Indicator Mount Bracket
2 2500155 2 Cable Pulley, 1-1/4"
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 4 Lock Nut, 1/4-20 Nylon
5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2500145 1 Flange Bearing, 3/8"
7 2900014 3 Flat Washer, 3/8" SAE
8 6010091 1 Depth Indicator Pointer
9 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
10 6010093 1 Cable Pulley, 2"
11 2900018 1 Lock Nut, 3/8-16 Nylon
12 6010094 1 Depth Indicator Cable with Crimp, 48"
13 2500196 1 Spring, 3/8" x 15"
14 2900374 1 Cotter Pin, 5/32" x 1-1/2"
15 2500214 1 Cable Clamp
5
14
6
2
Depth Stop Assembly #6010215
4
3
10
1
ITEM PART NO. QTY. DESCRIPTION
9
11
8
7
1 6010097 1 Depth Stop Weldment
2 2900665 4 Belleville Washer, 1/2"
3 2900058 1 Flat Washer, 1/2" SAE
4 2900239 1 Friction Washer, 1/2"
5 6010095 1 Depth Stop Knob
6 2900132 1 Roll Pin, 3/16" x 1-1/4"
7 2900158 1 Yoke, 1/2-13
8 2900084 1 Lock Washer, 1/2" Split
9 2900037 1 Hex Nut, 1/2-13
10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"
11 2900004 1 Cotter Pin, 1/8" x 1"
Water Supply Assembly #6011419
15
10
12
6
7
14
8
9
13
14
13
1
3
11
12
5
4
3
2
6
7
8
ITEM PART NO. QTY. DESCRIPTION
1 6090067 1
2 3200045 1
3 3200008 2
4 3200022 1
5 3200025 1 Hose Filter Washer
6 3200013 2 Street Elbow, 1/2" NPT
7 3200027 2 Water Valve
8 3200155 2
9 6011055 1
10 3200173 1 Street Elbow, 1/2" NPT Steel
11 3200001 1
12 2900241 2
13 2900009 4 Flat Washer, 1/4" SAE
14 2900010 4
Water Supply Tube
Pipe Tee, 1/2" NPT
Close Nipple, 1/2" NPT
Fitting, 1/2" F. Pipe to 3/4" F. Garden
Fitting, 1/2" M. Pipe to 3/4" M. Garden
Water Hose Assembly, 30" Long
Plug, 1/8" NPT
U-Bolt, 1/2" Pipe
Lock Nut, 1/4-20 Nylon
Frame Base Assembly #6011422
16
8
4
7
1
2
3
5
4
2
3
6
ITEM PART NO. QTY. DESCRIPTION
1 6011400A 1 Frame Base
2 6011021 2 Skid Plate
3 2900473 4 Flat Washer, 3/8" USS
4 2900006 5
5 2900196 2
6 2900005 2
7 6010022 1 Rear Pointer
8 2900047 1
4
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 3/4"
Cap Screw, Hex Hd., 3/8-16 x 1"
Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
Hydraulic Cylinder Assembly #6010714
17
4
7
4
6
4
3
5
1
2
ITEM PART NO. QTY. DESCRIPTION
1
2 6010031 1 Cylinder Pin, 3"
3 6010119 1 Cylinder Pin, 3-1/2"
4 2900064 4
5 3200067 1
6 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC
7 3200054 1 Hose Assembly, 32" Long
2500177 1 Hydraulic Cylinder
Hair Pin Cotter, 3/4"
Cylinder Breather, 1/4" NPT
4
Rear Drive Assembly #6011461 (Eaton)
18
27
5
6
27
12
13
14
18
15
17
2
27
19
20
13
14
15
1
19
26
21
11
23
25
3
13
24
20
21
20
13
9
4
7
33
32
31
29
16
10
28
30
22
Rear Drive Assembly #6011461 (Eaton)
19
ITEM
1 6010068 1
2 6010027 1
3 6011408 1
4 2500159 2
5 2900005 4
6 2900006 4
7 6011442 1
8 6048229 1
9 2500148 1
10 2500149 1
11 6010069 1
12 6010671 1
13 2900009 9
14 2900024 5
15 2900023 5
16 6010679 1
17 2900140 1
18 2900141 1
19 2900106 2
20 2900058 4
21 2900026 3
22 2900542 1
23 6011462 1
24 2900144 2
25 2900010 2
26 6011460 1
27 6011425 1
PART NO.
