DeWalt D55146 TYPE 4 Owner’s Manual

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NOTE: Air tanks, compressors and similar equipment used to inflate tires can fill small
tires very rapidly. Adjust pressure regulator on air supply to no more than the rating of the
tire pressure. Add air in small increments and frequently use the tire gauge to prevent over
inflation.
_WARNING: RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN HOW TO PREVENT iT
" Your air compress0r is powered by . Never operate the compressor outdoors when
electricity. Like any other e!ectdca!ly it iSraining orin wet condition&
Powered device, If it !shot used proPerlY Never operate compressor with protective it may cause electric shock: Covers rem0ved or damaged.
Repairs attempted by unqualified Any electrical wiring or repairs required on this personnel can result in serious injury or product should be performed by a DEWALT
death by electrocution, factory service center or a DEWALTauthorized
service center in accordance with national and local electrical codes.
,, Electrical Grounding: Failureto provide Make certain that the electrical circuit to
adequate grounding to this product which the compressor iS connected provides
could result in serious injury O_death proper electrical grounding, correct voltage
from electrocution. See Grounding and adequate fuse protection,
Instructions under Installation. ......................................................................................
_AWARNING: RISK FROM FLYING OBJECTS
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DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286
(DEC10) Part No. N100202 D55146 Copyright © 2007, 2008, 2009, 2010 DEWALT
The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme; the "D" shaped air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the array of lozenge-
shaped humps on the surface of the tool.
/t
Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.
_J_ANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. _,WARNING: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
,&CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL, CALL US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258}
Important Safety Instructions
WARNING: Do not operate this unit until you read this instruction manual for safety,
operation and maintenance instructions.
_WARNING: This product contains chemicals known to the State of Cafifornia to cause
cancer, and birth defects or other reproductive harm. Wash hands after handling.
AWARNING: Some dust contains chemicals known to the State of Cafifornia to cause
cancer, birth defects or other reproductive harm such as asbestos and lead in lead based paint.
SAVE THESE INSTRUCTION
.&DANGER." RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN HOW TO PREVENT IT
_ It iS normal for e!ectdca! contacts with- _ Always operate the c0mpressor in a well
in the motor and pressure switch to ventilated area free of combustible materi_ spark, als, gas01ine or solvent vaporsl
If electrical sparks from compressor If spraying flammable materials, locate com- come into contact with flammable pressor at least 20' (6.1 m) away from spray
vapors, they may ignite, causing fire or area. An additional length of hose may be explosion, require&
Store flammable materials in a secure loca-
Restricting any ofthe compressor Veto- Never p!ace objects against or on top of
ti!at!on openings will caus e serious compressor pump,
overheating and could cause fire: Operate c0mpressor in an open area at least
Unattended operation of this product Always remain in attendance with the prod- could result in personal injury or prop- uct when it is operating.
erty damage. To reduce the risk of fire, Always turn off and unplug unit when not in do not allow the compressor to operate use.
unattended.
_ _DANGER: RISK TO BREATHING (ASPHYXIATION)
WHAT CAN HAPPEN HOW TO PREVENT IT
The compressed air directly from your ,, Never use air obtained directly from the com-
compressor is safe for breathing, press0r to supply air for human consumption.
The air stream may contain carbon mon- The c0mpressor isnot equipped with suitable oxide, tox!c vap0rs, or solid particles filters and inqine safety equipment f0r human from the air tank. Breathing these con-consumption.
taminants can caus e seri0us injury or death:
Exposure to chemicals in dust created
by power sanding, sawing, grinding,
drilling, and other construction activi- ties may be harmful.
Sprayed materials such as paint, paint solvents, paint remover, insecticides,
weed killers, may contain harmful vapors and poisons.
_WARNING: RISK OF BURSTING
Air Tank: On February 26, 2002, the U;S. Consumer Product Safety Commission published
Release # 02-108 concerning air c0mpressor tank safety:
Air compressor receiver tanks do not have an infinite !ife; Tank life is dependent uPOnseveral factors, some of which include operating conditions, ambient conditions, proper instal!a-
tons field modifications; and the level of maintenancel The exact effect of these factors on air receiver life is difficult to Predict.
Ifproper maintenance procedures are not followed, interna! corrosion t ° the inner wa!! of the
air receiver tank can cause the air tank to unexpectedly rupture allowing pressurized air to sudden!y and forcefully escape;p0sing risk of injury to
Your compressor air tank must be removed from service by the end of the year shown on your tank warning label.
The fo!!owing conditions could !ead to a weakening of the air tank, and result in a vio!ent air tank explosion:
Failure to properly drain condensed Drain air tank daily or after each use. If air tank
Unauthorized modifications to the safety The air tank is designed to withstand specific
Attachments&accessories:
_' ExCeeding the preSsure rating of Follow the equipment manufacturers
Sories, tires, and other inflatables can maximum a!!owab!e pressure rating of
Tires:
WHAT CAN HAPPEN HOW TO PREVENT IT
water from air tank, causing rust and develops a leak, replace it immediately with a thinning of the steel air tank. new air tank or replace the entire compressor.
Modifications or attempted repairs to the _ Neverdri!linto_weld,ormakeanymodifications
airtank, to the ai_ tank or ts attachments. Never
valve or any other components which operating pressures. Never make adjustments control air tank pressure, or parts substitutions to alter the factory set
tools, spray guns, air operated acces_ recommendation and never exceed the causethem to exp!ode or fly apart, and attachmentsl Never use compressor to
could result in serious injury, inflate small :!ow pressure objects such as
Over inflation of tires could result in Use a tire pressure gauge to check the tires serious injury and property damage, pressure before each use and while inflating
tion away from compressor.
12 (3015cm) away from any wa!l or 0bstruc-
tion that would restrict the flow of fresh air to the venti!ati0n 0peningSl
, operatec0mpress0r naclean dry well ven_
t!lated areal D0 not operate Unit indo0rs or in any confined areal
Work in an area with good cross ventilation. Read and follow the safety instructions pro-
vided on the label or safety data sheets for the materials you are spraying. Always use
certified safety equipment: NIOSH/OSHA respiratory protection or properly fitting face
mask designed for use with your specific application.
attempt to rePair a damaged or leaking air
tank: Rep!ace with a new air tank:
operating pressures.
chi!dren,s toys, footba!!s, basketba!!s, etc,
tires; see the tire sidewall for the correct tire
pressure.
