Diamond CC1507E User Manual

Page 1
DIAMOND
P R O D U C T S
BASEMENT SAW
PARTS LIST
MODEL CC1507E
(December 2009)
Part #: 1801455
Page 2
Intentionally Blank
Page 3
DIAMOND PRODUCTS
3
Basement Saw Model CC1507E
Table of Contents
CC1507E Basement Saw Assembly . . . 4-5
7.5 HP Electric Motor Assembly. . . . . 6
Belt Guard Assembly . . . . . . 7
Water Hose Assembly . . . . . . 8
Power Supply Assembly . . . . . 9
Blade Shaft Assembly . . . . . . 10
Rear Axle Assembly . . . . . 11
Front Axle Assembly . . . . . . 12
Screw Feed Assembly . . . . . 13
Pointer Assembly . . . . . . 14
20” Blade Guard Assembly . . . . . 16
Handle Bar Assembly/Service Belts. . . . 17
Warranty Page . . . . . . . 20
Page 4
5801500 CC1507E Basement Saw Assembly
4
5
10
12
21
22
16
23
17
7
6
27
11
23
26
9
14
13
1
15
28
19
20
25
24
8
2
4
3
18
Page 5
5801500 CC1507E Basement Saw Assembly Parts List
5
ITEM
1 6075134 1
2 6075184 1
3 6075180 1
4 6048184 1
5 6048183 1
6 2400138 1
7 6048182 1
8 6075181 1
9 6075182 1
10 6075183 1
11 2900596 2
12 2900014 3
13 6048908 1
PART NO.
QTY.
DESCRIPTION
Frame Weldment CC1507E
Blade Shaft Assembly CC1507E
Rear Axle Assembly CC1507E
Front Axle Assembly
Screw Feed Assembly
Indexing Plunger 1/2-13
Handle Bar Assembly
Belt Guard Assembly CC1507E
Water Hose Assembly
Power Supply Assembly CC1507E
Cap Screw, Hex Hd., 3/8-16 x 2-1/2"
Flat Washer, 3/8" SAE
Tapered Guard Mount
14 2900235 2
15 6048080 1
16 6048904 1
17 6075139 1
18 2502126 1
19 2900473 1
20 2903030 1
21 2900006 1
22 2900033 1
23 2500256 2
24 6075136 1
25 1800001 1
26 1800352 1
27 1801450 1
Cap Screw, Flat Hd., 3/8-16 x 1"
Pointer Assembly
20" Blade Guard (Slip-On Style)
7.5HP Electric Motor Assembly CC1507E
Tensioner K99
Flat Washer, 3/8" USS
Cap Screw, Hex Hd., 3/8-16 x 3-1/4"
Lock Washer, 3/8" Split
Hex Nut, 3/8-16
Wrench, 1-1/16" Open End (27MM)
Hub, Shaft Guard
Warning Label
Core Cut Saw Decal
Operating Label CC1507E
28 2500035 3
V-Belt, 3VX335
Page 6
6075139 7.5HP Electric Motor Assembly CC1507E
6
2
8
4
3
1
9
7
5
6
ITEM
1 2603307 1
2 6048191 1
3 6048046 1
4 2800050 1
5 2800171 1
6 2503103 1
7 2804521 1
8 2703962 4
9 2506409 1
10 2506410 1
11 2900416 3
12 2900024 3
PART NO.
QTY.
10
12
11
DESCRIPTION
7.5 HP Marathon Electric Motor
Lift Handle, Motor
Key, 5/16" Sq. x 1-1/2"
Lock Nut, 3/4" Sealing
Connector, 3/4" Cord
Cord 10/4 SO
30 Amp 480 Volt Plug
Hand Knob, 3/8-16 Stud
Sheave, 4.12-3 Groove
1610 x 1-3/8" Bushing
Tap Screw, Hex Hd., 1/4-20 X 1-1/2"
Lock Washer, 1/4" Split
Page 7
6075181 Belt Guard Assembly
7
1
2
3
9
8
7
9
10
8
5
ITEM
1 6075135 1
2 1800001 1
3 1800352 1
4 6048908 1
5 6048915 1
PART NO.
QTY.
