DeWalt DXH50KTHC, DXH135KTHC, DXH75KTHC, DXH175KTHC, DXH210KTHC Instruction Manual

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DXH50KTHC, DXH75KTHC, DXH135KTHC, DXH175KTHC, DXH210KTHC
Kerosene Forced-aid Heater Appareil de chauffage à air pulsé au Kérosène
Calentador Caldeo a aire forzado a Kerosene
READ INSTRUCTIONS CAREFULLY: Read and follow all instructions. Place instructions in a safe place for future reference. Do not allow anyone who has not read these instructions to assemble, adjust or operate the heater.
VEUILLEZ LIRE ATTENTIVEMENT LES INSTRUCTIONS : Lisez et observez toutes les instructions. Conservez ces instructions dans un endroit sécuritaire pour vous y référer ultérieurement. Interdisez à quiconque n’ayant pas lu les présentes directives d’assembler, de régler ou de faire fonctionner cette fournaise.
LEA CUIDADOSAMENTE LAS INSTRUCCIONES:
Lea y siga todas las instrucciones. Conserve estas instrucciones en un lugar seguro para futura referencia. No permita que nadie que no haya leído estas instrucciones arme, ajuste o use el calentador.
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WARNING: NOT FOR HOME OR RECREATIONAL VEHICLE USE.
Denitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.
GENERAL HAZARD WARNING:
FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC. CONTACT THE MANUFACTURER.
WARNING: FIRE BURN, INHALATION, AND EXPLOSION HAZARD.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER, OR CARDBOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE INSTRUCTIONS. NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COM­BUSTIBLES, OR PRODUCTS SUCH AS GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES OR UNKNOWN CHEMICALS.
WARNING: CARBON MONOXIDE CAN KILL YOU
USING A PORTABLE HEATER IN AN ENCLOSED AREA CAN PRODUCE DEADLY CARBON MONOXIDE.
WARNING: This product can expose you to chemicals including lead
and lead compounds, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information visit www.P65Warnings.ca.gov
This is an unvented gas-fired portable heater. It uses air (oxygen) from the area in which it is used. Adequate combustion and ventilation air must be provided. Refer to page 4.
WARNINGS
WARNING:
• DO NOT USE GASOLINE, NAPHTHA OR VOLATILE FUELS.
• STOP HEATER BEFORE ADDING FUELS.
• ALWAYS FILL OUTDOORS AWAY FROM OPEN FLAME.
• DO NOT USE EXTERNAL FUEL SOURCE.
• DO NOT OPERATE HEATER WHERE FLAMMABLE LIQUIDS OR VAPORS
MAY BE PRESENT.
• DO NOT START HEATER WHEN CHAMBER IS HOT.
• DO NOT START HEATER WHEN EXCESS FUEL HAS ACCUMULATED IN
THE CHAMBER.
• DO NOT PLACE COOKING UTENSILS ON TOP OF THE HEATER.
• PLUG ELECTRICAL CORD INTO A PROPERLY GROUNDED THREE-
PRONG RECEPTACLE.
