DeWalt DCD460T2 TYPE 1, DCD460B TYPE 1, DCD460T1 TYPE 1 Owner’s Manual

If you have questions or comments, contact us.

Pour toute question ou tout commentaire, nous contacter.

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1-800-4-DeWALT

Instruction Manual

Guide D’utilisation

Manual de instrucciones

FINAL PRINT SIZE: 5.5 x 8.5”

DCD460

60V Max* VSR Stud and Joist Drill with E-Clutch® System Perceuse à solive et montant VSR 60 V Max* avec système E-Clutch® Taladro de 60 V Máx* VSR para pernos y vigas con sistèma E-Clutch®

English 1

French 12

Spanish 25

Definitions: Safety Guidelines

DeWALT

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to thesesymbols.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or seriousinjury.



WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or seriousinjury.



CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderateinjury.



NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in propertydamage.

FIG. A

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Bail handle

Speed selector lever

Forward/reverse button

Trigger switch

Bail handle bolt

1/2" (13 mm) keyed chuck

E-Clutch® indicator

Main handle

Worklight

Chuck key

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and



instructions may result in electric shock, fire and/or seriousinjury.

WARNING: To reduce the risk of injury, read the instructionmanual.

If you have any questions or comments about this or any 1-800-4-

tool, call us toll free at:

(1-800-433-9258).

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GENERAL POWER TOOL SAFETY WARNINGS

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and



instructions may result in electric shock, fire and/or seriousinjury.

SAVE ALL WARNINGS AND

INSTRUCTIONS FOR FUTURE

REFERENCE

The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) powertool.

1) Work Area Safety

a ) Keep work area clean and well lit. Cluttered or dark

areas inviteaccidents.

b ) Do not operate power tools in explosive

atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust orfumes.

c ) Keep children and bystanders away while

operating a power tool. Distractions can cause you to losecontrol.

2) Electrical Safety

a ) Power tool plugs must match the outlet. Never

modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will

reduce risk of electricshock.

b ) Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric

shock if your body is earthed orgrounded.

c ) Do not expose power tools to rain or wet

conditions. Water entering a power tool will increase the risk of electricshock.

d ) Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase

the risk of electricshock.

e ) When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electricshock.

f ) If operating a power tool in a damp location

is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI

reduces the risk of electricshock.

3) Personal Safety

a ) Stay alert, watch what you are doing and use

common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A

moment of inattention while operating power tools may result in serious personalinjury.

b ) Use personal protective equipment. Always wear

eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing

protection used for appropriate conditions will reduce personalinjuries.

c ) Prevent unintentional starting. Ensure the

switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your

finger on the switch or energizing power tools that have the switch on invitesaccidents.

d ) Remove any adjusting key or wrench before

turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personalinjury.

e ) Do not overreach. Keep proper footing and

balance at all times. This enables better control of the power tool in unexpectedsituations.

f ) Dress properly. Do not wear loose clothing or

jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or

long hair can be caught in movingparts.

g ) If devices are provided for the connection of dust

extraction and collection facilities, ensure these are connected and properly used. Use of dust

collection can reduce dust-relatedhazards.

4) Power Tool Use and Care

a ) Do not force the power tool. Use the correct

power tool for your application. The correct power

tool will do the job better and safer at the rate for which it wasdesigned.

b ) Do not use the power tool if the switch does not

turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must berepaired.

c ) Disconnect the plug from the power source and/

or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety

measures reduce the risk of starting the power toolaccidentally.

d ) Store idle power tools out of the reach of children

and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands

of untrainedusers.

e ) Maintain power tools. Check for misalignment or

binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are

caused by poorly maintained powertools.

f ) Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges are less likely to bind and are easier tocontrol.

g ) Use the power tool, accessories and tool bits, etc.

in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for

operations different from those intended could result in a hazardoussituation.

5) Battery Tool Use and Care

a ) Recharge only with the charger specified by the

manufacturer. A charger that is suitable for one type

of battery pack may create a risk of fire when used with another batterypack.

b ) Use power tools only with specifically designated

battery packs. Use of any other battery packs may create a risk of injury andfire.

c ) When battery pack is not in use, keep it away

from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may

cause burns or afire.

d ) Under abusive conditions, liquid may be ejected

from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid

contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation orburns.

