Diamond CC1300XL User Manual
CONCRETE SAW
PARTS LIST
MODEL
CC1300XL
Electric Units
March 21, 2014
Part 1801809
GENERAL SAFETY WARNINGS AND PRECAUTIONS
PERSONAL SAFETY
Read and understand all operating instructions before attempting to operate the saw.
Always wear safety approved hearing, eye, head and respiratory protection.
Always wear sturdy boots with non-slip soles to ensure proper footing. Use of steel toed safety boots is
recommended.
Due to the nature of concrete cutting, sparks may be generated therefore never wear clothing that is made of
flammable material.
Know how to stop the saw quickly in case of emergency.
Keep all parts of your body away from the blade and all other moving parts.
Use caution and follow all instructions when loading and unloading the saw.
Electric Units
BLADE SAFETY
Examine cutting blades before each use. Blade should have no cracks, nicks, or flaws. The center hole must be
undamaged. Use only blades recommended for your particular model saw.
The saw should only be used for cutting material that is specified on each cutting blade. Read the instructions
provided with each blade to determine which material the blade is designed to cut.
Use only reinforced abrasive blades or steel centered diamond blades manufactured for use on concrete saws.
Inspect blade flanges for damage, excessive wear and cleanliness before mounting the blade. The blade must fit
snuggly on the clean, undamaged blade shaft.
Observe the specified maximum speed of the blade. Never use a blade that has a lower maximum operating
speed than the blade shaft speed.
The ignition governor is designed to limit the maximum no-load engine speed. Speeds in excess of that may
cause the blade to exceed the maximum blade speed. Do not operate the unit at speeds greater than the
maximum blade speed.
Always keep guards in place and never allow the blade exposure on the guard to exceed 180 degrees. Repair or
replace damaged guards immediately.
Never expose anyone to the direct line of the blade.
Make sure that the blade does not come in contact with the ground or any other surface when transporting the
saw.
GENERAL SAW SAFETY
The saw must never be left unattended when the engine is running.
Keep both hands on the handles when operating the saw.
Use caution and slow speed when using the self propelled drive to move the saw up or down ramps or when
loading and unloading from trucks or trailers. When going down ramps, DRIVE the saw forward slowly. When
going up ramps, BACK the saw in reverse slowly. Always position yourself on the high side of the slope.
Gas Units
CUTTING / WORK AREA SAFETY
Never operate the saw in any application or job in which you are not trained or supervised.
Always ensure that the work area does not contain any buried or embedded electrical lines, gas lines or water
lines. Ensure that all electric, gas and water lines that may be buried or embedded in the ground, floor, walls or
ceilings are shut off prior to cutting.
Keep bystanders and animals out of the work area.
Do not operate the saw in areas which contain combustible material or fumes. Sparks may occur from cutting
that could cause a fire or explosion.
Gas Units
cause loss of consciousness and death.
Gas Units
Shut off the engine and allow it to cool prior to fueling. Wipe off any spilled fuel. Always move away from the
fueling area prior to starting saw.
Failure to comply with the preceding warnings could result in serious bodily injury!
: disconnect power cord prior to changing the blade or performing maintenance.
: never operate the saw if there is a fuel leak.
: operate the saw only in well ventilated areas. Engine exhaust contains carbon monoxide which can
: observe all safety regulations for the safe handling of fuel. Store fuel in appropriate safety containers.
Concrete cutting as all construction work is inherently dangerous!
NOTES
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Table of Contents
Description Page No.
