Diamond CB30E-XL User Manual

DIAMOND

PRODUCTS

HYDRAULIC POWER UNIT

PARTS LIST &

OPERATOR’S MANUAL

MODEL:

CB30E XL

March 2013

PART#: 1801662

CBPOWERPACKFLOWANDPRESSURERATING

CBPOWERPACK
MODEL

MAXIMUMNO
LOADFLOW
GPM/LPM

RELIEF
SETTING

PSI/BAR
15Electric 12.75/48.2 2100/145
18BriggsVanguard 11.6 /43.9 2850/196.5
20Electric 14.9/56.4 2400 /165.5
21Honda 14.1 /53.2 2600 /179.3
30Electric 20.4/77.2 2300 /158.6
35BriggsVanguard 17.2 /65.1 3000 /206.9



Maximumnoloadflowisbasedonpumpandmotormanufacturer’s
specificationsforpumpdisplacementandnoloadRPM.Reliefissettoinsuregas
enginescannotreachtheirstalltorqueandelectricmotorswillnotexceedthe
recommendedcurrentlimit.





MAXNO



LOADFLOW



















FLOW



USEABLEFLOW/PRESSURE

BELOWDARKLINE

>>>PRESSURE>>> CRACKING

RELIEF

PRESSURE



Flowdecreasesasengine/motorRPMdropsunderload.Reliefvalvesbeginto
openandshuntflowtotankat75‐80%ofthereliefsetting(crackingpressure).
Thisfurtherreducesflowtothetool.Atrelief,allflowisdirectedtotank.

IssuedAugust2011



Table of Contents

Description Page No.

1. 208/230/460 Volt Hydraulic Power Supply ...........................................4

2. 575 Volt Hydraulic Power Supply .........................................................8

3. Hydraulic Schematic .............................................................................12

4. Hose Kit ..................................................................................................13

5. Hydraulic Tank Assembly .....................................................................14

6. Control Panel Assembly .......................................................................16

8. Starter Box 208-240 Volt .......................................................................18

9. 230 Volt Starter Box Assembly……………………..…………………….20

10. Starter Box 440-480 Volt .....................................................................22

11. 460 Volt Starter Box Assembly…….…………………………………….24

12. Starter Box 550-600 Volt .....................................................................26

13. 575 Volt Starter Box Assembly…………….……………………………28

14. Component Locations ..........................................................................31

15. Safety Precautions ...............................................................................32

16. Descriptions and Specifications .........................................................34

17. Operating Instructions ........................................................................35

18. Operating Driven Equipment ...............................................................36

19. Maintenance Instructions ....................................................................36

20. Troubleshooting ...................................................................................37

21. Warranty……………………………………………………………Rear Cover

4646195 CB30 XL HYDRAULIC

4

1

POWER SUPPLY, 230/460 VOLT

42

19

43

8

2

3

43

4943

39
34

40

13

41

5

7

65

4

DETAIL B

SCALE 1 : 3

46

8

DETAIL A

SCALE 1 : 3

24

23

2627

28

30

25

2627

4646195 CB30 XL HYDRAULIC POWER SUPPLY 230/460 VOLT

5

ITEM PART NO. QTY. DESCRIPTION

1 4646156 1 CB-XL Frame Assembly
2 2400643 2 Wheel, 12 x 2-5/8 x 3/4"
3 2400615 2 Set Collar, 3/4"

4 2501767 2 Rubber Bumper
5 2900022 18 Flat Washer, 5/16" SAE

6 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
7 2900039 8 Lock Nut, 5/16-18 Nylon
8 4646185 2 Spacer Plate, CB30

9 2900473 4 Flat Washer, 3/8" USS
10 2900006 4 Lock Washer, 3/8" Split
11 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
12 4646187 1 Hydraulic Tank Assembly
13 4645062 1 Panel Assembly, CB30

14 3202318 1 Valve, Relief, 5KSI
15 3202061 1 Fitting, 5/8" MORB x 5/8" MJIC x 90 DEG
16 3202079 1 5/8" O-Ring - 5/8" MJIC
17 2900031 2 Lock Washer, 5/16" Split
18 2900726 2 Cap Screw, Hex Hd., 5/16-18 x 2-1/2"