WHAT CAN HAPPEN
The compressed air stream can cause soft tissue damage to exposed skin
and can propel dirt, chips, loose par- ticles, and small objects at high speed,
resulting inproperty damage or personal injury.
_ _WARNING: RISK OF HOT SURFACES
WHAT CAN HAPPEN HOW TO PREVENT IT
Touching exposed metal such asthe Never touch any exposed metal parts on compressor head, engine head, engine compressor during or immediately after
exhaust or outlet tubes, can result in operation. Compressor will remain hot for serious burns: several minutes after operation.
__ _WARNING: RISK FROM MOViNG PARTS
WHAT CAN HAPPEN HOW TO PREVENT IT
Moving parts such as the pulley, fly- Never operate the compressor with guards or
wheel, and belt can cause serious injury covers which are damaged or removed. if they come into contact with you or Keep your hair, clothing, and gloves away
your clothing, from moving parts. Loose clothes, jewelry, or
. Attempting to operate compressor with Any repairs required on this product should
damaged or missing parts or attempt, be performed bya DEWALT factory service
ing to repair compressor with protective center or a DEWALTauthorized service center.
shrouds removed can exPose you to
moving parts and can result in serious injury.
_ AWARNING: RiSK OF UNSAFE OPERATION
WHAT CAN HAPPEN Unsafe operation of your air compres- sor could lead to serious injury or death
to you or others.
_j_WARNING:
WHAT CAN HAPPEN
A portab!e €ompreSsor can fa!! from AlwaYs operate compressor in a stable
a tab!e, workbench, or r0of causing secure position to prevent accidental move,
damage to the compressor and could ment of the unit. Never operate compressor result in seri0us injury or death tothe on a roof 0r other elevated position. Use
operator, additional air hose to reach high locations.
_ J_WARNING: RISK OF INJURY FROM LIFTING
WHAT CAN HAPPEN
Serious injury can result from attempting to lift too heavy an object.
_WARNING: RISK FROM NOISE
WHAT CAN HAPPEN HOW TO PREVENT iT
Under some conditions and duration of _ Always wear proper hearing protection during use, n0ise from th!s product may con- usei
tribute to hearing loss: ........
Always wear certified safety equipment: ANSi Z87.1 eye protection (CAN/CSA Z94.3) with
side shields when using the compressor.
Never point any nozzle or sprayer toward any part of the body or at other people or animals.
Always turn the compressor off and bleed pressure from the air hose and air tank before
attempting maintenance, attaching tools or accessories.
Do not reach around protective shrouds Or attempt maintenance until unit has been
allowed to cool.
long hair can be caught in moving parts.
Air vents may cover moving parts and should
be avoided as well.
Review and understand all instructions and warnings in this manual.
Become familiar with the operation and con- trols of the air compressor.
Keep operating area clear of all persons, pets, and obstacles.
Keep children away from the air compressor at all times.
Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay
alert at all times.
Never defeat the safety features of this prod- uct.
Equip area of operation with a fire extin- guisher.
o
Do not operate machine with missing, bro- ken, or unauthorized parts.
o
Never stand on the compressor.
RISK OF FALLING
The compressor is too heavy to be lifted by one person. Obtain assistance from others
before lifting.
HOW TO PREVENT IT
HOW TO PREVENT IT
HOW TO PREVENT iT
HOW TO PREVENT IT
SAVE THESE INSTRUCTIONS
FOR FUTURE USE
Components (Fig. 1)
A Sliding Handles B. Handle Grip C. Storage Support D. Regulated Pressure Gauge
E. Quick Connects
F. Regulator
G. Safety Valve
H. Pressure Switch I. Cord Wrap
J. Air Filter K. Tank Pressure Gauge
L. Auto(I)/Off(O) Switch M. Drain Valve
FEATURES (FIG. 1)
AUTO/OFF SWITCH Place this switch (L) in the AUTO (I) position to provide automatic power to the pressure
switch and OFF (O) to remove power at the end of each use. PRESSURE SWITCH
The pressure switch (H) automatically starts the motor when the air tank pressure drops below the factory set cut-in pressure. It stops the motor when the air tank pressure
reaches the factory set cut-out pressure. SAFETY VALVE If the pressure switch does not shut off the air compressor at its cut-out pressure setting,
the safety valve (G) will protect against high pressure by popping out at its factory set pressure (slightly higher than the pressure switch cut-out setting).
CHECK VALVE When the air compressor is operating, the check valve is open, allowing compressed air
to enter the air tank. When the air compressor reaches cut-out pressure, the check valve closes, allowing air pressure to remain inside the air tank.
TANK PRESSURE GAUGE The tank pressure gauge (K) indi-cates the reserve air pressure in the tank. REGULATED PRESSURE GAUGE The regulated pressure gauge (D) indicates the air pressure available at the outlet side of
the regulator. This pressure is controlled by the regulator. REGULATOR
The regulator (F) controls the air pressure shown on the regulated pressure gauge. Pull the knob out and turn clockwise to increase pressure and counterclockwise to decrease pressure. When the desired pressure is reached push knob in to lock in place. The regulated pressure
range is 7-150 psi.
AWARNING: Risk of Bursting. Too much air pressure causes a hazardous risk of bursting.
Check the manufacturer's maximum pressure rating for air tools and accessories. The regulator outlet pressure must never exceed the maximum pressure rating.
UNIVERSAL QUICK CONNECT BODIES The universal quick connect body (E) accepts the three most popular styles of quick connect
plugs: industrial, automotive, and ARC. One hand push-to-connect operation makes connections simple and easy. The two quick connect bodies allow the use of two tools at
the same time. DRAIN VALVE
The drain valve (M) is located at the base of the air tank and is used to drain condensation at the end of each use. See Draining Air Tank under Maintenance.
