Diamond CB35BV-XL User Manual
DIAMOND
PRODUCTS
HYDRAULIC POWER UNIT
PARTS LIST &
OPERATOR’S MANUAL
CB35BV-XL
JULY 2012
PART#: 1801368
Proposition 65
State of California
Warning !
Engine exhaust and some its constituents are known to the State
of California to cause cancer, birth defects, and/or other
reproductive harm.
Notification of Spark Arrester Requirement for
State of California
It is a violation of Section 4442 or 4443 to use or operate the
engine on any forest-covered, brush-covered, or grass-covered land
unless the engine is equipped with a spark arrester, as defined in
Section 4442, maintained in effective working order or the engine
is constructed, equipped, and maintained for the prevention of fire
pursuant to Section 4443.
Table of Contents
Description Page No.
1. CB35BV-XL Hydraulic Power Supply ...................................................4
2. Hydraulic Schematic ............................................................................10
3. Hose Kit .................................................................................................11
4. Electrical Schematic .............................................................................12
5. Gas Tank Assembly ..............................................................................13
6. Hydraulic Tank Assembly .....................................................................14
7. Control Panel Assembly ......................................................................16
8. Air to Cooler Option ..............................................................................18
9. Component Locations ...........................................................................20
10. Safety Precautions ...............................................................................21
11. Descriptions and Specifications .........................................................23
12. Operating Instructions ........................................................................24
13. Operating Driven Equipment ...............................................................25
14. Maintenance Instructions ....................................................................26
15. Troubleshooting ...................................................................................26
16. Flow & Pressure Ratings, CB Power Packs……………………………27
17. Warranty Page……………………………………………………Rear Cover
4646200 CB35XL HYDRAULIC POWER SUPPLY
4
48
5
TO
VACUUM
LINE
TO GAS
FILTER
51
50
46
7
45
43
44
27
1
8
47
49
2
4
DETAIL A
SCALE 1 : 4
52
53
38
33
41
42
4X
33
39
40
25 24
DETAIL A1
SCALE 1 : 3
6
5
57
3
ITEM
5
1 4646156 1 CB-XL Frame Assembly
2 2400643 2 Wheel, 12 x 2-5/8 x 3/4"
3 2501767 2 Rubber Bumper
4 2400615 2 Set Collar, 3/4"
5 2900022 26 Flat Washer, 5/16" SAE
6 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
7 2900039 12 Lock Nut, 5/16-18 Nylon
8 4640122 1 Vanguard 35HP W/ Elec. Connector
9 3201269 1 Adapter, M14x1.5 M. to 1/4" F. Pipe
10 3200060 1 Hex Nipple, 1/4" NPT
11 3201882 1 1/4 NPT Hex Cap
12 2501434 2 Hose Clamp, 5/8" x 3/4" Wide
13 2900494 4 Cap Screw, Hex Hd., 5/16-18 x 2"
14 4646010 1 Pump Mount, SAE 2 Bolt
15 2900006 6 Lock Washer, 3/8" Split
16 2900724 4 Cap Screw, Soc. Hd., 3/8-16 x 1-1/4"
17 6048134 1 Key, 1/4" Sq. x 2-1/4"
18 2400639 1 Flex Coupling, 3/4 - 1-1/8"
19 2600569 1 Pump, 1.0 CI, 2 Bolt SAE
20 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
21 3202079 2 5/8" O-Ring - 5/8" MJIC
22 3201881 1 1" MJIC - 3/4" MOR, 45 Deg.
23 4646011 1 Heat Shield
24 2900024 10 Lock Washer, 1/4" Split
25 2900144 8 Cap Screw, Hex Hd., 1/4-20 x 3/4"
26 4646173 1 Hydraulic Tank Assembly
27 4646207 1 Panel Assembly, CB35
28 3202318 1 Valve, Relief, 5KSI
29 3202061 1 Fitting, 5/8" MORB x 5/8" MJIC x 90 DEG
30 2900031 2 Lock Washer, 5/16" Split
31 2900726 2 Cap Screw, Hex Hd., 5/16-18 x 2-1/2"
32 4646035 1 Fuel Tank Support
33 2900009 6 Flat Washer, 1/4" SAE
34 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
35 4641099 1 Gas Tank Mounting Plate
36 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
37 4600203 1 Gas Tank Assembly, 4.4 Gallon
38 2500584 1 Battery, 12 Volt Group Size U1
39 4646122 1 BatterySupport
40 2901405 2 Cap Screw, Hex Hd., 1/4-20 x 7-1/2"
41 2900010 2 Lock Nut, 1/4-20 Nylon
4646200 CB35XL HYDRAULIC POWER SUPPLY
42 4646049 1 Side Panel
43 4646006 2 Handle
44 2500636 2 Handle Grip
45 2900257 2 Lock Pin, T Handle, 3/8"
46 2900053 4 Rivet, 3/32" Dia.
