Diamond CC1300XL User Manual

Page 1
CONCRETE SAW
PARTS LIST
MODEL
CC1300XL
Electric Units
Part 1801809
Page 2
Page 3
GENERAL SAFETY WARNINGS AND PRECAUTIONS
PERSONAL SAFETY
Read and understand all operating instructions before attempting to operate the saw.  Always wear safety approved hearing, eye, head and respiratory protection.  Always wear sturdy boots with non-slip soles to ensure proper footing. Use of steel toed safety boots is
recommended.
Due to the nature of concrete cutting, sparks may be generated therefore never wear clothing that is made of
flammable material.
Know how to stop the saw quickly in case of emergency.  Keep all parts of your body away from the blade and all other moving parts.  Use caution and follow all instructions when loading and unloading the saw.  Electric Units
BLADE SAFETY
Examine cutting blades before each use. Blade should have no cracks, nicks, or flaws. The center hole must be
undamaged. Use only blades recommended for your particular model saw.
The saw should only be used for cutting material that is specified on each cutting blade. Read the instructions
provided with each blade to determine which material the blade is designed to cut.
Use only reinforced abrasive blades or steel centered diamond blades manufactured for use on concrete saws.  Inspect blade flanges for damage, excessive wear and cleanliness before mounting the blade. The blade must fit
snuggly on the clean, undamaged blade shaft.
Observe the specified maximum speed of the blade. Never use a blade that has a lower maximum operating
speed than the blade shaft speed.
The ignition governor is designed to limit the maximum no-load engine speed. Speeds in excess of that may
cause the blade to exceed the maximum blade speed. Do not operate the unit at speeds greater than the maximum blade speed.
Always keep guards in place and never allow the blade exposure on the guard to exceed 180 degrees. Repair or
replace damaged guards immediately.
Never expose anyone to the direct line of the blade.  Make sure that the blade does not come in contact with the ground or any other surface when transporting the
saw.
GENERAL SAW SAFETY
The saw must never be left unattended when the engine is running.  Keep both hands on the handles when operating the saw.  Use caution and slow speed when using the self propelled drive to move the saw up or down ramps or when
loading and unloading from trucks or trailers. When going down ramps, DRIVE the saw forward slowly. When going up ramps, BACK the saw in reverse slowly. Always position yourself on the high side of the slope.
Gas Units
CUTTING / WORK AREA SAFETY
Never operate the saw in any application or job in which you are not trained or supervised.  Always ensure that the work area does not contain any buried or embedded electrical lines, gas lines or water
lines. Ensure that all electric, gas and water lines that may be buried or embedded in the ground, floor, walls or ceilings are shut off prior to cutting.
Keep bystanders and animals out of the work area.  Do not operate the saw in areas which contain combustible material or fumes. Sparks may occur from cutting
that could cause a fire or explosion.
Gas Units
cause loss of consciousness and death.
Gas Units
Shut off the engine and allow it to cool prior to fueling. Wipe off any spilled fuel. Always move away from the fueling area prior to starting saw.
Failure to comply with the preceding warnings could result in serious bodily injury!
: disconnect power cord prior to changing the blade or performing maintenance.
: never operate the saw if there is a fuel leak.
: operate the saw only in well ventilated areas. Engine exhaust contains carbon monoxide which can : observe all safety regulations for the safe handling of fuel. Store fuel in appropriate safety containers.
Concrete cutting as all construction work is inherently dangerous!
Page 4
NOTES
____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________
Page 5
Table of Contents
Description Page No.
Common Parts….…………………………………………………..…….....6
Front Axle Assembly........……………………………………………….....8
Screw Feed Assembly........……………………………………………..…..9
Motor Assembly, 5HP, 230V, 1 Phase.…………………………………....10
Motor Assembly, 5HP, 230V, 3 Phase.…..……………………………..…12
Motor Assembly, 5HP, 460V, 3 Phase………………..…..……………....14
Motor Assembly, 10HP, 230V, 3 Phase...…………………………...…....16
Motor Assembly, 10HP, 460V, 3 Phase ..................................................... 18
Motor Assembly, 10HP, 575V, 3 Phase ..................................................... 20
Starter Box Assembly, 3 Phase, 220-240V ................................................. 22
Starter Box Assembly, 3 Phase, 415-480V ................................................. 23
Starter Box Assembly, 3 Phase, 550-600V ................................................. 25
Starter Box, 220-240V ................................................................................ 26
Starter Box, 415-480V ................................................................................ 28
Starter Box, 550-600V ................................................................................ 30
Blade Shaft Assembly ................................................................................. 32
Blade Shaft Assembly (10HP, 230/460V Units) ........................................ 33
Blade Shaft Assembly (10HP, 575V Units) ............................................... 34
14” Blade Guard Assembly ........................................................................ 35
18” Blade Guard Assembly ........................................................................ 36
20” Blade Guard Assembly ........................................................................ 37
Pointer Assembly ........................................................................................ 38
Pointer Assembly (10HP Units).................................................................. 39
Warranty………………..……………………..……………………..…Rear Cover
Page 6
6090147 CC1300 XL COMMON PARTS
6
23
19
17
22
DETAIL B
SCALE 1 : 3
25
21
30
20
18
29
28
13
14
10
9
24
TO BLADE
GUARD
16
1
15
5
33
30
4 27 26
4
13
14
3
624
8
DETAIL A
32
31 4
SCALE 1 : 4
6 4
7
11
10
9
12
Page 7
CC1300XL COMMON PARTS - 6090147 (Regular Cut)
7
- 6048877 (Upcut)
ITEM PART NO.