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CONTENTS
WARNINGS 2
HEATER SPECIFICATIONS 3 OPERATING & SAFETY PRECAUTIONS 4 LIGHTING/OPERATING INSTRUCTIONS 5 MAINTENANCE 5 EXPLODED VIEW AND PARTS LIST 8 WIRING DIAGRAM 11
Model DXH50KTHC DXH75KTHC DXH135KTHC DXH175KTHC DXH210KTHC
Burn Rate: 50,000 BTU/hr (14.7 kW) 75,000 BTU/hr (22 kW) 125,000 BTU/hr (37 kW) 175,000 BTU/hr (51 kW) 210,000 BTU/hr (61.5 kW)
Fuel Rate: 0.37 gal/hr (1.5 L/hr) 0.55 gal/hr (2.1 L/hr) 0.96 gal/hr (3.5 L/hr) 1.3 gal/hr (5.0 L/hr) 1.6 gal/hr (6.0 L/hr)
Electrical Input
115 V, 60 HZ, 1 Ø, 3.5 A 1115 V, 60 HZ, 1 Ø, 4 A 115 V, 60 HZ, 1 Ø, 5.5 A 115 V, 60 HZ, 1 Ø, 5.5 A 115 V, 60 HZ, 1 Ø, 5.5 A
Min. operating voltage
110 V 110 V 110 V 110 V 110 V
Pressure Setting 3.5 psig (24 kPa) 4.2 psig (24 kPa) 5.1 psig (38 kPa) 6.8 psig (40 kPa) 8.2 psig (58.6 kPa)
Max. Outlet Temp. 1450 °F (787 °C) 1450 °F (787 °C) 1450 °F (787 °C) 1450 °F (787 °C) 1450 °F (787 °C)
Fuel Tank Capacity 4 gallons (15.1 L) 6 gallons (22.7 L) 8.45 gallons (32 L) 13.5 gallons (51 L) 13.5 gallons (51 L)
Ignition Direct Spark, Continuous Direct Spark, Continuous Direct Spark, Continuous Direct Spark, Continuous Direct Spark, Continuous
Spark Generator Igniter 13 kV, 10 ma Igniter 13 kV, 10 ma Igniter 13 kV, 10 ma Igniter 13 kV, 10 ma Igniter 13 kV, 10 ma
Primary Safety Control Solid State Control Solid State Control Solid State Control Solid State Control Solid State Control
Certification
Heater Specications
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- Service must be performed by a qualified service agency.
DXH50KTHC & DXH75KTHC WARNING
Not suitable for use on wood floors or other combustible materials. When used the heater should rest on a suitable insulating material at least 1 inch thick and extending 3 feet or more beyond the heater in all directions.
CAUTION: CSA certied for use with only No. 1-K kerosene fuel. Factory Tested: Kerosene, Diesel #1 and #2, Fuel Oil #1 and #2, JP8 (Jet A Fuel)
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Operating Precautions
This is a kerosene, direct-fired, forced air heater. It’s intended use is primarily temporary heating of buildings under construction, alteration or repair.
Direct-Fired means that all of the combustion products enter the heated space. Even though this heater operates very close to 100 percent combustion efficiency, it still produces small amounts of carbon monoxide. Carbon monoxide (called CO) is toxic. CO can build up in a heated space and failure to provide adequate ventilation could result in death. The symptoms of inadequate ventilation are:
• headache
• dizziness
burning eyes and nose
• nausea
dry mouth or sore throat
Be sure to follow advice about ventilation in the Safety Precautions section. Forced Air means that a blower or fan pushes the air through the heater. Proper
combustion depends upon this air flow; therefore, the heater must not be revised, modified or operated with parts removed or missing. Likewise, safety systems must not be circumvented or modified in order to operate the heater.
When the heater is to be operated in the presence of other people the user is responsible for properly acquainting those present with the safety precautions and instructions, and of the hazards involved.
Safety Precautions
THIS IS A HEATING APPLIANCE. DO NOT ATTEMPT TO WARM OR COOK FOOD ON THIS HEATER.
1. Recommended for use with No.1-K kerosene fuel. Factory tested for use with No.2-K kerosene, No.1 or No.2 Diesel, No.1 or No.2 fuel oil or JP8 Jet A fuel and these fuels may be used as well. Never use gasoline, biodiesel, oil drained from crank cases, naphtha, paint thinners, alcohol or any other highly flammable fuels.
2. Check the heater thoroughly for damage. DO NOT operate a damaged heater.
3. DO NOT modify the heater or operate a heater which has been modified from its original condition.
4. Suitable for either outdoor or indoor use where adequate ventilation is provided. Never use in areas normally for habitation. Not for use where exposed to weather.
5. Use in well ventilated areas, provide at least 2 sq. ft. (0.19 sq. m.) of opening near the floor and 2 sq. ft. (0.19 sq. m.) near the ceiling directly to outdoors. Increase air openings as marked for each additional heater.
