DeWalt D55146 TYPE 1 Owner’s Manual

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iNSTRUCTiON MANUAL

GUIDE D'UTILISATION MANUAL DE INSTRUCCIONES

INSTRUCTIVO DE OPERACION, CENTROS DE SERVICIO Y POLIZA DE GARANTIA. ADVERTENClA: Lt_ASE ESTE INSTRUCTIVO ANTES

DE USAR EL PRODUCTO.

D55146

Oil Free Portable Air Compressor Compresseur d'air portatif, lubrifi6 & I'huile Compresor de aire con aceite port_til

D55146 Air Compressor

A. Sliding Handles

B. Handle Grip

C. Storage Support

D. Regulator Pressure Gauge E. Quick Connects

R Regulator

G. Safety Valve

H. Pressure Switch

I. Cord Wrap

J. Air Filter

K. Tank Pressure Gauge

L. On/Off Switch

M. Drain Valve

Pump/Motor Specifications

Voltage: Single 120V Minimum branch circuit requirement: 15 A Fuse Type: Time delay

Specifications

MODEL D55146 WEIGHT 83 Ibs. (39.92 kg)

HEIGHT 15.5" (1060.5mm) WIDTH 23.0" (482.6 mm) LENGTH 33.0" (539.8 mm)

AIR TANK CAPACITY (GALLONS) 4.5 Gallon (17.0 liters) APPROX CUT-IN PRESSURE 160 PSI (827.3 kPa) APPROX. CUT-OUT PRESSURE 200 PSI (1034.2 kPa) SCFM @ 90 PSi (620.5 kPa) 5.2 NOISE LEVEL (PER ISO 3744) 78 dBA

Declared Noise Emission Values per IS03744

Noise Emission Values Sound Pressure Level: LpA = 78.0 dBA re 20FPA

Uncertainty in the Sound Pressure Level: KpA = 3.0 dBA re 20FPA Sound Power Level: LwA = 91.0 dBA re 1pw

Uncertainty in the Sound Power Level: KwA = 3.0 dBA re 1 pw

The sum of the emission value and the uncertainty is the limit below which there is a 95% confidence the value of a single tool

will lie below when the tool is new.

Definitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the manual and

pay attention to these symbols. _,DANGER: Indicates an imminently hazardous

situation which, if not avoided, will result in death or serious injury.

AWARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death

or serious injury. ACAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor

or moderate injury. CAUTION: Used without the safety alert symbol

indicates a potentially hazardous situation which, if not avoided, may result in property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT

THIS OR ANY DEWALT TOOL, CALL US TOLL FREE AT:

1=800=4=DEWALT(1-800-433=9258)

Important Safety Instructions

WARNING: Do not operate this unit until you read and understand

this instruction manual for safety, operation and maintenance instructions.

AWARNING: Some dust created by power sanding, sawing, grind-

ing, drilling, and other construction activities contains chemicals known to the State of California tocause cancer, birth defects or other

reproductive harm. Some example of these chemicals are:

* lead from lead-based paints

* crystalline silica from bricks and cement and other masonry

products

* arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often

you do this type of work. To reduce your exposure to these chemi-

cals: work in a weft ventilated area, and work with approved safety equipment, always wear OSHA/MSHA/NIOSH approved, properly

fitting face mask or respirator when using such tools.

When using air tools, basic safety precautions should always be fol- lowed to reduce the risk of of personal injury, i_,WARNING: This product contains chemicals, including lead, known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling.

SAVE THESE INSTRUCTION

_&DANGER: RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOWTO PREVENT IT

Itis n0ima! f0r electdca! ,Always Operate the C0mpreSi

contacts within the motor s0r in a well Ventilated area and pressure switch t0 free 0f combUStible materials;

spark: gasoline, or solvent vapors,

If electrical sparks from compressor come into con- tact with flammable vapors, they may ignite, causing fire

or explosion.

• Ifspraying flammable materi- als, locate compressor at least 20 feet (6.1 m) away

from spray area. An addi- tional length of hose may be

required.

• Store flammable materials in a secure location away from

compressor.

, Restrictinganyofthecom- • Neverplaceobjectsagainst

pressorventilationopenings orontopofcompressor willcauseseriousoverheat- pump. ingandcouldcausefire. , Operate compressor in

an open area at least 12" (30.5 cm) away from any

,wallor obstruction that would restrict the flow of fresh air to

the ventilation openings.