1 6048181 1 Frame Weldment (Regular Cut)
6048269 1 Frame Weldment (Upcut)
2 2501439 2 Wheel, 8 x 2 x 3/4" 3 2400615 2 Set Collar, 3/4" 4 2900014 16 Flat Washer, 3/8" SAE 5 2900314 1 Cap Screw, Hex Hd., M10-1.5 x 20mm 6 2900321 2 Lock Washer, M10 Split 7 6048001 1 Belt Guard (Regular Cut)
6048149 1 Belt Guard (Upcut)
8 2900320 1 Cap Screw, Hex Hd., M10-1.5 x 100mm
9 2900744 4 Capscrew, Flat Hd., M10 x 25mm 10 6048908 2 Tapered Guard Mount 11 6048915 1 Tapered Guard Mount Spacer 12 6048906 1 Shaft Guard 13 2500256 2 Wrench Head 14 2900307 2 Wing Screw, M6 x 16mm 15 2900980 2 Capscrew, Soc. Hd., M8 X 10mm 16 6011055 1 Water Hose Assembly, 30" Long 17 3200155 1 Fitting, 1/2" M. Pipe to 3/4" M. Garden 18 3200027 1 Water Valve 19 3200008 2 Close Nipple, 1/2" NPT 20 3200209 1 Pipe Elbow, 1/2" Female 21 2900425 1 Flat Washer, 7/8" SAE 22 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden 23 3200025 1 Hose Filter Washer 24 2400138 1 Indexing Plunger 1/2-13 25 6030318 1 Lift Bar Assembly 26 2900018 6 Lock Nut, 3/8-16 Nylon 27 2900005 6 Cap Screw, Hex Hd., 3/8-16 x 1" 28 6040213 1 Sliding Handle Weldment 29 2501441 2 Cap, 2" Sq. Tube 30 2500636 2 Handle Grip 31 2900596 2 Cap Screw, Hex Hd., 3/8-16 x 2-1/2" 32 6048184 1 Front Axle Assembly 33 6048183 1 Screw Feed Assembly
Default
/QTY.
DESCRIPTION
Page 8
6048184 Front Axle Assembly
8
8
1
2
3
4
2
7
5
6
ITEM PART NO. QTY. DESCRIPTION
1 6040212 1 Front Axle Weldment 2 2501186 4 Retaining Ring, External 3/4"
3 2500005 2 Wheel, 5" x 2" x 3/4" 4 2900003 2 Flat Washer, 3/4" SAE 5 2500011 2 Flg Mnt Brg 3/4" Peer UCFT204-12-90 6 2900324 4 Carriage Bolt, M10-1.75 x 30 7 2900321 4 Lock Washer, M10 Split 8 2900304 4 Lock Nut, M10-1.5 Nylon Insert
Page 9
Screw Feed Assembly #6048183
9
11
7
11
12
5
14
1
2
3
10
4
8
9
10
6
13
ITEM PART NO. QTY DESCRIPTION
1 6047928 1 Adjustment Shaft W/Grease Fitting 2 2900266 1 Clevis Pin, 1/2 x 1-1/4"
3 2900276 1 Hairpin Cotter, 1/8" x 1/2" to 3/4" 4 2500807 1 Bearing, 5/8", Two Bolt Flange 5 6047929 1 Adjustment Screw 6 6047931 1 Spacer Tube 7/8 x 1/2 7 2900352 1 Woodruff Key, 5/32 x 3/4, #506 8 2900355 1 Lock Nut, 5/8-18, Flex Top
9 2500800 1 Handwheel, 8" x 5/8" 10 2900373 2 Carriage Bolt, 1/4-20 x 1-1/4", GR5 11 2900010 2 Lock Nut, 1/4-20 Nylon
12 6048036 1 Bellow, 5-1/2" 13 6048038 1 Bellow Mount Washer 14 3202142 1 Hose Clamp #24
Page 10
6041347 CC1300 XL ELECTRIC MOTOR OPTION, 5HP, 230V, 1-PHASE
10
11
DETAIL B
SCALE 1 : 2
10
2X
16
15 17
14
DETAIL C
SCALE 1 : 4
12
13
SHOWN FOR REFERENCE
4 35
3
4X
3
DETAIL A
SCALE 1 : 1.5
14
2
1
67
9
8
Page 11
6041347 CC1300 XL ELECTRIC MOTOR OPTION, 5HP, 230V, 1-PHASE
11
ITEM PART NO. QTY. DESCRIPTION
1 2600278 1 Motor, 5HP, 230V, 1 Ph 2 6040261 1 Belt Adjustment Weldment
3 2900473 9 Flat Washer, 3/8" USS 4 2900321 1 Lock Washer, M10 Split
5 2900325 1 Hex Nut, M10-1.5 6 2900223 4 Cap Screw, Hex Hd., M10-1.5 x 30mm 7 2900304 4 Lock Nut, M10-1.5 Nylon Insert
8 2500022 1 Sheave, 2.65 - 3 Groove 9 2500027 1 Taper Bushing, 1-1/8" W/ Setscrews & Key
