Diamond CC110-DC-SS User Manual

Page 1
Specialty Equipment Division
CC-DC-SS Deep Cut Saw
PARTS BOOK
Page 2
CC-DC-SS
SPECIFICATION SHEET
Dimensions: Length – 70”
Height 53” Frame Width 30” Weight 2550lbs Blade Shaft Diameter – 2 ½”
Engine:
4.3 L GM 120 HP
Water Cooled Mechanical Governor
Blade Sizes: Maximum Blade Diameter – 66”
Minimum Blade Diameter – 36” Blade Shaft RPM 833
Fuel Capacity: 9 US Gallons
Gauges: Tachometer, Oil Pressure, Water Temp, Vacuum, Volt and Hour Meter
Page 3
DESCRIPTION
y
Specifications
Warnings
CC-DC-SS PARTS LIST
TABLE OF CONTENTS
DRAWING
NUMBER
Dash and Batter
Fule Tank
Lift Pump/Upright Frame/
Base
Blade and Jack Shaft
Transmission Group
Under Carriage and Rear
Axle
Cooling and Filter System
Radiator and Hoses
Governor and Engine Drive
Components
Wiring
Boggie Wheel Drawing #11
Drawing #1
Drawing #2
Drawing #3
Drawing #4
Drawing #5
Drawing #6
Drawing #7
Drawing #8
Drawing #9
Drawing #10
Blade Arbor Drawing #12
Governor Adjustment Drawing #13
Page 4
CC-DC-SS
WARNING LIST
WARNING: Clean Radiator filter daily!
A dirty filter will cause overheating
WARNING: Keep ALL GUARDS in place.
WARNING: DO NOT OVER TIGHTEN V-BELTS
When slamming or pinching occures
those belts are your fuse.
Page 5
CC-DC-SS PARTS LIST
DRAWING # 1
Part
Number
1800169 Serial Number Tag 1 2500205 Fuel Tank Grommet 1 2500211 Wrench 1 2502646 Oil Pressure Guage 1 2502647 Tach/Hour Meter 1 2502648 Temp Guage 1 2502649 Volt Meter 1 2502650 Vacuum Guage 1 2502651 Adapter 1 2503240 Grommet 1 2503242 Grommet 2 2503372 Battery Tie Down 1 2503377 Dash Panel 1 2503533 Upright Frame 30" 1 2702954 Ignition Switch 1 2802594 Battery 1 2802888 Switch 1 2802905 Positive Battery Cable 1 2802906 Negative Battery Cable 1 2900234 Handle Bar Locks 3 2903182 T-Handle Hex Key
Description
Qty.
Required
Page 6
Page 7
CC-DC-SS PARTS LIST
DRAWING # 2
Part
Number
2500205 Fuel Tank Grommet 1 2500649 Fuel Cap 1 2500650 Fuel Tank 1 2503375 Fuel Tank Mount Plate 1 2601646 Fuel Pump Electric 1 3200108 1/4" Fuel Shut Off 1 3200599 Fitting 1 3201094 1/8" Pipe Plug 1 3201229 5/16" Fuel Line 2
Description
Qty.
Required
Page 8
Page 9
CC-DC-SS PARTS LIST
DRAWING # 3
Part
Number
2500830 Gasket for Manifold 2 2502633 Choke Cable 1 2503345 Lift Pump 1 2503373 Chain Guard 1 2503480 Throatle Cable 1 2503527 Base Frame 30" 1 2503528 Skid Plate 30" 1 2503533 Upright Frame 30" 1 2503534 RH Shield 1 2503535 Top Shield 1 2503537 Front Shield 1 2503538 LH Shield 1 6010261 Manifold 2
6040468 Engine Base 1 CC-54-BG-F 54" Blade Guard 1 CC-60-BG-F 60" Blade Guard 1 CC-66-BG-F 66" Blade Guard 1
Description
Qty.
Required
Page 10
Page 11
CC-DC-SS PARTS LIST
4
DRAWING #
Part
Number
2502776 Belt 1
2502886 2 1/2" Sheave 2
2502944 Inner Collar 2
2503329 Blade Shaft Bearings 4
2503331 Sheave Jack Shaft 21" 1
2503332 Bushing for 21" Sheave 1
2503451 Blade Shaft 1
2503452 Jack Shaft 22 1/2" Long 1
2503466 Key 1
2503469 Key 2
2503470 Key 2
2503529 Bearing Spacer 2
2900130 5/8" - 11 x 4" Left Hand 1
2903052 Blade Mount Bolts 12
2903117 5/8" -11 x 4" Right Hand 1
6048796 Outer Collar 2
Description
Qty.