COOLING SYSTEM This compressor contains an advanced design cooling system. It is normal for this fan to
blow air through the vent holes in large amounts. The cooling system is working when air is expelled.
AIR COMPRESSOR PUMP The pump compresses air into the air tank. Working air is not available until the compressor
has raised the air tank pressure above that required at the air outlet.
AIRINTAKEFILTER Thefilter(J)isdesignedtocleanairenteringthepump.Toensurethepumpcontinuallyreceives
aclean,cool,anddryairsupplythefiltermustalwaysbecleanandthefilterintakemustbefree
fromobstructions.
MOTOROVERLOADPROTECTOR
Themotorhasa thermaloverloadprotector.If themotoroverheatsforanyreason,the
overloadprotectorwillshutoffthemotor.Themotormustbeallowedtocooldownbefore restarting.Torestart:
1.SettheAuto/Offlever(L)toOFF and unplug unit.
2. Allow the motor to cool.
3. Plug the power cord into the correct branch circuit receptacle.
4. Set the Auto/Off lever to AUTO position.
INSTALLATION
Assembly (Fig. 1)
iNSTALLING HOSES _WARNING: Risk of unsafe operation. Firmly grasp hose in hand when installing or
disconnecting to prevent hose whip.
1. Ensure regulated pressure gauge reads 0 psi.
2. Grasp the hose at the quick connect plug and push the plug into the quick connect body (E). Coupler will snap into place.
3. Grasp the hose and pull to ensure coupler is seated.
DISCONNECTING HOSES ,&WARNING: Risk of unsafe operation. Firmly grasp hose in hand when installing or
disconnecting to prevent hose whip.
1. Ensure regulated pressure gauge reads 0 psi.
2. Push coupler on quick connect body back to release quick connect plug on hose.
Grounding Instructions (Fig. 2)
`&WARNING: Risk of electrical shock. In the event of a short circuit, grounding reduces the
risk of shock by providing an escape wire for the electric current. This air compressor must be properly grounded.
The portable air compressor is equipped with a cord having a grounding wire with an
appropriate grounding plug.
1. The cord set and plug (R) with this unit contains a grounding pin (S).This plug MUST be used with a grounded outlet ([).
IMPORTANT: The outlet being used must be installed and grounded in accordance with all local codes and ordinances.
2. Ensure the outlet being used has the same configuration as the grounded plug. DO NOT USE AN ADAPTER.
3. Inspect the plug and cord before each use. Do not use if there are signs of damage.
4. If these grounding instructions are not completely understood, or if in doubt as to
whether the compressor is properly grounded, have the installation checked by a
qualified electrician.
ADANGER: Risk of electrical shock. IMPROPER GROUNDING CAN RESULT IN
ELECTRICAL SHOCK.
Do not modify the plug provided. If it does not fit the available outlet, a correct outlet should be installed by a qualified electrician. Repairs to the cord set or plug MUST be made by a qualified electrician.
Extension Cords
If an extension cord must be used, be sure it is:
a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will accept the plug on the product
in good condition
plug is not worn
no longer than 50 feet (15.2 m)
12 gauge (AWG) or larger. (Wire size increases as gauge number decreases. 10 AWG and 8 AWG may also be used. DO NOT USE 14 OR 16 AWG.)
NOTICE: Risk of property damage. The use of an undersized extension cord will cause
voltage to drop resulting in power loss to the motor and overheating. Instead of using an
extension cord, increase the working reach of the air hose by attaching another length of hose to its end. Attach additional lengths of hose as needed. Always use a minimum 3/8"
(9.5 ram) or greater air hose rated at 300 psi.
Voltage and Circuit Protection
Refer to the Voltage and Minimum Branch Circuit Requirements under Specifications. ACAUTION: Risk of Overheating. Certain air compressors can be operated on a 15 amp
circuit if the following conditions are met.
= Voltage supply to circuit must comply with the National Electrical Code. = Circuit is not used to supply any other electrical needs. = Extension cords comply with specifications. = Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay fuse.
NOTE: If compressor is connected to a circuit protected by fuses, use only time delay fuses. Time delay fuses should be marked "D" in Canada and "T" in the U.S.
If any of the above conditions cannot be met, or if operation of the compressor repeatedly causes interruption of the power, it may be necessary to operate it from a 20 amp circuit. It
is not necessary to change the cord set.
Compatibility
NOTE: Always use an air line filter to remove moisture and oil vapor when spraying paint.
Location
Place the air compressor in a clean, dry and well ventilated area at least 12" (30.5 cm) away
from the wall or other obstructions that will interfere with the flow of air. Keep the compressor
away from areas that have dirt and/or volatile fumes in the atmosphere. These impurities may clog the intake filter and valves, causing inefficient operation.
`&WARNING: The air compressor pump and shroud are designed to allow for proper
cooling. The ventilation openings on the compressor are necessary to maintain proper operating temperature. Do not place rags or other containers on or near these openings.
Place the air compressor on a flat surface resting on the wheels and rubber foot. ELECTRICAL
Refer to all safety instructions before using unit. Observe extension cord safety instructions, if necessary. Always move the Auto/Off switch (L) to the OFF position before removing the
plug from the outlet.
Transporting (Fig. 3)
When transporting the compressor in a vehicle, trailer, etc. ensure that the air tank is drained
and the unit is secured and placed on a flat horizontal surface. Use care when driving so to avoid tipping the unit over in the vehicle. Damage can occur to the unit or surrounding items
if unit is tipped. LIFTING (FIG. 3A)
Always use two people when lifting and lift from the recommended lift points B and C.
MOVING (FIG. 3B}
1. Grasp handle (B) to support compressor.
2. Pull handle (A) until fully extended (lock position).
`&WARNING: Risk of unsafe operation. Ensure proper footing and use caution when rolling
compressor so that unit does not tip or cause loss of balance.
3. To move, roll compressor on tires using handle (A) as shown above.
Store compressor in a vertical or horzitional position.
PREPARATION FOR USE
`&WARNING: Do not operate this unit until you read this instruction manual for safety,
operation and maintenance instructions.
