Diamond C740TE User Manual
DIAMOND
P R O D U C T S
CONCRETE SAW
PARTS LIST
MODELS:
CC3730TE / CC3740TE
February 2008
Part #1800919
2
Table of Contents
.
…
…
.
.
3
Pictorial Page Index…..….….………………. 4,5 Belt Guard Assembly.......…………………… 36
Controls Legend..……..…….….……………. 6 Belt Tensioner Assembly……....……………. 37
Notes…………………………………………
7 Blade Shaft Assembly (Front)…….…….…… 38
Frame Upright Assembly...……….…………. 8,9 Blade Shaft Assembly (Rear)……………..…. 39
Instrument Panel Assembly….……………….10 30hp Motor Mount Assembly……………….. 40,41
Control Grip Assembly...……………………. 11 40hp Motor Mount Assembly……………….. 42,43
Control Lever Assembly (Eaton)...………….. 12 30hp Belt Drive Assembly (Blades 20" & 30") 44
Control Lever Assembly (Sundstrand)….……13 30hp Belt Drive Assembly (Blades 26" & 36") 45
Battery Assembly....…………………………. 14 40hp Belt Drive Assembly (Blades 20" & 30") 46
Hydraulic Pump Assembly….……...………
15 40hp Belt Drive Assembly (Blades 26" & 36") 47
Depth Indicator Assembly....…………………16 Idler Assembly………………………………. 48
Depth Stop Assembly....…………………….. 17 Front Pointer Assembly……………………… 49
Water Supply Assembly....………………….. 18 Power Transformer Assembly (575V)………. 50
Starter Box Assembly...…….……………….. 19 Power Transformer Assembly (50Hz)………. 51
Starter Box Unit….…….……………………. 20,21 20” Blade Guard Assembly……………….…. 52,53
Frame Base Assembly.....……………………. 22 26” Blade Guard Assembly…….……………. 54,55
Hydraulic Cylinder Assembly….……...……
Rear Drive Assembly (Eaton)….…………….
23 30” Blade Guard Assembly……….…………. 56,57
24,25 36” Blade Guard Assembly……….…………. 58,59
Eaton Transmission Assembly...…………….. 26 Optional Soft Start Control Assembly……….. 60
Linkage Assembly....…………………………27 Optional Water Pump Assembly………….…. 61
Rear Drive Assembly (Sundstrand)….………
28,29 Optional Spot Light Assembly……………….. 62
Free Wheeling Clutch Assembly (Sundstrand) 30,31 Optional Speed Metering Valve Assembly……63
Rear Axle Assembly (Eaton / Gear)….………32 Optional Parking Brake Assembly…………….64,65
Rear Axle Assembly (Sundstrand / Chain)..… 33 Wiring Diagram……………………………… 66
Front Axle Assembly....………………………34 Decal Group……………………………….… 67
Front Wheel Assembly....…………………….35 Warranty…………………………….….……. 68
Pictorial Page Index
4
49
52
54
56
58
4240
18
19 20
10
17
16
11
13
8
30
14
28
38
39
4644
34
Shown with Sundstrand Transmission
48
22
33
Pictorial Page Index
5
49
36
18
10
8
11
12
15
14
24
26
38
22
32
4644
39
Shown with Eaton Transmission
37
34
35
52 54 56 58
Controls Legend
6
1 Hour M et er 10 Speed Cont r ol Lever
2 Amp Met er 11 Lower Pushbutt on
3 Battery Charge Meter 12 Raise Pushbutton
4 Mot or Star t Button 13 Tr ansmission Engagemen t Lever *
5 Mot or Stop Button 14 Tr ansmission Engagemen t Lever **
6 Depth Stop Kn ob 15 Water Pump Switch (Optional)
7 Cutting Depth Indicator 16 Spotlight Switch (Optional)
8 Water Val ve 17 Lower in g Speed M et er in g Val ve (O pt ional)
9 Handle Lock Kn obs
* For E a t on Trans m i ssi o n Onl y
** For Sunds t rand Trans m i ssi on Onl y
3
2
1
8
9
13
12
6
10
4
11
5
7
15
16
8
17
9
14
7
Notes
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
____________________________________
Frame Upright Assembly #6012128
8
12
11
16
22
23
26
13
13
24
17
20
21
10
14
16
15
19
18
9
10
9
25
8
28
8
25
30
29
3
5
2
5
6
7
1
28
4
3
30
29
3
3
4
7
27
Frame Upright Assembly #6012128
9
ITEM PART NO. QTY. DESCRIPTION
1 6012138 1 Frame Upright Weldment
2 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"
3 2900014 14 Flat Washer, 3/8" SAE
4 2900018 2 Lock Nut, 3/8-16 Nylon
5 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2"
6 2900058 4 Flat Washer, 1/2" SAE
7 2900026 4 Lock Nut, 1/2-13 Nylon
8 6010014 2 Handle Bar, 36" Long
9 2500636 2 Handle Grip
10 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2"
11 2503704 1 Wrench, 15/16" Combination
12 2501923 1 L-Key, 3/8" Hex
13 2500462 6 Plug, 3/8" Hole
14 2501287 1 Plug, 7/16" Hole
15 2500549 1 Plug, 7/8" Hole
16 2500489 2 Plug, 1" Hole
17 2501146 1 Plug, 1-1/4" Hole
18 1800169 1 Serial Number Plate, US
19 2900096 2 Rivet, 3/32" Dia.
