DeWalt DCS334, DCS335 Instruction Manual

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1-800-4-DeWALT
Instruction Manual
Guide D’utilisation
Manual de instrucciones
20V Max* Brushless Jig Saw Scie sauteuse sans balai 20V max* Sierra caladora sin escobillas 20 V Máx*
final page size: 8.5 x 5.5 in
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Fig. A
English (original instructions) 1
Français (traduction de la notice d’instructions originale) 14
Español (traducido de las instrucciones originales) 30
1 9
4
5
DCS335
6 7
3
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Definitions: Safety Alert Symbols and Words
This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or seriousinjury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or seriousinjury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderateinjury.
(Used without word) Indicates a safety related message.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in propertydamage.
Fig. A
123 9
4
5
DCS334
1
Variable speed trigger (DCS334), On/Off switch (DCS335)
2
Lock-off button (DCS334 only)
3
Speed control dial
4
Blade release latch
5
Finger guard
6
Orbital action lever
7
Shoe
8
Shoe bevel lever
9
Handle
6 87
WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or seriousinjury.
WARNING: To reduce the risk of injury, read the instructionmanual.
If you have any questions or comments about this or any 1-800-4-
tool, call us toll free at:
(1-800-433-9258).
1
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GENERAL POWER TOOL SAFETY WARNINGS
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or seriousinjury.
SAVE ALL WARNINGS AND
INSTRUCTIONS FOR FUTURE
REFERENCE
The term “power tool” in the warnings refers to your mains­operated (corded) power tool or battery-operated (cordless) powertool.
1) Work Area Safety
a ) Keep work area clean and well lit. Cluttered or dark
areas inviteaccidents.
b ) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust orfumes.
c ) Keep children and bystanders away while
operating a power tool. Distractions can cause you to losecontrol.
2) Electrical Safety
a ) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electricshock.
b ) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed orgrounded.
c ) Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase the risk of electricshock.
d ) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electricshock.
e ) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electricshock.
f ) If operating a power tool in a damp location
is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI
reduces the risk of electricshock.
3) Personal Safety
a ) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personalinjury.
b ) Use personal protective equipment. Always wear
eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
2
protection used for appropriate conditions will reduce personalinjuries.
c ) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
finger on the switch or energizing power tools that have the switch on invitesaccidents.
d ) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personalinjury.
e ) Do not overreach. Keep proper footing and
balance at all times. This enables better control of the power tool in unexpectedsituations.
f ) Dress properly. Do not wear loose clothing or
jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or
long hair can be caught in movingparts.
g ) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are connected and properly used. Use of dust
collection can reduce dust-relatedhazards.
h ) Do not let familiarity gained from frequent use
of tools allow you to become complacent and ignore tool safety principles. A careless action can
cause severe injury within a fraction of asecond.
4) Power Tool Use and Care
a ) Do not force the power tool. Use the correct
power tool for your application. The correct power
tool will do the job better and safer at the rate for which it wasdesigned.
b ) Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must berepaired.
c ) Disconnect the plug from the power source and/
or the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power toolaccidentally.
d ) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrainedusers.
e ) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are
caused by poorly maintained powertools.
f ) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less likely to bind and are easier tocontrol.
g ) Use the power tool, accessories and tool bits, etc.
in accordance with these instructions, taking into account the working conditions and the
work to be performed. Use of the power tool for
operations different from those intended could result in a hazardoussituation.
h ) Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpectedsituations.
5) Battery Tool Use and Care
a ) Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with another batterypack.
b ) Use power tools only with specifically designated
battery packs. Use of any other battery packs may create a risk of injury andfire.
c ) When battery pack is not in use, keep it away
from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may
cause burns or afire.
d ) Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation orburns.
e ) Do not use a battery pack or tool that is
damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk ofinjury.
f ) Do not expose a battery pack or tool to fire
or excessive temperature. Exposure to fire or temperature above 130 °C may causeexplosion.
g ) Follow all charging instructions and do not
charge the battery pack or tool outside the temperature range specified in the instructions.
Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk offire.
6) Service
a ) Have your power tool serviced by a qualified
repair person using only identical replacement parts. This will ensure that the safety of the power
tool ismaintained.
b ) Never service damaged battery packs. Service
of battery packs should only be performed by the manufacturer or authorized serviceproviders.
Additional Specific Safety Rules for Jig Saws
Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting
accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electricshock.