6) Service

a ) Have your power tool serviced by a qualified

repair person using only identical replacement parts. This will ensure that the safety of the power

tool ismaintained.

Additional Safety Rules for Drills

• Use auxiliary handle(s), if supplied with the tool. Loss

of control can cause personal injury.

• Hold power tool by insulated gripping surfaces,

when performing an operation where the cutting accessory may contact hidden wiring. Cutting

accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

• Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

• Wear safety goggles or other eye protection. Hammering and drilling operations cause chips to fly. Flying particles can cause permanent eye damage.

• Keep handles dry, clean, and free from oil and grease. This will enable better control of the tool.

Additional Safety Information

WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or



dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETYEQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3),

• ANSI S12.6 (S3.19) hearing protection,

• NIOSH/OSHA/MSHA respiratoryprotection. WARNING: Some dust created by power sanding,

sawing, grinding, drilling, and other construction



activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicalsare:

• lead from lead-based paints,

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• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemicallytreatedlumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopicparticles.

• Avoid prolonged contact with dust from power

sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing

dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmfulchemicals.

WARNING: Use of this tool can generate and/ or disperse dust, which may cause serious and



permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face andbody.

WARNING: Always wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19)



during use. Under some conditions and duration of use, noise from this product may contribute to hearingloss.

CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a



tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knockedover.

• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in movingparts.

The label on your tool may include the following symbols. The symbols and their definitions are asfollows:

V ......................... volts

Hz ....................... hertz

min ..................... minutes

or DC ......direct current

...................... Class I Construction

(grounded)

…/min .............. per minute

BPM .................... beats per minute

IPM ..................... impacts per minute

RPM .................... revolutions per

minute

sfpm ................... surface feet per

minute

SPM .................... strokes per minute

A ......................... amperes

W ........................ watts

or AC ........... alternating current

or AC/DC .... alternating or

direct current

...................... Class II

Construction

(double insulated)

no ....................... no load speed

n ......................... rated speed

...................... earthing terminal

...................... safety alert symbol

..................... visible radiation

..................... respiratory

protection

..................... eye protection

..................... hearing protection

BATTERIES AND CHARGERS

The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow charging

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DeWALT

proceduresoutlined.When ordering replacement battery packs, be sure to include the catalog number andvoltage.

Your tool uses a instructions before using your charger. Consult the chart at the end of this manual for compatibility of chargers and batterypacks.

charger. Be sure to read all safety

Important Safety Instructions for All Battery Packs

WARNING: Read all safety warnings and all instructions for the battery pack, charger and



power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/ or serious injury.

• Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery

pack from the charger may ignite the dust orfumes.

• NEVER force the battery pack into the charger. DO

NOT modify the battery pack in any way to fit into a non-compatible charger as battery pack may rupture causing serious personal injury. Consult

the chart at the end of this manual for compatibility of batteries andchargers.

• Charge the battery packs only in designated

• DO NOT splash or immerse in water or otherliquids.

• Do not store or use the tool and battery pack in

Transportation

chargers.

locations where the temperature may reach or exceed 104°F (40°C) (such as outside sheds or metal buildings in summer). For best life store battery packs in a cool, drylocation. NOTE: Do not store the battery packs in a tool with the trigger switch locked on. Never tape the trigger switch in the ONposition.

WARNING: Fire hazard. Never attempt to open the

battery pack for any reason. If the battery pack case



is cracked or damaged, do not insert into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to the service center forrecycling.

WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects can contact



exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries

can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous

Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes in

carry-on baggage UNLESS they are properly protected from short circuits. So when transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.

Shipping the The DeWALT FLEXVOLT™ battery has two modes: Use and

Shipping. Use Mode: When the FLEXVOLT™ battery stands alone or is

in a DeWALT 20V Max* product, it will operate as a 20V Max* battery. When the FLEXVOLT™ battery is in a 60V Max* or a 120V Max* (two 60V Max* batteries) product, it will operate as a 60V Max* battery.

Shipping Mode: When the cap is attached to the FLEXVOLT™ battery, the battery is in Shipping Mode. Strings of cells are electrically disconnected within the pack resulting in three batteries with a lower Watt hour (Wh) rating as compared to one battery with a higher Watt hour rating. This increased quantity of three batteries with the lower Watt hour rating can exempt the pack from certain shipping regulations that are imposed upon the higher Watt hour batteries.

