DeWalt DW269 TYPE 4 Owner’s Manual

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Thefollowing are trademarks for one or more DEWALTpower tools: the yellow and black color scheme; the "D" shaped airintake grill; the arrayof pyramids on the handgrip; the kit box configuration; and the

array of lozenge-shaped humps on the surface of the tool.

The definitions below describe the level of severity for each signal word. Please read the

manual and pay attention to these symbols. ADANGER: Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

A WARNING: Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

A CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result

in minor or moderate injury. NOTICE: Indicates a practice not related to personal injury which, if not avoided, may

result inproperty damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL, CALL US TOLL FREEAT: 1-800-4-DEWALT (1-800-433-g258}.

_ WARNING: To reduce the risk of injury, read the instruction manual.

General Power Tool Safety Warnings

_ ARNING! Read all safety warnings and all instructions. Failure to follow the warnings

and instructions may result in electric shock, fire and/or serious injury,

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery- operated (cordless) power tool.

1) WORK AREA SAFETY

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of

c) Keep children and bystanders away while operating a power tool. Distractions can

2} ELECTRICAL SAFETY

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not

b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,

c) Do not expose power tools to rain or wet conditions. Water entering a power tool will

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the

power tool Keep cord away from heat, oil, sharp edges or moving parts. Damaged

e) When operating a power tool outdoors, use an extension cord suitable for outdoor

0 If operating a power tool in a damp location is unavoidable, use a ground fault

3} PERSONAL SAFETY

a) Stay alert, watch what you are doing and use common sense when operating a

power tool. Do not use a power tool while you are tired or under the influence of

DEWALTIndustrialTool Co., 701 East Joppa Road, Baltimore, MD 21286

Definitions: Safety Guidelines

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE

flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

cause you to lose control

use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

ranges and refrigerators. There is an increased risk of electric shock ifyour body is earthed or grounded.

increase the risk of electric shock.

or entangled cords increase the risk of electric shock.

use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric

shock.

drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury,

b) Use personal protective equipment. Always wear eye protection. Protective

equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off position before

connecting to power source and/or battery pack, picking up or carrying the tooL Carrying power tools with your finger on the switch or energizing power tools that have the

switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on.A wrench or

a key left attached to a rotating part of the power tool may result in personal injury,

e) Do not overreach. Keep proper footing and balance at all times. This enables better

control of the power tool in unexpected situations. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities,

ensure these are connected and properly used. Use of dust collection can reduce dust- related hazards.

4) POWER TOOL USE AND CARE

a) Do not force the power tool Use the correct power tool for your application. The

correct power too/will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off. Any power too/

that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source andlor the battery pack from the power

tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally,

d) Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power tooL Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts, breakage

of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by

poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting

edges are less likely to bind and are easier to control

g) Use the power tool, accessories and tool bits, etc. in accordance with these

instructions, taking into account the working conditions and the work to be

performed. Use of the power tool for operations different from those intended could result

in a hazardous situation.

5) SERVICE

a) Have your power tool serviced by a qualified repair person using only identical

replacement parts. Thiswill ensure that the safety of the power tool is maintained.

Additional Safety Rules

• Hold power tool by insulated gripping surfaces when performing an operation where the fastener may contact hidden wiring or its own cord. Fasteners contacting a "live" wire

may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

• Keep handles dry, clean, free from oiland grease. Itis recommended to use rubber gloves. This will enable better control

• KEEP TOOL DRY FROM SWEAT DURING USE. Reduce risk of electric shock by preventing

perspiration or other liquids from entering the tool during use in hot/humid conditions. Use

wristbands, gloves, drying towels or cloths as necessary,

• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in moving parts.

• An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is

16gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the

cord.

Minimum Gauge for Cord Sets

Volts Total Length of Cord in Feet (meters)

Ampere Rating

More Than

0 6

10 12

WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use

face or dust mask if cutting operation is dusty, ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT}

• ANSI Z87.1 eye protection (CAN/CSA Z94.3),

• ANSI $12.6 ($3. 19) hearing protection,

• NIOSH/OSHA/MSHA respiratory protection. A WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromMm from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. Toreduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and

other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote

absorption of harmful chemicals.

A WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and

permanent respiratory or other injury, Always use NIOSH/OSHA approved respiratory protection

appropriate for the dust exposure. Direct particles away from face and body,

_WARNING: Always wear proper personal hearing protection that conforms to ANSI $12.6 ($3.19) during use. Under some conditions and duration of use, noise from this product

may contribute to hearing loss.