Common Parts….…………………………………………………..…….....6
Front Axle Assembly........……………………………………………….....8
Screw Feed Assembly........……………………………………………..…..9
Motor Assembly, 5HP, 230V, 1 Phase.…………………………………....10
Motor Assembly, 5HP, 230V, 3 Phase.…..……………………………..…12
Motor Assembly, 5HP, 460V, 3 Phase………………..…..……………....14
Motor Assembly, 10HP, 230V, 3 Phase...…………………………...…....16
Motor Assembly, 10HP, 460V, 3 Phase ..................................................... 18
Motor Assembly, 10HP, 575V, 3 Phase ..................................................... 20
Starter Box Assembly, 3 Phase, 220-240V ................................................. 22
Starter Box Assembly, 3 Phase, 415-480V ................................................. 23
Starter Box Assembly, 3 Phase, 550-600V ................................................. 25
Starter Box, 220-240V ................................................................................ 26
Starter Box, 415-480V ................................................................................ 28
Starter Box, 550-600V ................................................................................ 30
Blade Shaft Assembly ................................................................................. 32
Blade Shaft Assembly (10HP, 230/460V Units) ........................................ 33
Blade Shaft Assembly (10HP, 575V Units) ............................................... 34
14” Blade Guard Assembly ........................................................................ 35
18” Blade Guard Assembly ........................................................................ 36
20” Blade Guard Assembly ........................................................................ 37
Pointer Assembly ........................................................................................ 38
Pointer Assembly (10HP Units).................................................................. 39
Warranty………………..……………………..……………………..…Rear Cover
6090147 CC1300 XL COMMON PARTS
6
23
19
17
22
DETAIL B
SCALE 1 : 3
25
21
30
20
18
29
28
13
14
10
9
24
TO BLADE
GUARD
16
1
15
5
33
30
4 27 26
4
13
14
3
624
8
DETAIL A
32
31 4
SCALE 1 : 4
6
4
7
11
10
9
12
CC1300XL COMMON PARTS - 6090147 (Regular Cut)
7
- 6048877 (Upcut)
ITEM PART NO.
1 6048181 1 Frame Weldment (Regular Cut)
6048269 1 Frame Weldment (Upcut)
2 2501439 2 Wheel, 8 x 2 x 3/4"
3 2400615 2 Set Collar, 3/4"
4 2900014 16 Flat Washer, 3/8" SAE
5 2900314 1 Cap Screw, Hex Hd., M10-1.5 x 20mm
6 2900321 2 Lock Washer, M10 Split
7 6048001 1 Belt Guard (Regular Cut)
6048149 1 Belt Guard (Upcut)
8 2900320 1 Cap Screw, Hex Hd., M10-1.5 x 100mm
9 2900744 4 Capscrew, Flat Hd., M10 x 25mm
10 6048908 2 Tapered Guard Mount
11 6048915 1 Tapered Guard Mount Spacer
12 6048906 1 Shaft Guard
13 2500256 2 Wrench Head
14 2900307 2 Wing Screw, M6 x 16mm
15 2900980 2 Capscrew, Soc. Hd., M8 X 10mm
16 6011055 1 Water Hose Assembly, 30" Long
17 3200155 1 Fitting, 1/2" M. Pipe to 3/4" M. Garden
18 3200027 1 Water Valve
19 3200008 2 Close Nipple, 1/2" NPT
20 3200209 1 Pipe Elbow, 1/2" Female
21 2900425 1 Flat Washer, 7/8" SAE
22 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden
23 3200025 1 Hose Filter Washer
24 2400138 1 Indexing Plunger 1/2-13
25 6030318 1 Lift Bar Assembly
26 2900018 6 Lock Nut, 3/8-16 Nylon
27 2900005 6 Cap Screw, Hex Hd., 3/8-16 x 1"
28 6040213 1 Sliding Handle Weldment
29 2501441 2 Cap, 2" Sq. Tube
30 2500636 2 Handle Grip
31 2900596 2 Cap Screw, Hex Hd., 3/8-16 x 2-1/2"
32 6048184 1 Front Axle Assembly
33 6048183 1 Screw Feed Assembly
Default
/QTY.