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Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding
the work by hand or against your body leaves it unstable and may lead to loss ofcontrol.
Allow the motor to come to a complete stop before
withdrawing the blade from the kerf (the slot created by cutting). A moving blade may impact the
workpiece causing a broken blade, workpiece damage or loss of control and possible personalinjury.
Keep handles dry, clean, free from oil and grease. This will enable better control of thetool.
Keep blades sharp. Dull blades may cause the saw to swerve or stall underpressure.
Clean out your tool often, especially after heavy use. Dust and grit containing metal particles often accumulate on interior surfaces and could create an electric shockhazard.
Do not operate this tool for long periods of time. Vibration caused by the operating action of this tool may cause permanent injury to fingers, hands, and arms. Use gloves to provide extra cushion, take frequent rest periods, and limit daily time ofuse.
Additional Safety Information
WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or
dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETYEQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratoryprotection. WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicalsare:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically­treatedlumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopicparticles.
Avoid prolonged contact with dust from power
sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing
dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmfulchemicals.
WARNING: Use of this tool can generate and/ or disperse dust, which may cause serious and
permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection
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appropriate for the dust exposure. Direct particles away from face andbody.
WARNING: Always wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19)
during use. Under some conditions and duration of use, noise from this product may contribute to hearingloss.
• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in movingparts.
The label on your tool may include the following symbols. The symbols and their definitions are asfollows:
V ......................... volts
Hz ....................... hertz
min ..................... minutes
or DC ......direct current
...................... Class I Construction
(grounded)
…/min .............. per minute
BPM .................... beats per minute
IPM ..................... impacts per minute
RPM .................... revolutions per
minute
sfpm ................... surface feet per
minute
SPM .................... strokes per minute
A ......................... amperes
W ........................ watts
or AC ........... alternating current
or AC/DC .... alternating or
direct current
...................... Class II
Construction
(double insulated)
no ....................... no load speed
n ......................... rated speed
...................... earthing terminal
..................... safety alert symbol
..................... visible radiation
..................... wear respiratory
protection
..................... wear eye
protection
..................... wear hearing
protection
..................... read all
documentation
BATTERIES AND CHARGERS
The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow charging proceduresoutlined. When ordering replacement battery packs, be sure to include the catalog number andvoltage.
Your tool uses a instructions before using your charger. Consult the chart at the end of this manual for compatibility of chargers and batterypacks.
charger. Be sure to read all safety
READ ALL INSTRUCTIONS
Important Safety Instructions for All Battery Packs
WARNING: Read all safety warnings and all instructions for the battery pack, charger and
power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/ or seriousinjury.
Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery
pack from the charger may ignite the dust orfumes.
NEVER force the battery pack into the charger. DO
NOT modify the battery pack in any way to fit into a non-compatible charger as battery pack may
4
rupture causing serious personal injury. Consult the chart at the end of this manual for compatibility of batteries andchargers.
• Charge the battery packs only in designated
DO NOT splash or immerse in water or otherliquids.
Do not store or use the tool and battery pack in
Do not incinerate the battery pack even if it is
If battery contents come into contact with the skin,
Contents of opened battery cells may cause
chargers.
locations where the temperature may reach or exceed 104°F (40°C) (such as outside sheds or metal buildings in summer). For best life store battery packs in a cool, drylocation. NOTE: Do not store the battery packs in a tool with the trigger switch locked on. Never tape the trigger switch in the ONposition.
severely damaged or is completely worn out. The
battery pack can explode in a fire. Toxic fumes and materials are created when lithium ion battery packs areburned.
immedicately wash area with mild soap and water.
If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithiumsalts.
respiratory irritation. Provide fresh air. If symptoms persist, seek medicalattention.
WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark orflame.
WARNING: Fire hazard. Never attempt to open the battery pack for any reason. If the battery pack case
is cracked or damaged, do not insert into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to the service center forrecycling.
Transportation
WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects can contact
exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries
can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous
Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes in carry-on baggage UNLESS they are properly protected from short circuits. So when transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a shortcircuit. NOTE: Lithium-ion batteries should not be put in checkedbaggage.
