DeWalt DWSL18CAP Instruction Manual

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DWSL18CAP Cap Stapler
INSTRUCTION MANUAL
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BEFORE OPERATING THIS TOOL, CAREFULLY READ AND UNDERSTAND ALL INSTRUCTIONS IN THE IMPORTANT SAFETY INSTRUCTIONS SECTION.
Defi nitions: Safety Guidelines
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. NOTICE: Indicates a practice not related to personal injury
which, if not avoided, may result in property damage.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
Important Safety Instructions
WARNING: Do not operate this unit until you read this instruction
manual for safety, operation and maintenance instructions.
WARNING: This product contains chemicals known to the State
of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling.
WARNING: Some dust contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm such as asbestos and lead in lead based paint.
• Actuating tool may result in flying
FIG. A
FIG. B
FIG. C
FIG. D
debris, collation material, or dust which could harm operator’s eyes.
The operator and all those persons in the
general area should wear safety glasses with permanently attached side shields.
Approved safety glasses are imprinted
with the characters “Z87.1”. It is the employer’
s responsibility to enforce the use of eye protection equipment by the tool operator and other people in the work area. (Fig. A)
• Always wear appropriate personal hearing and other protection during use. Under some conditions and duration
of use, noise from this product may contribute to hearing loss. (Fig. A)
• Use only clean, dry, regulated air.
Conden sation from an air compressor can rust and damage the internal workings of the tool. (Fig. B)
• Regulate air pressure. Use air pressure compatible with ratings on the nameplate of the tool. (Not to
exceed 120 psi, 8.3 bar) Do not connect the tool to a compressor rated at over 200 psi. The tool operating pressure must never exceed 200 psi even in the event of regulator failure. (Fig. C)
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• Only use air hose that is rated for a maximum working pressure of at least 150 PSI (10.3 BAR) or 150% of the maximum system pressure, which ever is greater. (Fig. D)
• Do not use bottled gases to power this
FIG. E
FIG. F
FIG. G
tool. Bottled compressed gases such as oxygen, carbon dioxide, nitrogen, hydrogen, propane, acetylene or air are not for use with pneumatic tools. Never use combustible gases or any other reactive gas as a power source for this tool. Danger of explosion and/or serious personal injury may result. (Fig. E)
• Use couplings that relieve all pressure from the tool when it is disconnected from the power supply. Use hose
connectors that shut off air supply from compressor when the tool is disconnected. (Fig. F)
• Disconnect tool from air supply when not in use. Always disconnect tool from air supply and remove fasteners from magazine before leaving the area or passing the tool to another operator. Do not carry tool to another work area in which changing location involves the use of scaffoldings, stairs, ladders, and the like, with air supply connected. Do not make adjustments, remove magazine, perform maintenance or clear jammed fasteners while connected to the air supply. If the contact trip is
adjusted when the tool is connected to the air supply and fasteners are loaded, accidental discharge may occur. (Fig. G)
• Connect tool to air supply before loading fasteners, to prevent a fastener from being fired during connection. The
tool driving mechanism may cycle when tool is connected to the air supply. Do not load fasteners with trigger or contact trip depressed, to prevent unintentional firing of a fastener.
• Do not remove, tamper with, or
FIG. H
FIG. I
FIG. J
otherwise cause the tool, trigger
, or
contact trip to become inoperable.
Do not tape or tie trigger or contact trip in the ON position. Do not remove spring from contact trip. Make daily inspections for free movement of trigger and contact trip. Uncontrolled discharge could result.
• Inspect tool before use. Do not operate a tool if any portion of the tool, trigger, or contact trip is inoperable, disconnected, altered, or not working properly. Leaking air,
damaged parts or missing parts should be repaired or replaced before use. (Fig.H)
• Do not alter or modify the tool in any way. (Fig. I)
• Always assume that the tool contains fasteners.
• Do not point the tool at co-workers or yourself at any time. No horseplay!
Work safe! Respect the tool as a working implement. (Fig. J)
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• Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. When
tool is not in use, it should be locked in a safe place, out of the reach of children.
• Remove finger from trigger when not driving fasteners. Never carry tool with finger on trigger. Accidental
discharge could result. Using the trigger lock-off will prevent accidental discharge.
• Do not overreach. Maintain proper footing and balance at all times. Loss of balance may cause cause personal injury. (Fig. K)
• Make sure hose is free of obstructions or snags. Entangled or snarled hoses
can cause loss of balance or footing.