6. Always keep combustibles, like paper and wood at least 8 ft. (2.4 m) from the heater outlet and 3 ft. (1.0 m) from the top, sides and inlet. Locate 10 ft. (3.0 m) from canvas or plastic coverings and secure them to prevent flapping movement.
7. Caution: Due to the high surface and exhaust temperatures, adults and children must observe clearances to avoid burns or clothing ignition. Do Not Touch. Keep children, clothing, and combustible away.
8. Install the heater such that it is not directly exposed to water spray, rain and / or water.
9. Never use in areas normally for habitation and /or where children may be present.
10. Operate only on a stable, level surface.
(DXH50KTHC & DXH75KTHC – See wood floor warning on page 3).
11. Do not use with duct work. Do not restrict inlet or exit.
12. Use only with electrical power specified. The electrical connection and grounding
must comply with National Electrical Code – ANSI/NFPA 70 (USA) and CSA C22.1 Canadian Electrical Code, Part 1 (Canada).
13. Use only a properly grounded 3-prong receptacle or extension cord.
14. Do not move, handle, or service while hot or in operation.
15. Use only in accordance with local, state (provincial) or national requirements,
ordinances and codes.
Operating Instructions
UNPACKING
1. Remove heater from carton.
2. Remove all protective material which may have been applied to the heater for shipment.
3. Check the heater for possible shipping damage. If any damage is found immediately contact the manufacturer at 855-805-5745.
ASSEMBLY
(FOR 135,000, 175, AND 210 BTU/hr models only see page 10)
Wheels and handles are found in the shipping carton along with mounting hardware. The wheels, axle and mounting hardware are in a package. Tools required are a 5/16” nut driver, 3/8” open or adjustable wrench and standard pliers.
1. Assemble the wheels onto the wheel support as shown.
2. Install one of the cotter pins into the hole on one end of axle.
3. Slide the large washer, then wheel onto the axle next to the cotter pin.
4. Slide the spacer onto the axle next to the wheel.
5. Slide the partially assembled axle through the wheel support frame.
6. Slide the spacer onto the axle next to the wheel support.
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7. Slide the wheel, then large washer onto the axle and hold in place with the remaining cotter pin.
8. Install the caps over the larger washers to finish the wheel assembly.
PREPARATION FOR OPERATION
1. Check the heater for possible shipping damage. If any is found, immediately contact the manufacturer at 855-805-5745.
2. Follow all of the “Precautions”.
3. Fill the fuel tank with clean kerosene. In extremely cold weather, condensation may develop in the tank and it is recommended that a tablespoon of de-icer be added for each gallon (4 liters) of fuel in the tank. When filling the heater, use at least 2 gallons (8 liters) of fuel. Be sure heater is level and do not overfill. Use a funnel or can with a long fill spout.
IMPORTANT: Before lling fuel tank the rst time or after extended storage periods, drain the fuel tank of any moisture or condensation.
4. Locate heater at a safe distance from combustible materials. Models DXH50K & DXH75K are not suitable for use on wood floors or other combustible materials. When used, the heater should rest on suitable insulating material at least 1 inch thick and extending 3 ft. or more beyond the heater in all directions.
HEATER START UP
DXH50KTHC
1. Plug the heater into a grounded 115V, 60 Hz, 1 Ø outlet.
DXH75KTHC, DXH135KTHC, DXH175KTHC, DXH210KTHC
1. Turn thermostat to lowest setting and make sure “On/Off” switch is “Off”.
2. Plug the heater into a grounded 115V, 60 Hz, 1 Ø outlet.
3. Start heater by pushing toggle switch to “On” position (light signifies switch is in
“On” position.)
4. Adjust thermostat to desired setting. Heater will cycle on/off as heat is required.
NOTES FOR ALL MODELS:
• In cold weather (below 10 °F [-12.2 °C] ) starting may be improved by hold­ing a nger over the vent hole of the pump adjustment screw cap until the heater starts.