DESCRIPTION
Belt Guard Weldment CC1507E
Warning Label
Core Cut Saw Decal
Tapered Guard Mount
Tapered Guard Mount Spacer
4
6
6 2900744 2
7 2900375 1
8 2900006 2
9 2900473 2
10 2900005 1
Capscrew, Flat Hd., M10 x 25mm
Cap Screw, Hex Hd., 3/8-16 x 4-1/2"
Lock Washer, 3/8" Split
Flat Washer, 3/8" USS
Cap Screw, Hex Hd., 3/8-16 x 1"
Page 8
6075182 Water Hose Assembly
8
3
5
1
4
2
4
8
7
6
ITEM
1 3200022 1
2 2900425 1
3 3200025 1 4 3200008 2
5 3200209 1
6 6011055 1
7 3200155 1
8 3200027 1
PART NO.
QTY.
DESCRIPTION
Fitting, 1/2" F. Pipe to 3/4" F. Garden
Flat Washer, 7/8" SAE
Hose Filter Washer Close Nipple, 1/2" NPT
Pipe Elbow, 1/2" Female
Water Hose Assembly, 30" Long
Fitting, 1/2" M. Pipe to 3/4" M. Garden
Water Valve
Page 9
6075183 Power Supply Assembly
9
3
5
9
7
11
6 11
12
9
10
15
4
16
121314
ITEM
1 2802877 1 2 2804523 1 3 2804509 1
4 2900125 2 5 2900024 2 6 2900144 2 7 2802573 1 8 2804522 1
9 2503103 3
10 2801303 2
11 2800171 2 12 2900159 4 13 2900038 4
14 2900016 4 15 2801372 1 16 2801371 1
PART NO.
QTY.
16
9
8
DESCRIPTION Box, Electrical Enclosure Switch Cover Enclosure, 30 Amp Switch
Hex Nut, 1/4-20 Lock Washer, 1/4" Split Cap Screw, Hex Hd., 1/4-20 x 3/4" Male Plug 480 Volt 30 Amp 480 Volt Connector
Cord 10/4 SO Connector, 3/4" Cord 90Deg, Plastic
Connector, 3/4" Cord Machine Screw, Rd. Hd., #10-24 x 5/8" Lock Washer, #10 Split
Flat Washer, #10 USS Circuit Breaker CRV1 Enclosure, Circuit Breaker
Page 10
12
10
6075184 Blade Shaft Asembly CC1507E
11
10
8
4
13
1
5
4
3
2
13
2
ITEM
1 6048865 1 2 2500576 2
3 6048037 2
4 6048018 2
5 6010169 1
6 2500025 1 7 2500337 1
8 6048008 2
9 2900065 1
10 6048009 1
11 2900066 1
12 2900322 4
13 2900327 4
PART NO.
QTY.
6
7
9
3
12
8
DESCRIPTION
Blade Shaft Flange Block Bearing, 1-1/4"
Bearing Spacer
Key, 3/16" Sq. x 3/4"
Key, 1/4" Sq. x 1-1/4"
Sheave, 3.65-3 Groove Taper Bushing, 1-1/4" w/ Set Screws
Inner Flange 4-1/2"
Flange Nut, 5/8-11 R.H.
Outer Flange, 4-1/2" w/ Pin
Flange Nut, 5/8-11 L.H.
M12-1.75 x 35 Carriage Bolt
Lock Nut, M12 Nylon
Page 11
6075180 Rear Axle Assembly
11
6
3
4
5
2
7
8
3
7
1
5
4
ITEM
1 6075140 1
2 2501439 2 3 2900235 4
4 2900006 4
5 2900033 4
6 2400615 2
7 2901447 2
8 6090608 1
PART NO.
QTY.
2
6
DESCRIPTION
Rear Axle Weldment
Wheel, 8 x 2 x 3/4" Cap Screw, Flat Hd., 3/8-16 x 1"
Lock Washer, 3/8" Split
Hex Nut, 3/8-16
Set Collar, 3/4"
Flat Washer, 3/4 USS
Frame Base CC1507E
(Partial-REF.)
Page 12
6048291 Front Axle Assembly
12
8
10
ITEM
1 6040212 1 2 2501186 4
3 2500005 2
4 2900003 2 5 2500011 2
6 2900321 4
7 2900304 4
8 6075134 1 9 2900324 2
10 2900223 2
1 432
PART NO.
QTY.