• Use the tool only for its intended use. Do not discharge fasteners into open air, concrete, stone, extremely hard woods, knots or any material too hard for the fastener to penetrate. Do not use the body of the tool or top cap as a hammer. Discharged fasteners
may follow unexpected path and cause injury. (Fig. L)
• Always keep fingers clear of contact trip to prevent injury from inadvertent release of fasteners. (Fig. M)
• Refer to the Maintenance and Repairs sections for detailed information on the proper maintenance of the tool
• Always operate the tool in a clean, lighted area. Be sure the work surface
is clear of any debris and be careful not to lose footing when working in elevated environments such as rooftops.
• Do not drive fasteners near edge of material. The workpiece may split
causing the fastener to ricochet, injuring you or a co-worker. Be aware that the fastener may follow the grain of the wood (shiner), causing it to protrude unexpectedly from the side of the work material. Drive the fastener perpendicular to the grain to reduce risk of injury. (Fig. N)
• Do not drive fasteners onto the heads of other fasteners or with the tool at too steep an angle. Personal injury
from strong recoil, jammed fasteners, or ricocheted fasteners may result. (Fig. O)
• Be aware of material thickness when using the stapler. A protruding fastener
may cause injury.
• Be aware that when the tool is being utilized at pressures on the high end of its operating range, fasteners can be driven completely through thin or very soft work material. Make sure the
pressure in the compressor is set so that fasteners are set into the material and not pushed completely through. (Fig. P)
FIG. K
FIG. L
FIG. M
FIG. P
FIG. N
FIG. O
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• Keep hands and body parts clear of immediate work area. Hold workpiece
with clamps when necessary to keep hands and body out of potential harm. Be sure the workpiece is properly secured before pressing the stapler against the material. The contact trip may cause the work material to shift unexpectedly. (Fig.Q)
• Do not use tool in the presence of flammable dust, gases or fumes. The
tool may produce a spark that could ignite gases causing a fire. Driving a fastener into another fastener may also cause a spark. (Fig.R)
• Keep face and body parts away from back of the tool cap when working in restricted areas. Sudden recoil can
result in impact to the body, especially when stapling into hard or dense material. (Fig. S)
• Grip tool firmly to maintain control while allowing tool to recoil away from work surface as fastener is driven. In “Contact Actuation Mode” if
contact trip is allowed to recontact work surface before trigger is released an unwanted fastener will be fired.
• Choice of triggering method is important. Check the manual for triggering options.
CONTACT ACTION TRIGGER
• When using the contact action trigger, be careful of unin tentional double fires resulting from tool recoil. Unwanted fasteners may be
driven if the contact trip is allowed to accidentally re-contact the work surface. (Fig. T)
TO AVOID DOUBLE FIRES:
• Do not engage the tool against the
work surface with a strong force.
• Allow the tool to recoil fully after each actuation.
• Use sequential action trigger.
• When “contact” actuating the stapler, always keep tool in control. Inaccurate placement of tool can result in
misdirected discharge of a fastener.
SEQUENTIAL ACTION TRIGGER
• When using the sequential action trigger, do not actuate the tool unless the tool is placed firmly against the workpiece.
DEPTH ADJUSTMENT: To reduce risk of serious injury from accidental actuation when attempting to adjust depth, ALWAYS;
• Disconnect air supply
• Avoid contact with trigger during adjustments
FIG. Q
FIG. R
FIG. S
FIG. T
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• Do not drive fasteners blindly into
FIG. U
walls, floors or other work areas.
Fasteners driven into live electrical wires, plumbing, or other types of obstructions can result in injur
y. (Fig.U)
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention
while operating power tools may result in serious personal injury.
WARNING: Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry
products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
WARNING: ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA/Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
Tool Specifi cations
MODEL DWSL18CAP DESCRIPTION 18 Gauge Cap Stapler ENGINE TYPE Oil-Free
OPERATION PRESSURE
RANGE
70–120 psi (4.9 to 8.43 kg/cm
2
)
MAXIMUM OPERATION PRESSURE
120 psi (8.43 kg/cm
2
)
AIR CONSUMPTION AT A
RATE OF 60 FASTENERS PER MINUTE*
2.68 cfm (75.9 lt/min) @ 80 psi (5.6 k
g
/cm2)
FASTENER CROWN SIZE 5/16" (7.9mm) FASTENER GAUGE 18 Gauge FASTENER RANGE 1" to 1-1/2 (25 mm - 38 mm) MAGAZINE CAPACITY Up to 160 Staples LENGTH 11-3/4" (298 mm)
WIDTH 7.0" (178 mm)
HEIGHT 11-3/4" (298 mm)
WEIGHT 5.02 lb (2.28kg)
The DWSL18CAP requires 2.68 cubic feet per minute or cfm
(75.9 liters per minute or lt/min) of free air at 80 psi (5.6 kg/cm
2
) to operate at a rate of 60 fasteners per minute. To determine the appropriately sized air compressor, take the actual rate at which the tool will be run and compare the required cfm (lt/min) to the compressors free air delivery (cfm/ lt/min) at 80 psI (5.6 kg/cm
2
).