10 2500380 3 V-Belt, 3VX300 11 2801151 1 Hose Clamp, 3/4" x 3/4" Wide 12 2800253 1 Ampmeter, 0-40 Amp, AC
13 2800085 1 AC Current Transformer 14 1800810 1 Voltage Label, 230V
15 2900009 2 Flat Washer, 1/4" SAE 16 2900024 2 Lock Washer, 1/4" Split 17 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4" 18 6048181 1 Frame Weldment (Regular Cut) 19 6030318 1 Lift Bar Assembly
WITH UPCUT FRAME,6048269, REVERSE MOTOR MOUNTING.
Page 12
6043436 CC1300XL ELECTRIC MOTOR OPTION, 5HP, 230V, 3-PHASE
12
DETAIL B
SCALE 1 : 4
16
17
11
4X
13
14
12
15
18
19 20
SHOWN FOR REFERENCE
DETAIL C
SCALE 1 : 1.5
4X
7 3 3 6
DETAIL A
SCALE 1 : 1.5
1
8
9
10
53
4
2
Page 13
6043436 CC1300XL ELECTRIC MOTOR OPTION, 5HP, 230V, 3-PHASE
13
ITEM PART NO. QTY. DESCRIPTION
1 2600296 1 CC1300xl 5HP Motor & Starter Box 2 6040261 1 Belt Adjustment Weldment
3 2900473 9 Flat Washer, 3/8" USS 4 2900321 1 Lock Washer, M10 Split
5 2900325 1 Hex Nut, M10-1.5 6 2900223 4 Cap Screw, Hex Hd., M10-1.5 x 30mm 7 2900304 4 Lock Nut, M10-1.5 Nylon Insert
8 2500022 1 Sheave, 2.65 - 3 Groove 9 2500027 1 Taper Bushing, 1-1/8" W/ Setscrews & Key
10 2500380 3 V-Belt, 3VX300 11 2800253 1 Amp Meter, 0-40 AC
12 2800085 1 Transformer, 115V 13 2900090 2 Machine Screw, Rd. Hd., #6-32 x 1/2" 14 2900092 2 Lock Washer, #6 Split 15 2900091 2 Hex Nut, #6-32 16 2800551 3 Heater, 12.1-12.7 Amp 17 1800810 1 Voltage Label, 230V 18 2900926 4 Flat Washer, M5 19 2900309 4 Cap Screw, Hex Hd., M5-0.8 x 20mm 20 2900301 4 Lock Nut, M5-0.8 Nylon Insert 21 6048181 1 Frame Weldment (Regular Cut) 22 6030318 1 Lift Bar Assembly
Page 14
6043437 CC1300XL ELECTRIC MOTOR OPTION, 5HP, 460V, 3-PHASE
14
DETAIL B
SCALE 1 : 4
16
17
11
4X
13
14
18
19 20
12
15
SHOWN FOR REFERENCE
DETAIL C
SCALE 1 : 1.5
4X
7 3 3 6
DETAIL A
SCALE 1 : 1.5
1
8
9
10
4
35
2
Page 15
6043437 CC1300XL ELECTRIC MOTOR OPTION, 5HP, 460V, 3-PHASE
15
ITEM PART NO. QTY. DESCRIPTION
1 2600512 1 CC1300xl 5HP Motor & Starter Box 2 6040261 1 Belt Adjustment Weldment
3 2900473 9 Flat Washer, 3/8" USS 4 2900321 1 Lock Washer, M10 Split
5 2900325 1 Hex Nut, M10-1.5 6 2900223 4 Cap Screw, Hex Hd., M10-1.5 x 30mm 7 2900304 4 Lock Nut, M10-1.5 Nylon Insert
8 2500022 1 Sheave, 2.65 - 3 Groove 9 2500027 1 Taper Bushing, 1-1/8" W/ Setscrews & Key
10 2500380 3 V-Belt, 3VX300 11 2800253 1 Amp Meter, 0-40 AC
12 2800085 1 Transformer, 115V 13 2900090 2 Machine Screw, Rd. Hd., #6-32 x 1/2" 14 2900092 2 Lock Washer, #6 Split 15 2900091 2 Hex Nut, #6-32 16 2800536 3 Heater, 6.3 - 6.9 Amp 17 1800811 1 Voltage Label, 460V 18 2900926 4 Flat Washer, M5 19 2900309 4 Cap Screw, Hex Hd., M5-0.8 x 20mm 20 2900301 4 Lock Nut, M5-0.8 Nylon Insert 21 6048181 1 Frame Weldment (Regular Cut) 22 6030318 1 Lift Bar Assembly
Page 16
6043400 CC1300 XL ELECTRIC MOTOR OPTION, 10HP, 230V, 3-PHASE
16
4X
18
17 19
DETAIL B
SCALE 1 : 2
16
13
SHOWN FOR REFERENCE
12
11
45 3
DETAIL A
SCALE 1 : 2
2
1
36
374X
10
8
11
13
9
Page 17
6043400 CC1300 XL ELECTRIC MOTOR OPTION, 10HP, 230V, 3-PHASE
17
ITEM
NO.