• The label on your tool may include the following symbols. The symbols and their definitions are

as follows:

V..................... volts

Hz................... hertz

min ................. minutes

--- or DC..... direct current

(_)................... Class I Construction

[] ................... Class II Construction

.../min ............ per minute

IPM ................. impacts per minute

SPM ............... strokes per minute

Not More

Than

10 12

(grounded)

(double insulated)

120V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7) 240V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4)

AWG

18 18

16 14

A......................... amperes

W........................ watts

or AC ............. alternating current

or AC/DC ...... alternating or direct current

no....................... no load speed

n......................... rated speed

@ ....................... earthing terminal

........................ safety alert symbol

BPM ................... beats per minute

RPM ................... revolutions per minute

sfpm ................... surface feet per minute

16 16

16 12

16 14 14 12

14 12

Not Recommended

SAVE THESE INSTRUCTIONS FOR FUTURE USE

Motor

Be sure your power supply agrees with the nameplate marking. Voltage decrease of more than 10% will cause loss of power and overheating. DEiWALTtools are factory tested; if this tool does not operate, check power supply.

COMPONENTS

WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.

OPERATION

A WARNING: To reduce the risk of injury, turn unit off and disconnect it from power source before installing and removing accessories, before adjusting or when making repairs. An accidental start-up can cause injury.

Switch

To start tool, depress the trigger switch, shown in Figure 1. To stop tool, release the switch. The variable speed trigger switch permits speed control. The farther the trigger switch is depressed, the higher the speed of the tool.

To lock the switch in the on position for continuous operation, depress the trigger switch and push up the locking button. The tool will continue to run. To turn the tool off, from a locked on condition, squeeze and release the trigger once. Before using the tool (each time), be sure that the locking button release mechanism isworking freely. Be sure to release the locking mechanism before disconnecting the plug from the power supply. Failure to do so will cause the tool to start immediately the next time it is plugged in. Damage or injury could result.The reversing lever is used to reverse the tool for backing out screws. It is located above the trigger, shown in Figure 1. To reverse the screwdriver, turn it off and push the reversing lever to the right (when viewed from the back of the tool). To position the lever for forward operation, turn the tool off and push the lever to

the left.

Dead Spindle Action

All DFWALT screwdrivers provide a dead output spindle to permit fasteners to be located easily in the driving accessory. Clutches are held apart by light spring pressure permitting the driving clutch to rotate without turning the driven clutch and accessory. When sufficient forward pressure is applied to the unit, the clutches engage and rotate the spindle and accessories. A reversing switch makes it possible to drive or loosen either right or left hand screws.

Accessory Assembly

The 1/4" hex drive balllock chuck is used on all depth sensitive and drywall screwdrivers. Assemble accessories by engaging the hex spindle and tapping lightlyon the accessory until itsnaps inplace. Usually pliers are required to remove the accessory by pulling forward. The 1/4" hex drive quick change chuck (Figure2), is used on all Versa ClutchTM units. A ball retainer provides positive locking of all accessories inthe chuck. Pull forward on the ball retainer and hold while inserting or removing accessories. Release for positive accessory retention.

FIG.4

FIG. 1

FIG. 2

FIG.3

FIG.5

VERSA CLUTCH TM

NUTSETTER

TOURNE-#CROUS

EL DADO

FIG.6

Depth Sensitive Units

(DW252, DW253, DW255, DW257, DW272, DW276)

TO CHANGE BIT HOLDERS

1. Pull forward on adjustment collar and remove from clutch housing.

2. Pull bit holder straight out with pliers if it is difficult to remove.

3. Push new bit holder into spindle until ball lock snaps in groove in bit holder shank.

4. Replace adjustment collar by snapping over retaining ring.

NOTE: Align ribs on inside of depth Iocator with grooves in clutch housing before snapping into place.

CHANGING BIT TIP

1. Pull forward on adjustment collar and remove it from clutch housing (see Figure 3).

2. Use pliers to remove worn bit and install new bit tip.

DEPTH ADJUSTMENT

Follow the graphic on the collar to increase or decrease the fastening depth. To seat the screw deeper in the workpiece, turn the adjustment collar to the right. To seat the screw higher in the

workpiece, turn the adjustment collar to the left.

Nutsetting Units (DW260, DW266)

INSTALLING AND CHANGING NUTSE'I-I'ERS AND LOCATORS Depth Sensitive Units for Drill Point Screws

1. Tochange or installa new nutsetter: a. Pull forward on adjustment collar and remove from clutch housing. b. Pull nutsetters straight out with pliers

c. Select nutsetter size desired. d. Two Iocators are supplied, a 9/16" ID for 3/8" nutsetters and 1/2" ID for 5/16" nutsetters.