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For example, if your fastener usage averages 30 fasteners per minute, you need 50% of the tool’s cfm. required to operate the tool at the rate of 60 fasteners per minute. In this case, be sure that your air compressor can deliver a minimum of 1.42 cfm (40.2 lt/min) at 80 psi (5.6 kg/cm
2
) for optimum performance.
COMPONENTS (FIG. 1)
A. Trigger B. T
rigger mode selector C. Jam clearing latch D.
Contact trip
E.
Contact disc
F
. Magazine
G.
Pusher
H. Air inlet
I.
Rear exhaust
J. Adjustable belt hook
K. Depth adjustment wheel
L. Low nail indicator
H
A
D
I
F
B
C
G
J
E
K
L
FIG. 1
OPERATION Preparing the Tool
WARNING: Read the section titled Important Safety Instructions
at the beginning of this manual. Always wear eye and ear protection when operating this tool. Keep the stapler pointed away from yourself and others. For safe operation, complete the following procedures and checks before each use of the stapler.
CAUTION: NEVER spray or in any other way apply lubricants or
cleaning solvents inside the tool. This can seriously affect the life and performance of the tool. NOTE: These staplers are designed to be used without oil.
1. Before you use the stapler, be sure that the compressor tanks have been properly drained.
2. Wear proper eye, hearing and respiratory protection.
3. Remove all fasteners from the magazine.
4. Check for smooth and proper operation of contact trip and pusher assemblies. Do not use tool if either assembly is not functioning properly. NEVER use a tool that has the contact trip restrained in the up position.
5. Check air supply. Ensure that air pressure does not exceed recommended operating limits, refer to Tool Specifications.
6. Connect air hose.
7. Check for audible leaks around valves and gaskets. Never use a tool that leaks or has damaged parts.
WARNING: To reduce the risk of personal injury, disconnect tool
from air supply before performing maintenance, clearing a jammed fastener, leaving work area, moving tool to another location or handing the tool to another person.
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Mode Selection
WARNING: Always wear proper eye [ANSI Z87.1 (CAN/CSA
Z94.3)] and hearing protection [ANSI S12.6 (S3.19)] when operating
this tool.
WARNING: Keep fingers AWAY from trigger when not driving
fasteners to avoid accidental firing. NEVER carry tool with finger on trigger. In contact mode tool will fire a fastener if safety is bumped while trigger is depressed.
The DWSL18CAP features a selectable trigger system that allows the
user to choose between the following modes of operation
Sequential Trip
Sequential trip requires the operator to hold the contact trip against the work surface before pulling the trigger. This makes accurate fastener placement easier. The sequential trip allows exact fastener placement without the possibility of driving a second fastener on recoil, as described under Contact Trip. The sequential trip tool has a positive safety advantage because it will not accidentally drive a second fastener if the tool is contacted against the work or anything else while the operator is holding the trigger pulled.
Contract Trip
The common operating procedure on contact trip tools is for the
operator to contact the work surface to actuate the trip mechanism while keeping the trigger pulled, thus driving a fastener each time the work is contacted. This will allow rapid fastener placement on many jobs. All pneumatic tools are subject to recoil when driving fasteners.
The tool may bounce, releasing the trip, and if unintentionally allowed
to recontact the work surface with the trigger still actuated (finger still holding the trigger pulled) an unwanted second fastener will be driven.
TO CHANGE OPERATING MODES (FIG. 1–3)
WARNING: Disconnect air line from tool and remove fasteners
from magazine before making adjustments or personal injury may result.
SEQUENTIAL TRIP ACTION
Use sequential action for intermittent nailing where very careful and accurate placement is desired.
To operate the stapler in sequential action mode:
1. Rotate the trigger mode selector (B)
FIG. 2
clockwise to the sequential action position
, as shown in Figure 2.
2. Fully depress nosepiece against the work surface.
3. Pull trigger.
4. Release trigger.
5. Lift nosepiece off work surface.
6. Repeat steps 2 through 4 for next application.
WARNING: The contact trip needs to be depressed followed by a
trigger pull for each fastener followed by a release of both the contact trip and trigger after each fastener.
CONTACT TRIP ACTION
Bump/contact action is intended for rapid nailing on flat, stationary surfaces. When using bump action, two methods are available: place actuation and bump actuation.
