Diamond CC1100 User Manual

DIAMOND
P R O D U C T S
CONCRETE SAW
PARTS LIST
MODEL
June 2009
Part #1801094

TABLE OF CONTENTS

Description Page No.
Saw Assembly (Normal Cut)………………………….…………..…….4 - 5 Saw Assembly (Up-Cut)………………………….……………..……... 6 - 7 Gas Engine Assembly ….……..………………………………………...…8 Blade Shaft Assembly …………………..…….……………….…………..9
Front Axle Assembly……………...……………………………………....10
Blade Guard Assembly …………………..…………………….………....11
Warranty………………..…………………………………………… Rear Cover
Hose Assembly With Valve……….………………………….…………...12
Pointer Assembly…..……..………………………………………….…....13
Pointer Assembly (Up-Cut)…..……..……………………………….…....14
Notes…………………………………………………………………...….15
Quick Reference Service Filters/ Belts
DP Part No. Description Manufacturer’s Part No.
2700201 Air Filter for 11HP Honda (Honda #17210-ZE3-505)
2703150 Fuel Filter for 11HP Honda (Honda #17672RZE2-W01) 2500380 Blade Shaft Belt (3) for 11HP Honda (Gates #3VX300)
SAW ASSEMBLY, #5801015
4
15
2
6
29
16
12
13
16
14
42
30
34
5
24
10
9
1
3
7
20
28
32
33
31
36
22
39
41
8
19
21
28
20
37
35
20
38
40
11
20
26
23
18
27
4
25
17
19
SAW ASSEMBLY (REGULAR CUT), #5801015
5
ITEM
1 6040702 1 2 6040609 1
3 6040610 1
4 6040708 1
5 6049031 1
6 6040611 1
7 6048080 1
8 6040613 1
9 6040713 1
10 6040714 1
11 6040718 1 12 6040706 1
13 6010618 1
14 6010619 1 15 2503925 2
16 2500001 2
17 6040712 1
18 2503754 2
19 2400615 4
20 2900014 9 21 2900079 2
22 2900056 2 23 2900319 2
24 2901409 2
25 2900331 1
26 2900321 2
27 2900327 1
28 2900304 5
29 2900307 2
30 2500256 2
31 2900058 4 32 2900025 4
33 2900084 4
34 2501565 1 35 2900309 2
36 2900301 2
37 2900009 2 38 6048789 1
39 2900144 2
40 6040704 1 41 2900024 2
42 2900016 2
PART NO.
QTY
DESCRIPTION
Frame Weldment Gas Engine Parts
Blade Shaft Assembly
Front Axle Assembly
14" Blade Guard Assembly
Hose Assembly with Water Valve
Pointer Assembly
Shaft, Belt Adjustment
Blade Guard Spacer
Tapered Guard Mount
Belt Guard Weldment Sliding Handle Weldment
Bracket, Handlebar Lever
Lever, Handlebar Cap, 1-1/2" Sq. Tube
7/8" Handle Grip
Rear Axle
Wheel 8" X 2" X 3/4"
Set Collar, 3/4"
Flat Washer, 3/8" SAE Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
Set Screw, Soc. Hd., 1/4-20 x 1/4" Cap Screw, Hex Hd., M10 x 80mm
Cap Screw, Flat Hd. Soc., M10 x 50mm
Cap Screw, Hex Hd., M12 x 40mm
Lock Washer, M10 Split
Lock Nut, M12 Nylon
Lock Nut, M10 Nylon
Wing Screw, M6 x 16mm
Wrench Head
Flat Washer, 1/2" SAE Cap Screw, Hex Hd., 1/2-13 x 1-1/4"
Lock Washer, 1/2" Split
Throttle Control, 15" Cap Screw, Hex Hd., M5 x 20mm
Lock Nut, M5 Nylon
Flat Washer, 1/4" SAE Wire Harness, Stop Switch
Cap Screw, Hex Hd., 1/4-20 x 3/4"
Plate, Belt Guard Lock Washer, 1/4" Split
Flat Washer, #10 USS
SAW ASSEMBLY (UP-CUT), #5801020
6
23
26
20
2
40
37
32
33 31
34
42
36
35
16
20
21
15
12
13
16
14
39
11
29
41
38
7
20
28
3
27
4
8
30
19
9
10
24
17
18
5
19
6
SAW ASSEMBLY (UP-CUT), #5801020
7
ITEM PART NO. QTY DESCRIPTION
1 6040702 1 Frame Weldment 2 6040618 1 Gas Engine Parts
3 6040610 1 Blade Shaft Assembly 4 6040708 1 Front Axle Assembly 5 6049031 1 14" Blade Guard Assembly 6 6040611 1 Hose Assembly with Water Valve 7 6048279 1 Pointer Assembly 8 6040613 1 Shaft, Belt Adjustment