1 2600187 1 Motor, 10hp 3 Phase Baldor 2 6040261 1 Belt Adjustment Weldment 3 2900473 9 Flat Washer, 3/8" USS 4 2900321 1 Lock Washer, M10 Split 5 2900325 1 Hex Nut, M10-1.5 6 2900223 4 Cap Screw, Hex Hd., M10-1.5 x 30mm 7 2900304 4 Lock Nut, M10-1.5 Nylon Insert 8 6048046 1 Key, 5/16" Sq. x 1-1/2"
9 6048897 1 Sheave, 2.65 - 4 Groove 10 2900036 1 Set Screw, Soc. Hd., 5/16-18 x 1/4" 11 6048319 1 Blade Guard Spacer 12 2900908 3 Cap Screw, Flat Hd., M10-1.5 x 80mm 13 2500380 4 V-Belt, 3VX300 14 6048181 1 Frame Weldment (Regular Cut) 15 6030318 1 Lift Bar Assembly
PART
NUMBER
QTY. DESCRIPTION
16 6004894 1 Starter Box Assembly, 3-Phase, 220-240V 17 2900311 4 Cap Screw, Hex Hd., M6-1.0 x 25mm 18 2900765 4 Lock Washer, M6 Split 19 2901359 4 Fender Washer, M6
Page 18
6043430 CC1300 XL ELECTRIC MOTOR OPTION, 10HP, 460V, 3-PHASE
18
4X
17
16 18
DETAIL B
SCALE 1 : 2
13
12
11
4
53
19
SHOWN FOR REFERENCE
2
1
36
374X
10
DETAIL A
SCALE 1 : 2
8
11
9
13
Page 19
6043430 CC1300 XL ELECTRIC MOTOR OPTION, 10HP, 460V, 3-PHASE
19
ITEM
NO.
1 2600187 1 Motor, 10hp 3 Phase Baldor 2 6040261 1 Belt Adjustment Weldment 3 2900473 9 Flat Washer, 3/8" USS 4 2900321 1 Lock Washer, M10 Split 5 2900325 1 Hex Nut, M10-1.5 6 2900223 4 Cap Screw, Hex Hd., M10-1.5 x 30mm 7 2900304 4 Lock Nut, M10-1.5 Nylon Insert 8 6048046 1 Key, 5/16" Sq. x 1-1/2"
9 6048897 1 Sheave, 2.65 - 4 Groove 10 2900036 1 Set Screw, Soc. Hd., 5/16-18 x 1/4" 11 6048319 1 Blade Guard Spacer 12 2900908 3 Cap Screw, Flat Hd., M10-1.5 x 80mm 13 2500380 4 V-Belt, 3VX300 14 6048181 1 Frame Weldment (Regular Cut) 15 6030318 1 Lift Bar Assembly
PART
NUMBER
QTY. DESCRIPTION
16 2900311 4 Cap Screw, Hex Hd., M6-1.0 x 25mm 17 2900765 4 Lock Washer, M6 Split 18 2901359 4 Fender Washer, M6 19 6004898 1 Starter Box Assembly, 3-Phase, 415-480V
Page 20
6043432 CC1300 XL ELECTRIC MOTOR OPTION, 10HP, 575V, 3-PHASE
20
4X
18
17 19
DETAIL B
SCALE 1 : 2
16
13
SHOWN FOR REFERENCE
12
11
4
35
DETAIL A
SCALE 1 : 2
2
36
374X
11
1
10
8
9
13
Page 21
6043432 CC1300 XL ELECTRIC MOTOR OPTION, 10HP, 575V, 3-PHASE
21
ITEM
NO.