Rotate the trigger mode selector (B)
FIG. 3
counter
clockwise to the contact action position
, as shown in Figure 3.
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To operate the tool using the PLACE ACTUATION method:
WARNING: A fastener will fire each time the trigger is depressed
as long as the contact trip remains depressed.
1. Depress the contact trip against the work surface.
2. Depress the trigger.
To operate the tool using the BUMP ACTUATION method:
1. Depress the trigger.
2. Push the contact trip against the work surface. As long as the trigger is depressed, the tool will fire a fastener every time the contact trip is depressed. This allows the user to drive multiple fasteners in sequence.
WARNING: Do not keep trigger depressed when tool is not in use.
Keep the contact trip lock-off engaged in the locked position when the tool is not in use.
Tool Operation Check (Fig.1)
WARNING: If the tool is dropped or you suspect tool damage
perform tool operation check.
WARNING: Remove all fasteners from tool before performing tool
operation check.
SEQUENTIAL TRIP ACTION
A.
Press the contact trip against the work surface, without touching the trigger.
THE TOOL MUST NOT CYCLE.
B. Hold the tool off the work surface and pull the trigger.
THE TOOL MUST NOT CYCLE.
C. Pull the trigger and press the contact trip against the work
surface.
THE TOOL MUST NOT CYCLE.
D. With finger off the trigger, press the contact trip against the work
surface. Pull the trigger.
THE TOOL MUST CYCLE.
CONTACT TRIP ACTION
A. W
ith finger off the trigger, press the contact trip against the work
surface.
THE TOOL MUST NOT CYCLE.
B. Hold the tool off the work surface, and pull the trigger.
THE TOOL MUST NOT CYCLE.
C. With the tool off the work surface, pull the trigger. Press the
contact trip against the work surface.
THE TOOL MUST CYCLE.
D. Without touching the trigger, press the contact trip against the
work surface, then pull the trigger.
THE TOOL MUST CYCLE.
Loading the Tool
WARNING: Disconnect air line from tool and remove fasteners
from magazine before making adjustments or personal injury may result.
WARNING: Keep tool pointed in a safe direction when loading
fasteners or personal injury may result.
TO LOAD STAPLES (FIG. 1, 4)
1. Pull the pusher (G) all the way back and allow the pusher to rotate down into notch in magazine.
2. Load the staples.
3. Slide the staples all the way forward.
4. Pull back on the pusher and allow pusher to rotate up out of notch in magazine.
5. Allow pusher to slide foreword in contact with the staples.
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FIG. 4
TO LOAD CAPS (FIG. 1, 5, 6)
1. Pull up on the cap pusher (M) and rotate it out of the magazine.
2. Load the caps (held together on a plastic pull string).
FIG. 5
M
3. Rotate the pusher back into the magazine.
4. Pull up and completely remove the plastic pull string.
FIG. 6
M
Installing The Short Staple Guide (Optional) (Fig. 7)
NOTE: Only use the short staple guide (N) to drive staples from 1/2" (12.7 mm) to 3/4" (19 mm) long.
1. Place the Short Staple Guide on the tool magazine.
2. Use the provided screw (O) to attach the Short Staple Guide to the magazine.
FIG. 7
N
O
Depth Setting (Fig. 1)
WARNING: Disconnect air line from tool and remove fasteners
from magazine before making adjustments or personal injury may result.
The fastener depth control adjustment feature provides control
of the fastener drive depth from flush with or just above the work surface to shallow or deep countersink. Rotate depth control adjustment wheel (K) to give the desired depth of drive.
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Cold Weather Operation
WARNING: Read the section titled Important Safety Instructions
at the beginning of this manual. Always wear eye and ear protection when operating this tool. Keep the stapler pointed away from yourself and others. For safe operation, complete the following procedures and checks before each use of the stapler.
When operating tools at temperatures below freezing, complete preparation procedures outlined above and follow the directions below.
1. Make sure compressor tanks have been properly drained prior to use. Always drain the compressor tanks at least once daily while using the stapler. This is especially important in cold weather because any moisture in the air in the tanks will condense in the cold temperature.
2. Keep the tool as warm as possible prior to use.
3. Lower air pressure to 80 psi or less.
4. Actuate the tool 5 or 6 times into scrap lumber to lubricate o-rings.
5. Turn pressure up to operating level (not to exceed 120 psi) and use tool as normal.
Hot Weather Operation
Tool should operate normally. However, keep tool out of direct sunlight
as excessive heat can damage bumpers, o-rings and other rubber parts.
MAINTENANCE
WARNING: Disconnect air line from tool and remove fasteners
from magazine before making adjustments or personal injury may result.