9 6040713 1 Blade Guard Spacer 10 6040714 1 Tapered Guard Mount 11 6040718 1 Belt Guard Weldment 12 6040706 1 Sliding Handle Weldment 13 6010618 1 Bracket, Handlebar Lever 14 6010619 1 Lever, Handlebar 15 2503925 2 Cap, 1-1/4" Sq. Tube 16 2500001 2 7/8" Handle Grip 17 6040712 1 Rear Axle 18 2503754 2 Wheel 8" X 2" X 3/4" 19 2400615 4 Set Collar, 3/4" 20 2900014 9 Flat Washer, 3/8" SAE 21 2900079 2 Cap Screw, Hex Hd., 3/8-16 x 2-1/4" 22 2900056 2 Set Screw, Soc. Hd., 1/4-20 x 1/4" 23 2900319 2 Cap Screw, Hex Hd., M10 x 80mm 24 2901409 2 Cap Screw, Flat Hd. Soc., M10 x 50mm 25 2900331 1 Cap Screw, Hex Hd., M12 x 40mm 26 2900321 2 Lock Washer, M10 Split 27 2900327 1 Lock Nut, M12 Nylon 28 2900304 5 Lock Nut, M10 Nylon 29 2900307 2 Wing Screw, M6 x 16mm 30 2500256 2 Wrench Head 31 2900058 4 Flat Washer, 1/2" SAE 32 2900025 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/4" 33 2900084 4 Lock Washer, 1/2" Split 34 2501565 1 Throttle Control, 15" 35 2900309 2 Cap Screw, Hex Hd., M5 x 20mm 36 2900301 2 Lock Nut, M5 Nylon 37 2900009 2 Flat Washer, 1/4" SAE 38 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4" 39 6048789 1 Wire Harness, Stop Switch 40 6040704 1 Plate, Belt Guard 41 2900024 2 Lock Washer, 1/4" Split 42 2900016 2 Flat Washer, #10 USS
GAS ENGINE PARTS #6040609
8
11
3
7
5
10
10
9
10
4
6
2
ITEM
1 2600116 1
2 6040707 2
3 6048134 1
4 2500028 1
5 2500024 1 6 2500380 3
6 2500034 3
7 2700554 1 8 2900206 3
9 2900014 4 10 2900315 8
11 6048029 1
11.1 3200539 1
11.2 3200540 1
11.3 3200006 1
11.4 3200040 1
11.5 6048289 1
PART NO.
QTY.
11.1
11.2
10
10
DESCRIPTION Engine,11 HP Honda GX390
Motor Mount Adapter
Key, 1/4" Sq. x 2-1/4"
Taper Bushing, 1" w/ Set Screws
Sheave, 3.15-3 Groove V-Belt, 3VX300 (Regular Cut)
V-Belt, 3VX315 (Up-Cut)
Muffler Deflector, 11-13 HP Honda Screw, Self Tapping, #8-32 x 3/8"
Flat Washer, 3/8" SAE Cap Screw Hex Hd., M10-1.5 x 35
Oil Drain Assembly
Adapter, M12 x 1.5 M to 5/16" Male JIC
Fitting, 5/16" F. JIC to 1/4" Pushlock
Cap, 1/4" JIC
Fitting, 1/4" M. JIC to 1/4" Push Lock
1/4" x 6.00" Oil Drain Hose
8
11.5
11.4
11.3
BLADE SHAFT ASSEMBLY, #6040610
9
9
3
2
4
1
5
8
6
7
ITEM
1 6040709 1 2 6048008 1
3 6048009 1
4 6048018 1
5 6010169 1
6 2500025 1 7 2500337 1
8 2500158 2
9 2900066 1
PART NO.
QTY.
DESCRIPTION
Blade Shaft Inner Flange 4-1/2"
Outer Flange, 4-1/2" w/ Pin
Key, 3/16" Sq. x 3/4"
Key, 1/4" Sq. x 1-1/4"
Sheave, 3.35-3 Groove Taper Bushing, 1-1/4" w/ Set Screws
Pillow Block Bearing 1-1/4"
Flange Nut, 5/8-11 L.H.
FRONT AXLE ASSEMBLY, #6040708
10
9
6
11
8
7
2
12
13
1
17
12
3
15
16
14
4
10
5
ITEM
1 6040703 1
2 6040710 1 3 6040711 1
4 2503752 2 5 2501186 2
6 2505083 1
7 2505084 1
8 2505087 1 9 2506324 1
10 2900003 2 11 2900010 1
12 2900009 2
13 2900392 1
14 2900259 2
15 2900253 2
16 2900039 2
17 2400615 2
PART NO.
QTY
DESCRIPTION
Front Axle Weldment
Release Plate Mounting Plate
Wheel 4" X 1-1/2" X 3/4" Retaining Ring, External 3/4"
Spring, Gas
Gas Spring Seal Protector
Clevis, M12 Cable Assembly, Gas Spring
Flat Washer, 3/4" SAE Lock Nut, 1/4-20 Nylon
Flat Washer, 1/4" SAE
Cap Screw, Hex Hd., 1/4-20 x 1-3/4"
Shoulder Screw, 1/2" x 3/4" (3/8-16)
Shoulder Screw, 3/8 x 3/8" (5/16-18)
Lock Nut, 5/16-18 Nylon
Set Collar, 3/4"
15
11
10
BLADE GUARD ASSEMBLY 14", #6049031
4
7
8
9
2
9
20
1
5
14
17
9
17
12
9
16
3
19
19
18
9
6
13
11
13
ITEM
1 6049030 1 2 2500270 1
3 6048155 2
4 6048123 1
5 2500829 1 6 6048039 1
7 2900310 5
8 2900312 1
9 2900302 15
10 2900244 2
11 2500066 1
12 2900301 4
13 2900309 2
14 6048283 2 15 3200001 1
16 3200002 1
17 2900016 8
18 2900083 2 19 2900308 6
20 1800001 1
PART NO.
QTY.
DESCRIPTION

