DeWalt DC410 User Manual

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®

DC410

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Copyright DEWALT

Dansk 6

Deutsch 13

English 21

Español 29

Français 37

Italiano 45

Nederlands 53

Norsk 61

Português68

Suomi 76

Svenska 83

Türkçe

90

EППЛУИО· 98

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A

5

8

5

6

7

4

3

2

1

4

9

5

9

5

B

C

D1

12

11 10

13

4

14

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18 20

19 15

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21 22

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ENGLISH

CORDLESS ANGLE GRINDER DC410

Congratulations!

You have chosen a DEWALT tool. Years of
experience, thorough product development and
innovation make DEWALT one of the most reliable
partners for professional power tool users.

Technical data

DC410

Voltage VDC18
Power output W 340
No-load speed min-17,000
Wheel diameter mm 115
Spindle diameter M14
Weight (without battery pack) kg 1.9

Battery pack DE9095 DE9039

Voltage VDC18 18
Capacity Ah 2.0 3.0
Weight kg 1.0 1.0

Charger DE9116

Mains voltage VAC230
Charging time min 60
Weight kg 0.4

Fuses:

Europe 230 V tools 10 Amperes, mains
U.K. & Ireland 230 V tools 13 Amperes, in plugs

The following symbols are used throughout this
manual:

Denotes risk of personal injury, loss of life
or damage to the tool in case of non­observance of the instructions in this
manual.

Denotes risk of electric shock.

EC-Declaration of conformity

DC410

DEWALT declares that these Power Tools have been
designed in compliance with: 98/37/EEC,
89/336/EEC, 73/23/EEC, EN 50144, EN 50260,
EN 60335, EN 55014-2, EN 55014-1,
EN 61000-3-2 & EN 61000-3-3.

For more information, please contact DEWALT at the
address below, or refer to the back of the manual.

Level of sound pressure according to 86/188/EEC &
98/37/EEC, measured according to EN 50144:

DC410

LpA(sound pressure) dB(A)* 85
LWA(acoustic power) dB(A) 94
* at the operator’s ear

Take appropriate measures for the
protection of hearing.

Weighted root mean square acceleration value
according to EN 50144:

DC410

4.9 m/s

2

Director Engineering and Product Development
Horst Großmann

DEWALT, Richard-Klinger-Straße 11
D-65510, Idstein, Germany

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ENGLISH

Safety instructions

When using power tools, always observe the safety
regulations applicable in your country to reduce
the risk of fire, electric shock and personal injury.
Read all of this manual carefully before operating
the tool.
Save this manual for future reference.

General

1 Keep work area clean

Cluttered areas and benches can cause accidents.

2 Consider work area environment

Do not expose the tool to rain. Do not use the
tool in damp or wet conditions. Keep the work
area well lit (250 - 300 Lux). Do not use the tool
where there is a risk of causing fire or explosion,
e.g. in the presence of flammable liquids and
gases.

3 Keep children away

Do not allow children, visitors or animals to come
near the work area or to touch the tool or the
mains cable.

4 Dress properly

Do not wear loose clothing or jewellery, as these
can be caught in moving parts. Wear protective
hair covering to keep long hair out of the way.
When working outdoors, preferably wear suitable
gloves and non-slip footwear.

5 Personal protection

Always use safety glasses. Use a face or dust
mask whenever the operations may produce
dust or flying particles. If these particles might be
considerably hot, also wear a heat-resistant
apron. Wear ear protection at all times. Wear a
safety helmet at all times.

6 Do not overreach

Keep proper footing and balance at all times.

7 Stay alert

Watch what you are doing. Use common sense.
Do not operate the tool when you are tired.

8 Secure workpiece

Use clamps or a vice to hold the workpiece. It is
safer and it frees both hands to operate the tool.

9 Connect dust extraction equipment

If devices are provided for the connection of dust
extraction and collection facilities, ensure that
these are connected and properly used.

10 Remove adjusting keys and wrenches

Always check that adjusting keys and wrenches
are removed from the tool before operating the
tool.

11 Use appropriate tool

The intended use is described in this instruction
manual. Do not force small tools or attachments
to do the job of a heavy-duty tool. The tool will
do the job better and safer at the rate for which it
was intended. Do not force the tool.
Warning! The use of any accessory or
attachment or performance of any operation with
this tool other than those recommended in this
instruction manual may present a risk of personal
injury.

