DeWalt D55170, D55390, D55180, D55575, D55395 Instruction Manual

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D55170, D55180, D55390, D55395, D55570, D55575, D55580, D55585 Contractor’s Electric Wheeled Portable Air Compressor
INSTRUCTION MANUAL
If you have questions or comments, contact us.
1-800-4-DEWALT • www.dewalt.com
2
English
A. Pump Air Intake Filter B. Pump Oil Drain Plug C. On/Off Switch D. Air Tank Pressure Gauge E. Regulated Pressure Gauge F. Pressure Regulator G. Air Outlet H. Pilot Valve I. Safety Valve J. Air Tank Drain Valves K. Pump Oil Dipstick/Oil Fill Plug L. Dual Voltage Control M. Pressure Switch
FIG. 1
J
J
A
K
F
H
I
J
B
C
D55170, D55180
E
F
G
D
D55570, D55580
B
H
L
F
A
K
M
C
I
M
E
F
G
D
D55390
B
H
L
F
A
K
M
C
I
M
E
F
G
D
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English
Pump Specifi cations
K PUMP
Inline, vertical twin cylinder Single Stage Oil Lubricated Cast Iron crankcase cylinder, and head Bore: 2.5" (63.5 mm) Stroke: 2" (50.8 mm) Weight: 47 lbs. ( 21.3 kg.) Oil Capacity: 14 oz. (414 mL)
G PUMP
V - twin 4 cylinder Single Stage Oil Lubricated Cast Iron crankcase cylinder, and head Bore: 2.5" (63.5 mm) Stroke: 2.375" (60.3 mm) Weight: 69 lbs. (31.3 kg.) Oil Capacity: 30 oz. (887 mL)
B
K
B
K
D55395
A
K
B
E
F
G
D
H
L
M
C
I
M
J
D55575, D55585
A
B
E
F
G
D
H
L
M
K
C
I
M
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English
Specifi cations
MODEL WEIGHT HEIGHT WIDTH LENGTH
AIR TANK
CAPACITY
(GALLONS)
APPROX.
PILOT
VALVE
RESET/
CUT-IN
PRESSURE
APPROX.
BLOW OFF/
CUT-OUT
PRESSURE
SCFM @ 100
PSI
(689.5
kPa)
PUMP MOTOR
D55170 168 lbs.
(76.2 kg.)
33.0 in.
(838.2 mm)
22.5 in.
(571.5 mm)
45.0 in.
(1143.0 mm)
8 (30.3 liters)
105 PSI
(723.9 kPa)
125 PSI
(861.8 kPa)
6.5 K 1.5 HP
D55180 172 lbs.
(78.0 kg.)
23.5 in.
(596.9 mm)
18.3 in.
(463.6 mm)
43.0 in.
(1092.2 mm)
8 (30.3 liters)
105 PSI
(723.9 kPa)
125 PSI
(861.8 kPa)
8.4 K 2 HP
D55390
231 lbs.
(104.8 kg.)
26.3
(666.8 mm)
18.3 in.
(463.6 mm)
43.0 in.
(1092.2 mm)
8 (30.3 liters)
105 PSI
(723.9 kPa)
125 PSI
(861.8 kPa)
13.8 G 3 HP
D55395
254 lbs.
(115.2 kg.)
32.0 in.
(812.8 mm)
20.3 in.
(514.4 mm)
43.0 in.
(1092.2 mm)
17 (64.4 liters)
105 PSI
(723.9 kPa)
125 PSI
(861.8 kPa)
13.8 G 3 HP
D55570
168 lbs.
(76.2 kg.
23.5 in.
(596.9 mm)
18.25 in.
(463.6 mm)
43.0 in.
(1092.2 mm)
8 (30.3 liters)
105 PSI
(723.9 kPa)
125 PSI
(861.8 kPa)
6.5 K 1.5 HP
D55575
194 lbs.
(88.0 kg.)
29.8 in.
(755.7 mm)
20.3 in.
(514.4 mm)
43.0 in.
(1092.2 mm)
17 (64.4 liters)
105 PSI
(723.9 kPa)
125 PSI
(861.8 kPa)
6.5 K 1.5 HP
D55580
175 lbs.
(79.4 kg.)