- Operate compressor in a clean, dry well ventilated area. Do not operate unit indoors or in any confined area.

• Unattended operation of this product could result in personal injury or property damage. To reduce the risk

of fire. do not allow the compressor to operate unat-

tended.

• Always remain in attendance with the producl when it is operating.

• Always turn off and unplug unit when mot in use.

ADANGER: RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOWTO PREVENTIT

= The compressed air directly , Air obtained directly from the

from your compressor is not compressor should never safe for breathing. The air be used to supply air for

stream may contain carbon human consumption, in order

monoxide, toxic vapors, to use air produced bythis

or solid particles from the compressor for breathing, air tank. Breathing these suitable filters and in-line

contaminant's can cause safety equipment must be serious Injury or death, properly installed. In-line

filters and safety equipment used in conjunction with the

compressor must be capable of treating air to all applicable local and federal codes prior to human consumption

Sprayed materials such as paint, paint solvents, paint remover, insecticides, weed killers, may contain harmful

vapors and poisons.

Work in an area with good cross ventilation. Read and

follow the safety instructions provided on the label or safety

data sheets for the materials you are spraying. Always use

certified safety equipment: OSHA/MSHA/NIOSH

respiratory protection designed for use with your specific application.

J_WARNING: RiSK OF BURSTING

Air Tank: The air tank on your Air Compressor is designed and may be UM coded (for units with air tanks greater than 6 inch diameter) according to ASME Section VIII, Div. 1 rules. All pressure vessels should be inspected once every two years.To find your state pressure vessels inspector, look under the Division of Labor and Industries in the government section of a phone book or call 1-800-4-DEWALT for

assistance. The following conditions could lead to a weakening of the air tank.

and result in a violent air tank explosion:

WHAT CAN HAPPEN HOWTO PREVENT iT

• Failureto properly drain • Drain air tank daily or after condensed water from each use. If air tank develops

air tank. causing rust and a leak. replace it immediately thinning of the steel air tank. with a new air tank or replace

the entire compressor.

• Modifications or attempted - Never drill into. weld. or make

repairs to the air tank. any modifications to the air

tank or itsattachments. Never attempt to repair a damaged or

eaking air tank. Replace with a

new air tank.

Unauthorized modifications • The airtank is designed

to the safety valve or any to withstand specific other components which operating pressures. Never

control air tank pressure, make adjustments or parts

substitutions to alter the factory set operating pressures.

Attachments & accessories:

Exceeding the pressure rating of air tools, spray guns, air operated accessories,

tires, and other inflatables can cause them to explode

or fly apart, and could result in serious injury.

Tires:

Over inflation of tires could - Use atire pressure gauge to

result in serious injury and check the tires pressure before property damage, each use and while inflating

Follow the equipment manu-

facturers recommendation

and never exceed the maxi- mum allowable pressure rat-

ing of attachments. Never use

compressor to inflate small

low pressure objects such as children's toys, footballs, basketballs, etc.

tires: see thetire sidewall for the correct tire oressure.

NOTE: Air tanks, compressors and similar equipment used to inflate

tires can fill small tires similar to these very rapidly.Adjust pressure

regulator on air supply to no more than the rating ofthe tire pressure. Add air in small increments and

frequently use the tire gauge to prevent over inflation.

,&WARNING: RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN

• Your air compressor is powered by electricity.

Like any other electrically powered device. If it is not

used properly it may cause electric shock.

• Repairs attempted by unqualified personnel can repairs required on this result in serious injury or product should be performed death by electrocution, by a DEWALT factory

• Electrical Grounding: Failure to provide adequate grounding to this product could result in serious injury

or death from electrocution. See Grounding

Instructions under

Installation.

HOWTO PREVENT IT

• Never operate the compressor outdoors when it

is raining or in wet conditions.

- Never operate compressor with protective covers

removed or damaged. Any electrical wiring or

service center or a DEWALT authorized service center in accordance with national and local electrical codes.

Make certain that the electrical circuit to which the

compressor is connected provides proper electrical grounding, correct voltage and adequate fuse protection.