Pro-Start Checklist (Fig. 1)
1. Ensure the Auto/Off switch (L) is in the OFF position.
2. Plug the power cord into the correct branch circuit receptacle. See Voltage and Circuit Protection under Installation.
3. Ensure air tank is drained, see Draining Air Tank under Maintenance.
4. Ensure the drain valve (M) is closed.
5. Ensure safety valve (G) is functioning properly, see Checking Safety Valve under
Maintenance.
6. Pull the regulator knob (F)out and turn counterclockwise until fully closed. Ensure regulated pressure gauge reads 0 psi. Push knob in to lock in place.
7. Attach hose and accessories. NOTE: Always use a minimum 3/8" (9.5 ram) or greater air hose rated at 300 psi.
_,WARNING: Risk of unsafe operation. Firmly grasp air hose in hand when installing or
disconnecting to prevent hose whip.
`&WARNING: Risk of unsafe operation. Do not use damaged or worn accessories. `&WARNING: Risk of Bursting. Too much air pressure causes a hazardous risk of bursting.
Check the manufacturer's maximum pressure rating for air tools and accessories. The
regulator outlet pressure must never exceed the maximum pressure rating.
OPERATING PROCEDURES
Start-up (Fig. f)
1. Follow Pre-Start Checklist under Preparation for Use.
NOTICE: Risk of property damage. Do not operate in vertical position. Vertical position is for storage only.
2. Move the Auto/Off switch to the AUTO position and allow tank pressure to build. Motor will stop when tank pressure reaches cut-out pressure.
,&CAUTION: Risk of unsafe operation. Compressed air from the unit may contain water
condensation and oil mist. Do not spray unfiltered air at an item that could be damaged by moisture. Some air operated tools or devices may require filtered air. Read the instructions for the air tool or device.
3. Adjust regulator (F) to desired setting. See Regulator under Features.
Shut-down (Fig. f)
1. Move Auto/Off switch (L) to the OFF position.
NOTE: If finished using compressor, follow Steps 2-6. NOTE: When the unit has been turned off, it is normal to hear a short hiss of air being
released. NOTE: Unplug unit when not in use.
2. Pull the regulator knob (F)out and turn counterclockwise until fully closed. Ensure regulated pressure gauge reads 0 psi. Push knob in to lock in place.
3. Remove hose and accessory.
,&WARNING: Risk of unsafe operation. Firmly grasp air hose in hand when installing or
disconnecting to prevent hose whip.
4. Drain the air tank, see Draining Air Tank under Maintenance. Ensure air tank pressure gauge reads 0 psi.
,_WARNING: Risk of bursting. Drain air tank daily. Water will condense in air tank. If not
drained, water will corrode and weaken the air tank causing a risk of air tank rupture.
5. Allow the compressor to cool down.
6. Wipe air compressor clean and store in a safe, non-freezing area.
_CAUTION: Risk of unsafe operation. Do not operate in vertical position. Vertical position
is for storage only.
MAINTENANCE
The following procedures must be followed when maintenance or service is performed on the
air compressor.
1. Ensure Auto/Off switch is in the OFF position.
2. Remove air compressor plug from outlet.
FIG. 1
M
/
A
B
FIG. 2
R
FIG. 4
3. Drain air tank.
4. Allow air compressor to cool down before starting service.
NOTE: All compressed air systems contain maintenance parts (e.g., oil, filters, separators) that are periodically replaced. These used parts may contain substances that are regulated and must be disposed of in accordance with local, state, and federal laws and regulations.
NOTE: Take note of the positions and locations of parts during disassembly to make reassembly easier.
NOTE: Any service operations not included in this section should be performed by a DEWALT
factory service center or a DEWALTauthorized service center.
FIG. 3A
Maintenance Chart
Procedure Daily Weekly
Check safety valve X Inspect air filter X
Drain airtank X Check for unusual noise/vibration X
Check for air leaks X_ Clean compressor exterior X
Removetank from service
1 - To check for air leaks apply a solution of soapy water around joints. While compressor is
pumping to pressure and after pressure cuts out, look for air bubbles to form.
2 - For more information, call 1-800-4-DEWALT (1-800-433-9258)
See tank warning label
X 2
Checking Safety Valve (Fig. 1)
`&WARNING: Risk of bursting. If the safety valve does not work properly, over-pressurization
may occur, causing air tank rupture or an explosion.
`&WARNING: Risk from flying objects. Always wear certified safety equipment: ANSI Z87.1 eye
protection (CAN/CSA Z94.3) with side shields when using the compressor.
Before starting compressor, pull the ring on the safety valve to make sure that the safety
valve operates freely. Before starting compressor, pull the ring on the safety valve to make sure that the safety valve operates freely.
NOTE: Ring may be difficult to pull when air tank pressure is at 0 psi. If the valve is stuck or does not operate smoothly, it must be replaced with the same type of valve.
Draining Air Tank (Fig. 1)
_WARNING: Risk of unsafe operation. Risk from noise. Air tanks contain high pressure
air. Keep face and other body parts away from outlet of drain. Use eye protection [ANSI Z87.1 (CAN/CSA Z94.3)] when draining as debris can be kicked up into face.
AWARNING: Risk from noise. Always wear proper hearing protection during use. Under
some conditions and duration of use, noise from this product may contribute to hearing loss.
NOTE: All compressed air systems generate condensate that accumulates in any drain point (e.g. tanks, filter, aftercoolers, dryers). This condensate contains lubricating oil and/or
substances which may be regulated and must be disposed of in accordance with local, state,
and federal laws and regulations.
`&WARNING: Risk of bursting. Drain air tank daily. Water will condense in air tank. If not
drained, water will corrode and weaken the air tank causing a risk of air tank rupture. NOTICE: Risk of property damage. Drain water from air tank may contain oil and rust, which
can cause stains.
1. Ensure Auto/Off switch is in the OFF position.
2. Lift compressor into an inclined position so drain valve (M) is at the lowest point (this will assist in removing moisture, dirt, etc. from air tanks).