The battery label indicates two Watt Hour Ratings (see example). Depending on how the battery is shipped, the appropriate Whr rating must be used to determine the applicable shipping requirements. If utilizing the shipping cap, the pack will be considered 3 batteries at the Whr indicated for “Shipping”. If shipping without the cap or in a tool, the pack will be considered one battery at the Watt hour rating indicated next to “Use”.

Transport Wh rating indicates 3 x 40 Wh, meaning 3 batteries of 40 Watt hours each. The Use Wh rating indicates 120 Watt hour (1 battery implied).

Example of Use and Shipping Label Marking

FLEXVOLT™ Battery

USE: 120 Wh Shipping: 3 x 40 Wh

Fuel Gauge Battery Packs (Fig. B)

Some consists of three green LED lights that indicate the level of charge remaining in the batterypack.

The fuel gauge is an indication of approximate levels of charge remaining in the battery pack according to the followingindicators:

battery packs include a fuel gauge which

75–100% charged

51–74% charged

< 50% charged

Pack needs to be charged

To actuate the fuel gauge, press and hold the fuel gauge

DeWALT

11

button illuminate designating the level of charge left. When the level of charge in the battery is below the usable limit, the fuel gauge will not illuminate and the battery will need to berecharged.

NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product components, temperature and end-userapplication.

For more information regarding fuel gauge battery packs, please contact call 1-800-4visit our website www.dewalt.com.

. A combination of the three green LED lights will

Fig. B

(1-800-433-9258) or

The RBRC® Seal

The RBRC® (Rechargeable Battery Recycling Corporation) Seal on the nickel cadmium, nickel metal hydride or lithiumion batteries (or battery packs) indicates that the costs to recycle these batteries (or battery packs) at the end of their useful life have already been paid by spent nickel cadmium, nickel metal hydride or lithium-ion batteries in the trash or municipal solid waste stream and the Call2Recycle® program provides an environmentally consciousalternative.

Call 2 Recycle, Inc., in cooperation with battery users, has established the program in the United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal hydride or lithium-ion batteries. Help protect our environment and conserve natural resources by returning the spent nickel cadmium, nickel metal hydride or lithium-ion batteries to an authorized center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery. RBRC® is a registered trademark of Call 2 Recycle,Inc.

. In some areas, it is illegal to place

and other

service

Important Safety Instructions for All Battery Chargers

WARNING: Read all safety warnings and all instructions for the battery pack, charger and



power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/ or serious injury.

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual.

The charger and battery pack are specifically designed to worktogether.

• These chargers are not intended for any uses other

than charging

rechargeable batteries.

ENGLISH

Any other uses may result in risk of fire, electric shock orelectrocution.

• Do not expose the charger to rain orsnow.

• Pull by the plug rather than the cord when disconnecting the charger. This will reduce the risk of damage to the electric plug andcord.

• Make sure that the cord is located so that it will not

be stepped on, tripped over or otherwise subjected to damage orstress.

• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in

risk of fire, electric shock orelectrocution.

• When operating a charger outdoors, always provide

a dry location and use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use

reduces the risk of electricshock.

• An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is, 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier thecord.

Minimum Gauge for Cord Sets

Volts

120 V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7) 240 V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4)

Ampere Rating

Not

Than

More Than

0 6 18 16 16 14

6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended

• Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat

source. The charger is ventilated through slots in the top and the bottom of thehousing.

• Do not operate the charger with a damaged cord

orplug.

• Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Take it to an authorized servicecenter.

• Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of

electric shock, electrocution orfire.

• Disconnect the charger from the outlet before

attempting any cleaning. This will reduce the risk of

Total Length of Cord in Feet

(meters)

American Wire Gauge

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DeWALT

electric shock. Removing the battery pack will not reduce thisrisk.

• NEVER attempt to connect 2 chargerstogether.

• The charger is designed to operate on standard

120V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the

vehicularcharger.

WARNING: Shock hazard. Do not allow any liquid to get inside the charger. Electric shock mayresult.



WARNING: Burn hazard. Do not submerge the battery pack in any liquid or allow any liquid to



enter the battery pack. Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, return to a service center for recycling.