Daily Maintenance Chart
ACTION Drain compressor tanks and hoses daily WHY Prevents accumulation of moisture in compressor and
stapler
HOW Open petcocks or other drain valves on compressor
tanks. Allow any accumulated water to drain from hoses
ACTION Clean magazine, pusher, and contact trip mechanism WHY Permits smooth operation, reduces wear, and
prevents jams
HOW Blow clean with compressed air. The use of oils or
solvents is not recommended as they tend to attract debris
ACTION Before each use, check to ensure all screws, nuts and
fasteners are tight and undamaged
WHY Prevents jams, leaks and premature failure of tool
parts
HOW Tighten loose screws or other fasteners using the
appropriate hex wrench or screwdriver
Cleaning
WARNING: Blow dirt and dust out of all air vents with clean, dry air
at least once a week. To minimize the risk of eye injury, always wear
ANSI Z87.1 approved eye protection when performing this.
WARNING: Never use solvents or other harsh chemicals for
cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.
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Lubrication
CAUTION: NEVER spray or in any other
way apply lubricants or cleaning solvents inside the tool. This can seriously affect the life and performance of the tool.
D
EWALT tools are properly lubricated at the
factory and are ready for use. However, it is recommended that, once a year, you take or send the tool to a certified service center for a thorough cleaning and inspection.
Repairs
WARNING: To reduce the risk of serious personal injury, remove
fasteners from magazine before making any adjustments or servicing this tool.
Refer to the Troubleshooting Guide at the end of this section.
To assure product SAFETY and RELIABILITY, repairs, maintenance
and adjustment should be performed by a D
EWALT factory service
center, a DEWALT authorized service center or other qualified service personnel. Always use identical replacement parts.
Accessories
WARNING: Since accessories, other than those offered by
DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT, recommended accessories should be used with this product.
Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center.
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TROUBLESHOOTING GUIDE
MANY COMMON PROBLEMS CAN BE SOLVED EASILY BY UTILIZING THE CHART BELOW.
WARNING: To reduce the risk of serious personal injury, remove
fasteners from magazine before making any adjustments or servicing this tool.
SYMPTOM CAUSE FIX
Trigger valve housing leaks air O-ring cut or cracked Replace O-ring Trigger valve stem leaks air O-ring/seals cut or cracked Replace trigger valve assembly
Frame/nose leaks air O-ring or gasket is cut or cracked Replace O-ring or gasket
Bumper cracked/worn Replace bumper
Frame/cap leaks air Damaged gasket or seal Replace gasket or seal
Cracked/worn head valve Replace head valve Loose cap screws Tighten and recheck
Failure to cycle Air supply restriction Check air supply equipment
Worn head valve Replace head valve Broken cylinder cap spring Replace cylinder cap spring Head valve stuck in cap Disassemble / Check
Lack of power; slow to cycle Broken cylinder cap spring Replace cap spring
Rings/seals cut or cracked Replace rings/seals Exhaust blocked Check bumper, head valve spring
Trigger assembly worn/leaks Replace trigger assembly
Dirt/tar build up on driver Disassemble nose/driver to clean Cylinder sleeve not seated correctly on bottom bumper Disassemble to correct
Air pressure too low Check air supply equipment
Clogged air filter Clean or replace air filter
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TROUBLESHOOTING GUIDE
MANY COMMON PROBLEMS CAN BE SOLVED EASILY BY UTILIZING THE CHART BELOW.
WARNING: To reduce the risk of serious personal injury, remove
fasteners from magazine before making any adjustments or servicing this tool.
SYMPTOM CAUSE FIX
Skipping fasteners; intermittent feed
Worn bumper Replace bumper Tar/dirt in driver channel Disassemble and clean nose and driver Air restriction/inadequate air flow through quick disconnect
socket and plug
Replace quick disconnect fittings
Worn piston ring Replace ring, check driver
Damaged pusher spring Replace spring
Low air pressure Check air supply system to tool
Loose magazine nose screws Tighten all screws
Fasteners too short for tool Use only recommended fasteners
Bent fasteners Discontinue using these fasteners
Wrong size fasteners Use only recommended fasteners
Leaking head cap gasket Tighten screws/replace gasket Trigger valve O-ring cut/worn Replace O-ring
Broken/chipped driver Replace driver (check piston ring)
Dry/dirty magazine Clean
Worn magazine Replace magazine
Clogged air filter Clean or replace air filter
Fasteners jam in tool Driver channel worn Replace nose/check door
Wrong size fasteners Use only recommended fasteners
Bent fasteners Discontinue using these fasteners
Loose magazine/nose screws Tighten all screws
Broken/chipped driver Replace driver
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