12 Check for damaged parts

Before use, carefully check the tool and mains
cable for damage. Check for misalignment and
seizure of moving parts, breakage of parts,
damage to guards and switches and any other
conditions that may affect its operation.
Ensure that the tool will operate properly and
perform its intended function. Do not use the tool
if any part is damaged or defective. Do not use
the tool if the switch does not turn it on and off.
Have any damaged or defective parts replaced
by an authorised DEWALT repair agent. Never
attempt any repairs yourself.

13 Remove the battery pack

Switch off and wait for the tool to come to a
complete standstill before leaving it unattended.
Remove the battery pack when not in use,
before changing any parts of the tools,
accessories or attachments and before servicing.

14 Avoid unintentional starting

Do not carry the tool with a finger on the switch.
Be sure that the tool is switched off before
inserting the battery pack.

15 Store idle tools

When not in use, tools must be stored in a dry place
and locked up securely, out of reach of children.

16 Maintain tools with care

Keep the tools in good condition and clean for
better and safer performance. Follow the
instructions for maintenance and changing
accessories. Keep all handles and switches dry,
clean and free from oil and grease.

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ENGLISH

17 Repairs

This tool is in accordance with the relevant safety
regulations. Have your tool repaired by an
authorised DEWALT repair agent. Repairs should
only be carried out by qualified persons using
original spare parts; otherwise this may result in
considerable danger to the user.

Safety instructions for chargers and battery packs

• Only use battery packs that are intended to be
used with the tool.

• Make sure that the battery pack is dry and clean
before inserting it into the charger.

• A battery pack must only be charged using the
charger recommended with the battery pack.
Incorrect use may result in a risk of electric shock,
or overheating or leakage of the battery pack.

• Never carry the charger by its cord. Never pull
the cord to disconnect from the socket. Keep the
cord away from heat, oil and sharp edges.

• Always follow the instructions in the back of this
manual for battery pack disposal.

• When not in use, chargers and battery packs
must be stored in a dry place and locked up
securely, out of reach of children.

Additional safety instructions for battery packs

Fire hazard! Avoid metal short circuiting
the contacts of a detached battery pack.
Do not store or carry the battery pack
without the battery cap placed over the
contacts.

• The battery fluid, a 25-30% solution of potassium
hydroxide, can be harmful. In case of skin contact,
flush immediately with water. Neutralize with a
mild acid such as lemon juice or vinegar. In case
of eye contact, rinse abundantly with clean water
for at least 10 minutes. Consult a physician.

• Never attempt to open a battery pack for any
reason.

Labels on charger and battery pack

In addition to the pictographs used in this manual,
the labels on the charger and the battery pack show
the following pictographs:

100%

Battery charging

100%

Battery charged

Battery defective

Do not probe with conductive objects

Do not charge damaged battery packs

Read instruction manual before use

Use only with DEWALT battery packs,
others may burst, causing personal injury
and damage

Do not expose to water

Have defective cords replaced
immediately

+40 ˚c

+4 ˚c

Charge only between 4 °C and 40 °C

Discard the battery pack with due care
for the environment

Do not incinerate the battery pack

1 h charger

Additional safety rules for grinders

• Your grinder has been designed for grinding and
cutting masonry and steel.

Do not cut or grind light metal with a
magnesium content exceeding 80%
since this type of metal is flammable.

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ENGLISH

• Do not use any accessories other than fibre
reinforced grinding and cutting discs.

• Use only plain or centre-recessed grinding and
cutting discs.

• Use the grinding and cutting discs recommended
by the manufacturer only.

• The max. allowable speed of the grinding wheel
or cutting disc, or any other suitable accessory,
must always be equal to or greater than the no­load speed of the tool specified on the nameplate.

• Do not cut workpieces requiring a maximum
depth of cut exceeding that of the cutting disc.

• Do not use grinding and cutting discs that do not
conform to the dimensions stated in the technical
data. Do not use any spacers to make a disc fit
onto the spindle.

• Inspect grinding and cutting discs before each
use. Do not use chipped, cracked or otherwise
defective discs.

• If provided, ensure that blotters are used when
the disc is fitted onto the spindle.

• When applying a threaded hole disc, ensure that
the thread is long enough to accept the spindle.

• Ensure that the grinding or cutting disc is
mounted correctly before use.

• Let the tool run at no-load in a safe position for at
least 30 seconds. If there is a considerable
vibration or if any other defect occurs, stop the
tool and check it to determine the cause.

• Do not operate this tool without the guard in place.

• Check that the workpiece is properly supported.