,&WARNING: RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN

The compressed air stream •

can cause soft tissue damage to exposed skin and

can propel dirt, chips, loose particles, and small objects

at high speed, resulting in

property damage or personal injury.

Always wear certified safety equipment: ANSI Z87.1 eye protection (CAN/CSA Z94.3) with side shields when using

the compressor.

Never point any nozzle or

sprayer toward any part of

the body orat other people or

animals.

o Always turn the compressor off

and bleed pressure from the air hose and air tank before

attempting maintenance. attaching tools or accessories.

HOWTO PREVENTIT

•_WARNING: RiSK OF NOT SURFACES

WHAT CAN HAPPEN HOW TO PREVENT iT

• Touching exposed metal such as the compressor

head, engine head, engine

exhaust or outlet tubes, can

result inserious burns.

A WARNING: RISK FROM MOVING PARTS

WHAT CAN HAPPEN HOWTO PREVENTJT

Moving parts such as the _ Never operate the compressor pulley, flywheel, and belt can with guards or covers which cause serious injury if they are damaged or removed.

come into contact with you or • Keep your hair, clothing, and your clothing, gloves away from moving

• Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will

remain hot for several minutes after operation.

• Do not reach around protective shrouds or attempt

maintenance until unit has been allowed to cool.

parts. Loose clothes, jewelry,

or long hair can be caught in

moving parts.

• Air vents may cover moving parts and should be avoided

as well.

• Attempting to operate compressor with damaged or missing parts or attempting to repair compressor with protective shrouds removed can expose you to moving parts and can result in serious injury.

J_WARNING: RiSK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOWTO PREVENT iT

Unsafe operation of your air • Review and understand all compressor could lead to seri- instructions and warnings in ous injury or death 1oyou or this manual. others. , Become familiar with the

• Any repairs required on this product should be performed by a DEWALT factory

service center or a DEWALT authorized service center.

operation and controls of the air compressor.

• Keep operating area clear of all persons, pets, and

obstacles.

• Keep children away from the air compressor at all times.

- Do not operate the product when fatigued or under the

influence of alcohol or drugs.

Stay alert at all times.

- Never defeat the salety fea- tures of this product.

,Do notoperatemachinewith

missing,broken,Orunauthoi rizedparts.

,,Never Stand Onthe

compressor.

,&CAUTION: RISK FROM NOISE

WHAT CAN HAPPEN

• Under some conditions and duration of use, noise from

this product may contribute to hearing loss.

HOWTO PREVENT IT

• Always wear certified safety equipment: ANSI $12.6 ($3.19) hearing protection.

`& WARNING: RiSK OF FALLING

WHAT CAN HAPPEN

A portable compressor can fall from a table, workbench, or roof causing damage to the compressor

and could result in serious injury or death to the

operator.

`& WARNING: RISK OF INJURY FROM LIFTING

WHAT CAN HAPPEN HOWTO PREVENT IT

*serious injurycan result

from attempting tolift too heavyto be lifted byone

heavy an object, person. Qbtain assistance

HOWTO PREVENT IT

• Always operate compressor in a stable secure position to prevent accidental movement of the unit. Never operate compressor on a roof or other elevated position. Use

additional air hose to reach high locations.

from others before lifting.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

FEATURES (Fig. 1)

ON/OFF SWITCH Place this switch (L) in the ON position to

provide automatic power to the pressure switch and OFF to remove power at the

end of each use. PRESSURE SWITCH

The pressure switch (H) automatically starts the motor when the air tank pres- sure drops below the factory set cut-in pressure. It stops the motor when the air tank pressure reaches the factory set cut-out pressure.

SAFETY VALVE If the pressure switch does not shut off the air

compressor at its cut-out pressure setting, the safety valve (G) will protect against high pressure by popping out at its factory set pressure (slightly higher than the pressure switch cut-out setting).

CHECK VALVE When the air compressor is operating, the check valve is open,

allowing compressed air to enter the air tank. When the air compressor reaches cut-out pressure, the check valve closes, allowing air pressure to remain inside the air tank.

TANK PRESSURE GAUGE The tank pressure gauge (K) indi-

cates the reserve air pressure in the tank.

