DeWalt DC020 User Manual

• Do not use an extension cord unless it is absolutely necessary. Use of an improper

extension cord could result in risk of fire, electric shock, or electrocution.

• An extension cord must have adequate wire size (AWG or American Wire Gauge) for
safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is
16 gauge has more capacity than 18 gauge. When using more than one extension to make up
the total length, be sure each individual extension contains at least the minimum wire size.

• Place the worklight in a position away from any heat source.

• Do not operate worklight with a damaged cord or plug — have them replaced
immediately.

• Do not operate the worklight if it has received a sharp blow, been dropped, or otherwise
damaged in any way. Take it to an authorized service center.

• Do not disassemble worklight. Take it to an authorized service center when service or
repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or
fire.

• Disconnect the worklight from the outlet before attempting any cleaning. This will
reduce the risk of electric shock. Removing the battery pack will not reduce this risk.

• This worklight is designed to operate on 120 Volts, 60 Hz AC. It also operates on direct

current (DC) through a fully charged battery pack. Do not use any other voltage.

WARNING: This product contains chemicals known to the State of California to cause

cancer, birth defects, and other reproductive harm. Recycle or dispose of light bulb in
accordance with applicable state regulations. If light bulb breaks, thoroughly wash hands and
any other surface contacted.

• The label on your worklight may include the following symbols. The symbols and their

INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO

Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE

definitions are as follows:

V ...................... volts A ......................amperes

Hz .................... hertz W .....................watts

min .................. minutes ...................alternating current

...............direct current ...................alternating or direct current

....................Class I Construction

........................ (grounded) ..................... earthing terminal

....................Class II Construction ....................safety alert symbol

........................ (double insulated) BPM.................beats per minute

…/min .............per minute RPM ................ revolutions per minute

F ......................fahrenheit temp. C ......................celsius temp.

n

o ....................no load speed

Si tiene dudas o comentarios, contáctenos.

If you have questions or comments, contact us.

Pour toute question ou tout commentaire, nous contacter.

1-800-4-DEWALT • www.DEWALT.com

DC020

Heavy-Duty Cordless/Corded Worklight

Lampe de travail industrielle avec/sans fil

INSTRUCTION MANUAL

GUIDE D'UTILISATION

MANUAL DE INSTRUCCIONES

DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286

(JUN08) Part No. N009287 DC020 Copyright © 2008 D

The following are trademarks for one or more D
color scheme; the “D” shaped air intake grill; the array of pyramids on the handgrip; the kit box
configuration; and the array of lozenge-shaped humps on the surface of the tool.

EWALT power tools: the yellow and black

EWALT

Reflector Inalámbrico/Con Cable de Alimentación para Trabajo Pesado

Definitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result

in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result

in minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation

which, if not avoided, may result in property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL,
CALL US TOLL FREE AT: 1-800-4-D

EWALT (1-800-433-9258)

Important Safety Instructions

WARNING! When using the DC020 worklight, basic precautions should

always be followed, including the following:
a. Read all the instructions before using the DC020 worklight.
b. To reduce the risk of injury, close supervision is necessary when a worklight is used near

children.
c. Do not use outdoors.
d. To disconnect, turn all controls to the off (“O”) position, then remove plug from outlet.
e. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
f. Unplug from outlet when not in use and before servicing or cleaning.
g. Do not operate any worklight with a damaged cord or plug, or after the worklight

malfunctions or is dropped or damaged in any manner. Return worklight to the nearest

authorized service facility for examination, repair, or electrical or mechanical adjustment.
h. To reduce the risk of electrical shock, do not put worklight in water or other liquid. Do not

place or store worklight where it can fall or be pulled into a tub or sink.
i. Always unplug before replacing the bulb. Replace bulb with same type rated 38 Watts.
j. Connect to a properly grounded outlet. Refer to Grounding Instructions.

SAVE THESE INSTRUCTIONS

Safety Rules for Worklights

WARNING: Burn hazard. Do not operate worklight or charger near flammable liquids or in

gaseous or explosive atmospheres. Internal sparks may ignite fumes causing personal injury.

WARNING: Shock hazard. Remove battery pack before replacing the fluorescent bulb.

• Vision may be impaired when looking directly into fluorescent light.