• Do not operate the tool near flammable liquids,
gases or dust. Sparks or hot chips from cutting
or arcing motor brushes may ignite combustible
materials.

• Do not operate the tool while standing in line with
the disc. Keep other persons away from the work
area.

• Do not use cutting discs for side grinding.

• Do not operate the spindle lock while the tool is
running.

• Beware that after switching off the tool the wheel
continues to rotate for a short period.

• Always store grinding and cutting discs in a dry
place.

Package contents

The package contains:

1 Angle grinder

1 Guard
1 Side handle
1 Flange set
1 Two-pin spanner
2 Battery packs (DC410KA/DC410KB)
1 Battery charger (DC410KA/DC410KB)
1 Kitbox (DC410KA/DC410KB)
1 Instruction manual
1 Exploded drawing

• Check for damage to the tool, parts or
accessories which may have occurred during
transport.

• Take the time to thoroughly read and understand
this manual prior to operation.

Description (fig. A)

Your angle grinder DC410 has been designed for
professional grinding and cutting applications.

1 On/off switch
2 Spindle lock
3 Guard
4 Side handle
5 Battery pack

Charger

Your charger DE9116 accepts DEWALT NiCd/NiMH
battery packs ranging from 7.2 to 18 V.

5 Battery pack
6 Release buttons
7 Charger
8 Charging indicator (red)

Electrical safety

The electric motor has been designed for one
voltage only. Always check that the battery pack
voltage corresponds to the voltage on the rating
plate. Also make sure that the voltage of your
charger corresponds to that of your mains.

Your DEWALT charger is double
insulated in accordance with EN 60335.

Mains plug replacement
(U.K. & Ireland only)

• Should your mains plug need replacing and you
are competent to do this, proceed as instructed
below. If you are in doubt, contact an authorized
DEWALT repair agent or a qualified electrician.

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ENGLISH

• Disconnect the plug from the supply.

• Cut off the plug and dispose of it safely; a plug
with bared copper conductors is dangerous if
engaged in a live socket outlet.

• Only fit 13 Amperes BS1363A approved plugs
fitted with the correctly rated fuse (1).

• The cable wire colours, or a letter, will be marked
at the connection points of most good quality
plugs. Attach the wires to their respective points
in the plug (see below). Brown is for Live (L) (2)
and Blue is for Neutral (N) (4).

• Before replacing the top cover of the mains plug
ensure that the cable restraint (3) is holding the
outer sheath of the cable firmly and that the two
leads are correctly fixed at the terminal screws.

Never use a light socket.
Never connect the live (L) or neutral (N)
wires to the earth pin marked E or .

Using an extension cable

An extension cord should not be used unless
absolutely necessary. Use an approved extension
cable suitable for the power input of your charger
(see technical data). The minimum conductor size is
1 mm2; the maximum length is 30 m.

Assembly and adjustment

• Prior to assembly and adjustment,
always remove the battery pack.

• Always switch off the tool before
inserting or removing the battery pack.

Use only DEWALT battery packs and
chargers.

Battery pack (fig. A & B)

Charging the battery pack

When charging the battery pack for the first time,
or after prolonged storage, it will only accept an
80% charge. After several charge and discharge
cycles, the battery pack will attain full capacity.
Always check the mains prior to charging the battery
pack. If the mains is functioning but the battery pack
does not charge, take your charger to an authorised
DEWALT repair agent. Whilst charging, the charger
and the battery pack may become warm to touch.
This is a normal condition and does not indicate a
problem.

Do not charge the battery pack at
ambient temperatures < 4 °C or > 40 °C.
Recommended charging temperature:
approx. 24 °C.

• To charge the battery pack (5), insert it into the
charger (7) as shown and plug in the charger.
Be sure that the battery pack is fully seated in the
charger. The red charging indicator (8) will blink.
After approx. 1 hour, it will stop blinking and
remain on. The battery pack is now fully charged.
The battery pack can be removed at any time or
left in the connected charger indefinitely.

Inserting and removing the battery pack

• Insert the battery pack into the grip until it clicks
in place.

• To remove the battery pack, press the two
release buttons (6) simultaneously and pull the
pack out of the grip.

Battery cap (fig. B)

A protective cap is supplied to cover the contacts of
a detached battery pack. Without the protective cap
in place, loose metal objects could short circuit the
contacts, causing a fire hazard and damaging the
battery pack.

• Take off the protective cap (9) before placing the
battery pack (5) in the charger or tool.