47 4646003 1 Lifting Bar
48 2900248 2 Cap Screw, Hex Hd., 5/16-18 x 3"
49 4600160 1 Hose Assy., Gas, 1/4 x 40-3/4"
50 4600168 1 Hose Assy., 1/4 - 3/16 Barb, 50.75"
51 4643022 1 Wire Assy., Emergency Off, 65-1/2"
52 4646015 1 Battery Cable Assy., Red
53 4646016 1 Battery Cable Assy., Black
54 4646209 1 Hose Kit, CB35XL
55 1800537 1 Label, HOT
56 1801716 1 Decal, EPA EVAP Standard
57 1800169 1 Serial Number Plate, US
PART
NO.
QTY. DESCRIPTION
12
6
4646200 CB35XL HYDRAULIC POWER SUPPLY
DETAIL B
SCALE 1 : 3
2637
8
7
5
11
10
DETAIL E
SCALE 1 : 3
1
14
57
9
56
13
1
32
DETAIL D
35
SCALE 1 : 3
15
16
17
18
33
2X
24
34
21
22
2018
19
36
4X
5
5
7
DETAIL C
SCALE 1 : 3
ITEM
7
1 4646156 1 CB-XL Frame Assembly
2 2400643 2 Wheel, 12 x 2-5/8 x 3/4"
3 2501767 2 Rubber Bumper
4 2400615 2 Set Collar, 3/4"
5 2900022 26 Flat Washer, 5/16" SAE
6 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
7 2900039 12 Lock Nut, 5/16-18 Nylon
8 4640122 1 Vanguard 35HP W/ Elec. Connector
9 3201269 1 Adapter, M14x1.5 M. to 1/4" F. Pipe
10 3200060 1 Hex Nipple, 1/4" NPT
11 3201882 1 1/4 NPT Hex Cap
12 2501434 2 Hose Clamp, 5/8" x 3/4" Wide
13 2900494 4 Cap Screw, Hex Hd., 5/16-18 x 2"
14 4646010 1 Pump Mount, SAE 2 Bolt
15 2900006 6 Lock Washer, 3/8" Split
16 2900724 4 Cap Screw, Soc. Hd., 3/8-16 x 1-1/4"
17 6048134 1 Key, 1/4" Sq. x 2-1/4"
18 2400639 1 Flex Coupling, 3/4 - 1-1/8"
19 2600569 1 Pump, 1.0 CI, 2 Bolt SAE
20 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
21 3202079 2 5/8" O-Ring - 5/8" MJIC
22 3201881 1 1" MJIC - 3/4" MOR, 45 Deg.
23 4646011 1 Heat Shield
24 2900024 10 Lock Washer, 1/4" Split
25 2900144 8 Cap Screw, Hex Hd., 1/4-20 x 3/4"
26 4646173 1 Hydraulic Tank Assembly
27 4646207 1 Panel Assembly, CB35
28 3202318 1 Valve, Relief, 5KSI
29 3202061 1 Fitting, 5/8" MORB x 5/8" MJIC x 90 DEG
30 2900031 2 Lock Washer, 5/16" Split
31 2900726 2 Cap Screw, Hex Hd., 5/16-18 x 2-1/2"
32 4646035 1 Fuel Tank Support
33 2900009 6 Flat Washer, 1/4" SAE
34 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
35 4641099 1 Gas Tank Mounting Plate
36 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
37 4600203 1 Gas Tank Assembly, 4.4 Gallon
38 2500584 1 Battery, 12 Volt Group Size U1
39 4646122 1 BatterySupport
40 2901405 2 Cap Screw, Hex Hd., 1/4-20 x 7-1/2"
41 2900010 2 Lock Nut, 1/4-20 Nylon
4646200 CB35XL HYDRAULIC POWER SUPPLY
42 4646049 1 Side Panel
43 4646006 2 Handle
44 2500636 2 Handle Grip
45 2900257 2 Lock Pin, T Handle, 3/8"
46 2900053 4 Rivet, 3/32" Dia.