• This unit is equipped with an interrupt circuit. The reset is integrated into the “On/Off” switch. If the unit does not start, toggle the switch to “Off”, wait 5 min, and toggle the switch to “On”
• EXTENSION CORD REQUIREMENTS: Up to 100’ (30.5 M) use 16 awg con­ductor. 101’ - 200’ (30.5 - 61.0 m) use 14 awg conductor.
HEATER SHUT DOWN
DXH50KTHC
1. Unplug the heater from power source.
DXH75KTHC, DXH135KTHC, DXH175KTHC, DXH210KTHC
1. Push “On/Off” switch to “Off” position. For extended shutdown, unplug heater from power source.
HEATER RESTART AFTER SAFETY SHUTDOWN
DXH50KTHC
1. Unplug the heater from power source.
2. Wait 5 minutes.
3. Plug the heater back into power source.
DXH75KTHC, DXH135KTHC, DXH175KTHC, DXH210KTHC
1. Toggle switch to “OFF” position
2. Wait 5 minutes
3. Restart
Maintenance and Storage
WARNING: To prevent personal injury, unplug the heater from the wall outlet before servicing.
For maximum efficiency and trouble-free service, make the following periodic maintenance, cleaning and inspections.
ADJUSTING PUMP PRESSURE
Due to varying fuel viscosities and normal component wear the pump pressure on this heater may need to be adjusted.
FUEL PRESSURE ADJUSTMENT SCREW
(located at the rear of the heater)
PRESSURE GAGE
(not included on DXH50KTHC
or DXH75KTHC)
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ADJUSTMENT PROCEDURE
1. Fill fuel tank.
2. Start heater.
3. Locate the pressure adjustment screw, located on the back of the power pack assembly and accessible by the handle of the heater.
4. Remove the rubber cap over the fuel pressure adjustment screw.
5. Using a flat bladed screw driver, turn the pump pressure adjustment screw:
• clockwise
to increase pump pressure
• counter-clockwise
to decrease pump pressure By using the installed pressure gage (not included on DXH50KTHC) you may quantitatively calibrate the pressure. The manufacturer’s recommended pump pressures are in the specifications chart on page 3.
6. The desired qualitative burner characteristics are that the nose cone in the combustion chamber should be cherry red with no dark spots and the flame should not extend beyond the nose cone.
IMPROPER PRESSURE ADJUSTMENT
Problem: Heater does not have a strong consistent flame.
Heater smokes and spits raw fuel. Nose cone does not get cherry red.
Adjustment: Pump pressure is too low.
Turn adjustment screw clockwise to increase pump pressure
Problem: Flame extends beyond the end of the heater. Adjustment: Pump pressure is too high.
Turn adjustment screw counter clockwise to decrease pump pressure.
Daily Maintenance Schedule
1. GENERAL. Make general visual inspection of heater for loose or damaged parts. Check nuts and bolts to insure against looseness caused by vibration or rough handling. Damaged parts should be repaired or replaced before using heater again. Check heater operation to be sure it is operating normally (See “Servicing” section for description of normal operation).
2. FILTERS. Dirty air or fuel filters will cause an imbalance in the air-fuel mixture. The best indication that this condition exists is an increase in odors or difficulty getting your heater to ignite. This heater should never be operated without the filters in place. If required, clean filters as described under “500 Hours” and “Annual Schedules”.
500 Hour Maintenance Schedule
1. AIR INTAKE FILTER. Remove and wash the filter element with a mild detergent, dry thoroughly and replace. Do not oil the filter element. If your heater is used where there is considerable dust or dirt, clean as often as necessary (approximately every 50 hrs.).
2. REMOVE DUST. Clean heater twice a season (more often under dusty conditions). Remove accumulated dust from the transformer, burner, motor and fan blades with compressed air. Wipe area clean with a clean dry cloth. Inspect area to insure all foreign materials are removed, especially around the burner and combustion area.