3. Place a suitable container under the drain valve to catch discharge.
4. Grasp lever on drain valve.
5. Slowly rotate lever to gradually bleed air from air tank.
6. When air tank pressure gauge reads 10 psi, rotate valve to the fully open position.
7. Close drain valve when finished.
Checking Air Filter Element (Fig. 1)
AWARNING: Hot surfaces. Risk of burn. Outlet tube, pump head, and surrounding parts are
very hot, do not touch. Allow compressor to cool prior to servicing.
1. Ensure Auto/Off switch (L) is in the OFF Position.
2. Allow unit to cool.
3. Remove filter cover (J) from base.
4. Remove element from filter base.
5. Place new element back in filter base. Purchase replacement parts from your local dealer or authorized service center. Always use identical replacement parts.
6. Snap filter cover to filter base.
NOTICE: Risk of unsafe operation. Do not operate without air inlet filter
Accessories
_&WARNING: The use of any other accessory not recommended for use with this tool
could be hazardous. Use only accessories rated equal to or higher than the rating of the air compressor.
Recommended accessories for use with your tool are available for purchase from your local dealer or authorized service center. If you need assistance in locating any accessory for your
tool, please contact DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286,
call 1-800-4-DEWALT (1-800-433-9258) or visit our website www.dewalt.com.
Service Information
Please have the following information available for all service calls: Model Number Serial Number
Date and Place of Purchase
Repairs
To assure product SAFETY and RELiABiLiTY, repairs, maintenance and adjustment should
be performed by a DEWALT factory service center, a DEWALTauthorized service center or other qualified service personnel. Always use identical replacement parts.
Full One Year Warranty
DEWALT heavy duty industrial tools are warranted for one year from date of purchase. We
will repair, without charge, any defects due to faulty materials or workmanship. For warranty
repair information, call 1-800-4-DEWALT (1-800-433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This
warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained either in
the packaging, call the local company or see website for warranty information.
FREE WARNING LABEL REPLACEMENT (Fig. 4): Ifyour warning labels become illegible or are missing, call 1-800-4-DEWALT (1-800-433-9258) for a free replacement.
GLOSSARY
CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery.
PSI: Pounds per square inch; a unit of measure of pressure. kPa (kilopascal): Metric pressure measurement. 1 kilopascal equal 1000 pascals.
Code Certification: Products that bear one or more of the following marks: UL®, CUL,
CULUS, ETL®, CETL, CETLUS, have been evaluated by OSHA certified independent safety laboratories and meet the applicable Standards for Safety.
*UL® is a registered trademark of Underwriters Laboratories and ETL® is a registered
trademark of Electrical Testing Laboratories.
Cut-In Pressure: While the motor is off, air tank pressure drops when accessory is used. When the tank pressure drops to a certain low level the motor will restart automatically. The
low pressure at which the motor automatically restarts is called cut-in pressure.
Cut-Out Pressure: When an air compressor is turned on and begins to run, air pressure
in the air tank begins to build. It builds to a certain high pressure before the motor automatically shuts off, protecting your air tank from pressure higher than its capacity. The
high pressure at which the motor shuts off is called cut-out pressure. Branch Circuit: The circuit carrying electricity from electrical panel to outlet. Duty Cycle: This air compressor pump is capable of running continuously. However,
to prolong the life of your air compressor, it is recommended that a 50%-75% average
duty cycle be maintained; that is, the air compressor pump should not run more than
30-45 minutes in any given hour.
Troubleshooting Guide
This section provides a list of the more frequently encountered malfunctions, their causes
and corrective actions. The operator or maintenance personnel can perform some corrective actions, and others may require the assistance of a qualified DEWALT technician or your dealer.
Problem Code
Excessive air tank pressure-safety valve pops off ................................................ 1, 2
Air leaks ................................................................................................................... 3
Air leaks in air tank or at air tank welds ................................................................... 4
Air leaks between head and valve plate ................................................................... 5
Air leaks from safety valve ........................................................................................ 6
Knocking Noise ........................................................................................................ 6
Pressure reading on the regulated pressure gauge
drops when an accessory is used ............................................................................ 7
Compressor is not supplying enough air to operate accessories
...................................................................................................... 8, 9, 10, 11, 12, 22
Regulator knob has continuous air leak ................................................................. 13
Regulator will not shut off air outlet ....................................................................... 13
Motor will not run ........................................................... 6, 14, 15, 16, 17, 18, 19, 20
Squealing Sound .................................................................................................... 21
Troubleshooting Codes
CODE POSSIBLECAUSE POSSIBLESOLUTION
1 Pressureswitch does Set the Auto/Off switch to OEF,if the unit does not shut off
not shut off motor ,contact a DEWALTfactory service center or a DEWALTauthorized
3ressure
2 Pressureswitch cut-out Contact a DEWALTfactory service center or a DEWALTauthorized
too high servicecenter.
3 Tubefittings are not Tighten fittings where air can be heard escaping. Check fittings
tight enough with soapy water solution. Do Not Overtiqhten.
4 Defective air tank Air tank must be replaced. Do not repairthe leak.
5 Leakingseals contact a DEWALTfactory service center ora DEWALTauthorized
' service center.
6 Defective safety valve Operate safety valve manually by pullingon ring. If valve still
Regulator is not It is normal for some pressure drop to occur when an accessory adjusted correctly for is used, adjust the regulator as instructed in Regulator under
accessorYbeing used Featuresif pressure drop is excessive.
, NOTE:Adjust the regulated pressure underflow conditions while
accessory is being used.
8 Prolonged excessive Decrease amount of air usage.
use of air
9 Compressor is not Check the accessory air requirement. If it is higher than the CFM
largeenough for or pressuresupplied byYOurair compressor, a largercompressor accessory is needed to operate accessory.
10 Hole in air hose Replace air hose.
11 Check valve restricted Contacta DEWALTfactory seryice center ora DEWALTauthorized
servicecenter.
12 Air leaks Tighten fittings.
13 .Regulatoris damaged Replace.
14 Motor overload Referto Motor Overload Protection underFeatures. If motor
3rotection switch has overloadprotection trips frequently,contact a DEWALTfactory
tripped servicecenter or a DEWALTauthorized servicecenter.
t5 TankPressureexceeds Motor will start automatically when tank pressuredrops below cut:
pressureswitch cutqn mpressure 0f Pressuresw!tch.