• Place the protective cap over the contacts
immediately after removing the battery pack from
the charger or tool.

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Make sure the protective cap is in place
before storing or carrying a detached
battery pack.

Mounting and removing the guard (fig. C)

• Place the angle grinder on a table, spindle up.

• Release the clamping lock (10) and hold the
guard (4) over the tool as shown.

• Align the lugs (11) with the notches (12).

• Press the guard down and rotate it to the
required position.

• If required, increase the clamping force by
tightening the screw (13).

• Tighten the clamping lock.

• To remove the guard, release the clamping lock.

Never use the tool without the guard in
place.

Fitting and removing a grinding or cutting disc
(fig. D1 & D2)

• Place the tool on a table, guard up.

• Fit the inner flange (14) correctly onto the spindle
(15) (fig. D1).

• Place the disc (16) on the flange (14). When
fitting a disc with a raised center, make sure that
the raised centre (17) is facing the flange (14).

• Screw the outer flange (18) onto the spindle (15)
(fig. D2):

- the ring on the flange (18) must face towards

the disc when fitting a grinding disc (A);

- the ring on the flange (18) must face away from

the disc when fitting a cutting disc (B).

• Press the spindle lock (2) and rotate the spindle
(15) until it locks in position.

• Tighten the flange (18) with the two-pin spanner
supplied.

• Release the spindle lock.

• To remove the disc, loosen the flange (18) with
the two-pin spanner.

Do not use a damaged disc.

Mounting and removing the rubber backing pad
(fig. E)

The rubber backing pad is available as an option.

• Remove the guard from the tool.

• Press the backing pad (19) onto the spindle (15).

The inner flange is not needed.

• Position the abrasive disc (20) on the pad.

• Screw the outer flange (18) onto the spindle (15).

• Press the spindle lock and rotate the pad (19)
until it locks in position.

• Tighten the flange (18) using the two-pin spanner
supplied.

• Release the spindle lock.

• To remove the pad, loosen the flange (18) with
the two-pin spanner.

Mounting the side handle (fig. F)

• For grinding, screw the side handle (4) tightly into
one of the holes (21) on either side of the gear case.

• For cutting, screw the side handle (4) tightly into
the top hole (22) or into one of the holes (21) on
either side of the gear case.

Rotating the head

The head can be rotated for a more comfortable
handling in cutting applications.

• Remove the screws holding the head to the casing.

• Rotate the head 90° to the left or right as required.

• Replace the screws and tighten them.

Do not allow the head to come off the
casing for more than 3 mm!

Instructions for use

• Always observe the safety instructions
and applicable regulations.

• Ensure all materials to be ground or cut
are secured in place.

• Apply only a gentle pressure to the tool.
Do not exert side pressure on the disc.

• Avoid overloading. Should the tool
become hot, let it run a few minutes
under no load condition.

Prior to operation:

• Install the guard and appropriate disc or wheel.
Do not use excessively worn discs or wheels.

• Be sure the inner and outer flange are mounted
correctly.

• Make sure the disc or wheel rotates in the
direction of the arrows on the accessory and the
tool.

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Switching on and off (fig. A)

• To run the tool, press the on/off switch (1).

• To stop the tool, release the switch.

• To lock the tool in off position, activate the safety
lock located next to the on/off switch.

Do not switch the tool on or off when
under load.

Consult your dealer for further information on the
appropriate accessories.

Maintenance

Your DEWALT power tool has been designed to
operate over a long period of time with a minimum
of maintenance. Continuous satisfactory operation
depends upon proper tool care and regular cleaning.

Lubrication

Your power tool requires no additional lubrication.

Cleaning

• Unplug the charger before cleaning the housing
with a soft cloth.

• Remove the battery pack before cleaning your
power tool.

• Keep the ventilation slots clear and regularly
clean the housing with a soft cloth.

Environment

Rechargeable battery pack

This long life battery pack must be recharged when
it fails to produce sufficient power on jobs which
were easily done before. At the end of its technical
life, discard it with due care for our environment:

• Run the battery pack down completely, then
remove it from the tool.

• NiCd and NiMH cells are recyclable. Take them
to your dealer or a local recycling station.
The collected battery packs will be recycled or
disposed of properly.

Unwanted tools

Take your tool to an authorised DEWALT repair
agent where it will be disposed of in an
environmentally safe way.