CAUTION: Burn hazard. To reduce the risk of injury, charge only



Other types of batteries may overheat and burst resulting in personal injury and propertydamage.

NOTICE: Under certain conditions, with the charger plugged into the power supply, the charger can be shorted by foreign material. Foreign materials of a conductive nature, such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting toclean.

rechargeable battery packs.

Charging a Battery (Fig. C)

1. Plug the charger into an appropriate outlet before inserting battery pack.

2. Insert the battery pack the battery pack is fully seated in the charger. The red (charging) light will blink continuously indicating that the charging process has started.

3. The completion of charge will be indicated by the red light remaining ON continuously. The battery pack is fully charged and may be used at this time or left in the charger. To remove the battery pack from the charger, push the battery release button

NOTE: To ensure maximum performance and life of lithiumion battery packs, charge the battery pack fully before firstuse.

Fig. C

12

into the charger, making sure

13

on the battery pack.

Charger Operation

Refer to the indicators below for the charge status of the battery pack.

DCB101

Charging

Fully Charged

Hot/Cold Pack Delay

Problem Pack or Charger

DCB107, DCB112, DCB113, DCB115, DCB118

Charging

Fully Charged

Hot/Cold Pack Delay*

* DCB107, DCB112, DCB113, DCB115, DCB118: The red

light will continue to blink, but a yellow indicator light will be illuminated during this operation. Once the battery pack has reached an appropriate temperature, the yellow light will turn off and the charger will resume the charging procedure.

The compatible charger(s) will not charge a faulty battery pack. The charger will indicate faulty battery pack by refusing to light or by displaying a problem pack or charger blink pattern.

NOTE: This could also mean a problem with a charger. If the charger indicates a problem, take the charger and

battery pack to be tested at an authorized service center.

Hot/Cold Pack Delay

When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery pack life.

A cold battery pack will charge at a slower rate than a warm battery pack. The battery pack will charge at that slower rate throughout the entire charging cycle and will not return to maximum charge rate even if the battery pack warms.

The DCB118 charger is equipped with an internal fan designed to cool the battery pack. The fan will turn on automatically when the battery pack needs to be cooled.

Never operate the charger if the fan does not operate properly or if ventilation slots are blocked. Do not permit foreign objects to enter the interior of the charger.

Lithium-Ion Battery Packs Only

Li-Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating or deep discharge.

The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the lithiumion battery pack on the charger until it is fully charged.

Wall Mounting

DCB107, DCB112, DCB113, DCB115, DCB118

These chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 1" (25.4 mm) long, with a screw head diameter of 0.28–0.35" (7–9mm), screwed into wood to an optimal depth leaving approximately 7/32" (5.5 mm) of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in the slots.

Charger Cleaning Instructions

WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease



may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.

Important Charging Notes

1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65°F and 75°F (18° – 24°C). DO NOT charge the battery pack in an air temperature below +40°F (+4.5°C), or above +104°F (+40°C). This is important and will prevent serious damage to the battery pack.

2. The charger and battery pack may become warm to the touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulated trailer.

3. If the battery pack does not charge properly:

a. Check operation of receptacle by plugging in a lamp

or other appliance;

b. Check to see if receptacle is connected to a light

switch which turns power off when you turn out the lights;

c. Move the charger and battery pack to a location

where the surrounding air temperature is approximately 65°F – 75°F (18° – 24°C);

d. If charging problems persist, take the tool, battery

pack and charger to your local service center.

4. The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse effect on the battery pack.

5. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there

ENGLISH

is no battery pack in the cavity. Unplug the charger before attempting to clean.

6. Do not freeze or immerse the charger in water or any other liquid.

Storage Recommendations

1. The best storage place is one that is cool and dry, away from direct sunlight and excess heat or cold.

2. For long storage, it is recommended to store a fully charged battery pack in a cool dry place out of the charger for optimal results.

NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use.

SAVE THESE INSTRUCTIONS FOR

FUTURE USE

COMPONENTS (FIG. A)

WARNING: Never modify the power tool or any part of it. Damage or personal injury couldresult.



Refer to Figure A at the beginning of this manual for a complete list ofcomponents.

INTENDED USE

The DCD460 heavy-duty stud and joist drill is designed for professional drilling at various work sites (i.e., construction sites). DO NOT use under wet conditions or in presence of flammable liquids or gases.