3. CAD CELL. Clean the glass portion of the cad cell with a soft dry cloth.
4. NOZZLE. Accumulation of dirt from fuel and carbon from the compressor vanes will eventually fill up the passages in the nozzle, resulting in reduction of fuel and air flow. Pressure will gradually increase giving improper fuel-air mixture and excess odor and smoke. If this occurs, replace the fuel nozzle.
5. FUEL TANK. Clean twice a season (during frequently used periods, clean twice a month). Drain and flush the fuel tank with clean fuel oil.
Annual Maintenance Schedule
1. AIR OUTPUT FILTER. Remove the air output filter and tap the contaminated side gently on a solid object to remove contaminates. Compressed air or liquids should not be used to clean this filter. Reinstall cleaned filter in filter body in the same position as it was when removed. If the filter appears extremely dirty, replace it with a new filter of the same type. When replacing the filter cover, be sure the gasket is firmly in place and the screws in the filter cover are tight to prevent air leaks.
2. FUEL FILTER. Remove the fuel filter from fuel line and direct compressed air through the filter in the opposite direction of fuel flow. Safety glasses should be worn when using compressed air.
3. AIR AND FUEL LINES. If the air or fuel lines are removed during cleaning, be sure all connections are tight before operating unit.
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Storage
Store the heater in a dry location free from fumes or dust. At the end of each heating season, clean the heater as described in the MAINTE­NANCE section. Drain and flush the fuel tank with clean fuel. The manufacturer recommends completely filling the tank with fuel for extended storage to minimize condensation inside the tank. It is recommended to only store kerosene in containers that are marked “KEROSENE”.
Servicing
A hazardous condition may result if a heater is used that has been modified or is not functioning properly.
When the heater is working normally: * The flame is contained within the heater. * The flame is essentially yellow. * There is no strong disagreeable odor, eye burning or other physical discomfort. * There is not smoke or soot internal or external to the heater. * There are no unplanned or unexplained shutdowns of the heater.
Troubleshooting
High limit switch open circuit
1. Make sure heater is cooled off, toggle switch to “OFF” position, wait 5 minutes and retry.
Sparks, calling for ame, but no or slow motor operation
1. Check wiring to motor (per wiring schematic in manual)
2. Make sure that the pressure gauge is in place and not damaged
3. Adjust pressure for proper heater operation per manual
4. With heater disconnected from AC source, rotate fan clockwise to verify motor is free
5. Remove air filter housing from motor and inspect the pump rotor for damage. If damaged, replace rotor assembly.
6. If wiring is correct, pump rotor is okay, and motor is not rotating freely, replace motor or power-pack assembly.
7. If problem persists, replace oil flame control assembly.
8. Check for spark arching from the electrode assembly, to the combustion cylinder.
9. Check the cad cell for continuity.
No Spark
1. Check length and gage of extension cord for proper amp. draw (check page 5)
2. Check wiring to igniter (per wiring schematic in manual)
3. Check gap between electrode probes (2.3 - 3mm)
4. Still no spark, replace igniter assembly
5. Replace oil flame control assembly
Abnormal Motor Operation - Motor overheats or Stops
1. Motor speed too low (Motor should operate at 3450 rpm) - Replace motor
2. With heater disconnected from AC source, rotate fan clockwise to verify motor is free
3. Remove air filter housing from motor and inspect the pump rotor for damage. If damaged, replace rotor assembly
4. If wiring is correct, pump rotor is okay, and motor is not rotating freely, replace motor or power-pack assembly
5. Replace oil flame control assembly
Unable to Detect Flame
1. Check wiring to cad cell (per wiring schematic in manual)
2. Clean cad cell photo cell a) Slide cad cell out of cad cell holder b) Push the photo cell out of the black rubber cad cell housing by pushing on the 2 purple
wires c) Clean the photo cell with a soft cloth and rubbing alcohol d) Pull the photo cell back into the cad cell housing and reinstall into holder e) Test heater