• Do not expose worklight to wet or damp areas. Use only in a dry locations. Do not allow

any liquid to get inside worklight. Do not submerge worklight in any liquid.

• The worklight is intended for household and commercial use.

• Do not operate without lens cover assembly attached.

• Before using battery and charger, read all instructions and cautionary markings on charger,
battery pack, and product using battery pack.

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this
manual. The worklight and battery pack are specifically designed to work together.

• Pull by plug rather than cord when disconnecting worklight. This will reduce risk of
damage to electric plug and cord.

• Make sure cord is located so that it will not be stepped on, tripped over, or otherwise

subjected to damage or stress.

SAVE THESE INSTRUCTIONS

Grounding Instructions

The DC020 worklight must be grounded. In the event of malfunction or breakdown, grounding
provides a path of least resistance for electric current to reduce the risk of electric shock. The
worklight is equipped with a cord having an equipment-grounding conductor and a grounding
plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded
in accordance with all local codes and ordinances.

DANGER: Improper connection of the equipment grounding conductor can result in a risk of

electric shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment grounding conductor. If repair or replacement of the cord or plug
is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a
qualifed electrician or serviceman if the grounding instructions are not completely understood, or
if in doubt as to whether the worklight is properly grounded. Do not modify the plug provided with
the worklight – if it will not fit the outlet, have a proper outlet installed by a qualifed electrician.

FOR GROUNDED, CORD-CONNECTED WORKLIGHTS RATED LESS THAN 15A AND
INTENDED FOR USE ON A NOMINAL 120V SUPPLY CIRCUIT

The worklight is for use on a nominal 120V circuit,
and has a grounding plug that looks like the plug
illustrated in sketch a. A temporary adaptor, which
looks like the adaptor illustrated in sketch b, may
be used to connect this plug to a 2-pole receptacle
as shown in sketch b if a properly grounded outlet
is not available. The temporary adaptor should be
used only until a properly grounded outlet can be
installed by a qualifed electrician. The green
colored rigid ear, lug, and the like, extending from the adaptor must be connected to a permanent
ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be
held in place by the metal screw.

GROUNDED

OUTLET

BOX

GROUNDING PIN

ba

ADAPTER

Use of Extension Cords

Only use grounded extension cords that are rated for outdoor use and equipment with a third­wire ground.

When a long extension cord is used to connect a worklight or tool, a voltage drop occurs. The
longer the cord, the greater the voltage drop. This results in less voltage being supplied to the
worklight or tool and increases the amount of current (amp) draw or reduces performance. A
heavier cord with a larger wire size will reduce the voltage drop. Be sure to choose a cord that will
supply enough voltage to operate your tool or worklight. The tables below indicate appropriate
gauge for extension cords and the voltage drop caused by the use of extension cords, given
different electrical loads.

WARNING: Keep electrical cords in good condition. Do not use worn, bare, or frayed cords

because they can cause electrical shock.

WARNING: Operating equipment at low voltage can cause it to overheat. Using an

excessively long extension cord can cause the cord to overheat.

MINIMUM GAUGE FOR EXTENSION CORD SETS

Volts Total Length of Cord in Feet

120V 0–25 26–50 51–100 101–150
240V 0–50 51–100 101–200 201–300

Ampere Rating AWG

0–10 (A) 16 16 14 14
10–13 (A) 16 16 14 12
13–16 (A) 14 14 12 12
16–25 (A) 12 12 12 10
25–30 (A) 10 10 10 Not Recommended

Extension
Cord Amp Voltage Drop
Length Load 16 AWG 14 AWG 12 AWG 10 AWG

10A 2.0 1.3 0.8 0.5
25 15A 3.0 1.9 1.2 0.8
Foot 20A 4.0 2.5 1.6 1.1
30A 6.0 3.8 2.3 1.6
10A 4.0 2.5 1.6 1.1
50 15A 6.0 3.8 2.3 1.6
Foot 20A 8.0 5.0 3.1 2.1
30A 12.0 7.5 4.7 3.2
10A 8.0 5.0 3.1 2.1
100 15A 12.0 7.5 4.7 3.2
Foot 20A 16.0 10.0 6.2 4.2
30A 24.0 15.0 9.3 6.3
10A 12.0 7.5 4.7 3.2
150 15A 18.0 11.3 7.0 4.7
Foot 20A 24.0 15.0 9.3 6.3
30A 36.0 22.5 14.0 9.5

Important Safety Instructions for Battery Packs

The DC020 will provide light using 12–18 Volt DEWALT nickel cadmium, nickel metal hydride and
lithium ion battery packs.