These heavy-duty stud and joist drills are professional power tools. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack



before making any adjustments or removing/ installing attachments or accessories. An

accidental start-up can causeinjury.

Torque

WARNING: This is a high-torque drill. To reduce the risk of serious personal injury, ALWAYS hold tool



firmly with both hands in the proper position for operation as shown.

Torque is the twisting action the drill produces in regards to the rotating bit. As the drill bit meets resistance in the material being drilled, the motor responds by adjusting the output torque to meet the requirement up to the maximum capacity of the motor and gear system.

Bracing the Tool (Fig. D, J)

WARNING: To reduce the risk of serious personal injury, ALWAYS hold or brace the tool securely in



anticipation of a sudden reaction.

With hands in the proper hand position (also refer to Fig. J), brace the tool as shown in FigureD.

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DeWALT

The bit rotates clockwise when the tool is in the forward position and counterclockwise when the tool is in the reverse position. If the bit binds, the tool will slow to a manageable level. Using proper hand position, brace the side handle support (Fig.D).

14

or tool body against a stud for better

Fig. D

FORWARD

Bail Handle (Fig. E)

A bail handle use as an additional handle. Assemble the bail handle in one of the positions shown in FigureE. When changing the location of the bail handle from one position to the other, completely remove the two bail handle bolts Flip the handle over and reinstall. Fig. E

1

is provided for carrying the tool and for

5

securing it.

REVERSE

Clutch

The DCD460 is equipped with a mechanical slip clutch. The clutch is active when the low speed (1) is selected. When the bit or cutter bites into the workpiece, the clutch will slip and a ratcheting sound will be heard. Release the trigger. Continued clutching of the tool will reduce the life of this feature.

E-Clutch® System (Fig. 1)

The DCD460 is equipped with the system. This feature senses the motion of the tool and reduces the motor torque to a manageable level if necessary. The E-Clutch® indicator indicate status.

INDICATOR DIAGNOSIS SOLUTION

OFF Tool is

functioning normally

SOLID E-Clutch®

System has been activated (ENGAGED)

Follow all warnings and instructions when operating the tool. With the tool properly supported, release trigger. The tool will function normally when the trigger is depressed again and the indicator light will go out

E-Clutch®

7

will illuminate to

Side Handle (Fig. F)

WARNING: To reduce the risk of personal injury, always operate the tool with the side handle properly



installed and tightened. Failure to do so may result in the side handle slipping during tool operation and subsequent loss of control. Hold tool with both hands to maximize control.

The two position side handle either side of tool. Thread the side handle handle bolt side. Tighten securely by hand. Fig. F

5

or directly into threaded holes

14

can be assembled into

14

into the bail

15

on desired

Speed Selector (Fig. A)

NOTICE: Risk of tool damage. Do not rotate the speed selector lever while the drill is running or coasting, damage may occur to the tool.

Rotate the speed selector lever 1 = low speed 2 = high speed NOTE: The first time the tool is run after changing speeds,

you may hear a click on start up. This is normal and does not indicate a problem.

2

to the desired speed:

Variable Speed Trigger Switch (Fig. A)

Depressing the variable speed trigger switch tool on, releasing the variable speed trigger switch turns the tool off. The variable speed trigger switch permits speed control—the farther the trigger is depressed, the higher the speed of the drill.

4

turns the

Forward/Reverse Button (Fig. A)

A forward/reverse button tool. It is located in front of the trigger switch.

To select forward rotation, release the trigger switch depress the forward/reverse button on the right side of the tool.

To select reverse, depress the forward/reverse button on the left side of the tool. When changing the position of the button, be sure the trigger is released.

NOTE: The first time the tool is run after changing the direction of rotation, you may hear a click on start up. This is normal and does not indicate a problem.

3

determines the direction of the

4

and

Keyed Chuck

Open the chuck jaws by turning collar by hand and insert the shank of the bit about 3/4" (19 mm) into chuck. Tighten the chuck collar by hand. Place chuck key ( each of the three holes, and tighten in clockwise direction. It’s important to tighten chuck with all three holes. To release the bit, turn the chuck counterclockwise in just one hole, then loosen the chuck by hand.

NOTE: When using hex shank or three-sided shank bits, be sure to align the flat sides of the bit with the chuck jaws to ensure the bit is properly engaged by the jaws.