19 4641146 1 Elec. Motor, 30HP, Short Shaft, W/Terminals
20 2802056 2 Washer, Reducer, 2.62 - 1.36"
21 2800312 1 Connector, 1" Sealtite Elbow
22 2800193 1 Lock Nut, 1"
23 6013061 1 Key, 1/2" Sq. x 2"
24 2401299 1 Coupling Assembly, 1-7/8 - 7/8"
25 2400312 1 Pump Mount, C-Face - SAE 2 Bolt
26 2900084 10 Lock Washer, 1/2" Split
27 2900499 10 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
28 2601703 1 Pump, 2.68 CI, 2 Bolt SAE
29 3200112 1 Elbow, 1" O-Ring to 3/4" M. JIC
30 3202316 1 1" MJIC - 1-1/4" MOR, 90 Deg.
31 2900058 4 Flat Washer, 1/2" SAE
32 4646035 1 Fuel Tank Support
33 2900009 6 Flat Washer, 1/4" SAE
34 2900024 6 Lock Washer, 1/4" Split
35 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
36 4641098 1 Starter Box Platform
37 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
38 4646049 1 Side Panel
39 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
40 4646006 2 Handle
41 2500636 2 Handle Grip
42 2900257 2 Lock Pin, T Handle, 3/8"
43 2900053 4 Rivet, 3/32" Dia.
44 4646003 1 Lifting Bar
45 2900248 2 Cap Screw, Hex Hd., 5/16-18 x 3"
46 4641055 1 Motor Guard
47 2900379 2 U-Bolt, 1" Pipe, 1/4-20
48 2900010 4 Lock Nut, 1/4-20 Nylon
49 1800169 1 Serial Number Plate, US
50 4600504 1 Hose Kit, CB30XL

4646195 CB30 XL HYDRAULIC

6

POWER SUPPLY 230/460 VOLT

DETAIL C

SCALE 1 : 5

22

20

21

POSITION CHAMFERS

TO OUTSIDE REAR.

DETAIL F

SCALE 1 : 4

47

27 31

4x

26

7

45

5

12

44

8

36

14

12

15

2726

4833

3435

33

46

7

5

5

37

36

32

29

28

30

DETAIL D

SCALE 1 : 5

DETAIL G

SCALE 1 : 4

DETAIL E

16

17

5 18

SCALE 1 : 4

11

10 9

4646195 CB30 XL HYDRAULIC POWER SUPPLY 230/460 VOLT

7

ITEM PART NO. QTY. DESCRIPTION

1 4646156 1 CB-XL Frame Assembly

2 2400643 2 Wheel, 12 x 2-5/8 x 3/4"

3 2400615 2 Set Collar, 3/4"

4 2501767 2 Rubber Bumper

5 2900022 18 Flat Washer, 5/16" SAE

6 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"

7 2900039 8 Lock Nut, 5/16-18 Nylon

8 4646185 2 Spacer Plate, CB30

9 2900473 4 Flat Washer, 3/8" USS
10 2900006 4 Lock Washer, 3/8" Split
11 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
12 4646187 1 Hydraulic Tank Assembly
13 4645062 1 Panel Assembly, CB30

14 3202318 1 Valve, Relief, 5KSI
15 3202061 1 Fitting, 5/8" MORB x 5/8" MJIC x 90 DEG
16 3202079 1 5/8" O-Ring - 5/8" MJIC
17 2900031 2 Lock Washer, 5/16" Split
18 2900726 2 Cap Screw, Hex Hd., 5/16-18 x 2-1/2"