When ordering replacement battery packs, be sure to include catalog number and voltage.
Extended Run-Time battery packs deliver more run-time than standard battery packs. Consult the
chart in this manual for compatibility of chargers and battery packs.

The battery pack is not fully charged out of the carton. Before using the battery pack and
worklight, read the safety instructions below. Then follow charging procedures outlined.

READ ALL INSTRUCTIONS

• Charge the battery packs only in DEWALT chargers.

• DO NOT splash or immerse in water or other liquids.

• Do not store or use the tool and battery pack in locations where the temperature may
reach or exceed 105°F (such as outside sheds or metal buildings in summer).

DANGER: Electrocution hazard. Never attempt to open the battery pack for any reason.

If battery pack case is cracked or damaged, do not insert into charger. Electric shock or
electrocution may result. Damaged battery packs should be returned to service center for
recycling.

NOTE: Battery storage and carrying caps are provided for use whenever the battery
is out of the tool or charger. Remove cap before placing battery in charger or tool.

WARNING: Fire hazard. Do not store or carry battery so that metal objects

can contact exposed battery terminals. For example, do not place battery in

aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails,
screws, keys, etc. without battery cap. Transporting batteries can possibly

cause fires if the battery terminals inadvertently come in contact with conductive materials
such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous

Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes
(i.e., packed in suitcases and carry-on luggage) UNLESS they are properly protected from short
circuits. So when transporting individual batteries, make sure that the battery terminals are
protected and well insulated from materials that could contact them and cause a short circuit.

SPECIFIC SAFETY INSTRUCTIONS FOR NICKEL CADMIUM (NiCD) OR
NICKEL METAL HYDRIDE (NiMH)

• Do not incinerate the battery pack even if it is severely damaged or is completely worn
out. The battery pack can explode in a fire.

• A small leakage of liquid from the battery pack cells may occur under extreme usage
or temperature conditions. This does not indicate a failure.

However, if the outer seal is broken:

a. and the battery liquid gets on your skin, immediately wash with soap and water for several

minutes.

b. and the battery liquid gets into your eyes, flush them with clean water for a minimum of

10 minutes and seek immediate medical attention. (Medical note: The liquid is 25-35%
solution of potassium hydroxide.)

SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (LI-ION)

• Do not incinerate the battery pack even if it is severely damaged or is completely
worn out. The battery pack can explode in a fire. Toxic fumes and materials are created

when lithium ion battery packs are burned.

• If battery contents come into contact with the skin, immediately wash area with
mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for
15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is
composed of a mixture of liquid organic carbonates and lithium salts.

• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If
symptoms persists, seek medical attention.

WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.

The RBRC™ Seal

The RBRC™ (Rechargeable Battery Recycling Corp oration) Seal on the
nickel cadmium, nickel metal hydride or lithium ion batteries (or battery packs)
indicate that the costs to recycle these batteries (or battery packs) at the end of
their useful life have already been paid by D
place spent nickel cadmium, nickel metal hydride or lithium ion batteries in the
trash or municipal solid waste stream and the RBRC program provides an
environmentally conscious alternative.

RBRC™ in cooperation with D
the United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal
hydride or lithium ion batteries. Help protect our environment and conserve natural resources
by returning the spent nickel cadmium and nickel cadmium, nickel metal hydride or lithium ion
batteries to an authorized D
also contact your local recycling center for information on where to drop off the spent battery.

RBRC™ is a registered trademark of the Rechargeable Battery Recycling Corporation.

EWALT and other battery users, has established programs in

EWALT service center or to your local retailer for recycling. You may

EWALT. In some areas, it is illegal to

COMPONENTS (Fig. 1)

A. ON/OFF switch H. Fluorescent bulb
B. Handle I. Lens cover
C. Battery port J. Worklight housing
D. AC outlets K. Support arm
E. Power cord L. Rubber gasket
F. Built-in cord wrap M. Bulb guard
G. Battery hold-down

OPERATION
AC Operation

1. Unwrap power cord and plug into a 120 V AC wall outlet.

2. The two sockets are now active and can be used.

NOTE: The two sockets are only active during AC use.