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GUARANTEE

• 30 DAY NO RISK SATISFACTION GUARANTEE •

If you are not completely satisfied with the
performance of your DEWALT tool, simply return
it within 30 days, complete as purchased, to the
point of purchase, for a full refund or exchange.
Proof of purchase must be produced.

• ONE YEAR FREE SERVICE CONTRACT •

If you need maintenance or service for your
DEWALT tool, in the 12 months following
purchase, it will be undertaken free of charge at
an authorized DEWALT repair agent. Proof of
purchase must be produced. Includes labour and
spare parts for Power Tools. Excludes accessories.

• ONE YEAR FULL WARRANTY •

If your DEWALT product becomes defective due
to faulty materials or workmanship within
12 months from the date of purchase, we
guarantee to replace all defective parts free of
charge or, at our discretion, replace the unit free
of charge provided that:

• The product has not been misused.

• Repairs have not been attempted by
unauthorized persons.

• Proof of purchase date is produced.
This guarantee is offered as an extra benefit
and is additional to consumers statutory rights.

For the location of your nearest authorized
DEWALT repair agent, please use the appropriate
telephone number on the back of this manual.
Alternatively, a list of authorized DEWALT repair
agents and full details on our after-sales service
are available on the Internet at
www.2helpU.com.

108

Belgique et Luxembourg DEWALT Tel: +32 (0)015 - 15 47 9211
België en Luxemburg Mechelen Campus, Schaliënhoevedreef 20

E

Fax: +32 (0)015 - 15 47 9210

B-2800 Mechelen www.dewaltbenelux.com

Danmark D

EWALT Tlf: 70 20 15 30

Hejrevang 26 B Fax: [phone]
3450 Allerød www.dewalt-nordic.com

Deutschland D

EWALT Tel: [phone]

Richard-Klinger-Straße Fax: [phone]
65510 Idstein www.dewalt.de

EÏÏ¿˜ Black & Decker (Hellas) S.A. TËÏ: [phone]

™ÙÚ¿‚ˆÓÔ˜ 7 & µÔ˘ÏÈ·Á̤Ó˘ 159 º·Í: [phone]
°Ï˘Ê¿‰· 16674, ∞ı‹Ó· Service: [phone]

España DEWALT Tel: [phone]

Parque de Negocios “Mas Blau” Fax: [phone]
Edificio Muntadas, c/Bergadá, 1, Of. A6
08820 El Prat de Llobregat (Barcelona)

France DEWALT Tel: [phone]

Le Paisy Fax: [phone]
BP 21, 69571 Dardilly Cedex

Helvetia DEWALT Suisse Tel: 01 - 73 06 747
Schweiz Rütistraße 14 Fax: 01 - 73 07 067

8952 Schlieren www.dewalt.ch

Ireland DEWALT Tel: [phone]

Calpe House Rock Hill Fax: [phone]
Black Rock, Co. Dublin

Italia D

EWALT Tel: [phone]

Viale Elvezia 2 Fax: [phone]
20052 Monza (Mi)

Nederland D

EWALT Tel: [phone]

Florijnstraat 10 Fax: [phone]
4879 AH Etten-Leur www.dewalt.benelux.com

Norge DEWALT Tel: [phone]

Strømsveien 344 Fax: [phone]
1011 Oslo www.dewalt-nordic.com

Österreich DEWALT Tel: 01 - 66116 - 0

Werkzeugevertriebs GmbH Fax: 01 - 66116 - 14
Erlaaerstraße 165, Postfach 320,1231 Wien www.dewalt.at

Portugal DEWALT Tel: [phone]

Rua Egas Moniz 173 Fax: [phone]
João do Estoril, 2766-651 Estoril

Suomi D

EWALT Puh: 98 25

45

40
Palotie 3 Fax: [phone]
01610 Vantaa www.dewalt-nordic.com

Brandvägen 3 Tel: 98 25

45

40
01610 Vanda Fax: [phone]

www.dewalt-nordic.com

Sverige D

EWALT Tel: [phone]

Box 603 Fax: [phone]
421 26 Västra Frölunda, Besöksadr. Ekonomivägen 11 www.dewalt-nordic.com

Türkiye

Rota Elektrikli El Aletleri San. ve Tic Ltd. Şti.

Tel:

(0216) 455 89 73

Dudullu Cad. Kerembey Sok.

Faks:

(0216) 455 20 52
No.1 Özdemir İş Merkezi
Küçükbakkalköy / İstanbul

United Kingdom DEWALT Tel: [phone]

210 Bath Road Fax: [phone]
Slough, Berks SL1 3YD

07/03