REGULATED PRESSURE GAUGE

The regulated pressure gauge (D) indicates the air pressure avail-

able at the outlet side of the regulator. This pressure is controlled by the regulator and is always less than or equal to the tank pres-

sure. REGULATOR

The regulator (F) controls the air pressure shown on the regulated

pressure gauge. Turn regulator knob clockwise to increase pres- sure and counterclockwise to decrease pressure.

UNIVERSAL QUICK CONNECT BODIES

The universal quick connect body (E) accepts the three most popular

styles of quick connect plugs: Industrial, automotive, and ARO. One hand push-to-connect operation makes connections simple and easy. The two quick connect bodies allow the use of two tools at the

same time.

DRAIN VALVE

The drain valve (M) is located atthe base of the air tank and is used to drain condensa-

tion at the end of each use. See Draining

Air Tank under Maintenance. COOLING SYSTEM

This compressor contains an advanced design cooling system.

It is normal for this fan to blow air through the vent holes in large amounts. The cooling system is working when air is expelled.

AIR COMPRESSOR PUMP

The pump compresses air into the air tank. Working air is not

available until the compressor has raised the air tank pressure above that required at the air outlet.

AIRINTAKEFILTER Thefilter(J)isdesignedtocleanairentering

thepump.Toensure the pump continually

receives a clean, cool, and dry air supply the filter must always be clean and the filter intake

must be free from obstructions.

INSTALLATION

Assembly (Fig. 1)

INSTALLING HOSES

_kWARNING: Risk of unsafe operation. Firmly grasp hose in hand

when installing or disconnecting to prevent hose whip.

1. Ensure regulated pressure gauge reads 0 PSi (0 kPa).

2. Grasp the hose at the quick connect plug and push the plug into the quick connect body (E). Coupler will snap into place.

3. Grasp the hose and pull to ensure coupler is seated.

DISCONNECTING HOSES

,_ WARNING: Risk of unsafe operation. Firmly grasp hose in hand

when installing or disconnecting to prevent hose whip.

1. Ensure regulated pressure gauge reads 0 PSI (0 kPa).

2. Push coupler on quick connect body back to release quick connect plug on hose.

Groundin9 Instructions

_WARNING: Risk of electrical shock. In the event of a short

circuit, grounding reduces the risk of shock by providing an escape

wire for the electric current. This air compressor must be properly

grounded.

The portable air compressor is equipped with a cord having a

grounding wire with an appropriate grounding plug.

1. The cord set and plug (R) with this unit contains a grounding pin (S). This plug MUST be used with a grounded outlet (T).

IMPORTANT: The outlet being used must be installed and grounded in accordance

with all local codes and ordinances.

2. Ensure the outlet being used has the same configuration as the grounded plug. DO NOT USE AN ADAPTER.

3. Inspect the plug and cord before each use. Do not use if there are signs of damage.

4. If these grounding instructions are not completely understood, or if in doubt as to whether the compressor is properly grounded, have the installation checked by a qualified electrician.

DANGER: Risk of electrical shock. IMPROPER GROUNDING

CAN RESULT IN ELECTRICAL SHOCK.

• Do not modify the plug provided, ff it does not fit the available outlet, a correct outlet should be installed by a qualified electri-

cian.

• Repairs to the cord set or plug MUST be made by a quafified electrician.

Extension Cords

If an extension cord must be used, be sure it is:

• a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will accept the plug on the product

• in good condition

• plug is not worn

• no longer than 50 feet (15,2 m)

• 12 gauge (AWG) or larger. (Wire size increases as gauge num- ber decreases. 10 AWG and 8 AWG may also be used. DO NOT USE 14 OR 16 AWG.)

CAUTION: The use of an undersized extension cord wifl cause volt-

age to drop resulting in power loss to the motor and overheating.

Instead of using an extension cord, increase the working reach of

the air hose by attaching another length of hose to its end. Attach additional lengths of hose as needed. Always use a minimum 3/8" (9.5 mm) or greater air hose rated at 300 PSI.

Voltage and Circuit Protection

Refer to the Voltage and Minimum Branch Circuit Requirements under Specifications.

&CAUTION: Certain air compressors can be operated on a

15 amp circuit ff the following conditions are met.

• Voltage supply to circuit must comply with the National Electrical Code.

• Circuit is not used to supply any other electrical needs.

• Extension cords comply with specifications.

• Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay fuse. NOTE: If compressor is connected to a circuit

protected by fuses, use only time delay fuses. Time delay fuses should be marked "D" in Canada and "T" in the U.S.

If any of the above conditions cannot be met, or if operation of the compressor repeatedly causes interruption of the power, it may be necessary to operate it from a 20 amp circuit. It is not necessary

to change the cord set.

Compatibility

Air tools and accessories that are run off the compressor must be compatible with petroleum-based products. If you suspect that a

material is not compatible with petroleum products, an air line filter for removal of moisture and oil vapor in compressed air is required. NOTE: Always use an air line filter to remove moisture and oil vapor

when spraying paint.

Location

Place the air compressor in a clean, dry and well ventilated area at least 12" (30.5 cm) away from the wall or other obstructions that will interfere with the flow of air. Keep the compressor away from areas that have dirt and/or volatile fumes in the atmosphere. These

impurities may clog the intake filter and valves, causing inefficient operation.

_kWARNING: The air compressor pump and shroud are designed

to allow for proper cooling. The ventilation openings on the com- pressor are necessary to maintain proper operating temperature.

Do not place rags or other containers on or near these openings.

Place the air compressor on a flat surface resting on the wheels and rubber foot.

ELECTRICAL

Refer to all safety instructions before using unit. Observe extension cord safety instructions, if necessary. Always move the On/Off

switch (L) to the OFF position before removing the plug from the outlet.

Transporting

When transporting the compressor in a vehicle, trailer, etc. ensure that the air tank is drained and the unit is secured and placed on a

flat horizontal surface. Use care when driving so to avoid tipping the

unit over in the vehicle. Damage can occur to the unit or surrounding

items if unit is tipped.

LIFTING Always use two people when lifting and lift from

the recommended lift points B and C.

MOVING

1. Grasp handle (B) to support compressor.

2. Pull handle (A) until fully extended (lock position).

WARNING: Risk of unsafe operation. Ensure proper footing and

use caution when rolling compressor so that unit does not tip or

cause loss of balance.

3. To move, roll compressor on tires using handle (A) as shown above.

Store compressor in a vertical or horzitional position.

PREPARATION FOR USE Pre-Start Checklist (Fig. 1)

1. Ensure the On/Off switch (L) is in the OFF position.

2. Plug the power cord into the correct branch circuit receptacle. See Voltage and Circuit Protection under Installation.

3. Ensure air tank is drained, see Draining Air Tank under

Maintenance.

4. Ensure the drain valve is closed.

5. Ensure safety valve (G) is functioning properly, see Checking Safety Valve under Maintenance.

6. Turn regulator knob (F) counterclockwise until fully closed. Ensure regulated pressure gauge reads 0 PSI (0 kPa).

7. Attach hose and accessories. NOTE: Always use a minimum 3/8" or greater air hose rated at 300 PSI.

WARNING: Risk of unsafe operation. Firmly grasp hose in hand

when installing or disconnecting to prevent hose whip.

8. Ensure all covers and labels are in place, legible (for labels) and securely mounted. Do not use compressor until all items have

been verified.

_&WARNING: Risk of bursting. Too much air pressure causes a

hazardous risk of bursting. Check the manufacturer's maximum pressure rating for air tools and accessories. The regulator outlet pressure must never exceed the maximum pressure rating.

Initial Set.up (Fig. 1)

WARNING: Do not operate this unit until you read and understand

this instruction manual for safety, operation and maintenance

instructions.

BREAK-IN PROCEDURE

CAUTION: Risk of unsafe operation. Be sure compressor is in

horizontal position before operating.

CAUTION: Risk of property damage. Serious damage may result if the following break-in instructions are not closely followed.

This procedure is required before the air compressor is put into service for the first time and when the compressor pump/motor has been replaced.

1. Ensure the On/Off switch (L) is in the OFF position.

NOTE: If hose is not connected to Quick Connect body, pull coupler back until it clicks to prevent air from escaping through the quick

connect.

2. Plug the power cord into the correct branch circuit receptacle. See Voltage and Circuit Protection under Installation.

3. Open the drain valve (counterclockwise) fully to permit air to escape and prevent air pressure build up in the air tank during the break-in period.

4. Move the On/Off switch to the ON position. The compressor will start.

5. Run the compressor for 15 minutes.

6. After 15 minutes, close the drain valve by turning clockwise. The tank will fill to cut-out pressure and the motor will stop.

