Diamond CC1300XL User Manual

DIAMOND
P R O D U C T S
CONCRETE SAW
PARTS LIST
MODEL
CC1300XL
May 2011
Part #1801801
GENERAL SAFETY WARNINGS AND PRECAUTIONS
PERSONAL SAFETY
Read and understand all operating instructions before attempting to operate the sa w.
Always wear safety approved hearing, eye, head and respiratory protection.
Always wear sturdy boots with non-slip soles to ensure proper footing. Use of steel toed safety boots is recommended.
Due to the nature of concrete cutting, sparks may be generated therefore never wear clothing that is made of flammable
material.
Know how to stop the saw quickly in case of emergency.
Keep all parts of your body away from the blade and all other moving parts.
Use caution and follow all instructions when loading and unloading the saw.
BLADE SAFETY
Examine cutting blades before each use. Blade should have no cracks, nick, or flaws. The center hole must be undamaged. Use only blades recommended for you particular model saw.
The saw should only be used for cutting material that is specified on each cutting blade. Read the instructions provided with each blade to determine which material the blade is designed to cut.
Use only reinforced abrasive blades or steel centered diamond blades manufactured for use on concrete saws.
Inspect blade flanges for damage, excessive wear and cleanliness before mounting the blade. The blade must fit snuggly on
the clean, undamaged blade shaft.
Observe the specified maximum speed of the blade. Never use a blade that has a lower maximum operating speed than the blade shaft speed.
The ignition governor is designed to limit the maximum no-load engine speed. Speeds in excess of that may cause the blade to exceed the maximum blade speed. Do not operate the unit at speeds greater than the maximum blade speed.
Always keep guards in place and never allow the blade exposure on the guard to exceed 180 degrees. Repair or replace damaged guards immediately.
Never expose anyone to the direct line of the blade.
Make sure that the blade does not come in contact with the ground or any other surface when transporting the saw.
GENERAL SAW SAFETY
The saw must never be left unattended when the engine is running.
Keep both hands on the handles when operating the saw.
Never operate the saw if there is a fuel leak.
Use extreme caution and slow speed when using the self propelle d drive to move the saw up or down ramps or when loading
and unloading from trucks or trailers. When going down ramps, DRIVE the saw forward slowly. When going up ramps, BACK the saw in reverse slowly.
CUTTING / WORK AREA SAFETY
Never operate the saw in any application or job in which you are not trained or supervised.
Always ensure that the work area does not contain any buried or embedded electrical lines, gas lines or water lines. Ensure
that all electricity in the ground, floor, walls or ceilings is shut off prior to cutting. Ensure that all gas and water lines that may be buried or embedded in the ground, floor, walls or ceilings are shut off prior to cutting.
Operate the saw only in well ventilated areas. Engine exhaust contains carbon monoxide which can cause loss of consciousness and death.
Keep bystanders and animals out of the work area.
Observe all safety regulations for the safe handling of fuel. Store fuel in appropriate safety containers. Shut off the engine
and allow it to cool prior to fueling. Wipe off any spilled fuel. Always move away from the fueling area prior to starting saw.
Do not operate the saw in areas which contain combustible material or fumes. Sparks may occur from cutting that could cause a fire or explosion.
Concrete cutting as all construction work is inherently dangerous!
Failure to comply with the preceding warnings could result in serious bodily injury!

