Diamond CB15E-XL User Manual

HYDRAULIC POWER UNIT

PARTS LIST & OPERATOR’S

MANUAL

MODEL

CB15E XL

December 2013

Part #1801653

CBPOWERPACKFLOWANDPRESSURERATING

CBPOWERPACK
MODEL

MAXIMUMNO
LOADFLOW
GPM/LPM

RELIEF
SETTING

PSI/BAR
15Electric 12.75/48.2 2100/145
18BriggsVanguard 11.6 /43.9 2850/196.5
20Electric 14.9/56.4 2400 /165.5
21Honda 14.1 /53.2 2600 /179.3
30Electric 20.4/77.2 2300 /158.6
35BriggsVanguard 17.2 /65.1 3000 /206.9



Maximumnoloadflowisbasedonpumpandmotormanufacturer’s
specificationsforpumpdisplacementandnoloadRPM.Reliefissettoinsuregas
enginescannotreachtheirstalltorqueandelectricmotorswillnotexceedthe
recommendedcurrentlimit.





MAXNO



LOADFLOW



















FLOW



USEABLEFLOW/PRESSURE

BELOWDARKLINE

>>>PRESSURE>>> CRACKING

RELIEF

PRESSURE



Flowdecreasesasengine/motorRPMdropsunderload.Reliefvalvesbeginto
openandshuntflowtotankat75‐80%ofthereliefsetting(crackingpressure).
Thisfurtherreducesflowtothetool.Atrelief,allflowisdirectedtotank.

IssuedAugust2011



Table of Contents

Description Page No.

1. 208/230/460 Volt Hydraulic Power Supply ...........................................4

2. 575 Volt Hydraulic Power Supply .........................................................8

3. Hydraulic Schematic .............................................................................12

4. Hose Kit ..................................................................................................13

5. Hydraulic Tank Assembly .....................................................................14

6. Control Panel Assembly .......................................................................16

8. Starter Box Assembly 208-460 Volt .....................................................18-21

9. Starter Box Assembly 550-600 Volt .....................................................22-25

11. Component Locations ..........................................................................27

11. Safety Precautions ...............................................................................28

17. Descriptions and Specifications .........................................................30

18. Operating Instructions ........................................................................31

19. Operating Driven Equipment ...............................................................32

20. Maintenance Instructions ....................................................................32

21. Troubleshooting ...................................................................................33

22. Warranty……………………………………………………………Rear Cover

4646206 CB15 HYDRAULIC

4

POWER SUPPLY, 208 - 460 VOLT

41

1

42

5

7

14

13

DETAIL A

SCALE 1 : 4

4X

16

15

35

4X

3

17

36 31

8

4X

2

18

DETAIL B

DETAIL C

SCALE 1 : 2

192021

2X

22

26

2324

SCALE 1 : 3

4646206 CB15 HYDRAULIC

5

POWER SUPPLY, 208 - 460 VOLT

ITEM PART NO. QTY. DESCRIPTION

1 4646156 1 CB-XL Frame Assembly
2 2400643 2 Wheel, 12 x 2-5/8 x 3/4"
3 2400615 2 Set Collar, 3/4"

4 2501767 2 Rubber Bumper
5 2900022 16 Flat Washer, 5/16" SAE

6 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
7 2900039 8 Lock Nut, 5/16-18 Nylon
8 4600079 1 Electric Motor, 15 HP, 3 Ph., 230/460 V.

9 2800083 9 Terminal, #10 Ring (16-14 AWG) Blue
10 2900016 18 Flat Washer, #10 USS
11 2900159 9 Machine Screw, Rd. Hd., #10-24 x 5/8"

12 2900017 9 Lock Nut, #10-24 Nylon
13 2800193 1 Lock Nut, 1"
14 2800312 1 Connector, 1" Sealtite Elbow
15 2900014 8 Flat Washer, 3/8" SAE

16 2900013 4 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
17 2900018 4 Lock Nut, 3/8-16 Nylon
18 2701801 1 Coupling Assembly, 1-3/8 - 3/4" Shafts
19 2400309 1 Pump Mount
20 2900084 4 Lock Washer, 1/2" Split
21 2900511 4 Cap Screw, Soc. Hd., 1/2-13 x 1-1/4"
22 2600490 1 Hydraulic Pump, .85 CI
23 2900006 2 Lock Washer, 3/8" Split
24 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
25 3200298 1 Elbow, 3/4" O-Ring to 1/2" M. JIC
26 3200297 1 Elbow, 1" O-Ring to 1" M. JIC
27 4646173 1 Hydraulic Tank Assembly
28 4646174 1 Panel Assembly, CB15
29 4646035 1 Fuel Tank Support
30 2900009 2 Flat Washer, 1/4" SAE

31 2900024 6 Lock Washer, 1/4" Split
32 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
33 4641098 1 Starter Box Platform
34 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
35 4646049 1 Side Panel
36 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
37 4646006 2 Handle
38 2500636 2 Handle Grip
39 2900257 2 Lock Pin, T Handle, 3/8"
40 2900053 4 Rivet, 3/32" Dia.
41 4646003 1 Lifting Bar
42 2900248 2 Cap Screw, Hex Hd., 5/16-18 x 3"
43 1800169 1 Serial Number Plate, US
44 4646143 1 Hose Kit

TO EACH WIRE

6

12

IN THE MOTOR

WIRE BOX.