DESCRIPTION
6048184 Front Axle Assembly
8
8
1
2
3
4
2
7
5
6
ITEM PART NO. QTY. DESCRIPTION
1 6040212 1 Front Axle Weldment
2 2501186 4 Retaining Ring, External 3/4"
3 2500005 2 Wheel, 5" x 2" x 3/4"
4 2900003 2 Flat Washer, 3/4" SAE
5 2500011 2 Flg Mnt Brg 3/4" Peer UCFT204-12-90
6 2900324 4 Carriage Bolt, M10-1.75 x 30
7 2900321 4 Lock Washer, M10 Split
8 2900304 4 Lock Nut, M10-1.5 Nylon Insert
Screw Feed Assembly #6048183
9
11
7
11
12
5
14
1
2
3
10
4
8
9
10
6
13
ITEM PART NO. QTY DESCRIPTION
1 6047928 1 Adjustment Shaft W/Grease Fitting
2 2900266 1 Clevis Pin, 1/2 x 1-1/4"
3 2900276 1 Hairpin Cotter, 1/8" x 1/2" to 3/4"
4 2500807 1 Bearing, 5/8", Two Bolt Flange
5 6047929 1 Adjustment Screw
6 6047931 1 Spacer Tube 7/8 x 1/2
7 2900352 1 Woodruff Key, 5/32 x 3/4, #506
8 2900355 1 Lock Nut, 5/8-18, Flex Top
9 2500800 1 Handwheel, 8" x 5/8"
10 2900373 2 Carriage Bolt, 1/4-20 x 1-1/4", GR5
11 2900010 2 Lock Nut, 1/4-20 Nylon
12 6048036 1 Bellow, 5-1/2"
13 6048038 1 Bellow Mount Washer
14 3202142 1 Hose Clamp #24
6041347 CC1300 XL ELECTRIC MOTOR OPTION, 5HP, 230V, 1-PHASE
10
11
DETAIL B
SCALE 1 : 2
10
2X
16
15 17
14
DETAIL C
SCALE 1 : 4
12
13
SHOWN FOR
REFERENCE
4 35
3
4X
3
DETAIL A
SCALE 1 : 1.5
14
2
1
67
9
8
6041347 CC1300 XL ELECTRIC MOTOR OPTION, 5HP, 230V, 1-PHASE
11
ITEM PART NO. QTY. DESCRIPTION
1 2600278 1 Motor, 5HP, 230V, 1 Ph
2 6040261 1 Belt Adjustment Weldment
3 2900473 9 Flat Washer, 3/8" USS
4 2900321 1 Lock Washer, M10 Split
5 2900325 1 Hex Nut, M10-1.5
6 2900223 4 Cap Screw, Hex Hd., M10-1.5 x 30mm
7 2900304 4 Lock Nut, M10-1.5 Nylon Insert
8 2500022 1 Sheave, 2.65 - 3 Groove
9 2500027 1 Taper Bushing, 1-1/8" W/ Setscrews & Key
10 2500380 3 V-Belt, 3VX300
11 2801151 1 Hose Clamp, 3/4" x 3/4" Wide
12 2800253 1 Ampmeter, 0-40 Amp, AC
13 2800085 1 AC Current Transformer
14 1800810 1 Voltage Label, 230V
15 2900009 2 Flat Washer, 1/4" SAE
16 2900024 2 Lock Washer, 1/4" Split
17 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
18 6048181 1 Frame Weldment (Regular Cut)
19 6030318 1 Lift Bar Assembly
WITH UPCUT FRAME,6048269, REVERSE MOTOR MOUNTING.
6043436 CC1300XL ELECTRIC MOTOR OPTION, 5HP, 230V, 3-PHASE
12
DETAIL B
SCALE 1 : 4
16
17
11
4X
13
14
12
15
18
19 20
SHOWN FOR
REFERENCE
DETAIL C
SCALE 1 : 1.5
4X
7
3
3
6
DETAIL A
SCALE 1 : 1.5
1
8
9
10
53
4
2
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