Diamond CC155 User Manual

‘Whatever It Takes’

Operator’s Manual

CC155 Concrete Saw

Part Number: 1801334

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www.diamondproducts.com

Table of Contents

Safety Precautions ................................................. 1

Safety Alerts ...................................................... 1

Proposition 65 .................................................... 1

Spark Arrester Requirement .............................. 1

Respiratory Hazards .......................................... 1

General Safety ................................................... 2

Blade Safety ...................................................... 2

Blade Guard Safety ........................................... 3

Fuel Safety ......................................................... 3

Engine Safety .................................................... 3

Cutting Safety .................................................... 4

Belt Safety ......................................................... 4

Transporting Safety ........................................... 4

Lifting Safety ...................................................... 4

Introducing the CC155 ........................................... 5

CC155 Components .......................................... 5

Dimensions ........................................................ 6

Specifications ..................................................... 7

Operating the CC155 ............................................. 9

Handlebars ........................................................ 9

Adjusting the Handlebars ....................................... 9

Front Pointer ...................................................... 9

Adjusting the Front Pointer ..................................... 9

Diamond Blades .............................................. 10

Inspecting the Blade ............................................. 10

Blade Speed
Installing the Blade
Removing the Blade

Blade Guard ..................................................... 11

Installing the Blade Guard .................................... 12

Removing the Blade Guard .................................. 12

Handlebar Lever .............................................. 12

Raising the Saw .................................................... 12

Lowering the Saw

Lift Cable .......................................................... 12

Lowering the Skip Plate ........................................ 12

Raising the Skip Plate

Fuel System ..................................................... 13

Fueling the Saw .................................................... 13

Storage

Engine .............................................................. 13

Engine Speed ....................................................... 13

Tasks Prior to Starting the Engine
Starting the Engine
Stopping the Engine

Concrete Cutting .............................................. 14

Helpful Hints Prior to Drilling ................................ 14

Tasks Prior to Cutting
Making a Cut
Continuing a Partial-Cut

Finishing a Cut ..................................................... 14

Maintaining the CC155 ......................................... 15

Tasks Prior to Maintenance ................................. 15

Maintenance Overview ..................................... 15

Daily Tasks ........................................................... 15

Weekly Tasks

....................................................... 15

Handlebars ....................................................... 15

Part Lubrication ................................................. 15

Blade Shaft ........................................................... 15

Skip Plate and Skip Plate Mounting Flange ...... 15

Replacing the Skip Plate ...................................... 16

Leveling the Skip Plate Mounting Flange

............. 16

Inner Blade Flange ........................................... 16

Installing the Inner Blade Flange ......................... 16

Removing the Inner Blade Flange

....................... 16

Wheels .............................................................. 16

Replacing the Front Wheels ................................. 16

Replacing the Rear Wheels

................................. 16

Blade Drive Belt ................................................ 17

Tensioning the Blade Drive Belt ........................... 17

Replacing the Blade Drive Belt

............................ 18

Engine ............................................................... 18

Cleaning the Engine ............................................. 18

Storing .............................................................. 18

Disposal ............................................................ 18

Index ..................................................................... 19

......................................................... 10

............................................... 10

............................................. 11

Serial Tags ........................................................ 19

Saw Serial Tag ..................................................... 19

Engine Serial Tag

................................................. 19

Daily Maintenance Task Chart .......................... 20

Belt Tension Setting .......................................... 21

Troubleshooting ................................................ 22

References ....................................................... 23

................................................. 12

Additional Resources ........................................ 23

.......................................... 12

................................................................. 13

........................ 13

............................................... 13

............................................. 14

........................................... 14

........................................................ 14

....................................... 14

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CC155 Green Concrete Saw Manual

1

Safety Precautions

Operate the CC155 Green Concrete Saw and all of
its components according to this manual. Failure to
comply with and understand the following safety,
operations, and maintenance instructions can result
in serious injuries and/or death. All operators must
be properly trained or supervised prior to using this
saw and should understand the risks and hazards
involved. Improper or unintended saw usage is
discouraged and Diamond Products cannot be held
liable for any damages.

All saw modifications should be made by Diamond
Products to ensure proper safety and accuracy.
Modifications made to the saw by the owner are not
the responsibility of Diamond Products, and void all
saw warranties if a problem arises due to the
modification.

Refer to the Diamond Products’ Parts List for
additional information and part diagrams. Refer to
the engine manual and manufacturer as the
primary source for all safety, operations, and
maintenance instructions for the engine. Prior to
operating the saw, record the saw’s serial number,
and the engine’s model and serial numbers in the
Serial Tags section in the Index for future
reference.

The information in this manual may be updated at
any time.

Safety Alerts

Proposition 65

WARNING

Engine exhaust and some of its
constituents are known to the
State of California to cause
cancer, birth defects, and/or
other reproductive harm.

Spark Arrester Requirement

WARNING

In the State of California it is a violation of
Section 4442 or 4443 to use or operate the
engine on any forest-covered, brush-covered,
or grass-covered land unless the engine is
equipped with a spark arrester, as defined in
Section 4442, maintained in effective, working
order or the engine is constructed, equipped,
and maintained for the prevention of fire
pursuant to Section 4443.

Respiratory Hazards

WARNING

Concrete cutting produces dust and fumes
known to cause illness, death, cancer,
respiratory disease, birth defects, and/or other
reproductive harm. Safety protection
techniques include, but are not limited to:

DANGER

Serious injuries and/or death will occur if these
instructions are not followed.

WARNING

Serious injuries and/or death could occur if
these instructions are not followed.

CAUTION

Mild and/or moderate injuries could occur if
these instructions are not followed.

• Wearing gloves.

• Wearing safety goggles or a face

shield.

• Using approved respirators.

• Washing work clothes daily.

• Using water when wet cutting to

minimize dust.

• Washing the hands and face prior to
eating/drinking.

For additional safety and self-protection
information contact your employer, the
Occupational Safety and Health
Administration (OSHA), and/or The National
Institute for Occupational Safety and Health
(NIOSH).