10
10
11

9

DETAIL E

SCALE 1 : 2

4646206 CB15 HYDRAULIC

POWER SUPPLY 208 - 460 VOLT

1

40

27

33

39

37

38

28

2X

32
31
30

34 5

4X

DETAIL F

SCALE 1 : 3

6 57

5

7

5

25

22

29

4

DETAIL D

43

40

SCALE 1 : 3

26

4646206 CB15 HYDRAULIC

7

POWER SUPPLY, 208 - 460 VOLT

ITEM PART NO. QTY. DESCRIPTION

1 4646156 1 CB-XL Frame Assembly

2 2400643 2 Wheel, 12 x 2-5/8 x 3/4"

3 2400615 2 Set Collar, 3/4"

4 2501767 2 Rubber Bumper

5 2900022 16 Flat Washer, 5/16" SAE

6 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"

7 2900039 8 Lock Nut, 5/16-18 Nylon

8 4600079 1 Electric Motor, 15 HP, 3 Ph., 230/460 V.

9 2800083 9 Terminal, #10 Ring (16-14 AWG) Blue
10 2900016 18 Flat Washer, #10 USS
11 2900159 9 Machine Screw, Rd. Hd., #10-24 x 5/8"

12 2900017 9 Lock Nut, #10-24 Nylon
13 2800193 1 Lock Nut, 1"
14 2800312 1 Connector, 1" Sealtite Elbow
15 2900014 8 Flat Washer, 3/8" SAE

16 2900013 4 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
17 2900018 4 Lock Nut, 3/8-16 Nylon
18 2701801 1 Coupling Assembly, 1-3/8 - 3/4" Shafts
19 2400309 1 Pump Mount
20 2900084 4 Lock Washer, 1/2" Split
21 2900511 4 Cap Screw, Soc. Hd., 1/2-13 x 1-1/4"
22 2600490 1 Hydraulic Pump, .85 CI
23 2900006 2 Lock Washer, 3/8" Split
24 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
25 3200298 1 Elbow, 3/4" O-Ring to 1/2" M. JIC
26 3200297 1 Elbow, 1" O-Ring to 1" M. JIC
27 4646173 1 Hydraulic Tank Assembly
28 4646174 1 Panel Assembly, CB15
29 4646035 1 Fuel Tank Support
30 2900009 2 Flat Washer, 1/4" SAE

31 2900024 6 Lock Washer, 1/4" Split
32 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
33 4641098 1 Starter Box Platform
34 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
35 4646049 1 Side Panel
36 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
37 4646006 2 Handle
38 2500636 2 Handle Grip
39 2900257 2 Lock Pin, T Handle, 3/8"
40 2900053 4 Rivet, 3/32" Dia.
41 4646003 1 Lifting Bar
42 2900248 2 Cap Screw, Hex Hd., 5/16-18 x 3"
43 1800169 1 Serial Number Plate, US
44 4646143 1 Hose Kit

4640037 CB15 HYDRAULIC POWER SUPPLY, 575 VOLT

8

1

4X

13

14 15

3

DETAIL A

SCALE 1 : 4

16

17

41

35

42

5

7

4X

31 36

DETAIL C

SCALE 1 : 2

8

4X

21 20

2

18

DETAIL B

SCALE 1 : 3

19

2X

22

26

2324

4640037 CB15 HYDRAULIC POWER SUPPLY, 575 VOLT

9

ITEM PART NO. QTY. DESCRIPTION

1 4646156 1 CB-XL Frame Assembly
2 2400643 2 Wheel, 12 x 2-5/8 x 3/4"
3 2400615 2 Set Collar, 3/4"

4 2501767 2 Rubber Bumper
5 2900022 16 Flat Washer, 5/16" SAE

6 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
7 2900039 8 Lock Nut, 5/16-18 Nylon
8 4600080 1 Electric Motor, 15HP, 3 PH., 575V.