Shipping the
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e
e
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The D
WALT FLEXVOLT™ battery has two modes: Use and
Shipping. Use Mode: When the FLEXVOLT™ battery stands alone or is
in a D
WALT 20V Max* product, it will operate as a 20V Max*
battery. When the FLEXVOLT™ battery is in a 60V Max* or a 120V Max* (two 60V Max* batteries) product, it will operate as a 60V Max* battery.
Shipping Mode: When the cap is attached to the FLEXVOLT™ battery, the battery is in Shipping Mode. Strings of cells are electrically disconnected within the pack resulting in three batteries with a lower Watt hour (Wh) rating as compared to one battery with a higher Watt hour rating. This increased quantity of three batteries with the lower Watt hour rating can exempt the pack from certain shipping regulations that are imposed upon the higher Watt hourbatteries.
The battery label indicates two Watt hour ratings (see example). Depending on how the battery is shipped, the appropriate Watt hour rating must be used to determine the applicable shipping requirements. If utilizing the shipping cap, the pack will be considered 3 batteries at the Watt hour rating indicated for “Shipping”. If shipping without the cap or in a tool, the pack will be considered one battery at the Watt hour rating indicated next to “Use”.
Example of Use and Shipping Label Marking
For example, Shipping Wh rating might indicate 3 x 40 Wh, meaning 3 batteries of 40 Watt hours each. The Use Wh rating might indicate 120 Wh (1 battery implied).
FLEXVOLT™ Battery
USE: 120 Wh Shipping: 3 x 40 Wh
Fuel Gauge Battery Packs (Fig. B)
Some consists of three green LED lights that indicate the level of charge remaining in the batterypack.
The fuel gauge is an indication of approximate levels of charge remaining in the battery pack according to the followingindicators:
To actuate the fuel gauge, press and hold the fuel gauge button. A combination of the three green LED lights will illuminate designating the level of charge left. When the level of charge in the battery is below the usable limit, the fuel gauge will not illuminate and the battery will need to berecharged.
battery packs include a fuel gauge which
75–100% charged
51–74% charged
< 50% charged
Pack needs to be charged
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Fig. B
NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product components, temperature and end-userapplication.
For more information regarding fuel gauge battery packs, please call 1-800-4­website www.dewalt.com.
(1-800-433-9258) or visit our
The RBRC® Seal
The RBRC® (Rechargeable Battery Recycling Corporation) Seal on the nickel cadmium, nickel metal hydride or lithium­ion batteries (or battery packs) indicates that the costs to recycle these batteries (or battery packs) at the end of their useful life have already been paid by spent nickel cadmium, nickel metal hydride or lithium-ion batteries in the trash or municipal solid waste stream and the Call2Recycle® program provides an environmentally consciousalternative.
Call 2 Recycle, Inc., in cooperation with battery users, has established the program in the United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal hydride or lithium-ion batteries. Help protect our environment and conserve natural resources by returning the spent nickel cadmium, nickel metal hydride or lithium-ion batteries to an authorized center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery. RBRC® is a registered trademark of Call 2 Recycle,Inc.
. In some areas, it is illegal to place
and other
service
Important Safety Instructions for All Battery Chargers
WARNING: Read all safety warnings and all instructions for the battery pack, charger and
power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/ or seriousinjury.
DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual.
The charger and battery pack are specifically designed to worktogether.
These chargers are not intended for any uses other
than charging
Any other uses may result in risk of fire, electric shock orelectrocution.
Do not expose the charger to rain orsnow.
Pull by the plug rather than the cord when disconnecting the charger. This will reduce the risk of damage to the electric plug andcord.
Make sure that the cord is located so that it will not
be stepped on, tripped over or otherwise subjected to damage orstress.
rechargeable batteries.
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Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in
risk of fire, electric shock orelectrocution.
When operating a charger outdoors, always provide
a dry location and use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use
reduces the risk of electricshock.
An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is, 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier thecord.
Minimum Gauge for Cord Sets
Volts
120 V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7) 240 V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4)
Ampere Rating
More
Not
Than
More
Than
0 6 18 16 16 14
6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended
Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat
source. The charger is ventilated through slots in the top and the bottom of thehousing.
Do not operate the charger with a damaged cord
orplug.
Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Take it to an authorized servicecenter.
Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of
electric shock, electrocution orfire.
Disconnect the charger from the outlet before
attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce
thisrisk.