7. Compressed air will be available until it is used or bled off.

OPERATING PROCEDURES Start-up (Fig. 1)

1. Follow Pre-Start Checklist under Preparation for Use. CAUTION: Risk of unsafe operation. Do not operate in upright

position. Upright position is for storage only.

2. Move the On/Off switch to the ON position and allow tank pres- sure to build. Motor will stop when tank pressure reaches cut-out pressure.

CAUTION: Risk of unsafe operation. Compressed air from the unit may contain water condensation and oil mist. Do not spray unfil- tered air at an item that could be damaged by moisture. Some air operated tools or devices may require filtered air. Read the instruc- tions for the air tool or device.

3. Adjust regulator (F) to desired setting. See Regulator under

Features.

Shut-down (Fig. 1)

1. Move On/Off switch (L) to the OFF position. NOTE: If finished using compressor, follow Steps 2 - 6.

2. Turn regulator knob (F) counterclockwise until fully closed. Ensure regulated pressure gauge reads 0 PSI (0 kPa).

3. Remove hose and accessory.

4. Drain the air tank, see Draining Air Tank under Maintenance. Ensure air tank pressure gauge reads 0 PSI (0 kPa).

_kWARNING: Risk of bursting. Drain air tank daily. Water will con-

dense in air tank. ff not drained, water will corrode and weaken the air tank causing a risk of air tank rupture.

5. Allow the compressor to cool down.

6. Wipe air compressor clean and store in a safe, non-freezing area.

_kCAUTION: Risk of unsafe operation. Do not operate in upright

position. Upright position is for storage only.

MAINTENANCE

The following procedures must be followed when maintenance or service is performed on the air compressor.

1. Ensure On/Off switch is in the OFF position.

2. Remove air compressor plug from outlet.

3. Drain air tank.

4. Allow air compressor to cool down before starting service.

NOTE: All compressed air systems contain maintenance parts (e.g.,

oil, filters, separators) that are periodically replaced. These used parts

may contain substances that are regulated and must be disposed of in

accordance with local, state, and federal laws and regulations.

NOTE: Take note of the positions and locations of parts during

disassembly to make reassembly easier.

NOTE: Any service operations not included in this section should

be performed by a DEWALT factory service center or a DEWALT authorized service center.

Maintenance Chart

Procedure Daily Weekly Monthly 1year or

Check safetyvalve inspectair filter +

Drain air tank X Check for unusual noise/

vibration Check for air leaks* X

Clean compressor exterior X

* To check for air leaks apply a solution of soapy water around joints. While compressor is pumping to pressure and after pressure cuts out, look forair bubbles to form.

200 Hours

Checking Safety Valve (Fig. 1)

_,WARNING: Risk of bursting. If the safety valve does not work properly, over-pressurization may occur, causing air tank rupture or

an explosion. AWARNING: Risk from flying objects. Always wear certified safety

equipment: ANSI Z87.1 eye protection (CAN/CSA Z94.3) with side shields when using the compressor.

Before starting compressor, pull the ring on the safety valve to make sure that the safety valve operates freely. Before starting compressor, pull the ring on the safety valve to make sure that the safety valve operates freely. NOTE: Ring may be difficult to pull when air tank pressure is at 0 PSi (0 kPa). If the valve is stuck or does not operate smoothly, it must be replaced with the same type

of valve.

Checking Air Filter Element (Fig. 1)

_,WARNING: Hot surfaces. Risk of burn. outlet tube, pump head,

and surrounding parts are very hot, do not touch. Allow compressor to cool prior to servicing.

1. Ensure the On/Off switch (L) is in the OFF position.

2. Allow unit to cool.

3. Remove air filter from unit.

4. Carefully pry filter top from base.

5. Remove element from filter base.

6. If element needs cleaning, blow out with air. Replace if needed. Purchase replacement parts from your local dealer or authorized

service center. Always use identical replacement parts.