9 2800083 9 Terminal, #10 Ring (16-14 AWG) Blue
10 2900016 18 Flat Washer, #10 USS
11 2900159 9 Machine Screw, Rd. Hd., #10-24 x 5/8"

12 2900017 9 Lock Nut, #10-24 Nylon
13 2800193 1 Lock Nut, 1"
14 2800312 1 Connector, 1" Sealtite Elbow
15 2900014 8 Flat Washer, 3/8" SAE

16 2900013 4 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
17 2900018 4 Lock Nut, 3/8-16 Nylon
18 2701801 1 Coupling Assembly, 1-3/8 - 3/4" Shafts
19 2400309 1 Pump Mount
20 2900084 4 Lock Washer, 1/2" Split
21 2900511 4 Cap Screw, Soc. Hd., 1/2-13 x 1-1/4"
22 2600490 1 Hydraulic Pump, .85 CI
23 2900006 2 Lock Washer, 3/8" Split
24 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
25 3200298 1 Elbow, 3/4" O-Ring to 1/2" M. JIC
26 3200297 1 Elbow, 1" O-Ring to 1" M. JIC
27 4646173 1 Hydraulic Tank Assembly
28 4646174 1 Panel Assembly, CB15
29 4646035 1 Fuel Tank Support
30 2900009 2 Flat Washer, 1/4" SAE
31 2900024 6 Lock Washer, 1/4" Split
32 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
33 4641098 1 Starter Box Platform
34 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
35 4646049 1 Side Panel
36 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
37 4646006 2 Handle
38 2500636 2 Handle Grip
39 2900257 2 Lock Pin, T Handle, 3/8"
40 2900053 4 Rivet, 3/32" Dia.
41 4646003 1 Lifting Bar
42 2900248 2 Cap Screw, Hex Hd., 5/16-18 x 3"
43 1800169 1 Serial Number Plate, US
44 4646143 1 Hose Kit

4640037 CB15 HYDRAULIC POWER SUPPLY, 575 VOLT

10

12

TO EACH WIRE
IN THE MOTOR

10
10
11

WIRE BOX.

9

DETAIL E

SCALE 1 : 2

1

40

39

37

38

27

33

28

DETAIL F

SCALE 1 : 3

2X

32
31
30

34 34

4X

57

56

5

5

25

22

29

4

43 40 26

DETAIL D

SCALE 1 : 3

4640037 CB15 HYDRAULIC POWER SUPPLY, 575 VOLT

11

ITEM PART NO. QTY. DESCRIPTION

1 4646156 1 CB-XL Frame Assembly

2 2400643 2 Wheel, 12 x 2-5/8 x 3/4"

3 2400615 2 Set Collar, 3/4"

4 2501767 2 Rubber Bumper

5 2900022 16 Flat Washer, 5/16" SAE

6 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"

7 2900039 8 Lock Nut, 5/16-18 Nylon

8 4600080 1 Electric Motor, 15HP, 3 PH., 575V.

9 2800083 9 Terminal, #10 Ring (16-14 AWG) Blue
10 2900016 18 Flat Washer, #10 USS
11 2900159 9 Machine Screw, Rd. Hd., #10-24 x 5/8"

12 2900017 9 Lock Nut, #10-24 Nylon
13 2800193 1 Lock Nut, 1"
14 2800312 1 Connector, 1" Sealtite Elbow
15 2900014 8 Flat Washer, 3/8" SAE

16 2900013 4 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
17 2900018 4 Lock Nut, 3/8-16 Nylon
18 2701801 1 Coupling Assembly, 1-3/8 - 3/4" Shafts
19 2400309 1 Pump Mount
20 2900084 4 Lock Washer, 1/2" Split
21 2900511 4 Cap Screw, Soc. Hd., 1/2-13 x 1-1/4"
22 2600490 1 Hydraulic Pump, .85 CI
23 2900006 2 Lock Washer, 3/8" Split
24 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
25 3200298 1 Elbow, 3/4" O-Ring to 1/2" M. JIC
26 3200297 1 Elbow, 1" O-Ring to 1" M. JIC
27 4646173 1 Hydraulic Tank Assembly
28 4646174 1 Panel Assembly, CB15
29 4646035 1 Fuel Tank Support
30 2900009 2 Flat Washer, 1/4" SAE
31 2900024 6 Lock Washer, 1/4" Split
32 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
33 4641098 1 Starter Box Platform
34 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1"
35 4646049 1 Side Panel
36 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"
37 4646006 2 Handle
38 2500636 2 Handle Grip
39 2900257 2 Lock Pin, T Handle, 3/8"
40 2900053 4 Rivet, 3/32" Dia.
41 4646003 1 Lifting Bar
42 2900248 2 Cap Screw, Hex Hd., 5/16-18 x 3"
43 1800169 1 Serial Number Plate, US
44 4646143 1 Hose Kit