1 2600703 1 Motor, 10 HP, 575V, 3 PH. Baldor 2 6040261 1 Belt Adjustment Weldment
3 2900473 9 Flat Washer, 3/8" USS 4 2900321 1 Lock Washer, M10 Split
5 2900325 1 Hex Nut, M10-1.5 6 2900223 4 Cap Screw, Hex Hd., M10-1.5 x 30mm 7 2900304 4 Lock Nut, M10-1.5 Nylon Insert 8 6048046 1 Key, 5/16" Sq. x 1-1/2"
9 6048897 1 Sheave, 2.65 - 4 Groove 10 2900036 1 Set Screw, Soc. Hd., 5/16-18 x 1/4" 11 6047308 1 Blade Guard Spacer, 3" 12 2901507 3 Cap Screw, Flat Hd., M10-1.5 x 100mm 13 2500380 4 V-Belt, 3VX300 14 6048181 1 Frame Weldment (Regular Cut) 15 6030318 1 Lift Bar Assembly
PART
NUMBER
QTY. DESCRIPTION
16 6004901 1 Starter Box Assembly, 3-Phase, 550-600V 17 2900311 4 Cap Screw, Hex Hd., M6-1.0 x 25mm 18 2900765 4 Lock Washer, M6 Split 19 2901359 4 Fender Washer, M6
Page 22
STARTER BOX ASSEMBLY, 3-PHASE, 220-240V
22
TO STARTER
BOX
OVERLOAD
??
#6004894
2
4
11
10
12
5
7
3
6
8
1
9
TO MOTOR
FOR CUSTOMER
SUPPLIED
POWER CORD
ITEM PART NO. QTY. DESCRIPTION
1 2804008 1 Starter Box, 220-240V 2 2800253 1 Amp Meter w/ Bracket, 0-40 AC
3 2800085 1 AC Current Transformer 4 2900090 2 Machine Screw, Rd. Hd., #6-32 x 1/2" 5 2900092 2 Lock Washer, #6 Split 6 2900091 2 Hex Nut, #6-32 7 1800810 1 Voltage Label, 230V 8 2802052 1 Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg. 9 2801304 1 Lock Nut, 3/4"
10 2800695 1 Cord Grip, 5/8-3/4", 90 Deg. 11 2800193 1 Lock Nut, 1"
12 6040423 1 Cable Assy., 10 Ga., 4 Wire x 54"
Page 23
STARTER BOX ASSEMBLY, 3-PHASE, 415-480V
23
TO STARTER
BOX
OVERLOAD
#6004898
2
4
7
5
3
6
11
TO
MOTOR
ITEM PART NO. QTY. DESCRIPTION
10 2800695 1 Cord Grip, 5/8-3/4", 90 Deg. 11 2800193 1 Lock Nut, 1"
12 6040423 1 Cable Assy., 10 Ga., 4 Wire x 54"
8
9
12
10
1
FOR CUSTOMER
SUPPLIED
POWER CORD
1 2804007 1 Starter Box, 415-480V 2 2800252 1 Amp Meter, 0-20 AC
3 2800085 1 AC Current Transformer 4 2900090 2 Machine Screw, Rd. Hd., #6-32 x 1/2" 5 2900092 2 Lock Washer, #6 Split 6 2900091 2 Hex Nut, #6-32 7 1800811 1 Voltage Label, 460V 8 2802052 1 Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg. 9 2801304 1 Lock Nut, 3/4"
Page 24
24
Intentionally Blank
Page 25
TO STARTER
25
BOX
OVERLOAD
STARTERBOX ASSEMBLY, 3-PHASE, 550-600V
??