NEVER attempt to connect 2 chargerstogether.
The charger is designed to operate on standard
120V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the
vehicularcharger.
WARNING: Shock hazard. Do not allow any liquid to get inside the charger. Electric shock mayresult.
Total Length of Cord in Feet
(meters)
American Wire Gauge
WARNING: Burn hazard. Do not submerge the battery pack in any liquid or allow any liquid to
enter the battery pack. Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, return to a service center forrecycling.
CAUTION: Burn hazard. To reduce the risk of injury, charge only
Other types of batteries may overheat and burst resulting in personal injury and propertydamage.
NOTICE: Under certain conditions, with the charger plugged into the power supply, the charger can be shorted by foreign material. Foreign materials of a conductive nature, such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting toclean.
rechargeable battery packs.
Charging a Battery (Fig. C)
1. Plug the charger into an appropriate outlet before inserting batterypack.
Fig. C
11
10
2. Insert the battery pack the battery pack is fully seated in the charger. The red (charging) light will blink continuously indicating that the charging process hasstarted.
3. The completion of charge will be indicated by the red light remaining ON continuously. The battery pack is fully charged and may be used at this time or left in the charger. To remove the battery pack from the charger, push the battery release button
NOTE: To ensure maximum performance and life of lithium­ion battery packs, charge the battery pack fully before firstuse.
Charger Operation
Refer to the indicators below for the charge status of the batterypack.
10
into the charger, making sure
11
on the batterypack.
6
DCB107, DCB112, DCB113, DCB115, DCB118, DCB132
Charging
Fully Charged
Hot/Cold Pack Delay*
* DCB107, DCB112, DCB113, DCB115, DCB118, DCB132:
The red light will continue to blink, but a yellow indicator light will be illuminated during this operation. Once the battery pack has reached an appropriate temperature, the yellow light will turn off and the charger will resume the chargingprocedure.
The compatible charger(s) will not charge a faulty battery pack. The charger will indicate faulty battery pack by refusing tolight.
NOTE: This could also mean a problem with acharger. If the charger indicates a problem, take the charger and
battery pack to be tested at an authorized servicecenter.
Hot/Cold Pack Delay
When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery packlife.
A cold battery pack will charge at a slower rate than a warm battery pack. The battery pack will charge at that slower rate throughout the entire charging cycle and will not return to maximum charge rate even if the battery packwarms.
The DCB118 charger is equipped with an internal fan designed to cool the battery pack. The fan will turn on automatically when the battery pack needs to becooled.
Never operate the charger if the fan does not operate properly or if ventilation slots are blocked. Do not permit foreign objects to enter the interior of thecharger.
Electronic Protection System
Li-Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating or deepdischarge.
The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the lithium­ion battery pack on the charger until it is fullycharged.
Wall Mounting
DCB107, DCB112, DCB113, DCB115, DCB118, DCB132
These chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 1" (25.4 mm) long, with a screw head diameter of 0.28–0.35" (7–9mm), screwed into wood to an optimal depth leaving approximately 7/32" (5.5 mm) of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in theslots.
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Charger Cleaning Instructions
WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease
may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaningsolutions.
Important Charging Notes
1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65°F and 75°F (18° – 24°C). DO NOT charge the battery pack below +40°F (+4.5°C), or above +104°F (+40°C). This is important and will prevent serious damage to the batterypack.
2. The charger and battery pack may become warm to the touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulatedtrailer.
3. If the battery pack does not charge properly: a. Check operation of receptacle by plugging in a lamp
or other appliance;
b. Check to see if receptacle is connected to a light
switch which turns power off when you turn out the lights;
c. Move the charger and battery pack to a location
where the surrounding air temperature is approximately 65°F – 75°F (18° – 24°C);
d. If charging problems persist, take the tool, battery
pack and charger to your local servicecenter.
4. The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse effect on the batterypack.
5. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting toclean.
6. Do not freeze or immerse the charger in water or any otherliquid.
Storage Recommendations
1. The best storage place is one that is cool and dry, away from direct sunlight and excess heat orcold.
2. For long storage, it is recommended to store a fully charged battery pack in a cool dry place out of the charger for optimalresults.
NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged beforeuse.
7
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SAVE THESE INSTRUCTIONS FOR
FUTURE USE
COMPONENTS (FIG. A)
WARNING: Never modify the power tool or any part of it. Damage or personal injury couldresult.