Battery Operation (Fig. 2)

1. Place the folded up DC020 on a stable, level surface, lens cover (I) side down.

2. Lift the battery hold-down (G) with one hand and insert the battery pack into the battery port

(C). Slowly place the battery hold-down on battery pack to hold the battery pack firmly.

3. With one hand securely holding the handle (B), use the other hand to lift the worklight

housing (J).

Usage (Fig. 1, 3)

1. Place the folded up DC020 on a stable, level surface.

2. The worklight housing can be positioned in different positions. With one hand securely

holding the handle (B), use the other hand to lift the support arm (K) to one of the five
positions shown.

3. Position the worklight as desired. Press the ON/OFF switch (A) to ON.

When finished using the worklight, turn the ON/OFF switch to OFF, fold the worklight housing
down to the flat position for storage.

Replacing the Fluorescent Bulb (Fig. 1, 4)

WARNING: Shock Hazard. Disconnect battery pack and unplug tool before replacing

the fluorescent bulb. Such preventative safety measures reduce the risk of personal injury.

CAUTION: Vision may be impaired when looking directly into fluorescent light.
CAUTION: Cut hazard. If replacing a broken bulb, protect your hands before attempting to

remove the bulb. Do not remove any pieces of broken glass or bulb from the socket area with
bare hands, or personal injury may occur.

To change the fluorescent bulb, the worklight housing must be in an upward position as shown
in Figure 1.

CAUTION: To avoid damage to the worklight, DO NOT separate the rubber gasket from the
lens cover. The rubber gasket is permanently attached.

NOTE: Recommended replacement bulb is the D
NOTE: Avoid touching the reflective surface. Surface contamination will decrease reflectivity.

1. With one hand securing the bottom corner of the worklight housing (J) and lens cover (I), use

the other hand to roll back the rubber gasket (L) from the worklight housing starting at one
of the bottom corners.

2. Still securely holding the worklight housing roll back the rubber gasket from all sides of the

housing, finishing at the top.

3. Remove the rubber gasket (L) and lens cover (I) and set aside.

4. With one hand securing the bottom corner of the worklight housing, use the other hand to

remove the bulb guard (M). Gently squeeze the sides of the bulb guard with the thumb and
index finger to release it from the clips. Set the bulb guard aside.

5. Secure the bottom corner of the worklight housing with one hand. Use the other hand to

firmly grasp the fluorescent bulb (H) at the center and hold onto the white plastic housing
under the bulb guard. While still securing the bottom corner, gently remove the bulb from the
worklight housing as shown. Ensure that the socket and area around the socket is free of dirt,
dust and other contaminants.

6. Align the replacement fluorescent bulb in the same orientation as the previous bulb. Secure

the bottom corner of the worklight housing with one hand. Using the other hand, carefully
press on the center of the bulb’s plastic housing to secure it in place.

7. Once the replacement bulb is in place, gently press the center of the bulb’s plastic housing

to ensure it is connected properly. Replace the bulb guard by clipping it to the worklight
housing.

EWALT DC0213 38W fluorescent bulb.

FIG 1

E

F

FIG 2

FIG 3

FIG 4

8. Replace the lens cover. Place the rubber gasket in one of the top corners and roll the gasket
onto the other top corner, finishing on a bottom. Ensure the rubber gasket is firmly in place
around the worklight housing.

B

A

H

M

I

G

J

L

H

K

L

D

C

M

MAINTENANCE
Service Notes

This product is not user serviceable. Other than the replacement bulb, there are no user
serviceable parts inside the worklight. Servicing at an authorized service center is required to
avoid damage to static sensitive internal components.

Cleaning

WARNING: Remove the battery pack and disconnect worklight from the AC outlet before

cleaning. Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the
tool. These chemicals may weaken the non-metallic materials used in these parts. Use a cloth
dampened only with water and mild soap or soft non-metallic brush. Never let any liquid get
inside the worklight; never immerse any part of the worklight into a liquid.

Repairs

To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustments
(including brush inspection and replacement) should be performed by a D
service center, a D
use identical replacement parts.

EWALT authorized service center or other qualified service personnel. Always

EWALT factory