3. If the heater still does not operate, replace cad cell
4. Replace oil flame control assembly
Flame Control Failure
1. Check wiring in heater (per wiring schematic in manual).
2. Replace oil flame control assembly.
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Filter Kit
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# 50K 75K 135K 175K 210K Description
1 21036 21036 21036 21036 21036 Power Cord 2 26958 26970 26974 27112 27112 Fuel Tank Assembly 3 **** 21883 21884 21885 21886 RadiationShield Ass’y 4 26960 26967 26975 26975 26975 Power Pac Ass’y 5 21686 24343 24346 24346 24346 Fuel Tube 6 21835 21836 21837 21837 21837 Grille Assembly 7 24011 24011 24011 24011 24011 Oil cad cell Bracket 8 28779 28779 28792 28793 28793 Fuel Filter
9 23449 23449 23449 23449 23449 Motor Cord Sleeve 10 26957 27144 26973 27111 27111 Bottom Shell 11 21844 27143 26972 27110 27110 Top Shell, Burner 12 21854 26966 26971 27109 27109 Top Shell, Insp. Cover 13 21864 21864 21865 21865 21865 Motor Mounting Brkt 14 **** 28788 28735 28735 28735 Start Capacitor 15 23725 23725 24345 24345 24345 Air Tube 16 26225 26225 26225 26225 26225 Snap Bushing 17 26962 21794 26901 22105 22105 High Limit Control 18 F226831 F226831 F226831 F226831 F226831 Kit, Rotor 19 **** 26898 26898 26898 26898 Receptacle, 110V 20 **** 22104 22104 22104 22104 AC Receptacle Cover 21 26833 26833 26833 26833 26833 Air Pump Cylinder 22 21810 21810 21810 21810 21810 Outlet Housing 23 21812 21812 21812 21812 21812 Inlet Housing 24 **** **** 22257 22257 22257 Burner Head Ass’y 25 F221887 F221887 F221887 F221887 F221887 Kit, Filter 26 21814 21814 21814 21814 21814 Outlet Filter 27 21815 21815 21815 21815 21815 Inlet Filter 28 F266842 F266842 F266842 F266842 F266842 Kit, Pump Adjustment 29 21866 21866 21867 21867 21867 Flame Control Ass’y 30 21816 21816 21816 21816 21816 Flame Control Bracket 31 F226865 F226865 F226865 F226865 F226865 cad cell Flame Sensor
32 21882 21868 21869 21870 21871
Comb.Chamber Cyl.
Ass’y
# 50K 75K 135K 175K 210K Description
33 26959 26959 26959 26959 26959 Fuel Cap 34 26910 26910 26910 26910 26910 Fuel Cap Gasket 35 27339 21817 21818 21818 21818 Motor 36 27790 27790 28739 28739 28739 Nozzle Adapter 37 27421 28740 26885 26866 26866 Fan 38 22142 22142 22142 22142 22142 Igniter Assembly 39
F227416 F221878 F221879 F221889 F221891
Fuel Air Aspir. Nozzle 40 26223 26223 26223 26223 26223 Strain Relief Bushing 41
F221857 F221857 F221857 F221857 F221857
Electrode Assembly
42 21820 21820 21820 21820 21820
Electrode Insulated
Cover 43 21821 21821 21821 21821 21821 Hose Barb Adapter 44 **** 21822 21822 21822 21822 Thermostat Knob 45 **** 21734 21734 21734 21734 Thermostat Assembly 46 28785 28785 28785 28785 28785 ON/OFF Switch 47 **** 28791 28778 22185 22185 Fuel Gauge 48 26964 21888 27107 27116 27116 Control Panel 49 26965 26968 27108 27117 27117 Control Panel Back 50 28786 28786 28786 28786 28786 Pressure Gauge, Round 51 40801 40801 **** **** **** Handle 52 21813 21813 21813 21813 21813 Gasket, Outlet Filter
* 24171 24171 **** **** **** Nozzle mtg. plate * 26227 26227 26227 Snap Bushing
* 27429 27429 27429 27429 27429
Nozzle Ext. Retaining
Ring * 28745 28745 **** **** **** Fuel Line Bushing * **** 22146 22146 22146 22146 Bracket Thermostat Mtg. * **** 26070 26070 26070 26070 Clamp Loop
REPLACEMENT PARTS LIST
* Not shown in Figure **** Not applicable to model
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* Not shown in drawing
Handle and wheel assembly for DXH135KTHC, DXH175KTHC & DXH210KTHC only.