19 4641146 1 Elec. Motor, 30HP, Short Shaft, W/Terminals
20 2802056 2 Washer, Reducer, 2.62 - 1.36"
21 2800312 1 Connector, 1" Sealtite Elbow
22 2800193 1 Lock Nut, 1"
23 6013061 1 Key, 1/2" Sq. x 2"
24 2401299 1 Coupling Assembly, 1-7/8 - 7/8"
25 2400312 1 Pump Mount, C-Face - SAE 2 Bolt
26 2900084 10 Lock Washer, 1/2" Split
27 2900499 10 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
28 2601703 1 Pump, 2.68 CI, 2 Bolt SAE
29 3200112 1 Elbow, 1" O-Ring to 3/4" M. JIC
30 3202316 1 1" MJIC - 1-1/4" MOR, 90 Deg.
31 2900058 4 Flat Washer, 1/2" SAE
32 4646035 1 Fuel Tank Support
33 2900009 6 Flat Washer, 1/4" SAE
34 2900024 6 Lock Washer, 1/4" Split
35 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
36 4641098 1 Starter Box Platform
37 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
38 4646049 1 Side Panel
39 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
40 4646006 2 Handle
41 2500636 2 Handle Grip
42 2900257 2 Lock Pin, T Handle, 3/8"
43 2900053 4 Rivet, 3/32" Dia.
44 4646003 1 Lifting Bar
45 2900248 2 Cap Screw, Hex Hd., 5/16-18 x 3"
46 4641055 1 Motor Guard
47 2900379 2 U-Bolt, 1" Pipe, 1/4-20
48 2900010 4 Lock Nut, 1/4-20 Nylon
49 1800169 1 Serial Number Plate, US
50 4600504 1 Hose Kit, CB30XL

4646204 CB30 XL HYDRAULIC

8

POWER SUPPLY, 575 VOLT

1

42

19

43

2

46

3

43

38

39
34

40

13

41

7

65

5

4

DETAIL B

SCALE 1 : 3

24

8

23

28

DETAIL A

SCALE 1 : 3

264x27

30

25

27 26

2x

4646204 CB30 XL HYDRAULIC POWER SUPPLY 575 VOLT

9

ITEM PART NO. QTY. DESCRIPTION

1 4646156 1 CB-XL Frame Assembly
2 2400643 2 Wheel, 12 x 2-5/8 x 3/4"
3 2400615 2 Set Collar, 3/4"

4 2501767 2 Rubber Bumper
5 2900022 18 Flat Washer, 5/16" SAE

6 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
7 2900039 8 Lock Nut, 5/16-18 Nylon
8 4646185 2 Spacer Plate, CB30

9 2900473 4 Flat Washer, 3/8" USS
10 2900006 4 Lock Washer, 3/8" Split
11 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
12 4646187 1 Hydraulic Tank Assembly
13 4645062 1 Panel Assembly, CB30

14 3202318 1 Valve, Relief, 5KSI
15 3202061 1 Fitting, 5/8" MORB x 5/8" MJIC x 90 DEG
16 3202079 1 5/8" O-Ring - 5/8" MJIC
17 2900031 2 Lock Washer, 5/16" Split
18 2900726 2 Cap Screw, Hex Hd., 5/16-18 x 2-1/2"

19 4641161 1 Elec. Motor, 30HP, 575V, Short Shaft, W/Terminals
20 2802056 2 Washer, Reducer, 2.62 - 1.36"
21 2800312 1 Connector, 1" Sealtite Elbow
22 2800193 1 Lock Nut, 1"
23 6013061 1 Key, 1/2" Sq. x 2"
24 2401299 1 Coupling Assembly, 1-7/8 - 7/8"
25 2400312 1 Pump Mount, C-Face - SAE 2 Bolt
26 2900084 10 Lock Washer, 1/2" Split
27 2900499 10 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
28 2601703 1 Pump, 2.68 CI, 2 Bolt SAE
29 3200112 1 Elbow, 1" O-Ring to 3/4" M. JIC
30 3202316 1 1" MJIC - 1-1/4" MOR, 90 Deg.
31 2900058 4 Flat Washer, 1/2" SAE
32 4646035 1 Fuel Tank Support
33 2900009 2 Flat Washer, 1/4" SAE
34 2900024 6 Lock Washer, 1/4" Split
35 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
36 4641098 1 Starter Box Platform
37 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
38 4646049 1 Side Panel
39 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
40 4646006 2 Handle
41 2500636 2 Handle Grip
42 2900257 2 Lock Pin, T Handle, 3/8"
43 2900053 4 Rivet, 3/32" Dia.
44 4646003 1 Lifting Bar
45 2900248 2 Cap Screw, Hex Hd., 5/16-18 x 3"
46 1800169 1 Serial Number Plate, US
47 4600504 1 Hose Kit, CB30XL

DETAIL C

10

SCALE 1 : 5

22

20

21

4646204 CB30 XL HYDRAULIC

POWER SUPPLY 575 VOLT

44

4x

2627 31

45

7

5

12

12

POSITION CHAMFERS

TO OUTSIDE REAR.