Refer to Figure A at the beginning of this manual for a complete list ofcomponents.
Intended Use
The DCS334 and DCS335 jig saws are designed for professional cutting of wood, steel, aluminium, plastic and ceramicmaterial.
DO NOT use under wet conditions or in presence of flammable liquids orgases.
These jig saws are professional power tools. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use thistool.
Blade Installation and Removal (Fig. D, J)
To Install a Blade
NOTE: These jig saws use only T-shank jig sawblades. NOTE: When installing flush cutting blades, the anti-splinter
19
insert ( be in the 0° positive stopposition.
, Fig. J) must be removed and the shoe must to
1. Hold open the blade release latch FigureD.
2. Insert the T-shank blade into the clamp mechanism while guiding the back of the blade into the groove of the guide rollers
3. The T-shank should be completely inside the clampmechanism.
4. Release the blade releaselatch.
Fig. D
13
.
4
as shown in
12
Lock-Off Button and Variable Speed Trigger (Fig. A)
DCS334
To lock the variable speed trigger
2
button
. When the lock-off button is depressed to the lock
icon, the unit islocked. Always lock the trigger switch when carrying or storing the
tool to eliminate unintentionalstarting. To unlock the trigger switch, press the lock-off button.
When the lock-off button is depressed to the unlock icon, the unit isunlocked.
NOTE: The lock-off button is colored red to indicate when the switch is in its unlockedposition.
To start the DCS334 jig saw, squeeze the variable speed
1
trigger
. To slow and stop the jig saw, release thetrigger. As the trigger is pressed in, the strokes-per-minute continue
to increase up to the maximum speed of the tool. As the trigger is released, the blade strokes-per-minutereduce.
NOTE: This tool has no provision to lock the switch in the ON position, and should never be locked ON by any othermeans.
1
, press the lock-off
On/Off Switch (Fig. A)
DCS335
CAUTION: Move the on/off switch position before inserting the batterypack.
To start the DCS335 jig saw, move the on/off switch the ON position. To turn the jig saw off, move the on/off switch to the OFFposition.
1
to the OFF
1
to
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack
before making any adjustments or removing/ installing attachments or accessories. An
accidental start-up can causeinjury.
8
13
12
4
To Remove a Blade
CAUTION: Do not touch used blades, they may be hot. Personal injury mayresult.
1. Hold open the blade release latch
2. With a slight shake the blade will dropout.
3. Release the blade releaselatch.
5
.
Beveling the Shoe (Fig. E)
To Bevel the Shoe
1. Remove the dust extraction accessories if they are mounted to the tool as the tool will not bevel if they are attached. Refer to Dust Extractionsection.
2. Unlock the shoe by pulling the shoe bevel lever theside.
3. Slide the shoe positive stopposition. NOTE: The shoe can be beveled to the left or to the right to a maximum of 45° in either direction. There are visible detents at 15° and 30°.
4. Once the desired bevel angle is achieved, lock the shoe in position:
7
forward to release it from the 0°
8
to
a. For 0° and 45° bevel angles, slide the shoe back and
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lock the shoe by moving the shoe bevel lever back under the body of the jig saw.
b. For all angles between 0° and 45°, lock with bevel
leveronly.
Fig. E
8
7
Cutting Action—Orbital or Straight (Fig. F)
This jig saw is equipped with four cutting actions, three orbital and one straight. Orbital action has a more aggressive blade motion and is designed for cutting in soft materials like wood or plastic. Orbital action provides a faster cut, but with a less smooth cut across the material. In orbital action, the blade moves forward during the cutting stroke in addition to the up and downmotion.
NOTE: Metal or hardwoods should never be cut in orbitalaction.
To adjust the cutting action, move the orbital action
6
lever
between the four cutting positions: 0, 1, 2, and 3. Position 0 is straight cutting. Positions 1, 2, and 3 are orbital cutting. The aggressiveness of the cut increases as the lever is adjusted from one to three, with three being the most aggressivecut.
Fig. F
Fig. G
Dust Extraction (Fig. A, H)
Optional Accessory
NOTE: Recommended accessories for use with your tool are available at extra cost from an authorized servicecenter.
The dust extraction chute in combination with the dust extraction shroud helps extract dust from the workpiece surface, when connected to a suitable dust extractionsystem.