20 1800377 1 Serial Number Plate, CE
21 2900287 2 Rivet, 1/8" Dia.
22 2501427 1 Cable Cleat
23 2900483 2 Tap Screw, Flat Hd., #10-24 x 1"
24 6010166 1 Gate Cover Bar
25 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
26 2900010 2 Lock Nut, 1/4-20 Nylon
27 6013042 1 Saw Weight, 57 Pound
28 2900521 4 Tap Bolt, Hex Hd., 3/8-16 x 2-1/2"
29 2900006 8 Lock Washer, 3/8" Split
30 2900033 8 Hex Nut, 3/8-16
Instrument Panel Assembly #6012129
10
7
5
3
1
7
2
7
4
13
6
12
8
9
10
11
ITEM PART NO. QTY. DESCRIPTION
1 6012030 1 Dash Cover Panel
2 2500554 1 Plug, 1-1/2" Hole
3 6010240 1 Meter Panel (Hour)
4 2800064 1 Hour Meter
5 6011024 1 Hydraulic Pump Cover Plate
6 2500549 1 Plug, 7/8" Hole
7 2900021 12 Tap Screw, Pan Hd., #10-24 x 3/8"
8 6010098 1 Switch Plate
9 2500204 3 Plug, 1/2" Hole
10 2900445 4 Tap Screw, Flat Hd., #10-24 x 1/2"
11 2500463 1 Plug, 3/4" Hole
12 6011031 2 Edge Trim
13 2500381 1 Plug, 2-5/8" Tapered Hole
Control Grip Assembly #6010319
11
1
3
4
6
8
5
9
2
4
7
ITEM PART NO. QTY. DESCRIPTION
1
2
3
4 2500694 2 Plug, 5/8" Hole
5
6
7
8
9 2800393 1 Harness, Hydraulic Pump
2501280 1 Control Grip Body
2501281 1 Control Grip Cover
2500644 1 Plug, Rectangular
2800372 1 Pushbutton Switch, Raise
2800373 1
2900453 1
2900452 1 Machine Screw, Oval Hd., #4 x 5/8"
Pushbutton Switch, Lower
Set Screw, Soc. Hd., M5 x 12mm
Control Lever Assembly #6012125 (Eaton)
12
2
3
13
14
11
12
7
15
2
1
3
16
7
6
5
3
7
8
2
ITEM PART NO. QTY. DESCRIPTION
1 6012057 1
2 2900144 6
3 2900010 6
4 6010055 1
5 2900018 2
6 6011414 1
7 2900153 3 Friction Washer, 3/8"
8 2900473 1 Flat Washer, 3/8" USS
9 2900474 4 Belleville Washer, 3/8"
10 2900472 1
11 6010057 1
12 2900014 1 Flat Washer, 3/8" SAE
13 2900029 1
14 6010058 1 Gate Plate
15 2500002 1
16 6010319 1
5
4
Lever Support Weldment
Cap Screw, Hex Hd., 1/4-20 x 3/4"
Lock Nut, 1/4-20 Nylon
Friction Spacer
Lock Nut, 3/8-16 Nylon
Speed Control Lever
Cap Screw, Hex Flange Hd., 3/8-16 x 2"
Engagement Lever Weldment
Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
Lever Grip
Control Grip Assembly
9
10
2
13
16
3
Control Lever Assembly #6012126 (Sundstrand)
2
17
3
4
3
13
2
4
5
11
ITEM PART NO. QTY. DESCRIPTION
1 6011018 1 Lever Support Weldment
2
3
4
5
6
7
8
9
10
11 6011017 1 Linkage Lever
12
13
14
15 6011301 1 Linkage Assembly 3-3/4"
16
17
2900144
2900010 6 Lock Nut, 1/4-20 Nylon
2900018 4 Lock Nut, 3/8-16 Nylon
6010055 2 Friction Spacer
6010315 1 Speed Control Lever
2900153 2 Friction Washer, 3/8"
2900473 1 Flat Washer, 3/8" USS
2900474 4 Belleville Washer, 3/8"
2900472 1 Cap Screw, Hex Flange Hd., 3/8-16 x 2"
2900014 3 Flat Washer, 3/8" SAE
2900047 3 Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