Ref. Item # Item # Item # Description
135K 175k 210K
1 40981 40981 40981 Wheel Assembly, 10” 2 27127 27129 27129 Upper Handle w/Spring Clips * 27121 27121 27121 Lower Handle, Right 3 22173 22173 22173 Lower Handle, Left * 27105 27105 27105 Leg Support, Right 4 27105 27105 27105 Leg Support, Left 5 27104 27132 27133 Support Leg 6 27128 27130 27131 Front Handle 7 28749 28749 28749 Large Retainer Washer 8 28750 28750 28750 Cotter Pin 9 28751 28751 28751 Hub Cap 10 28754 28754 28754 Extension Cord Caddy 11 21897 21897 21897 Wheel Spacer 12 22168 22184 22184 Axel * 28787 28787 28787 Hardware Package
PARTS LIST
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WIRING DIAGRAMS
DXH50KTHC DXH75KTHC
18AWG BLUE
THERMOSTAT
18AWG PURPLE
COM1
I2
I1
M2
M1
L
N
18AWG PURPLE
18AWG GRN
18AWG BLK
18AWG WHT
18AWG YELL
18AWG YELL
FLAME CONTROL SCHEMATIC
(connections may not be in same
position on circuit board)
CORD SET
CAD CELL
HI-LIMIT SWITCH
1
3
2
18AWG GRN
AC OUTLET
ON/OFF SWITCH
125KT,175KT,
210KT ONLY
75KT,125KT,175KT,210KT ONLY
18AWG PINK
18AWG PINK
MOTOR CAPACITOR
MOTOR
18AWG ORG
18AWG ORG
18AWG RED
18AWG RED
IGNITION TRANSFORMER
17AWG BLK
18AWG GRN
ELECTR0DE
17AWG BLK
18AWG BLK
18AWG WHT
H2
H1
The parts lists and wiring diagram show the heater as it was constructed. Do not use a heater which is different from that shown. Heater performance is effected by air pressure setting. If there is any uncertainty about the air pressure setting, have it checked. A heater which is not working right must be repaired, but only by a trained, experienced service person.
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WIRING DIAGRAMS
The parts lists and wiring diagram show the heater as it was constructed. Do not use a heater which is different from that shown. Heater performance is effected by air pressure setting. If there is any uncertainty about the air pressure setting, have it checked. A heater which is not working right must be repaired, but only by a trained, experienced service person.
ON/OFF SWITCH
AC OUTLET
18AWG GRN
18AWG ORG
18AWG ORG
2 3
1
IGNITION TRANSFORMER
MOTOR
HI-LIMIT SWITCH
CORD SET
MOTOR CAPACITOR
CIRCUIT BOARD
18AWG YELL
18AWG YELL
18AWG RED
18AWG RED
18AWG WHT
18AWG BLK
18AWG GRN
18AWG PURPLE
18AWG PINK
18AWG PINK
1
2
3
4
5
6
18AWG PURPLE
THERMOSTAT
18AWG BLUE
7
8
ELECTR0DE
18AWG GRN
17AWG BLK
9
10
RED LED
11 12
18AWG BLUE
17AWG BLK
24AWG BLK
24AWG RED
18AWG BLK
18AWG WHT
CAD CELL
DXH135KTHC DXH175KTHC DXH210KTHC
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