Removal of Keyed Chuck (Fig. G)

Remove the left-handed chuck screw using a T25 torx wrench, rotating clockwise to loosen.Tighten the chuck around the shorter end of a hex wrench (not supplied) of 3/8" (10 mm) size. With the tool braced securely, use a soft hammer and strike the hex wrench sharply in the counterclockwise direction when viewed from the front of the tool. This will loosen the chuck so that it can be removed by hand.

Keyed Chuck Installation (Fig. H)

Screw the chuck on by hand as far as it will go. Insert the shorter end of a hex wrench (not supplied) of 3/8" (10 mm) size and strike it in the clockwise direction with a soft hammer. Reinstall the left handed clutch screw.

FIG. G

10

, Fig.A) in

FIG. H

ENGLISH

Worklight (Fig. A)

CAUTION: Do not stare into worklight. Serious eye injury could result.



The worklight worklight is activated when the trigger switch is depressed, and will automatically turn off 20 seconds after the trigger switch is released. If the trigger switch remains depressed, the worklight will remain on.

NOTE: The worklight is for lighting the immediate work surface and is not intended to be used as a flashlight.

9

is located on the foot of the tool. The

OPERATION

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack



before making any adjustments or removing/ installing attachments or accessories. An

accidental start-up can causeinjury.

Installing and Removing the Battery Pack (Fig. I)

NOTE: For best results, make sure your battery pack is fullycharged.

To install the battery pack battery pack with the rails inside the tool’s handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does notdisengage.

To remove the battery pack from the tool, press the release

13

button handle. Insert it into the charger as described in the charger section of thismanual.

Squeeze the tool trigger for three seconds to dissipate the slight electric charge that may still be in the tool. The worklight may come on for a brief moment.

and firmly pull the battery pack out of the tool

Fig. I

12

into the tool handle, align the

Proper Hand Position (Fig. J)

WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.



WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden



reaction.

Always hold tool firmly with both hands in the proper position for operation as shown.

ENGLISH

DeWALT

Fig. J

Drilling

WARNING: TO REDUCE THE RISK OF PERSONAL INJURY, ALWAYS ensure workpiece is anchored or



clamped firmly. If drilling thin material, use a wood “back-up” block to prevent damage to the material.

1. Use sharp drill bits only. For WOOD, use twist drill bits, spade bits, power auger bits, or hole saws. For METAL, use steel twist drill bits or hole saws.

2. Always apply pressure in a straight line with the bit. Use enough pressure to keep drill biting, but do not push hard enough to stall the motor or deflect the bit.

3. Hold tool firmly with both hands to control the twisting action of the drill.

4. IF DRILL STALLS, it is usually because it is being overloaded or improperly used. RELEASE TRIGGER IMMEDIATELY, remove drill bit from work, and determine cause of stalling. DO NOT CLICK TRIGGER ON AND OFF IN AN ATTEMPT TO START A STALLED DRILL — THIS CAN DAMAGE THE DRILL.

5. To minimize stalling or breaking through the material, reduce pressure on drill and ease the bit through the last fractional part of the hole.

6. Keep the motor running when pulling the bit back out of a drilled hole. This will help prevent jamming.

Drilling in Metal

Start drilling with slow speed and increase to full power while applying firm pressure on the tool. A smooth even flow of metal chips indicates the proper drilling rate. Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which should be drilled dry.

NOTE: Large [5/16" (8 mm) to 1/2" (13 mm)] holes in steel can be made easier if a pilot hole [5/32" (4 mm) to 3/16" (5 mm)] is drilled first.

Drilling in Wood

Start drilling with slow speed and increase to full power while applying firm pressure on the tool. Holes in wood can be made with the same twist drills used for metal. These bits may overheat unless pulled out frequently to clear chips from the flutes. Work that is apt to splinter should be backed up with a block of wood.

MAINTENANCE

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack



before making any adjustments or removing/ installing attachments or accessories. An

accidental start-up can causeinjury.

Lubrication

Your tool was properly lubricated before leaving the factory. In from two to six months, depending upon use, take or send your tool to a service organization for a complete cleaning, inspection and relubrication.

Service Center or other qualified

Cleaning

WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk



of eye injury, always wear ANSI Z87.1 approved eye protection when performingthis.

WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of



the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into aliquid.

Accessories

WARNING: Since accessories, other than those offered by



product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only recommended accessories should be used with thisproduct.

Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact Tool Co., 701East Joppa Road, Towson, MD 21286, call 1-800-4www.dewalt.com.

, have not been tested with this

(1-800-433-9258) or visit our website:

Industrial

MAXIMUM RECOMMENDED

DeWALT

CAPACITIES

LOW SPEED HIGH SPEED RPM 0–300 0–1250 WOOD, FLAT BORING

HOLE SAWS 6-1/4"

SHIP AUGER

SELF-FEED BITS 4-5/8"

CLUTCH OPERATIVE YES NO E-Clutch® System (DCD460) YES YES NOTE: For holes in metal larger than 1/2" (13mm) use hole saws.

–

(152.4 mm)

–

(102 mm)

1-1/2"

(38 mm)

1-1/2"

(38 mm)

2-9/16"

(65 mm)

Repairs

The charger and battery pack are notserviceable.

WARNING: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment



(including brush inspection and replacement) should be performed by a or a identical replacementparts.

authorized service center. Always use

factory service center

Thank you for your purchase. Register your product nowfor:

• WARRANTY SERVICE: Registering your product will

help you obtain more efficient warranty service in case there is a problem with yourproduct.

• CONFIRMATION OF OWNERSHIP: In case of

an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof ofpurchase.

• FOR YOUR SAFETY: Registering your product will

allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer SafetyAct.

Three Year Limited Warranty

will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.com or call 1-800-4This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary in certain states orprovinces.

In addition to the warranty, byour:

(1-800-433-9258).

tools are covered

ENGLISH

1 YEAR FREE SERVICE

will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year afterpurchase.

2 YEARS FREE SERVICE ON DEWALT BATTERY PACKS

DC9071, DC9091, DC9096, DC9182, DC9280, DC9360,

DCB120, DCB127, DCB201, DCB203, DCB203BT, DCB207,

3 YEARS FREE SERVICE ON DEWALT BATTERY PACKS

DCB200, DCB204, DCB204BT, DCB205, DCB606

NOTE: Battery warranty voided if the battery pack is tampered with in any way. for any injury caused by tampering and may prosecute warranty fraud to the fullest extent permitted bylaw.

90 DAY MONEY BACK GUARANTEE

If you are not completely satisfied with the performance of your can return it within 90 days from the date of purchase with a receipt for a full refund – no questionsasked.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warrantyinformation.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-4(1-800-433-9258) for a freereplacement.

Power Tool, Laser, or Nailer for any reason, you

DCB361

is not responsible

FRENCH

DeWALT

Définitions : lignes directrices en matière de sécurité

Les définitions ci-dessous décrivent le niveau de danger pour chaque mot-indicateur employé. Lire le mode d’emploi et porter une attention particulière à cessymboles.

DANGER: indique une situation dangereuse imminente qui, si elle n’est pas évitée, entraînera la mort ou des blessuresgraves.



AVERTISSEMENT: indique une situation potentiellement dangereuse qui, si elle n’est pas évitée, pourrait entraîner la mort ou des blessuresgraves.



ATTENTION: indique une situation potentiellement dangereuse qui, si elle n’est pas évitée, pourrait entraîner des blessures légères oumodérées.



AVIS : indique une pratique ne posant aucun risque de dommages corporels mais qui par contre, si rien n’est fait pour l’éviter, pourrait poser des risques de dommages matériels.

FIG. A

Poignée étrier

Sélecteur de vitesse

Bouton marche avant/arrière

Gâchette

Boulon de poignée étrier

Mandrin à clé de 13mm (1/2po.)

Voyant E-clutch®

Poignée principale

Lampe de travail

Clé de mandrin

AVERTISSEMENT! lire tous les avertissements de sécurité et toutes les directives. Le non-respect



des avertissements et des directives pourrait se solder par un choc électrique, un incendie et/ou une blessuregrave.

AVERTISSEMENT : afin de réduire le risque de blessures, lire le mode d’emploi del’outil.

Pour toute question ou remarque au sujet de cet outil ou de tout autre outil sans frais : 1-800-4-

, composez le numéro

(1-800-433-9258).

+ 30 hidden pages