9
5
6
7
DESCRIPTION
Front Axle Weldment Retaining Ring, External 3/4"
Wheel, 5" x 2" x 3/4"
Flat Washer, 3/4" SAE Flange Mt. Bearing 3/4" Peer UCFT204-12-90
Lock Washer, M10 Split
Lock Nut, M10 Nylon
Frame Weldment CC1507E Carriage Bolt, M10-1.75 x 30
Cap Screw, Hex Hd., M10 x 30mm
(Partial REF.)
Page 13
SCREW FEED ASSEMBLY: 6048183
13
10
4
8
9
10
6
13
7
11
12
11
5
3
1
2
ITEM PART NO. QTY DESCRIPTION
1 6047928 1 Adjustment Shaft W/Grease Fitting 2 2900354 1 Clevis Pin, 1/2" x 1-3/4"
3 2900276 1 Hairpin Cotter, 1/8" x 1/2" to 3/4" 4 2500807 1 Bearing, 5/8", Two Bolt Flange 5 6047929 1 Adjustment Screw 6 6047931 1 Spacer Tube 7/8 x 1/2 7 2900352 1 Woodruff Key, 5/32 x 3/4, #506 8 2900355 1 Lock Nut, 5/8-18, Flex Top
9 2500800 1 Handwheel, 8" x 5/8" 10 2900373 2 Carriage Bolt, 1/4-20 x 1-1/4", GR5 11 2900010 2 Lock Nut, 1/4-20 Nylon 12 6048036 1 Bellow, 8" Long
13 6048038 1 Bellow Mount Washer
Page 14
Pointer Assembly #6048080
14
11
7
6
5
3
1
10
4
2
ITEM NO.
PART NUMBER
1 6048069 1
2 6048070 1 3 2500624 1
4 2900018 1 5 2900006 1
6 2900033 1 7 2900032 1
8 2900304 2
9 2900333 2 10 6048078 1 11 3200221 3
QTY.
8
DESCRIPTION
Pointer Bar - Straight
Pointer Bar - Offset Wheel, 3"
Lock Nut, 3/8-16 Nylon Lock Washer, 3/8" Split
Hex Nut, 3/8-16 Pointer Rod
Lock Nut, M10 Nylon Cap Screw, Hex Hd., M10 x 25mm Rope, 1/4 x 78" Pinch Clamp, Two Ear
9
Page 15
15
Intentionally Blank
Page 16
20" Blade Guard Assembly
16
#6048904
8
7
5
6
3
2
18.1
18.2
18.3
18.2
18.4
16
16
14
18
19
17
9
5
109
11
4
16
5
1
14
13
12
15
ITEM PART NO.
QTY.
1 6048905 1 2 2500829 1 3 6048123 1 4 6010085 2
5 3200001 3 6 3200002 1
7 2900009 2 8 2900244 2
9 2900302 6 10 6048155 2 11 2900308 4 12 6048039 1
13 2900016 2 14 2900309 4
15 2900083 2 16 2900301 6
17 2500067 1 18 6048027 1
18.1 2500270 1
18.2 2900009 6
18.3 2900310 6
18.4 2900302 6 19 1800001 1
DESCRIPTION
20" Blade Guard Water Manifold Gasket Water Manifold Water Tube for 20" Guard
Plug, 1/8" NPT Fitting, 3/8" M. Pipe to 3/4" M. Garden
Flat Washer, 1/4" SAE Cap Screw, Hex Hd., M6 x 45mm
Lock Nut, M6 Nylon Water Tube Clamp Cap Screw, Flat Hd. Soc., M6 x 16mm Splash Flap
Flat Washer, #10 USS Cap Screw, Hex Hd., M5 x 20mm
Fender Washer, 1/4" x 1-1/4" Lock Nut, M5 Nylon
Spring, 3/8" x 4" Hinge Assy., Metric Fasteners Blade Guard Hinge
Flat Washer, 1/4" SAE Cap Screw, Hex Hd., M6 x 20mm
Lock Nut, M6 Nylon Warning Label
Page 17
6048182 Handle Bar Assembly
17
2
3
1
ITEM
1 6040213 1
2 2501441 2
3 2500636 2
PART NO.
Quick Reference Service Belts for CC1507E
ITEM
1 2500035
PART NO.
QTY.
QTY.
3 Req'd
DESCRIPTION Sliding Handle Weldment
Cap, 2" Sq. Tube
Handle Grip
1
DESCRIPTION
V-Belt, 3VX335
Page 18
NOTES
18
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Page 19
NOTES
19
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Page 20
20
EQUIPMENT AND PARTS
WARRANTY
Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 • Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A.
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