Required
Page 12
Page 13
CC-DC-SS PARTS LIST
DRAWING # 5
Part
Number
2500152 3/8" x 24 Rod Ends 4
2501884 3/8" Threaded Rod 1
2502567 Belt Transmission 1
2502664 Chain #50 1
2502665 #50 Master Link 1
2503383 Axle Adjuster 1
2600021 Transmission 1
2900153 3/8" Friction Washer 2
6010055 Friction Spacer 2
6010118 Transmission Mount Bracket 1
6010120 Chain Tightening Bracket 1
6010122 Lever Support / Weldment 1
6010123 Linkage Lever 1
6010127 Transmission Sprocket 19 Tooth 1
6010129 Shift Lever 1
6010142 1/2" Set Collars 2
6010317 F/R Lever 1
6011037 Transmission Pulley 1
Description
Qty.
Required
Page 14
Page 15
CC-DC-SS PARTS LIST
DRAWING # 6
Part
Number
2500009 1" Set Collars 2
2500158 Bearing 1 1/4" Rear Axle 2
2501494 CR Seal
2501628 Bearing
2501629 Race
2502565 Rear Axle Sprocket 1 1/4" Bore 1
2502644 12" Rear Wheels 2
2502645 10" Front Wheel Seals & Bearings 2
2502676 1 1/4" Torx Locks 2
2502890 Undercarriage Bearings 2
2503341 Cylinder (lift) 1
2503343 Vent 1
2503472 Rear Axle 1
2702949 Front Wheel Spacers 2
3200057 Elbow
6040467 DC Undercarriage 1
Description
Qty.
Required
Page 16
Page 17
CC-DC-SS PARTS LIST
DRAWING # 7
Part
Number
2502537 Fan Guard Plastic 1
2502538 Fan Pulley 1
2502556 Fan Belt 1
2502615 Pulley 1
2502625 Fan Assembly 1
2502629 Spring Clips 4
2502641 Isolators 4
2502671 Backside Idler Pulley Plastic 1
2502678 Bushing for Plastic Idler 1
2502780 Filter 1
2502965 Govenor Belt 1
2503293 Grill 1
2503379 Fan Mount 1
2503388 Engine Belt Guard 1
2503391 Air Filter Retaining Ring 1
2503394 Radiator Shroud 1
2503395 Engine Belt Guard Support 1
2903001 5/16" x 18 x 7" Bolts 6
Description
Qty.
Required
Page 18
Page 19
CC-DC-SS PARTS LIST
DRAWING # 8
Part
Number
2502621 Radiator Fill 1
2502622 Radiator 1
2502624 Coolant Tank 1
2503263 2" Hose Clamps 8
2503378 Radiator Clamps 2
2503392 Hose Splice 1
2702714 Cushion Clamp 1
3200588 Lower Rad Hose 1
3200589 Upper Rad Hose 1
3200590 Lower Rad Hose 1
3201333 Upper Rad Hose 1
Description
Qty.
Required
Page 20
Page 21
CC-DC-SS PARTS LIST
DRAWING # 9
Part
Number
2500427 Rubber Intake Elbow 2
2501350 Air Cleaner 1
2501351 Plastic Mounting Band 2
2502524 Acc Drive Pulley 1
2502566 Backside Idler Pulley 1
2502567 Belt Transmission 1
2502630 Exhaust Studs 6
2502636 2 1/2" Muffler Clamps 2
2502638 Rain Cap 1
2502639 Choke Return Spring 1
2502652 Snap Ring 1
2502653 #3 Housing 1
2502654 Housing Load Center 1
2502656 3/8" Vent 1
2502660 Seal (Outer) 1
2502661 Seal (Inner) 1
2502662 Bearing Load Adapter 2
2502666 Tensioner SE-18 1
2502669 Idler Pulley 1
2502962 Y-Pipe 1
2502965 Govenor Belt 1
2502977 Exhaust Donuts 2
2503243 Bushing 1
2503261 4" Clamps 4
2503281 Restriction Indicator 1
2503364 Belts 5
2503370 Air Cleaner Mount Bracket 1
2503371 Air Intake Pipe 1
2503376 Govenor Mount Bracket 1
2503382 Engine Lift Hook 1
2503393 Carb Horn with Extension 1
2503481 Key 1
2503482 Key 1
2503516 Engine Sheave 1
2503517 Bushing 1
2503536 Transmission Belt Guard 1
2601636 4.3L GM Engine 1
2702537 Carburator 1
2702713 Pre Cleaner 1
2702720 Muffler 1
2702732 Mechanical Govenor 1
2702951 Male Spline Shaft 1
2702952 Female Spline Shaft 1
3200117 Close Nipple
3200592 Hose Barb
Description
Qty.
Required
Page 22
Page 23
Page 24
CC-DC-SS PARTS LIST
DRAWING # 11
Part
Number
2503344 Cylinder 1
2503352 Boggie Wheel 1
2503530 Boggie Wheel Weldment 1
2900729 3/4-10 Nut 1
2903143 3/4-10 x 4 1/2 Bolt 1
Description
Qty.
Required
Page 25
Page 26
Page 27
Page 28
EQUIPMENT AND PARTS
WARRANTY
Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 • Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A.
Loading...