7. Place element back in filter base.

8. Snap filter top to filter base.

9. Reassemble air filter to unit. Ensure exhaust outlet points down.

_,CAUTION: Risk of unsafe operation. Do not operate without air

inlet filter

Draining Air Tank (Fig. 1)

_WARNING: Risk of unsafe operation. Risk from noise. Air tanks

contain high pressure air. Keep face and other body parts away from outlet of drain. Use safety glasses [ANSI Z87.1 (CAN/CSA Z94.3)]

when draining as debris can be kicked up into face. Use ear protection

[ANSI $12.6 ($3.19)] as air flow noise is loud when draining.

NOTE: All compressed air systems generate condensate that accumulates in any drain point (e.g. tanks, filter, aftercoolers, dryers).

This condensate contains lubricating oil and/or substances which

may be regulated and must be disposed of in accordance with local, state, and federal laws and regulations.

1. Ensure On/Off switch is in the OFF position.

2. Lift front of compressor into an inclined position so drain valve (M) is at the lowest point (this will assist in removing moisture, dirt, etc. from air tanks).

3.Placea suitablecontainerunderthedrainvalveto catch discharge.

4.Graspknobondrainvalve.

5.Slowlyrotateknobtograduallybleedairfromairtank.

_kWARNING: Risk of bursting. Drain air tank daily. Water will con-

dense in air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture. CAUTION: Risk of property damage. Drain water from air tank may

contain oil and rust, which can cause stains.

6. When air tank pressure gauge reads 10 PSI (68,9 kPa), rotate valve to the fully open position.

7. Close drain valve when finished.

ACCESSORIES

_WARNING: The use of any other accessory not recommended for

use with this tool could be hazardous. Use only accessories rated equal to or higher than the rating of the air compressor.

Recommended accessories for use with your tool are available

for purchase from your local dealer or authorized service center.

If you need assistance in locating any accessory for your tool, please contact DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800-4-DEWALT (1-800-433-9258) or visit

our website www.dewalt.com.

SERVICE INFORMATION

Please have the following information available for all service calls: Model Number Serial Number

Date and Place of Purchase

Repairs

To assure product SAFETY and RELIABILITY, repairs, maintenance

and adjustment should be performed by a DEWALT factory service center, a DEWALT authorized service center or other qualified service personnel. Always use identical replacement parts.

Full One Year Warranty

DEWALT heavy duty industrial tools are warranted for one year from date of purchase. We will repair, without charge, any defects due

to faulty materials or workmanship. For warranty repair information,

call 1-800-4-DEWALT. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by

others. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained either in the packaging, call

the local company or see website for warranty information.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-4-DEWALT for a free replacement.

IX) NOT OPERfq E IN UPRIGH [ NO OPERE LA HERRAMIEN [A EN NE RAS FAIRE FONCTIONNER EN POSITION

POSITION. U PRIGH ["POSI]ION POSICION VERIICAL SO[() VERTICAL E, [A POSrflON VERTICALE ESI

IS FOR STORAGE ONLY. AL MACENE EN ES[A POSICION. RESERVEE AU STOC KAGE UNIQUEMEN L

GLOSSARY

CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery.

PSi" Pounds per square inch; a unit of measure of pressure. kPa (kilopascal): Metric pressure measurement. 1 kilopascal equal 1000 pascals.

Code Certification: Products that bear one or more of the following marks: UL, CUL, ETL, CETL, have been evaluated by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety.

Cut-In Pressure: While the motor is off, air tank pressure drops when accessory is used. When the tank pressure drops to a certain low

level the motor will restart automatically. The low pressure at which the motor automatically restarts is called cut-in pressure.

Cut-Out Pressure: When an air compressor is turned on and begins to run, air pressure in the air tank begins to build. It builds to a certain high pressure before the motor automatically shuts off, protecting your air tank from pressure higher than its capacity. The high pressure at which the motor shuts off is called cut-out pressure.

Branch Circuit: The circuit carrying electricity from electrical panel to outlet. Duty Cycle: This air compressor pump is capable of running continuously. However, to prolong the life of your air compressor, it is

recommended that a 50%-75% average duty cycle be maintained; that is, the air compressor pump should not run more than 30- 45 minutes in any given hour.

Troubleshooting Guide

This section provides a listofthe more frequently encountered malfunctions, their causes and corrective actions.The operator or maintenance personnel can perform some corrective actions, and others may require the assistance of a qualified DEWALT technician or your dealer.