#6004901
2
4
7
5
3
TO
MOTOR
6
8
12
10
11
9
FOR CUSTOMER
SUPPLIED POWER
ITEM PART NO. QTY. DESCRIPTION
1 2802061 1 Starter Box, 550-600V 2 2800252 1 Amp Meter, 0-20 AC
3 2800085 1 AC Current Transformer 4 2900090 2 Machine Screw, Rd. Hd., #6-32 x 1/2" 5 2900092 2 Lock Washer, #6 Split 6 2900091 2 Hex Nut, #6-32 7 1800812 1 Voltage Label, 575V 8 2802052 1 Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg. 9 2801304 1 Lock Nut, 3/4"
10 2800695 1 Cord Grip, 5/8-3/4", 90 Deg. 11 2800193 1 Lock Nut, 1"
12 6040423 1 Cable Assy., 10 Ga., 4 Wire x 54"
1
CORD
Page 26
STARTER BOX, 220-240 VOLT
26
#2804008
13
16
13
6
7
14
15
14
5
8
12
11
4
10
1
2
9
5
3
Page 27
STARTER BOX, 220-240 VOLT
27
#2804008
13
SET TO
MOTOR AMP
RATING
6
TRIP CLASS - 10
RESET - A
PHASE - OFF
5
7
14
N.O. ONLY
ITEM PART NO. QTY. DESCRIPTION
1 6040300D 1 Starter Box Base 2 2901588 4 M6-1.0 Threaded Insert 3 6040598 1 Sub-plate 4 2900676 4 Machine Screw, Pan Hd., M4-0.7 x 8mm 5 2801704 1 Contactor, 220-240V (includes coil)
2801265 1 Replacement Coil, 220-240V 6 2801699 1 Overload Relay, 9-45 AMP 7 2801676 1 Auxilary Contacts, 1NO-NC 8 2901827 4 Cap Screw, Soc. Hd., #8-32 x 5/8" 9 2901437 4 Flat Washer, #10
10 2800315 2 Grounding Lug 11 2900024 1 Lock Washer, 1/4" Split 12 2901891 1 Cap Screw, Hex Hd., 1/4-28 x 1/2" 13 2801636 1 E-Stop Switch, 600V 14 2801639 1 Pushbutton, N.O., 600V 15 6048293 1 Starter Box Cover 16 2701414 4 Fastener, Electrical Box Top
Page 28
STARTER BOX, 415-480 VOLT
28
#2804007
13
13
16
6
7
14
15
14
5
10
11
8
9
5
4
1
2
12
3
Page 29
SET TO
29
MOTOR AMP
RATING
STARTER BOX, 415-480 VOLT
#2804007
15
13
6
TRIP CLASS - 10
RESET - A
PHASE - OFF
5
N.O. ONLY
7
ITEM PART NO. QTY. DESCRIPTION
1 6040300D 1 Starter Box Base 2 2901588 4 M6-1.0 Threaded Insert 3 6040598 1 Sub-plate 4 2900676 4 Machine Screw, Pan Hd., M4-0.7 x 8mm 5 2801707 1 Contactor, 415-480V (Includes Coil)
2801266 1 Replacement Coil, 415-480V 6 2801699 1 Overload Relay, 9-45 AMP 7 2801676 1 Auxilary Contacts, 1NO-NC 8 2901827 4 Cap Screw, Soc. Hd., #8-32 x 5/8" 9 2901437 4 Flat Washer, #10
10 2901891 1 Cap Screw, Hex Hd., 1/4-28 x 1/2" 11 2900009 1 Flat Washer, 1/4" SAE
12 2800315 2 Grounding Lug 13 2801636 1 E-Stop Switch, 600V 14 2801639 1 Pushbutton, N.O., 600V 15 6048293 1 Starter Box Cover 16 2701414 4 Fastener, Electrical Box Top
Page 30
STARTER BOX, 550-600 VOLT
30
#2802061
13
6
16
13
14
15
14
5
7
12
11
10
4
1
8
9
5
3
2
Page 31
SET TO
31
MOTOR AMP
RATING
STARTER BOX, 550-600 VOLT
#2802061
14
13
6
TRIP CLASS - 10
RESET - A
PHASE - OFF
5
7
ITEM PART NO. QTY. DESCRIPTION
1 6040300D 1 Starter Box Base 2 2901588 4 M6-1.0 Threaded Insert
3 6040598 1 Sub-plate 4 2900676 4 Machine Screw, Pan Hd., M4-0.7 x 8mm
5 2801709 1 Contactor, 550-600V (includes coil)
2801267 1 Replacement Coil, 550-600V 6 2801699 1 Overload Relay, 9-45 AMP 7 2801676 1 Auxilary Contacts, 1NO-NC 8 2901827 4 Cap Screw, Soc. Hd., #8-32 x 5/8"
9 2901437 4 Flat Washer, #10
10 2800315 2 Grounding Lug 11 2900024 1 Lock Washer, 1/4" Split 12 2901891 1 Cap Screw, Hex Hd., 1/4-28 x 1/2" 13 2801636 1 E-Stop Switch, 600V 14 2801639 1 Pushbutton, N.O., 600V 15 6048293 1 Starter Box Cover
16 2701414 4 Fastener, Electrical Box Top
N.O. ONLY
Page 32
13
32
12
6041041 BLADE SHAFT ASSEMBLY
6
5
15
1
4
13
15
ITEM PART NO. QTY DESCRIPTION
1 6048866 1 Blade Shaft 2 2500025 1 Sheave, 3.65-3 Groove 3 2500576 2 Flange Block Bearing, 1-1/4" 4 6048037 2 Bearing Spacer 5 6048018 2 Key, 3/16" Sq. x 3/4" 6 6010169 1 Key, 1/4" Sq. x 1-1/4" 7 2500337 1 Taper Bushing, 1-1/4"
9 6048008 2 Inner Flange 4-1/2" 10 2900065 1 Flange Nut, 5/8-11 R.H. 12 6048009 1 Outer Flange, 4-1/2" w/ Pin 13 2900066 1 Flange Nut, 5/8-11 L.H. 15 2900327 4 Lock Nut, M12-1.75 Nylon Insert 13 2900046 4 Carriage Bolt, 3/8"-16 X 1-1/4"
3
13
4
2
7
9
10
Page 33
11
33
6040500 BLADE SHAFT ASSEMBLY, 10 HP, 230/460 VOLT
5
4
10
8
2
1
ALSO FIT 575 VOLT MODELS
PRIOR TO MARCH 2011.