14" Blade Guard Blade Guard Hinge

Water Tube Clamp
Water Manifold
Water Manifold Gasket Splash Flap
Cap Screw, Hex Hd., M6 x 20mm
Cap Screw, Hex Hd., M6 x 35mm
Lock Nut, M6 Nylon
Cap Screw, Hex Hd., M6 x 45mm
Spring, 3/8 X .055 X 3"
Lock Nut, M5 Nylon
Cap Screw, Hex Hd., M5 x 20mm
Water Tube for 14" Guard Plug, 1/8" NPT
Fitting, 3/4" M. Pipe to 3/4" M. Garden
Flat Washer, #10 USS
Fender Washer, 1/4" x 1-1/4" Cap Screw, Flat Hd. Soc., M6 x 16mm
Warning Label
HOSE ASSEMBLY WITH WATER VALVE #6040611
12
1
2
6
7
ITEM
1 6011055 1
2 3200027 1 3 3200155 1
4 3200008 2
5 3200209 1
6 3200022 1
7 3200025 1
8 2900425 1
PART NO.
3
QTY.
4
5
DESCRIPTION Hose Assembly, 30" Long
Water Valve Fitting, 1/2" M. Pipe to 3/4" M. Garden
Close Nipple, 1/2" NPT
Pipe Elbow, 1/2" Female
Fitting, 1/2" F. Pipe to 3/4" F. Garden
Hose Filter Washer
Flat Washer, 7/8" SAE
8
4
3
13
4
6048080
11
7
6
5
1
POINTER
ASSEMBLY
10
2
ITEM NO.
1 6048069 1
2 6048070 1
3 2500624 1 4 2900018 1
5 2900321 1
6 2900033 1
7 2900032 1 8 2900304 2
9 2900333 2
10 6048078 1
11 3200221 3
PART NUMBER
QTY.
8
DESCRIPTION
Pointer Bar - Straight
Pointer Bar - Offset
Wheel, 3"
Lock Nut, 3/8-16 Nylon
Lock Washer, M10 Split
Hex Nut, 3/8-16
Pointer Rod
Lock Nut, M10 Nylon
Cap Screw, Hex Hd., M10 x 25mm
Rope, 1/4 x 78"
Pinch Clamp, Two Ear
9
POINTER ASSEMBLY, #6048279
14
4
3
ITEM
1 6048280 1
2 2900013 1
3 2900014 1
4 2900018 1
PART NO.
QTY.
1
2
DESCRIPTION
Pointer Assembly
Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
Flat Washer, 3/8" SAE
Lock Nut, 3/8-16 Nylon
NOTES
15
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EQUIPMENT AND PARTS

WARRANTY

Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 • Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A. Part #1801094
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