3ressure
16 Extensioncord is wrong Checkfor proper gaugewire andcord length. Referto the
length or gauge Extension Cords paragraph inthe Installation section.
17 Loose electrical Contact a DEWALTfact0ry seryicecenter or a DEWALTauthorized
connections servicecenter.
18 Possibledefective Contact a DEWALTfactory service center ora DEWALTauthorized
motor service center.
19 Paint spray on interna! Contact a DEWALTfactory service center or a DEWALTauthorized
,motor parts servicecenter. DOnot operate thecompressor inthe paint sPraY
20 Fuseblown, circuit 1. Check fuse box for blown fuseand replace asnecessary.
21 Worn Belt ContactaDEWALTfactoryseryicecenteroraDEWALTauther!zed 22 Restricted air intake Cleanor replace air intakefilter. Do not operate the air compressor
f
' area:See flammable vapor warning.
breakertripped Resetcircuit breaker. Donot use afuse or circuit breaker
' service center.
filter with the filter removed. Referto the Air Filter paragraph in the
_,WARNING: Riskof bursting. Do not drill into, weld or otherwise
modify air tank or it will weaken. The air tank can rupture or explode.
leaks, it must be replaced.
with higher rating thanthat specified for our particular branch circuit.
2. Checkfor proper fuse.You should usea time delayfuse.
3. Checkfor low voltage conditions and/or proper extension cord.
4. Disconnect the other electricalappliances from circuit or operate thecompressor on its own branchcircuit.
Maintenancesection.
D_finitions : lignes directrices en
mati_re de s_curit_
Les definitions ci-dessous decrivent le niveau de gravite pour chaque symbole. Veuillez lire
le mode d'emploi et porter une attention particuliere _.ces symboles. .&DANGER: Indique une situation dangereuse imminente qui, si elle n'est pas 6vitae, causera la mort ou des blessures graves. AAVERTISSEMENT : Indique une situation potentiellement dangereuse qui, si elle n'est pas 6vitae, pourra# se solder par un d_c&s ou des blessures graves.
_ATTENTION : Indique une situation potentie/lement dangereuse qui, si e/le n'est pas 6vit6e pourra# se solder par des blessures mineures ou modifies.
AVIS : Indique une pratique ne posant aucun risque de dommages corporels mais qui par contre, si rien n'est fait pour 1'6viter, pourrait poser des risques de dommages
mat6riels.
POUR TOUTES QUESTIONS OU COMMENTAIRES RELATIFS(VES) _, UOUTIL OU A PROPOS DETOUTAUTRE OUTIL DEWALT,COMPOSER SANS FRAIS LE : 1-800-4-DEWALT
(1-800-433-9258)
Directives de s_curit_ importantes
AAVERTISSEMENT : Ne pas utiliser cet appareil avant d'avoir lu le mode d'emploi ainsi que /'int6gralite des directives de s6curit6, d'utilisation et d'entretien.
_JWERTISSEMENT : Ce produit contient des produits chimiques reconnus par I'E-tat de
/a Cafifornie comme 6tant canc6rigenes et pouvant entrafner des anomalies cong6nitales ou d'autres prob/emes li6s aux fonctions reproductrices. Se laver los mains apr_s toute
manipulation.
AAVERTISSEMENT : Certaines poussieres contiennent des produits chimiques reconnus
par I'E-tat de /a Ca/ifomie comme canc6rigenes et pouvant entrafner des anomalies cong6nita/es et d'autres problemes li6s aux fonctions reproductrices, te/s que /'amiante et le
o/omb contenus dans les peintures au p/omb.
CONSERVER CES DIRECTIVES
Si !es procedureS ad_quates de maintenance ne sont pas suivieS, !a corrosi0n sur la paro! interne du r_servoir d'air c0m pr!m6 pout faire que ce!uFci _clate de fagon inopin_e
laissant soudainement I'air pressuris_ s'_chapper avec force, posant ainsi des risques de dommages corporels & I utilisateur.
Le r_servoir d'air de votre €ompresseur doit _tre mis hors service Ala fin de I'ann6e mentionn6e SurI'_tiquette d'avertissement appos_e sur le r_serv0ir.
Les conditions suivantes peuvent amener !a d_gradation du r_servoir d!air, et fa!re que ce dernier explose violemment :
CE QUI PEUT SE PRODUIRE COMMENT L'EVITER
* L'eau condens_e n'est pas * Vidanger le r_servoir d'air quotidiennement ou
correctement vidang_e du reservoir apr_s chaque utilisation. Sile r_servoir pr_sente d'air provoquant ainsi la formation une fuite, le remplacer imm_diatement par un
de rouille et un amincissement du nouveau r_servoir d'air ou par un nouveau reservoir d'air en acier, compresseur.
* M0difications apport_es au r_servoir _Ne]ama!s percer un trou dans !e r_servoir d,air
d,a!rou tentatives de r_paration, 0U ses accessoires, y faire de !a soudure ou
y apporter quelque modification quece soit.
Ne jamais essayer de r_parer un r6servoir d air
endommag6 ou avec des fuite& Le remplacer par
un nouveau r_servoir d air.
* Des modifications non autoris_es de la * Le r_servoir d'air a _t_ congu pour supporter
soupape de sOret_ ou de tous autres des pressions sp_cifiques de fonctionnement. composants qui r_gissent la pression Ne faites jamais effectuer de rg_jlages ou de
du reservoir d'air, substitutions de pi_ces en vue de modifier les
Accessoires :
Lorsqu,on exc_de la pression nominale _ Respecter les recommandations du fabricant de des outi!s pneumatiques, des pisto!ets : !,_uipement et ne jamais d#passer la pression
pu!v6dsateurs, des accessoires & nominale maximale permise des accessoires:
commande pneumatique, des pneus Ne jamais utiliser le c0mpresseur pour gonfler de et d'autres dispositifs pneumatiques, petits 0bjets b.basse pression comme des jouets
on risque de lesfaire exp!oser ou de les d enfant, des ballons de football et de basket-ball, projeter et ains! entrafne_des b!essures etc:
graves.