ITEM PART NO. QTY. DESCRIPTION
1 6048865 1 Blade Shaft 2 2500576 2 Flange Block Bearing, 1-1/4" 3 6048037 2 Bearing Spacer 4 6048018 2 Key, 3/16" Sq. x 3/4" 5 6048134 1 Key, 1/4" Sq. x 2-1/4"
6 2500621 1 Sheave, 3V-3.65-4 Groove (1610) 7 2500337 1 Taper Bushing, 1-1/4" 8 6048008 2 Inner Flange 4-1/2"
9 2900065 1 Flange Nut, 5/8-11 R.H. 10 6048009 1 Outer Flange, 4-1/2" w/ Pin 11 2900066 1 Flange Nut, 5/8-11, L. Hand 12 2900322 4 M12-1.75 x 35 Carriage Bolt 13 2900327 4 Lock Nut, M12-1.75 Nylon Insert
13
2
3
12
6 9
7 8
Page 34
11
34
6040528 BLADE SHAFT ASSEMBLY, 10HP, 575V UNITS.
5
4
10
8
2
ITEM PART NO. QTY. DESCRIPTION
1 6048880 1 Blade Shaft 2 2500576 2 Flange Block Bearing, 1-1/4" 3 6048037 2 Bearing Spacer 4 6048018 2 Key, 3/16" Sq. x 3/4" 5 6048134 1 Key, 1/4" Sq. x 2-1/4"
6 2500621 1 Sheave, 3V-3.65-4 Groove (1610) 7 2500337 1 Taper Bushing, 1-1/4" 8 6048008 2 Inner Flange 4-1/2"
9 2900065 1 Flange Nut, 5/8-11 R.H. 10 6048009 1 Outer Flange, 4-1/2" w/ Pin 11 2900066 1 Flange Nut, 5/8-11, L. Hand 12 2900322 4 M12-1.75 x 35 Carriage Bolt 13 2900327 4 Lock Nut, M12-1.75 Nylon Insert
1
13
2
3
12
6
7
8
9
Page 35
8
35
14" Blade Guard Assembly
#6048912
18.5
18.3
18.2
18.1
18.4
16
16
18
19
14
7
5
6
16
3
2
1
14
13
11
12
15
17
9
4
5
9
10
ITEM PART NO. QTY. DESCRIPTION
1 6048911 1 14" Blade Guard 2 2500829 1 Water Manifold Gasket 3 6048123 1 Water Manifold 4 6048283 2 Water Tube for 14" Guard
5 3200001 3 Plug, 1/8" NPT 6 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
7 2900009 2 Flat Washer, 1/4" SAE 8 2900244 2 Cap Screw, Hex Hd., M6 x 45mm
9 2900302 6 Lock Nut, M6 Nylon 10 6048155 2 Water Tube Clamp 11 2900308 4 Cap Screw, Flat Hd. Soc., M6 x 16mm 12 6048039 1 Splash Flap
13 2900016 2 Flat Washer, #10 USS 14 2900309 4 Cap Screw, Hex Hd., M5 x 20mm
15 2900083 2 Fender Washer, 1/4" I.D. x 1-1/4" O.D. 16 2900301 6 Lock Nut, M5 Nylon
17 2500066 1 Spring, 3/8 X .055 X 3" 18 6048026 1 Hinge Assy., Metric Fasteners
18.1 2500270 1 Blade Guard Hinge
18.2 2900009 6 Flat Washer, 1/4" SAE
18.3 2900310 5 Cap Screw, Hex Hd., M6 x 20mm
18.4 2900302 7 Lock Nut, M6 Nylon
18.5 2900312 1 Cap Screw, Hex Hd., M6 x 35mm 19 1800001 1 Warning Label
Page 36
18" Blade Guard Assembly
36
6048910
8
7
5
6
3
18.2
18.4
18.3
18.1
16
19
15
14
10
2
4
16
5
1
14
13
12
17
5
10
9
11
ITEM PART NO. QTY. DESCRIPTION
1 6048909 1 18" Blade Guard Assembly 2 2500829 1 Water Manifold Gasket 3 6048123 1 Water Manifold 4 6048243 2 Water Tube for 18" Guard
5 3200001 3 Plug, 1/8" NPT 6 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden 7 2900009 2 Flat Washer, 1/4" SAE 8 2900244 2 Cap Screw, Hex Hd., M6-1.0 x 45mm