Problem Code

Excessive air tank pressure-safety valve pops off ...................................................................... 1,2

Air leaks .................................................................................................................................... 3

Air leaks in air tank or at air tank welds .................................................................................... 4

Air leaks between head and valve plate .................................................................................... 5

Air leaks from safety valve ......................................................................................................... 6

Knocking Noise .......................................................................................................................... 6,16,17

Pressure reading on the regulated pressure gauge drops when an accessory is used ........... 7

Compressor is not supplying enough air to operate accessories .............................................. 8,9,10,11,12,15

Regulator knob has continuous air leak .................................................................................... 13

Regulator will not shut off air outlet ........................................................................................... 13

Moisture in pump crankcase ...................................................................................................... 14,18

Motor will not run ....................................................................................................................... 11,19,20,21,22,23,24

Troubleshooting Codes

CODE POSSIBLE CAUSE 'POSSIBLE SOLUTION

' pressure switch does not shut off m0t0r when compressor Set the on/off Switch t0 OFF, if the unit doeS not shut

reaches cut_0ut pressure Off contact a DEWALTfact0iy service Ceniei or a DEWALT

! authorized service center.

2 Pressure switch cut-out too high Contact a DEWALT factory service center or a DEWALT

3 Tube fittingS are n0t tight enough Tighte_ fittings Where air can be heaid esCaPing. Check

: fittings with soapy water solution. Do Not Overtighten,

authorized service center.

CODE POSSIBLE CAUSE POSSIBLE SOLUTION

4 Defective air tank Air tank must be replaced. Do not repair the leak.

_kWARNING: Risk of bursting. Do not drill into, weld or

otherwise modify air tank or it will weaken. The air tank can rupture or explode.

5 Leaking seals Contact a DEWALT factory serv ce center or a DEWALT

J auth0rized service center.

6 Defective safety valve Operate safety valve manually by pulling on ring. If valve

still leaks, it must be replaced.

Reguiatei is not adjuSted Correct!y for acCesS0ry being It is norma! for some pressure drop t° occur when an aCoes_

used sory is used, adjust the regulator as instructed in Regu!ator

under Features if pressure droP is excessivei NOTE: Adjust the regu ated pressure under f ow cond t 0ns while accessory is being used.

8 Prolonged excessive use of air Decrease amount of air usage.

check the acCeSSorY air requiremenL if it is higher than the CFM or pressure supplied by your air compressor, a

! larger compressor is needed to operate accessory.

10 Hole in air hose Replace air hose.

11 check valve restricted Remove; Clean or replacel

12 Air leaks Tighten fittings.

Reguiat0r is damaged 14 Unit operating in damp or humid conditions Move unit to a dry well ventilated area

15 'Restricted air intake filter ................................................................................................Clean or replace air intake filter 16 Carbon build-up in pump. Contact a DEWALT factory service center or a DEWALT

authorized service center.

CODE

POSSIBLE CAUSE i POSSIBLE SOLUTION:

'Drain oiJ and refill pumP with DEWALT synthetic compressor

0il,

18 Extension cord is wrong length or gauge

Check for proper gauge wire and cord length. See Extension Cords under Installation.

COntact a DEWALT factory service Center a DEWALT authorized service center.

20 Possible defective motor or starting capacitor

Contact a DEWALT factory service center or a DEWALT authorized service center.

21 Paint spiay 0n internal motor parts Contact a DEWALT faCt0rY Seivice Centei a DEWALT

I auth0rized Service Center. Do not operate the compressor in

• the paint spray area. See flammaMe vapor warning.

22 Fuse blown, circuit breaker tripped 1. Check fuse box for blown fuse and replace as necessary.

Reset circuit breaker. Do not use a fuse or circuit breaker

with higher rating than that specified for your particular branch circuit.

2. Check for proper fuse. Use only a time delay fuse.

3. Check for low voltage conditions and/or proper extension cord.

4. Disconnect the other electrical appliances from circuit or operate the compressor on its own branch circuit.

23 Tank pressure exceeds pressure switch cut-in pressure

i Motor will start automatically when tank pressure drops

below cut-in pressure of pressure switch!

24 Pressure release valve on pressure switch has not

unloaded head pressure

Set the On/Off switch to OFE If the valve does not open, replace switch. Contact a DEWALTfactory service center or

a DEWALT authorized service center.

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