Pneus :
Des pneus surgonfl_s pourraient provoquer des blessures graves et des
dommages b. la propri_t&
_ _AVERTISSEMENT : RISQUE DE CHOC ELECTRIQUE
CE QUI PEUT SE PRODUIRE COMMENT L'#VITER
Votre compresseur d,air est aliment_ -Ne faites jamais fonctionner lecompresseur b. b.!,61ectricit& Tout comme n'importe I'ext_rieur Iorsqu'i pleut ou dans des conditions
quel autre dispositif aliment_ de humides.
fagon #!ectrique, silnest pas utilis_ ae faites jamais fonCtionner le Compresseur
correctement, il peut causer un choc avec !esCouvercles de protection enlev_s ou
61ectrique. endommag_s.
Les tentatives de reparation par un * Tout c&blage _lectrique ou toute r_paration personnel non qualifie peuventr6sulter n_essaire pour ce produit dolt _tre pris en
en de graves blessures, voire la mort charge par un centre de r_paration en usine par _lectrocution. autoris_ DEWALT ou un centre de r_paration
fait de ne pas faire une mise & !a compresseur est branch_ fournit une mise & la
!a mort pa__!ectrocuti0n. Consu!ter les
* Le flux d'air comprim_ peut * Toujours utiliser de I'_luipement de s_curit6
Toucher A du m_tal expos6 comme Ne ]amais toucher A des pi_ces m_talliques
la tubulure des gaz d'_chappement imm_diatement apr_s son utilisation. Le
_ la terre _lectrique : Le Assurez-vous que le circuit _lectrique auquel le
terre ad_uate de ce produit Pourrait terre #!ectrique ad#quate, une tension appropri6e r_sulter en des blessures graves voire et une bonne protection des fusible&
directives re!atives _ la raise _ la torte sous Installation.
CE QUI PEUT SE PRODUIRE COMMENT UEVlTER
endommager les tissus mous de homologue: protection oculaire conforme
la peau expos_e et peut projeter & la norme ANSI Z87.1 (CAN/CSA Z94.3) la poussi_re, des fragments, des munie d'ecrans lat6raux Iors de I'utilisationdu
particules detach_es et des petits compresseur. objets & haute vitesse, ce qui * Ne jamais pointer une buse ou un pulv_risateur entrafnerait des dommages et des vers une partie du corps ou vers d'autres
blessures personnelles, personnes ou des animaux.
_ AAVERTISSEMENT : ATTENTION SURFACES CHAUDES
CE QUi PEUT SE PRODUIRE COMMENT L'EVITER
la t_te du compresseur ou du moteur, exposees sur le compresseur pendant oU
OU de sortie, peut se solder en de compresseur reste chaud pendant plusieurs
S_rieuses brOlures, minutes apr_s s0n utilisati0n.
__AVERTISSEMENT:RISQUEASSOCIEAUXPIECESMOBILES
CE QUI PEUT SE PRODUIRE COMMENT L'#VITER
Les pi_ces mobiles comme une poulie, Nejamais utiliser lecompresseur siles protecteurs un volant ou une courroie peuvent ou les couvercles sont endommag6s ou retires. provoquer de graves blessures si elles Tenir les cheveux, les v_tements et les gants entrent en contact avec vous ou vos hors de port_:e des pi_ces en mouvement. Les
v_tements, v_tements amples, bijoux ou cheveux longs
Utiliser le compresseur avec des * Toutes !es r_parations requises pour ce produit pi#ces endommag_s ou manquantes devraient _tre effectu6es par un centre de ou le r_parer sans coiffes de protect on r_paration de I'usine DEWALT ou un centre de
risque de vous exposer b,des pi6ces reparation autoris_ DEWALT. mobi!es et peut se solder parde graves
blessures.
pressions de fonctionnement r_:jl_es en usine.
Utiliser un manom_tre pour v6rifier la pression des pneus avant chaque utilisation et Iorsdu gonfiage;
consulter le fianc de pneu pour obtenir lapression correcte.
REMARQUE : Les r6servoirs d'air comprim_, compresseurs et autres _quipements similaires
utilis_s pour gonfler les pneus peuvent remplir ces derniers tres rapidement. R6gler le r_gulateur de
pression d'air & une pression moindre que celle indiqu_e sur le pneu. Ajouter de I'air par petite
quantit_ et utiliser fr_quemment le manometre pour emp_cher un surgonflage.
DEWALT conform6ment aux codes electriques nationaux et Iocaux.
* Toujours mettre le compresseur hors tension et
purger la pression du tuyau b,air et du r_servoir d'air avant d'effectuer I'entretien, de fixer des outils ou des accessoires.
Ne pas toucher ni effectuer des r_parations aux
coiffes de protection avant que lappareil n ait
refroidi.
peuvent s'enchev_trer dans les pi_ces mobiles.
S'_loigner des _vents car ces demiers pourraient camoufler des pi_ces mobiles.
ADANGER : RISQUE D EXPLOSION OU D INCENDIE
CE QUI PEUT SE PRODUIRE COMMENT L'i_VlTER
II est normal que des contacts Faites toujours fonctionner le compresseurdans 61ectriques dans !e moteur et le une zone bien a6r6e sans mati_re combustible,
manocontacteur fassent une 6tincelle. essence ou vapeur de s01vant. Si une 6tincelle 61ectrique provenant du compresseur entre en contact avec
des vapeurs inflammables, elle peut s'enfiammer et causer un incendie ou
une explosion.
Le fait de limiter les ouvertures. Nejamais placerd'objets contrela pompedu d,aeration de compresseur causera compresseurou surce!!e:cL
uneimportante surchauffe et pourrait _ Faites fonctionner le compresseur dans unendroit causer un incendie: a6r_ & au moins 30 5 cm (12 pc) du mur ou de
Le fonctionnement de ce produit * #tre toujours present Iorsque le produit est en sans surveillance pourrait se solder marche.
par des blessures personnelles ou * Toujours 6teindre et debrancher I'appareil si non des dommages & la propri_t& Afin utilis&
de r_duire le risque d'incendie, ne pas laisser le compresseur fonctionner sans surveillance.