9 6048155 2 Water Tube Clamp 10 2900302 6 Lock Nut, M6 Nylon 11 2900308 4 Cap Screw, Flat Hd., M6-1.0 x 16mm 12 6048039 1 Splash Flap 13 2900016 2 Flat Washer, #10 USS
14 2900309 4 Cap Screw, Hex Hd., M5-0.8 x 20mm 15 2500067 1 Spring, 3/8" x 4" 16 2900301 6 Lock Nut, M5-0.8 Nylon Insert
17 2900083 2 Fender Washer, 1/4" x 1-1/4" 18 6048027 1 Hinge Assy., Metric Fasteners
18.1 2500270 1 Blade Guard Hinge
18.2 2900009 6 Flat Washer, 1/4" SAE
18.3 2900310 6 Cap Screw, Hex Hd., M6 x 20mm
18.4 2900302 6 Lock Nut, M6 Nylon 19 1800001 1 Warning Label
Page 37
20" Blade Guard Assembly
37
#6048904
8
7
5
6
3
2
18.1
18.2
18.3
18.2
18.4
16
16
14
18
19
17
9
5
109
11
16
4
5
1
14
13
12
15
ITEM PART NO. QTY. DESCRIPTION
1 6048905 1 20" Blade Guard 2 2500829 1 Water Manifold Gasket 3 6048123 1 Water Manifold 4 6010085 2 Water Tube for 20" Guard
5 3200001 3 Plug, 1/8" NPT 6 3200002 1 Fitting, 3/8" M. Pipe to 3/4" M. Garden
7 2900009 2 Flat Washer, 1/4" SAE 8 2900244 2 Cap Screw, Hex Hd., M6 x 45mm
9 2900302 6 Lock Nut, M6 Nylon 10 6048155 2 Water Tube Clamp 11 2900308 4 Cap Screw, Flat Hd. Soc., M6 x 16mm 12 6048039 1 Splash Flap
13 2900016 2 Flat Washer, #10 USS 14 2900309 4 Cap Screw, Hex Hd., M5 x 20mm
15 2900083 2 Fender Washer, 1/4" x 1-1/4" 16 2900301 6 Lock Nut, M5 Nylon
17 2500067 1 Spring, 3/8" x 4" 18 6048027 1 Hinge Assy., Metric Fasteners
18.1 2500270 1 Blade Guard Hinge
18.2 2900009 6 Flat Washer, 1/4" SAE
18.3 2900310 6 Cap Screw, Hex Hd., M6 x 20mm
18.4 2900302 6 Lock Nut, M6 Nylon 19 1800001 1 Warning Label
Page 38
6048080 POINTER ASSEMBLY
38
11
7
6
5
1
3
4
10
2
8
ITEM NO.
PART
NUMBER
Default/
QTY.
DESCRIPTION
1 6048069 1 Pointer Bar - Straight 2 6048070 1 Pointer Bar - Offset
3 2500624 1 Wheel, 3" 4 2900018 1 Lock Nut, 3/8-16 Nylon
5 2900006 1 Lock Washer, 3/8" Split 6 2900033 1 Hex Nut, 3/8-16
7 2900032 1 Pointer Rod 8 2900304 2 Lock Nut, M10-1.5 Nylon Insert
9 2900333 2 Cap Screw, Hex Hd., M10-1.5 x 25mm 10 6048078 1 Rope, 1/4 x 78" 11 3200221 3 Pinch Clamp, Two Ear
9
Page 39
6047994 POINTER ASSEMBLY, 10 HP UNITS
39
3
4
11
7
6
5
10
1
2
9
ITEM PART NO.
1 6048069 1 Pointer Bar - Straight 2 6048070 1 Pointer Bar - Offset 3 2500624 1 Wheel, 3"
4 2900018 1 Lock Nut, 3/8-16 Nylon 5 2900321 1 Lock Washer, M10 Split 6 2900033 1 Hex Nut, 3/8-16 7 2900743 1 Pointer Rod, 11" 8 2900304 2 Lock Nut, M10-1.5 Nylon Insert
9 2900333 2 Cap Screw, Hex Hd., M10-1.5 x 25mm 10 6048078 1 Rope, 1/4 x 78" 11 3200221 3 Pinch Clamp, Two Ear
Default/Q
TY.
8
DESCRIPTION
9
Page 40
EQUIPMENT AND PARTS
WARRANTY
Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A. #1801809
Loading...