2500007 2 Set Collar, 1/2" with Set Screw
6010166 1 Gate Cover Bar
6010319 1 Control Grip Assembly
14
6
1
5
6
13
12
7
12
Cap Screw, Hex Hd., 1/4-20 x 3/4"
12
15
4
13
7
8
9
10
14
4
Battery Assembly #6012131
14
18
13
17
18192021
16
9
21
20
19
3
3
4
2
7
5
6
4
1
12
14
15
11
8
10
3
4
5
9
ITEM PART NO. QTY.
1 6010670 1
2 6010554 1
3
4
5 2900039
6 2900031 1
7 6010017 1
8 6010018 2 Rod, 1/4-20 x 8-1/2"
9 2900010 4
10 6010016 1
11 2700208 1 Battery, 12 Volt Group Size 34
12 2800071 1 Battery Cable, Positive (Red)
13 2800072 1 Battery Cable, Negative (Black)
14 2800182 1 Battery Cable, 14" Negative (Black)
15
16
17
18
19
20
21 2900196 2
2900019
2900022
2800256 1
2800257 1
2800197
2800198 2
2900014
2900006
5
5
4
1
2
2
Battery Platform
Battery Support Brace
Cap Screw, Hex Hd., 5/16-18 x 3/4"
Flat Washer, 5/16" SAE
Lock Nut, 5/16-18 Nylon
Lock Washer, 5/16" Split
Battery Top Brace
Lock Nut, 1/4-20 Nylon
Battery Pad
Battery Boot, Large (Red)
Battery Boot, Large (Black)
Battery Boot, Small (Red)
Battery Boot, Small (Black)
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 3/4"
DESCRIPTION
Hydraulic Pump Assembly #6011077
15
(Includes Items #1 - #11)
2
3
11
10
4
1
8
7
6
14
5
13
ITEM
1 2600070 1
2 2700321 1
3 3200120 1
4 3200123 1
5 3200115 1
6 3200060 1
7 3200056 1
8 3200057 1
9 2900014 2
10 2900006 2
11 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
12
13
14
PART NO. QTY.
3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC
3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock
6010059 1 Clear Hose, 3/8" I.D. x 19"
12
9
11
10
9
DESCRIPTION
Hydraulic Pump Unit
Breather Cap
Pipe Coupling, 3/8" NPT
Pipe Nipple, 3/8" NPT x 2"
Elbow, 3/8" O-Ring to 1/4" F. Pipe
Hex Nipple, 1/4" NPT
Flow Control Valve, 1/4" NPT
Elbow, 1/4" M. Pipe to 1/4" M. JIC
Flat Washer, 3/8" SAE
Lock Washer, 3/8" Split
Depth Indicator Assembly #6010214
16
11
10
5
1
3
4
7
4
2
12
7
6
9
8
13
14
15
ITEM PART NO. QTY. DESCRIPTION
1 6010092 1 Depth Indicator Mount Bracket
2 2500155 2 Cable Pulley, 1-1/4"
3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"
4 2900010 4 Lock Nut, 1/4-20 Nylon
5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
6 2500145 1 Flange Bearing, 3/8"
7 2900014 3 Flat Washer, 3/8" SAE
8 6010091 1 Depth Indicator Pointer
9 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
10 6010093 1 Cable Pulley, 2"
11 2900018 1 Lock Nut, 3/8-16 Nylon
12 6010094 1
13 2500196 1 Spring, 3/8" x 15"
14 2900055 1 Cotter Pin, 3/16" x 1"
15 2500214 1 Cable Clamp
Depth Indicator Cable with Crimp, 48"
5
17
6
2
Depth Stop Assembly #6010215
4
3
10
1
ITEM PART NO. QTY. DESCRIPTION
9
11
8
7
1 6010097 1 Depth Stop Weldment