NOTE: The tool will not bevel if the dust extraction accessories are attached to thetool.
1. Place the dust extraction shroud
5
guard
(Fig. A) until it clicks intoplace.
2. Slide the dust chute it snaps into the dust shroud. Be sure the adapter end is facingup.
3. To connect a vacuum to the dust chute
quick connector (DWV9000), found on all full size port, and twist the collar to lock it intoplace.
Fig. H
15
vacuum hoses, over the dust collection
14
onto the finger
from the back of the tool until
15
, place a
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18
Dust Blower (Fig. G)
The dust blower created from theblade.
18
helps clear the cutting area of debris
6
14
15
Removeable No-Mar Shoe Cover (Fig. I)
The no-mar shoe cover surfaces that scratch easily, such as laminate, veneer orpaint.
To attach no-mar shoe cover, place the front of the shoe into the front of the no-mar shoe cover jig saw. The no-mar shoe will click securely onto the rear of theshoe.
16
should be used when cutting
16
and lower the
7
9
ENGLISH
To remove no-mar shoe cover, grasp the no-mar shoe cover from the bottom; holding onto the two rear tabs remove the no-mar shoecover.
Fig. I
16
17
17
7
Anti-Splinter Insert (Fig. A, I, J)
NOTE: Do not use the anti-splinter insert with the flush cuttingblade.
The anti-splinter insert minimize tear-out, especially when cutting veneer, laminate, or finished surfaces, such as paint. The anti-splinter insert should be installed into the no-mar shoe cover no-mar cover is not used, install anti-splinter insert into
7
shoe
.
Fig. J
19
should be used when trying to
16
19
. If the
DCS335
The speed control dial the required range ofspeed.
1. Turn the electronic control dial to the required level. The DCS335 will turn on at that speed when the on/off switch is moved to the ON position. The required setting depends on the thickness and kind ofmaterial.
NOTE: Use high speeds for sawing soft materials such aswood.
Fig. K
3
can be used for advance setting of
Worklights
The worklights are located on either side of the blade. To turn on the worklight, depress the trigger (DCS334)
or switch on the on/off switch (DCS335). Worklights will remain on 20 seconds after the trigger is released or the on/ off switch is moved to the off position.
NOTE: The worklights are for lighting the immediate work surface and are not intended to be used as a flashlight.
3
Setting the Electronic Sawing Speed (Fig. A, K)
DCS334
To preset the sawing speed, turn the speed control dial to the desired level. The higher the number on the speed control dial, the higher the sawing speed. The sawing speed varies with the pressure exerted on the variable speed
1
, but will not exceed the speed that is set by the
trigger speed control dial thickness and kind ofmaterial.
NOTE: Use high speeds for sawing soft materials such aswood.
10
3
. The required setting depends on the
3
OPERATION
WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack
before making any adjustments or removing/ installing attachments or accessories. An
accidental start-up can causeinjury.
Installing and Removing the Battery Pack (Fig. A, L)
DCS335: Move the on/off switch before inserting the batterypack.
NOTE: For best results, make sure your battery pack is fullycharged.
To install the battery pack battery pack with the rails inside the tool’s handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does notdisengage.
To remove the battery pack from the tool, press the release
11
button handle. Insert it into the charger as described in the charger section of thismanual.
and firmly pull the battery pack out of the tool
1
to the OFF position
10
into the tool handle, align the
Fig. L
11
Proper Hand Position (Fig. M)
WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.
WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a
suddenreaction.
Proper hand position requires one hand on the main
9
handle
.
Fig. M
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Cutting
WARNING: The jig saw should not be operated with the shoe removed or serious personal injury mayresult.
Pocket Cutting (Fig. N)
A pocket cut is an easy method of making an inside cut. The saw can be inserted directly into a panel or board without first drilling a lead or pilot hole by following these instructions. In pocket cutting, measure the surface to be cut and mark clearly with a pencil. Next tip the saw forward
10
until the front end of the shoe sits firmly on the work surface and the blade clears the work through its full stroke. Switch the tool on and allow it to attain maximum speed. Grip the saw firmly and lower the back edge of tool slowly until the blade reaches its complete depth. Hold the shoe flat against the wood and begin cutting. Do not remove blade from cut while it is still moving. Blade must come to a completestop.