Match Iocator to desired size nutsetter or bit holder.

2. Place nutsetter into clutch housing and push end of nutsetter until ball lock snaps into groove of nutsetter shank.

3. Reassemble adjustment collar by snapping over springs (see Figure 4).

NOTE: Align ribs on inside of depth Iocator with grooves in clutch housing.

DEPTH ADJUSTMENT

1. For washer head screws: rotate adjustment collar until end of nutsetter is flush with end of Iocator.

2. For large washer head and sealer screws: adjust as above until nutsetter is recessed approximately 1/16" into the Iocator.

3. Test drive a fastener in scrap material to determine if seating is correct.

4. Adjust following the graphic printed on the tool.

VERSA CLUTCH TM UNITS (DW267, DW268, DW269)

External adjustment of all Versa Clutch TM units for a wide range of fastener sizes is fast and easy as follows (see Figure 5):

1. Pull forward, then rotate collar in increase direction (stamped on adjustment collar) to increase the amount of clutch engagement and torque output.

2. Maximum rotation of the collar in the increase direction results in full clutch engagement and maximum torque output and fastener capacity. Collar and adjustable stop will not screw off clutch housing.

3. Test drive a fastener into a scrap piece to check proper fastener seating. It is normal after a period of use to require a slightly different collar setting due to wear on the clutch faces.

NOTE: With Versa Clutch TM, the operator has the ability to "override" clutch ratchet if a fastener hits a wood knot, variable hardness in steel work pieces or incorrect pilot holes. Increased operator

pressure will usually cause the clutches to pick-up and continue to seat the fastener. Further, a quick twist of the collar will change the clutch setting to overcome most driving difficulties and will provide for immediate change in torque output giving the operator the option to drive a wide range

of fastener sizes.

Positive Clutch Units (DW281, DW284)

1. Installproper bit and set screwdriver for correct rotation.

2. Place fastener on bit and contact work.

3. Apply steady pressure on screwdriver to keep clutches engaged and bit in contact with fastener.

4. Upon fastener seating, clutches will ratchet. Disengage bit from fastener.

MAINTENANCE

_ WARNING: To reduce the risk of injury, turn unit off and disconnect it from power source before installing and removing accessories, before adjusting or when making repairs. An accidental start-up can cause injury.

Cleaning

,_ WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing

this.

A WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool,"never immerse any

part of the tool into a liquid. Drywall Screwdrivers: Depth Iocator and adjustment collar should be

removed and drywall dust blown out of the clutch housing area at least once a week.

CHANGING CLUTCHES

1. Remove clutch housing by unscrewing (left hand thread).

2. Clamp tool or clutch housing in a resilient clamp.USE CARE, the clutch housing can be easily damaged.

3. Remove round clutch retaining rings with a very small screwdriver (see Figure 6).

NOTE: If the output spindle slides toward inside of gear case, remove gear case and push output spindle forward to expose retaining ring groove. Reassemble dead spindle spring allowing no more than 1/4" projecting from end of spindle.

4. Relubricate clutches (visit http://servicenet.dewalt.com for DEWALT lubricants identification).

LUBRICATION

All ball and needle bearings are factory lubricated for the life of the bearing.

CLUTCH LUBRICATION

1. Remove clutch housing by unscrewing (left hand thread).

2. Lightly brush clutch faces.

Accessories

A WARNING: Since accessories, other than those offered by DEWALT,have not been tested with this product, use of such accessories with this tool could be hazardous. Toreduce the risk of injury, only DEWALTrecommended accessories should be used with this producL

Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact DEWALT

Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800-4-DEWALT (1-800-433-

9258) or visit our website: www.dewalt.com.

Repairs

Toassure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement) should be performed by a DE:WALTfactory service center, a DEWALT authorized service center or other qualified service personnel. Always use identical replacement parts.

Thank you for your purchase. Register your product now for:

• WARRANTY SERVICE: Registering your product will help you obtain more efficient warranty service in case there is a problem with your product.

• CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof of purchase.

• FOR YOUR SAFETY: Registering your product will allow us to contact you inthe unlikely event a safety notification is required under the Federal Consumer Safety Act.

Three Year Limited Warranty

DE{WALTwill repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt. com or call 1-800-4-DEWALT (1-800-433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.

In addition to the warranty, DEWALT tools are covered by our:

1 YEAR FREE SERVICE

DEWALT will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year after purchase.

90 DAY MONEY BACK GUARANTEE

Ifyou are not completely satisfied with the performance of your DE{WALTPower Tool, Laser,or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund - no questions asked.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warranty information.

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