Diamond CC1800 User Manual

‘Whatever It Takes’

Operator’s Manual

CC1800XL Concrete Saw

Part Number: 1801038

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www.diamondproducts.com

Table of Contents

Safety Precautions ....................................................... 1

Safety Alerts ............................................................ 1

Proposition 65 .......................................................... 1

Spark Arrester Requirement ..................................... 1

Respiratory Hazards ................................................ 1

General Safety ......................................................... 2

Battery and Electri c al S afety .................................... 2

Blade Safety ............................................................ 3

Blade Guard Safet y.................................................. 3

Fuel Safety .............................................................. 3

Engine/Mot or Saf ety ................................................ 3

Cutting Safety .......................................................... 4

Hydraulic Saf ety ....................................................... 4

Belt S afety ............................................................... 4

Transporting Safety.................................................. 4

Lifting Safet y ............................................................ 5

Introducing the CC1800XL ........................................... 7

Components ............................................................ 7

Controls ................................................................... 8

Dimensions .............................................................. 9

Specifications .........................................................10

Operating the CC1800XL ............................................11

Handlebars .............................................................11

Adjusting t he Handlebar s ....................................11

Front Pointer ...........................................................11

Adjusting t he Front Pointer ..................................11

Battery (Gas Model) ................................................12

Master Disconnect ..............................................12

Diamond Blades .....................................................12

Inspecting the Bl ade ...........................................12

Blade Speed .......................................................12

Wrench ...............................................................12

Installing the Blade .............................................13

Removing the Blade ...........................................14

Blade Guard ...........................................................14

Installing the Blade Guard ...................................14

Removing the Blade Guard .................................15

Flange Guard ..........................................................15

Installing the Flange Guard .................................15

Removing the Flange Guar d ...............................15

Water System .........................................................15

Water Valve and Supply Hose(s) ........................15

Moving the Water Valve ......................................15

Water Pump .......................................................16

Water Tank .........................................................16

Handwheel..............................................................16

Raising the Saw ..................................................16

Lowering the Saw ...............................................16

Speed Control Lever ...............................................16

Forward Control ..................................................16

Reverse Control ..................................................16

Neutral Contr ol ...................................................16

Transmission Lever .................................................16

Engaging the Transmission .................................17

Disengaging the Tr ansmission ............................17

Fuel System (Gas Model)........................................17

Fueling the Saw ..................................................17

Fuel Shutoff Valve ..............................................17

Storage...............................................................17

Engine/Motor ..........................................................17

Engine Governor (Gas Model) ............................17

Tasks Prior to Starting the Engi ne/Motor .............18

Starting the Engine/Motor ...................................18

Stopping the Engine/Motor ..................................18

Concrete Cutting .....................................................19

Helpful Hints Prior to Cutting ...............................19

Tasks Prior to Cutting .........................................19

Making a Cut ......................................................19

Continuing a Partial-Cut ......................................19

Finishing a Cut....................................................19

Brake ......................................................................20

Weight Bars ............................................................20

Maintaining the CC1800XL..........................................21

Maintenance Overview............................................21

Daily/Regularly ...................................................21

125 Hours ...........................................................21

Annually .............................................................21

Handlebars .............................................................21

Part Lubrication.......................................................21

Blade Shaft .........................................................21

Axle ....................................................................21

Drive Shaft..........................................................21

Adjustment Shaft ................................................21

Hydraulic Mot or ..................................................22

Inner Blade Flange..................................................22

Installing the Inner Blade Flange .........................22

Removing the Inner Blade Flange .......................22

Wheels ...................................................................22

Front Wheels ......................................................22

Rear Wheels .......................................................22

Battery (Gas Model) ................................................23

Battery Type .......................................................23

Servicing the Battery ...........................................23

Electrical System ....................................................23

Hydraulic Ball Valv e ( Hy dr aulic Model) ....................24

Disconnecting the Hydraulic Ball Valve ...............24

Connecting the Hy dr aulic B all V alv e....................24

Speed Control Lever ...............................................24

Adjusting t he Speed Contr ol Lever ......................24

Transmission ..........................................................25

Adding Transmi ssion Oil .....................................25

Adjusting t he Drive Wheels .................................25

Adjusting t he Rear Drive Chain ...........................25

Belts .......................................................................25

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ii

Tensioning the Bl ade Drive Belts ........................26

Replacing the Blade Drive Belts ..........................26

Replacing the Tr ansmission V-Belt .....................26

Engine/Motor ..........................................................27

Cleaning the Engine/Motor ..................................27

Fuel Filt er (GX620 Honda) ......................................27

Replacing the Fuel Filter .....................................27

Storing ....................................................................27

Disposal..................................................................28

References .................................................................29

Appendix A .............................................................29

Serial Tags .........................................................29

Appendix B .............................................................30

Daily Maintenance Task Chart ............................30

Appendix C .............................................................31

Belt Tension Settings ..........................................31

Appendix D .............................................................32

Troubleshooting ..................................................32

Appendix E .............................................................33

Additional Resources ..........................................33

Safety Precautions

Operate the CC1800XL and al l of its components
according to this manual. Failure to comply with and
understand the following safety, operati ons, and
maintenance instructions can result in serious injuries
and/or death. All operators must be proper ly trained or
supervised by experienced personnel prior to using this
saw and shoul d under stand the risks and hazards
involved. Diamond P r oduc ts discourages improper or
unintended saw usage and cannot be held liable for any
resulting damages.

Saw modificati ons should be made by Diamond
Products to ensure safet y and desi gn. Any modifications
made by the owner(s) are not the responsibil ity of
Diamond Product s and void all saw warranties if a
problem arises as a result of the modification.

Refer to the CC1800XL Parts List f or additional
informati on and par t diagrams. Refer to the engine/motor
manual and manufacturer as the primary source for all
safety, operations, and maintenance instructions
regarding the engine/motor. Prior to operating, record
the saw’s serial number, and the engine’s/motor’s model
and serial numbers in Appendix A.

Notice: The information in this manual may be
updated at any time!

Safety Alerts

DANGER

Serious inj uri es and/or death will occur if these
instructions are not followed.

WARNING

Serious inj uri es and/or death could occur if these
instructions are not followed.

CAUTION

Mild and/or moder ate injuries could occur if these
instructions are not followed.

Proposition 65

WARNING

Engine exhaust and some of its
constituents are known to t he S tate
of California to cause cancer , birth
defects, and/or other reproductive
harm.

Spark Arrester Requirement

WARNING

In the State of California it is a v iolation of Section
4442 or 4443 to use or operate the engine on any
forest-cover ed, brush-covered, or grass-covered
land unless the engine is equipped with a spark
arrester, as defined in Section 4442, maintained in
effective, worki ng or der or the engine is
constructed, equipped, and maintained for the
prevention of fir e pur suant to Section 4443.

Respiratory Hazards

WARNING

Concrete cutti ng pr oduc es dust and fumes known
to cause illness, death, c anc er , respiratory
disease, birth defects, and/or other reproductiv e
harm. Safety protection techniques include, but are
not limited to:

• Wearing gloves.

• Wearing safety goggl es or a f ac e shi eld.

• Using approved respirators.

• Washing work clothes dai ly .

• Using water when wet cutting to minimize

dust.

• Washing the hands and face pri or to
eating/drinking.

For additional safety and self-protection
information contact your employer, the
Occupational S afet y and Heal th Administration
(OSHA), and/or The Nati onal Institute for
Occupational S afet y and Heal th (NIOSH).

CC1800XL Concrete Saw Manual 1