15

DETAIL G

SCALE 1 : 4

8

36

2726

34 3335

5

36

327537

29

28

30

DETAIL D

SCALE 1 : 5

14

17

5 18

16

DETAIL E

SCALE 1 : 4

10

11 9

4646204 CB30 XL HYDRAULIC POWER SUPPLY 575 VOLT

11

ITEM PART NO. QTY. DESCRIPTION

1 4646156 1 CB-XL Frame Assembly

2 2400643 2 Wheel, 12 x 2-5/8 x 3/4"

3 2400615 2 Set Collar, 3/4"

4 2501767 2 Rubber Bumper

5 2900022 18 Flat Washer, 5/16" SAE

6 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"

7 2900039 8 Lock Nut, 5/16-18 Nylon

8 4646185 2 Spacer Plate, CB30

9 2900473 4 Flat Washer, 3/8" USS
10 2900006 4 Lock Washer, 3/8" Split
11 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1"
12 4646187 1 Hydraulic Tank Assembly
13 4645062 1 Panel Assembly, CB30

14 3202318 1 Valve, Relief, 5KSI
15 3202061 1 Fitting, 5/8" MORB x 5/8" MJIC x 90 DEG
16 3202079 1 5/8" O-Ring - 5/8" MJIC
17 2900031 2 Lock Washer, 5/16" Split
18 2900726 2 Cap Screw, Hex Hd., 5/16-18 x 2-1/2"

19 4641161 1 Elec. Motor, 30HP, 575V, Short Shaft, W/Terminals
20 2802056 2 Washer, Reducer, 2.62 - 1.36"
21 2800312 1 Connector, 1" Sealtite Elbow
22 2800193 1 Lock Nut, 1"
23 6013061 1 Key, 1/2" Sq. x 2"
24 2401299 1 Coupling Assembly, 1-7/8 - 7/8"
25 2400312 1 Pump Mount, C-Face - SAE 2 Bolt
26 2900084 10 Lock Washer, 1/2" Split
27 2900499 10 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
28 2601703 1 Pump, 2.68 CI, 2 Bolt SAE
29 3200112 1 Elbow, 1" O-Ring to 3/4" M. JIC
30 3202316 1 1" MJIC - 1-1/4" MOR, 90 Deg.
31 2900058 4 Flat Washer, 1/2" SAE
32 4646035 1 Fuel Tank Support
33 2900009 2 Flat Washer, 1/4" SAE
34 2900024 6 Lock Washer, 1/4" Split
35 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
36 4641098 1 Starter Box Platform
37 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
38 4646049 1 Side Panel
39 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
40 4646006 2 Handle
41 2500636 2 Handle Grip
42 2900257 2 Lock Pin, T Handle, 3/8"
43 2900053 4 Rivet, 3/32" Dia.
44 4646003 1 Lifting Bar
45 2900248 2 Cap Screw, Hex Hd., 5/16-18 x 3"
46 1800169 1 Serial Number Plate, US
47 4600504 1 Hose Kit, CB30XL

END TO MANIFOLD

12

HOSE 4646170

90

HOSE

4646086

RETURN PORTS

COOLER

EX

IN

FLOW

CB30XL HYDRAULIC SCHEMATIC

CONTROL

CF

HOSE

4600162

HOSE

4641067

1

PUMP

2

FILTER

RELIEF

HOSE

6040057

TANK

TANK

END TO MANIFOLD

HOSE 4646170

90

GAGE

HOSE

4646055

4600504.

ALL HOSES ARE IN KIT

PRESSURE PORTS