_ _ DANGER : RISQUE REPIRATOIRE (ASPHYXIE)
CE QUI PEUT SE PRODUIRE COMMENT L'EVITER
_ II est dangereux de respirer I,air _ Ne jamais uti!iser Iiair obtenu directement du
comprim_ sortant du compresseur. Le compresseur POUrI,alimentati0n en air destin_e &
flux d,air peut contenir du monoxyde la consommation humaine. Lecompresseur n,est
de carbone, des vapeurs toxiques ou pas muni de fi!tres et d,C-=quipementde S_curit6
des particules s01ides provenant du en ligne qui conviennent b. la c0nsommati0n
r_servoir dair. La respiration de ces humaine:
contaminants peut causer de s_rieuses blessures, voire la mort.
* Une exposition aux produits
chimiques presents dans la poussiere g_n_r_e par les activit_s
de pongage, sciage, meulage, pergage et autres, peut _tre nocive.
Les mat6riaux vaporis_s comme la peinture, les solvants de peinture,
les d_capants, les insecticides, les herbicides, pourraient contenir des
vapeurs nocives et du poison.
* Si vous aspergez des mat6riaux inflammables,
placez le compresseur b, au moins 6,1 m (20 pieds) de la zone pulv6ris_e, il est possible
que vous ayez besoin d'une Iongueur de tuyau additionnelle.
. Entreposez les mati6res inflammables dans un
endroit securitaire, eloigne du compresseur.
IobStructi0n qui pourrait limiter !ed_bit d air frais
dans les ouvertures d a_ration;
Faitesfonctionner le cempresseur darts Unend[oit
b, I'int6rieur ou darts un endroit exigu.
propre, sec et bien a_r_ Ne pas utiliser Iappareil
* Travailler dans un endroit ayant une bonne
a_ration transversale. Lire et respecter les directives en matiere de s6curit_ imprim_es
sur I'_tiquette ou les fiches signal_tiques des
mat6riaux qui sont pulv_ris_s. Toujours utiliser un _quipement de s_curit6 homologu_ : une
protection respiratoire conforme aux normes NIOSH/OSHA, ou un masque facial bien
ajust_, congus sp_cifiquement pour votre utilisation particuliere.
_ /_AVERTISSEMENT : RISQUE ASSOCIE A UTILISATION DANGEREUSE
CE QUI PEUT SE PRODUIRE COMMENT L'EVITER
Une utilisation dangereuse de votre Revolt et comprendre toutes les directives et compresseur d'air pourrait provoquer les avertissements contenus dans le present
de graves blessures, voire votre decks mode d'emploi. ou celle d'autres personnes. Se familiariser avec le fonctionnement et les
commandes du compresseur d'air. D_gager la zone de travail de toutes personnes,
animaux et obstacles.
Tenir les enfants hors de pottle du compresseur
d'air en tout temps. Ne pas utiliser le produit en cas de fatigue ou
sous I'emprise d'alcool ou de drogues. Rester
vigilant en tout temps.
Ne jamais rendre inop6rant les fonctionnalit_s de s_curit_ du produit.
Installer un extincteur darts la zone de travail. Ne pas utiliser I'appareil Iorsqu'il manque des
pieces ou que des pieces sont bris_es ou non autoris_es.
Ne jamais se tenir debout sur le compresseur.
_ _AVERTISSEMENT : RISQUE DE CHUTE
CE QUI PEUT SE PRODUIRE COMMENT L'EVITER
Un compresseur portatif peut tomber , Toujours faire f0nctionner le compresseur alors d'une table, d'un _tabli ou d'un qu'il est dans uns position s_curitaire et stable
toit et causer des dommages au afin d'emp#cher un mouvement accidentel compresseur, ce qui pourrait resulter de I'appareil. Ne jamais faire fonctionner le
en de graves blessures, voire la mort compresseur sur un toit ou sur route autre Position de ! op_rateur. _lev6e. Utiliser untuyau d air Suppl_mentaire pour
atteindre les emplacements en hauteur.
_ ,_AVERTISSEMENT : RISQUE DE BLESSURE EN SOULEvANT LE PRODUIT
CE QUI PEUT SE PRODUIRE COMMENT L'I_VITER
Soulever un objet trop Iourd peut se = Le compresseur est trop Iourd pour _tre soulev_ solder par de graves blessures, par une seulepersonne. Demander de I'aideavant
de le soulever.
J_AVERTISSEMENT : RISQUE ASSOCIE AU BRUIT
CE QUI PEUT SE PRODUIRE COMMENT L'E'VITER
_Dans certaines conditions et selon la _ Porter syst6matiquement protection
dur_e d'utilisation le bruit provoqu# audit!ve appropri6e durant I'utilisation,
Parce produit peut contribuer & une
perte auditive:
CONSERVER CES DIRECTIVES POUR
UN USAGE ULTERIEUR
_ AAVERTISsEMENT : RISQUE D'F=CLATEMENT
R_servoir d'air cornprim_ : Le 26 f6vrier 2002; laU.S. Consumer Product Safety Commission am_ricaine a publi_ !a regle n° 02:108 pertant sur la s_curit_ en mati_re de
r#servoir d air comprim# des €omPresseurs ; Les r6servoirs d,air comprim6 des compresseurs n'ont pas une dur_e de vie illimit_e.
/a dur_e de vie des r_servoirs d_pend de plusieurs facteurs, qui comprennent entre autres :les conditions d'utilisation, les conditions ambiantes, une installation ad6quate, les
modifications sur site, et le niveau de maintenance:/'effet exact que peut avoir ces facteuEs sur la dur_e de vie des r_servoirs d'air est difficilement pr_visible:
Cornposants
A. Poign_es coulissantes
B. Prise ergonomique
C. Appui de rangement
D. R_gulateur de pression E. Branchements rapides
E R_gulateur
G. Soupape de sQret6
H. Manocontacteur I. Rembobineur de cordon d'alimentation
J. Filtre d'admission d'air
K. ManomEtre de r_servoir L. Interrupteur auto/arr_t [AUTO(I)/OFF(O)]
M. Robinet de purge
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