47 4646003 1 Lifting Bar
48 2900248 2 Cap Screw, Hex Hd., 5/16-18 x 3"
49 4600160 1 Hose Assy., Gas, 1/4 x 40-3/4"
50 4600168 1 Hose Assy., 1/4 - 3/16 Barb, 50.75"
51 4643022 1 Wire Assy., Emergency Off, 65-1/2"
52 4646015 1 Battery Cable Assy., Red
53 4646016 1 Battery Cable Assy., Black
54 4646209 1 Hose Kit, CB35XL
55 1800537 1 Label, HOT
56 1801716 1 Decal, EPA EVAP Standard
57 1800169 1 Serial Number Plate, US
PART
NO.
QTY. DESCRIPTION
4646200 CB35XL HYDRAULIC POWER SUPPLY
8
GAS LINE
ROUTING
MUFFLER ONLY
IS 2707351
CATALYTIC
IS 2707355
8
23
4X
2524
DETAIL F
SCALE 1 : 2
VENT LINE
ROUTING
ROUT THRU
CLAMPS
DETAIL G
SCALE 1 : 1.5
4X TO
513
ENGINE
DETAIL J
SCALE 1 : 3
21
2x
5
29
28
3130
ITEM
9
1 4646156 1 CB-XL Frame Assembly
2 2400643 2 Wheel, 12 x 2-5/8 x 3/4"
3 2501767 2 Rubber Bumper
4 2400615 2 Set Collar, 3/4"
5 2900022 26 Flat Washer, 5/16" SAE
6 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
7 2900039 12 Lock Nut, 5/16-18 Nylon
8 4640122 1 Vanguard 35HP W/ Elec. Connector
9 3201269 1 Adapter, M14x1.5 M. to 1/4" F. Pipe
10 3200060 1 Hex Nipple, 1/4" NPT
11 3201882 1 1/4 NPT Hex Cap
12 2501434 2 Hose Clamp, 5/8" x 3/4" Wide
13 2900494 4 Cap Screw, Hex Hd., 5/16-18 x 2"
14 4646010 1 Pump Mount, SAE 2 Bolt
15 2900006 6 Lock Washer, 3/8" Split
16 2900724 4 Cap Screw, Soc. Hd., 3/8-16 x 1-1/4"
17 6048134 1 Key, 1/4" Sq. x 2-1/4"
18 2400639 1 Flex Coupling, 3/4 - 1-1/8"
19 2600569 1 Pump, 1.0 CI, 2 Bolt SAE
20 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
21 3202079 2 5/8" O-Ring - 5/8" MJIC
22 3201881 1 1" MJIC - 3/4" MOR, 45 Deg.
23 4646011 1 Heat Shield
24 2900024 10 Lock Washer, 1/4" Split
25 2900144 8 Cap Screw, Hex Hd., 1/4-20 x 3/4"
26 4646173 1 Hydraulic Tank Assembly
27 4646207 1 Panel Assembly, CB35
28 3202318 1 Valve, Relief, 5KSI
29 3202061 1 Fitting, 5/8" MORB x 5/8" MJIC x 90 DEG
30 2900031 2 Lock Washer, 5/16" Split
31 2900726 2 Cap Screw, Hex Hd., 5/16-18 x 2-1/2"
32 4646035 1 Fuel Tank Support
33 2900009 6 Flat Washer, 1/4" SAE
34 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
35 4641099 1 Gas Tank Mounting Plate
36 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
37 4600203 1 Gas Tank Assembly, 4.4 Gallon
38 2500584 1 Battery, 12 Volt Group Size U1
39 4646122 1 BatterySupport
40 2901405 2 Cap Screw, Hex Hd., 1/4-20 x 7-1/2"
41 2900010 2 Lock Nut, 1/4-20 Nylon
4646200 CB35XL HYDRAULIC POWER SUPPLY
42 4646049 1 Side Panel
43 4646006 2 Handle
44 2500636 2 Handle Grip
45 2900257 2 Lock Pin, T Handle, 3/8"
46 2900053 4 Rivet, 3/32" Dia.
47 4646003 1 Lifting Bar
48 2900248 2 Cap Screw, Hex Hd., 5/16-18 x 3"
49 4600160 1 Hose Assy., Gas, 1/4 x 40-3/4"
50 4600168 1 Hose Assy., 1/4 - 3/16 Barb, 50.75"
51 4643022 1 Wire Assy., Emergency Off, 65-1/2"
52 4646015 1 Battery Cable Assy., Red
53 4646016 1 Battery Cable Assy., Black
54 4646209 1 Hose Kit, CB35XL
55 1800537 1 Label, HOT
56 1801716 1 Decal, EPA EVAP Standard
57 1800169 1 Serial Number Plate, US
PART
NO.
QTY. DESCRIPTION
Loading...