2 2900665 4 Belleville Washer, 1/2"
3 2900058 1 Flat Washer, 1/2" SAE
4 2900239 1 Friction Washer, 1/2"
5 6010095 1 Depth Stop Knob
6 2900132 1 Roll Pin, 3/16" x 1-1/4"
7 2900158 1 Yoke, 1/2-13
8 2900084 1 Lock Washer, 1/2" Split
9 2900037 1 Hex Nut, 1/2-13
10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8"
11 2900004 1 Cotter Pin, 1/8" x 1"
Water Supply Assembly #6012127
18
10
6
12
11
7
12
3
14
8
9
13
14
13
1
3
7
8
4
6
5
2
ITEM PART NO. QTY. DESCRIPTION
1 6090068 1 Water Supply Tube
2
3
4
5
6
7
8
9 6010021 1 Water Hose Assembly, 42" Long
10 3200173 1 Street Elbow, 1/2" NPT Steel
11
12
13
14
3200045 1 Pipe Tee, 1/2" NPT
3200008 2 Close Nipple, 1/2" NPT
3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden
3200025 1 Hose Filter Washer
3200013 2 Street Elbow, 1/2" NPT
3200027 2 Water Valve
3200155 2 Fitting, 1/2" M. Pipe to 3/4" M. Garden
3200001 1 Plug, 1/8" NPT
2900241 2 U-Bolt, 1/2" Pipe
2900009 4 Flat Washer, 1/4" SAE
2900010 4 Lock Nut, 1/4-20 Nylon
Starter Box Assembly #6012130
19
1
2
6
5
4
4
5
6
FOR 30HP MOTOR
ITEM PART NO. QTY. DESCRIPTION
1 2800215 1 Starter Box Unit
2 2800203 1 Amp Meter 30HP
3 2500678 4 Vibration Isolator, 3/8-16
4 2900014 8 Flat Washer, 3/8" SAE
5 2900006 8 Lock Washer, 3/8" Split
6 2900033 8 Hex Nut, 3/8-16
FOR 40HP MOTOR
ITEM PART NO. QTY. DESCRIPTION
1 2800215 1 Starter Box Unit
2 2800141 1 Amp Meter 40HP
3 2500678 4 Vibration Isolator, 3/8-16
4 2900014 8 Flat Washer, 3/8" SAE
5 2900006 8 Lock Washer, 3/8" Split
6 2900033 8 Hex Nut, 3/8-16
3
Starter Box Unit #2800215
20
3
7
6
3
4
1
5
4
5
1
10
22
21
23
12
11
13 14
24
16
2
17
18
19
11
20
8
15
9
Starter Box Unit #2800215
21
ITEM PART NO. QTY. DESCRIPTION
1 2800240 1 Enclosure
2 2800249 1
3 6011329 1
2800599 1
2800200 1 Contact Block (N.C.)
1800922 1
4 6011097 1
2701390 1
2701392 1 Contact Block (N.O.)
2800317 1
2800222 1 Clear Protective Boot
1800923 1 Start Label
5 2800224 1
6 2800245 1 Reset Button
7 2701870 1 Disconnect Handle
8 2800552 1 Connector, 1/2" Cord
9 2800312 2 Connector, 1" Sealtite Elbow
10 2701274 1
11 2800299 2 Fuse Holder, 30A-600V Dual
12 2800400 1
13 2800401 1 Motor Contactor, Siemens
14 2800402 1 Coil, 24V-AC
15 2800403 1
16 2800248 1 Current Transformer
17 2701267 1 Disconnect Block
18 2701871 1 Disconnect Rod
19 2800315 1
20 2701299 1 Transformer, 500VA
21 2701295 1
22 2701066 1 Fuse, ATQR 10A
23 2701307 1 Fuse, ATMR 25A
24 2701273 2 Fuse, ATQR 4A
Subpanel
Stop Button Assembly
Stop Button Body & Cap
Stop Label
Start Button Assembly
Start Button Body
Green Button Cap
Battery Charge Ammeter
Rectifier Bridge
Auxiliary Cont act (N.O.)
Overload Relay, 25-100A
Grounding Lug
Power Relay, 12V-DC
Loading...