Fig. N
9
DCS334
DCS335
Flush Cutting
A flush cut is necessary when finishing off cuts up to a wall or an obstacle, such as back-splash. One of the easiest ways to accomplish the flush cut is to use a flush cutting blade. The flush cutting blade provides the reach necessary to cut right up to the front edge of the jig saw shoe. Remove the anti-splinter insert and return the shoe to the 0° positive stop position before installing and using the flush cutting
9
blade. For the best cut quality the flush cutting blade should be used in the 0 or 1 orbital position. The flush cutting blade should not be used to start the cut because the flush cutting blade prevents the shoe from being supported by the work surface. Use wood cutting practices explainedbelow.
Wood Cutting
Support the workpiece adequately at all times. Use the higher speed setting for cutting wood. Do not attempt to turn the tool on when blade is against material to be cut. This could stall the motor. Place the front of shoe on the material to be cut and hold the jig saw shoe firmly against
11
ENGLISH
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the wood while cutting. Don’t force the tool; let the blade cut at its own speed. When the cut is complete, turn the jig saw off. Let blade come to a complete stop and then lay the saw aside before loosening thework.
Metal Cutting
In cutting thin gauge sheet metals, it is best to clamp wood to the bottom of sheet metal; this will insure a clean cut without the risk of vibration or tearing of metal. Always remember to use a finer blade for ferrous metals (for those that have a high iron content); and use a coarser blade for non-ferrous metals (those that do not have an iron content). Use a high speed setting for cutting soft metals (aluminum, copper, brass, mild steel, galvanized pipe, conduit, sheet metal, etc.). Use lower speed to cut plastics, tile, laminate, hard metals, and castiron.
MAINTENANCE
WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack
before making any adjustments or removing/ installing attachments or accessories. An
accidental start-up can causeinjury.
Cleaning
WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk
of eye injury, always wear ANSI Z87.1 approved eye protection when performingthis.
WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of
the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into aliquid.
Accessories
WARNING: Since accessories, other than those offered by
product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only recommended accessories should be used with thisproduct.
Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact Tool Co., 701East Joppa Road, Towson, MD 21286, call 1-800-4­www.dewalt.com.
, have not been tested with this
(1-800-433-9258) or visit our website:
Industrial
Repairs
The charger and battery pack are notserviceable.
WARNING: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment
(including brush inspection and replacement, when applicable) should be performed by a service center or a Always use identical replacementparts.
12
authorized service center.
factory
Register Online
Thank you for your purchase. Register your product nowfor:
WARRANTY SERVICE: Registering your product will
help you obtain more efficient warranty service in case there is a problem with yourproduct.
CONFIRMATION OF OWNERSHIP: In case of
an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof ofpurchase.
FOR YOUR SAFETY: Registering your product will
allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer SafetyAct.
Register online at www.dewalt.com/register.
Three Year Limited Warranty
will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.com or call 1-800-4­433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. THIS LIMITED WARRANTY IS GIVEN IN LIEU OF ALL OTHERS, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND EXCLUDES ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific legal rights and you may have other rights which vary in certain states orprovinces.
In addition to the warranty, byour:
1 YEAR FREE SERVICE
will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year afterpurchase.
2 YEARS FREE SERVICE ON DEWALT BATTERY PACKS
DC9071, DC9091, DC9096, DC9182, DC9280, DC9360, DCB120,
DCB127, DCB201, DCB203BT, DCB207, DCB361
3 YEARS FREE SERVICE ON DEWALT BATTERY PACKS
DCB200, DCB204, DCB204BT, DCB203, DCB205, DCB205BT,
NOTE: Battery warranty voided if the battery pack is tampered with in any way. for any injury caused by tampering and may prosecute warranty fraud to the fullest extent permitted bylaw.
If you are not completely satisfied with the performance of your can return it within 90 days from the date of purchase with a receipt for a full refund – no questionsasked.
DCB206, DCB230, DCB606, DCB609
90 DAY MONEY BACK GUARANTEE
Power Tool, Laser, or Nailer for any reason, you
tools are covered
is not responsible
(1-800-
LATIN AMERICA: This warranty does not apply to products
DeWALT
sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warrantyinformation.
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-4­(1-800-433-9258) for a freereplacement.
ENGLISH
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