QTY.
DESCRIPTION
Transmission Platform Weldment
Mount Foot, Right Hand
Mount Foot, Adjustable
Pillow Block Bearing, 3/4"
Cap Screw, Hex Hd., 3/8-16 x 1"
Lock Washer, 3/8" Split
Transmission Jackshaft Assembly
Key, 3/16" Sq. x 1-1/4"
Sprocket, #40 x 45 Tooth
QD Bushing, SDS x 3/4" w/Fasteners
Chain, #40 x 56 Pitch
Chain Guard
Flat Washer, 1/4" SAE
Lock Washer, 1/4" Split
Cap Screw, Hex Hd., 1/4-20 x 5/8"
Gear Guard
Set Screw, Sq. Hd., 5/16-18 x 1-1/2"
Hex Nut, 5/16-18
Cap Screw, Hex Hd., 1/2-13 x 2"
Flat Washer, 1/2" SAE
Lock Nut, 1/2-13 Nylon
Tap Bolt, Hex Hd., 1/2-13 x 3-1/2"
Fan Guard, 12" Pulley
Cap Screw, Hex Hd., 1/4-20 x 3/4"
Lock Nut, 1/4-20 Nylon
Eaton Transmission Assembly
Linkage Assembly
ITEM
28 6011443 1
29 6011444 1
30 2502531 1
31 2900854 1
32 2900084 1
33 2900086 1
PART NO.
QTY.
DESCRIPTION
Gear Jackshaft
Spur Gear, 34 Tooth
Key, 5/16" Sq. x 1-1/4"
Fender Washer, 1/2" x 2"
Lock Washer, 1/2" Split
Cap Screw, Hex Hd., 1/2-13 x 1"
Eaton Transmission Assembly #6011460
20
242122569
23
20
8
7
22
2
21
3
1
20
10
11 12
ITEM
1 2600068 1
2 3200046 2
3 6010060 1
4 2900143 1
5 2900063 1
6 2500150 1
7 2900083 1
8 2900024 1
9 2900082 1
10 6010064 1
11 2900058 1
12 2900026 1
13 6011459 1
14 2500519 1
15 2900038 4
16 2900448 4
17 2900567 1
18 2900031 1
19 2900019 1
20 2900035 4
21 2900014 4
22 2900018 4
23 3200062 1
24 6010059 1
PART NO.
QTY.
DESCRIPTION
Eaton Hydrostatic Transmission
Fitting, 3/8" F. JIC to 3/8" Push Lock
Oil Recirculation Hose, 3/8" I.D. x 9"
Woodruff Key #61, 3/16" x 5/8"
Woodruff Key #405, 1/8" x 5/8"
Sprocket, #40 x 11 Tooth w/Setscrews
Fender Washer, 1/4" x 1-1/4"
Lock Washer, 1/4" Split
Cap Screw, Hex Hd., 1/4-20 x 1/2"
Shift Lever
Flat Washer, 1/2" SAE
Lock Nut, 1/2-13 Nylon
Transmission Pulley 12" w/Setscrew
Cooling Fan, 7"
Lock Washer, #10 Split
Machine Screw, Hex Hd., #10-32 x 1/2"
Flat Washer, 5/16" USS
Lock Washer, 5/16" Split
Cap Screw, Hex Hd., 5/16-18 x 3/4"
Cap Screw, Hex Hd., 3/8-16 x 3"
Flat Washer, 3/8" SAE
Lock Nut, 3/8-16 Nylon
Hose Clamp #4
Clear Hose, 3/8" I.D. x 19"
4
13
14
15
16
17
18
19
Linkage Assembly #6011425
21
7
6
7
3
7
11
3
8
6
3
7
8
12
ITEM PART NO. QTY DESCRIPTION
1 6011407 1 Extension Bar
2 2900013 2
3 2900018 9
4 6011406 1 Bell Crank
5 2900153 2 Friction Washer, 3/8"
6 2900029 5
7 2900014 14 Flat Washer, 3/8" SAE
8 2900047 2
9 2900006 2
10 2900033 2 Hex Nut, 3/8-16
11 6011412 2
12 6012095 1
Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
Lock Nut, 3/8-16 Nylon
Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
Lock Washer, 3/8" Split
Linkage Assembly 7-3/4"
Linkage Assembly 10-1/2"
7
3
10
9
7
7
3
3
7
5
6
5
6
7
7
11
9
7
10
4
3
6
1
2
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