23.5 in.
(596.9 mm)
18.3 in.
(463.6 mm)
43.0 in.
(1092.2 mm)
8 (30.3 liters)
105 PSI
(723.9 kPa)
125 PSI
(861.8 kPa)
8.4 K 2 HP
D55585
201 lbs.
(91.2 kg.)
29.8 in.
(755.7 mm)
20.3 in.
(514.4 mm)
43.0 in.
(1092.2 mm)
17 (64.4 liters)
105 PSI
(723.9 kPa)
125 PSI
(861.8 kPa)
8.4 K 2 HP
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Hot Surfaces
COMPRESSOR
CYLINDER &
HEAD
OUTLET TUBE
PUMP
CRANKCASE
ELECTRIC
MOTOR
COMPRESSOR
CYLINDER &
HEAD
OUTLET TUBE
PUMP
CRANKCASE
ELECTRIC
MOTOR
FIG. 2
MOTOR SPECIFICATIONS
1.5 HP
115V, 15 A, 60Hz 230V, 8 A, 60 Hz Four pole, induction type,1725 RPM Minimum branch circuit requirement: 15 A @ 115V and 230V Fuse Type: Time delay
2 HP
115V, 20 A, 60 Hz 230V, 10 A, 60 Hz Four pole, induction type,1725 RPM Minimum branch circuit requirement: 20 A @ 115V 15 A @ 230V Fuse Type: Time delay
3 HP
230V, 10 A, 60 Hz Four pole, induction type,1725 RPM Minimum branch circuit requirement: 15 A @ 230V Fuse Type: Time delay
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Defi nitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION: Used without the safety alert symbol
indicates a potentially hazardous situation which, if not avoided, may result in property damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY D
E
WALT TOOL, CALL US TOLL FREE AT:
1-800-4-D
EWALT (1-800-433-9258)
Important Safety Instructions
Important Safety Instructions
WARNING: Do not operate this unit until you read and understand
this instruction manual for safety, operation and maintenance instructions.
WARNING: Some dust created by power sanding, sawing, grind-
ing, drilling, and other construction activities contains chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:
• lead from lead-based paints
• crystalline silica from bricks and cement and other masonry products
• arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemi­cals: work in a well ventilated area, and work with approved safety equipment, al ways wear OSHA/MSHA/NIOSH approved, properly fit ting face mask or res pi ra tor when us ing such tools.
When using air tools, basic safety precautions should always be fol­lowed to reduce the risk of of personal injury.
WARNING: This product contains chemicals, including lead, known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling.
SAVE THESE INSTRUCTION
DANGER: RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN HOW TO PREVENT IT
• It is normal for electrical contacts within the motor and pressure switch to spark.
• Always operate the compres­sor in a well ventilated area free of combustible materials, gasoline, or solvent vapors.
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DANGER: RISK TO BREATHING (ASPHYXIATION)
WHAT CAN HAPPEN HOW TO PREVENT IT
• The compressed air directly from your compressor is not safe for breathing. The air stream may contain carbon monoxide, toxic vapors or solid particles from the air tank. Breathing these contaminant's can cause serious injury or death.
• Air obtained directly from the compressor should never be used to supply air for human consumption. In order to use air produced by this compressor for breathing, suitable filters and in-line safety equipment must be properly installed. In-line filters and safety equipment used in conjunction with the compressor must be capable of treating air to all applicable local and federal codes prior to human consumption.
• Sprayed materials such as paint, paint solvents, paint remover, insecticides and weed killers, may contain harmful vapors and poisons.
• Work in an area with good cross ventilation. Read and follow the safety instructions provided on the label or safety data sheets for the materials you are spraying. Always use certified safety equipment: OSHA/MSHA/NIOSH respiratory protection designed for use with your specific application.
• If electrical sparks from compressor come into con­tact with flammable vapors, they may ignite, causing fire or explosion.
• If spraying flammable mate­rials, locate compressor at least 20' (6.1 m) away from spray area. An addi­tional length of hose may be required.
• Store flammable materials in a secure location away from compressor.
• Restricting any of the com­pressor ventilation openings will cause serious overheat­ing and could cause fire.
• Never place objects against or on top of compressor.