Table of Contents

Description Page No.
Common Parts….…………………………………………………..……...4 - 5
Front Axle Assembly........………………………………………………...6
Screw Feed Assembly........………………………………………………..7
Engine Group – 8 Horsepower Honda.…………………………………....8 - 9
Engine Group – 11 Horsepower Honda.…..…………………………...…10 - 11
Engine Group – 11 Horsepower Honda for 20" Guard.…..……………....12 - 13
Engine Group – 9 Horsepower Robin.…..…………………………...…....14 - 15
Blade Shaft Assembly........……………………………………………… 16
14” Blade Guard Assembly........………………………………………….17
18” Blade Guard Assembly........………………………………………….18
20” Blade Guard Assembly........………………………………………….19
Pointer Assembly........….........…………………………………………....20
Water Tank Option Group..……………………………………………… 21 Notes…………….…………..…………………………………………… 22 Warranty………………..………………………………………………… 24
Quick Reference Service: Filters & Belts
DP Part No. Description Manufacturer’s Part No.
2702018 Air Filter for 8 & 11 HP Honda (Honda #17210-ZE3-505) 2704122 Air Filter for 9 HP Robin (Robin #279-32607-07) 2704148 Fuel Filter for 9 HP Robin (Robin #064-13600-10) 2500034 Belt for 8 HP Honda & 9 HP Robin (Gates #3VX315) & 11 HP Honda with 20" Blade Guard 2500380 Belt for 11 HP Honda (Gates #3VX300)
CC1300XL Common Parts
4
16
17
18
20
19
21
26
22
23
30
33
24
4
4
4
13
29
28
31
32
25
9
10
15
1
27
4
4
7
6
5
11
7
10
14
2
3
12
6
8
9
CC1300XL Common Parts - 6090147 (Regular Cut)
5
- 6048877 (Upcut)
ITEM PART NO. QTY. DESCRIPTION
1 6048181 1 Frame Weldment (Regular Cut)
6048269 1 Frame Weldment (Upcut)
2 2501439 2 Wheel, 8 x 2 x 3/4" 3 2400615 2 Set Collar, 3/4" 4 2900014 16 Flat Washer, 3/8" SAE 5 2900314 1 Cap Screw, Hex Hd., M10-1.5 x 20mm 6 2900321 2 Lock Washer, M10 Split 7 6048001 1 Belt Guard (Regular Cut)
6048149 1 Belt Guard (Upcut)
8 2900320 1 Cap Screw, Hex Hd., M10-1.5 x 100mm
9 2900744 4 Capscrew, Flat Hd., M10 x 25mm 10 6048908 2 Tapered Guard Mount 11 6048915 1 Tapered Guard Mount Spacer 12 6048906 1 Shaft Guard 13 2500256 2 Wrench Head 14 2900307 2 Wing Screw, M6 x 16mm 15 2900980 2 Capscrew, Soc. Hd., M8 X 10mm 16 6011055 1 Water Hose Assembly, 30" Long 17 3200155 1 Fitting, 1/2" M. Pipe to 3/4" M. Garden 18 3200027 1 Water Valve 19 3200008 2 Close Nipple, 1/2" NPT 20 3200209 1 Pipe Elbow, 1/2" Female 21 2900425 1 Flat Washer, 7/8" SAE 22 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden 23 3200025 1 Hose Filter Washer 24 2400138 1 Indexing Plunger 1/2-13 25 6030318 1 Lift Bar Assembly 26 2900018 6 Lock Nut, 3/8-16 Nylon 27 2900005 6 Cap Screw, Hex Hd., 3/8-16 x 1" 28 6040213 1 Sliding Handle Weldment 29 2501441 2 Cap, 2" Sq. Tube 30 2500636 2 Handle Grip 31 2900596 2 Cap Screw, Hex Hd., 3/8-16 x 2-1/2" 32 6048184 1 Front Axle Assembly 33 6048183 1 Screw Feed Assembly
8
2
4
7
1
3
5
2
6
Front Axle Assembly: 6048184
ITEM PART NO. QTY. DESCRIPTION
1 6040212 1 Front Axle Weldment 2 2501186 4 Retaining Ring, External 3/4"
3 2500005 2 Wheel, 5" x 2" x 3/4" 4 2900003 2 Flat Washer, 3/4" SAE 5 2500011 2 Flg Mnt Brg 3/4" Peer UCFT204-12-90 6 2900046 4 Carriage Bolt, 3/8"-16 X 1-1/4" 7 2900321 4 Lock Washer, M10 Split 8 2900304 4 Lock Nut, M10 Nylon
6
Screw Feed Assembly #6048183
7
10
4
8
9
10
6
13
7
11
12
11
5
3
1
2
ITEM PART NO. QTY DESCRIPTION
1 6047928 1 Adjustment Shaft W/Grease Fitting 2 2900266 1 Clevis Pin, 1/2 x 1-1/4"
3 2900276 1 Hairpin Cotter, 1/8" x 1/2" to 3/4" 4 2500807 1 Bearing, 5/8", Two Bolt Flange 5 6047929 1 Adjustment Screw 6 6047931 1 Spacer Tube 7/8 x 1/2 7 2900352 1 Woodruff Key, 5/32 x 3/4, #506 8 2900355 1 Lock Nut, 5/8-18, Flex Top
9 2500800 1 Handwheel, 8" x 5/8" 10 2900373 2 Carriage Bolt, 1/4-20 x 1-1/4", GR5 11 2900010 2 Lock Nut, 1/4-20 Nylon 12 6048036 1 Bellow, 8" Long
13 6048038 1 Bellow Mount Washer
CC1309XL Honda 8HP Engine Assembly, #6049070
8
21
20
13
13
23.4
23.5
16
9
23.1
1
23.3
22
23.2
19
19
11
2
5
12
6
4
3
11
7
12
14
15
9
8
15
15
18
10 15
17
18
10
15
17
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