• Operate compressor in an open area at least 12" (30.5 cm) away from any wall or obstruction that would restrict the flow of fresh air to the ventilation openings.
• Operate compressor in a clean, dry well ventilated area. Do not operate unit indoors or in any confined area.
• Unattended operation of this product could result in personal injury or property damage. To reduce the risk of fire, do not allow the compressor to operate unat­tended.
• Always remain in attendance with the product when it is operating.
• Always turn off and unplug unit when not in use.
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DANGER: RISK OF INJURY OR PROP ER TY DAMAGE WHEN
TRANSPORTING OR STORING
WHAT CAN HAPPEN HOW TO PREVENT IT
• Oil can leak or spill and could result in fire or breathing hazard; serious injury or death can result. Oil leaks will damage carpet, paint or other surfaces in vehicles or trailers.
• Always place compressor on a protective mat when transporting to protect against damage to vehicle from leaks. Remove compressor from vehicle immediately upon arrival at your destination. Always keep compressor level and never lie on its side.
WARNING: RISK OF BURSTING
Air Tank: The air tank on your Air Compressor is designed and may be UM coded (for units with air tanks greater than 6 inch diameter) according to ASME Section VIII, Div. 1 rules. All pressure vessels should be inspected once every two years. To find your state pressure vessels inspector, look under the Division of Labor and Industries in the government section of a phone book or call 1-800-4-D
EWALT for
assistance. The following conditions could lead to a weakening of the air tank and
result in a violent air tank explosion:
WHAT CAN HAPPEN HOW TO PREVENT IT
• Failure to properly drain condensed water from air tank, causing rust and thinning of the steel air tank.
• Drain air tank daily or after
each use. If air tank develops a leak, replace it immediately with a new air tank or replace the entire compressor.
• Modifications or attempted repairs to the air tank.
• Never drill into, weld, or make any modifications to the air tank or its attachments. Never attempt to repair a damaged or leaking air tank. Replace with a new air tank.
• Unauthorized modifications to the, pilot valve, safety valve or any other components which control air tank pressure.
• The air tank is designed to withstand specific operating pressures. Never make adjustments or parts substitutions to alter the factory set operating pressures.
Attachments & accessories:
• Exceeding the pressure
rating of air tools, spray guns, air operated accessories, tires and other inflatables can cause them to explode or fly apart, and could result in serious injury.
• Follow the equipment manufacturers recommendation and never exceed the maximum allowable pressure rating of attachments. Never use compressor to inflate small low pressure objects such as children’s toys, footballs, basketballs, etc.
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Tires:
• Over inflation of tires could result in serious injury and property damage.
• Use a tire pressure gauge to check the tires pressure before each use and while inflating tires; see the tire sidewall for the correct tire pressure.
NOTE: Air tanks, compressors and similar equipment used to inflate tires can fill small tires similar to these very rapidly. Adjust pressure regulator on air supply to no more than the rating of the tire pressure. Add air in small increments and frequently use the tire gauge to prevent over inflation.
WARNING: RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN HOW TO PREVENT IT
• This air compressor is powered by electricity. Like any other electrically powered device, If it is not used properly it may cause electric shock.
• Never operate the compressor outdoors when it is raining or in wet conditions.
• Never operate compressor with protective covers removed or damaged.
• Repairs attempted by unqualified personnel can result in serious injury or death by electrocution.
• Any electrical wiring or repairs required on this product should be performed by a D
EWALT factory
service center or a D
EWALT
authorized service center in accordance with national and local electrical codes.
Electrical Grounding:
Failure to provide adequate grounding to this product could result in serious injury or death from electrocution. See Grounding Instructions under Installation.
• Make sure the electrical circuit to which the compressor is connected provides proper electrical grounding, correct voltage and adequate fuse protection.
WARNING: RISK FROM FLYING OBJECTS
WHAT CAN HAPPEN HOW TO PREVENT IT
• The compressed air stream can cause soft tissue damage to exposed skin and can propel dirt, chips, loose particles and small objects at high speed, resulting in property damage or personal injury.
• Always wear certified safety equipment: ANSI Z87.1 eye protection (CAN/CSA Z94.3) with side shields when using the compressor.
• Never point any nozzle or sprayer toward any part of the body or at other people or animals.
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