DeVillbiss VR1600E, A17913 User Manual

Electric Pressure Washer
Record All Information and attach sales receipt here for future reference:
Purchase Date:__________________________ Serial #: ________________________________
Questions? 1-800-888-2468
Learn more about your pressure washer,
get answers to frequently asked questions,
and register on line at
www.excellpressurewasher.com
Model VR1600E
Table of Contents
Safety Guidelines/Definitions..................2
Consumer Saftey Information ................2
Important Safety Instructions ..............2-6
Specifications ..........................................6
Carton Contents ......................................7
Maintenance .................................... 14-15
IMPORTANT
Please make certain that the person who is to use this equipment carefully reads and understands these instructions before operating.
Accessories ...........................................15
Repairs ...................................................15
Storage ..................................................16
Trouble Shooting Guide ........................17
Warranty.................................................18
Français ........................................... 19-36
Español ............................................ 37-55
Part No. A17913 Rev. 0 5/10/06
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols.
Indicates an
situation which, if not avoided, will result in death or serious injury.
which, if not avoided, could result in
death or serious injury.
reproductive harm. Wash hands after handling.
imminently hazardous
which, if not avoided, may result in
minor or moderate injury.
Indicates a potentially hazardous situation
indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This product contains chemicals, including lead, known to the State of California to cause cancer, and birth defects or other
Indicates a potentially hazardous situation
Used without the safety alert symbol
IMPORTANT SAFETY INSTRUCTIONS
Do not operate this unit until you have read and understand
Instructions.
RISK OF EXPLOSION OR FIRE
• Use of acids, toxic or cor ro sive chemicals, poisons, in sec ti cides, or any kind of flam ma ble solvent with this product could re sult in se ri ous injury or death.
• Restricting any of the pressure washer ventilation openings will cause serious overheating and could cause fire.
this Operators Manual for Safety, Operation, and Maintenance
READ AND SAVE THESE INSTRUCTIONS
WHAT CAN HAPPEN HOW TO PREVENT IT
• Do not spray flammable liquids.
• Never place objects against or on top of pressure washer. Operate pressure washer in an open area at least 12 inches away from any wall or obstruction that would restrict the flow of fresh air to the ventilation openings.
RISK TO BREATHING (ASPHYXIATION)
WHAT CAN HAPPEN HOW TO PREVENT IT
• Some clean ing fluids con tain sub­stanc es which could cause injury to skin, eyes or lungs.
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• Use only clean ing fluids spe cif i cal ly rec om mend ed for high-pressure washers. Fol low manufacturers recommendations. Do not use chlorine bleach or any other corrosive compound.
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RISK OF FLUID INJECTION AND LACERATION
WHAT CAN HAPPEN HOW TO PREVENT IT
• Your pressure washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh, which could result in amputation or other serious injury. Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician immediately!
• Inspect the high-pressure hose regularly. Replace the hose immediately if it is damaged, worn, has melted from contacting the engine, or shows any signs of cracks, bubbles, pinholes, or other leakage. Never grasp a high­pressure hose that is leaking or damaged.
• Never touch, grasp or attempt to cover a pinhole or similar water leak on the high-pressure hose. The stream of water IS under high pressure and WILL penetrate skin.
• Never place hands in front of noz zle.
• Direct spray away from self and others.
• Make sure hose and fit tings are tightened and in good condition. Never hold onto the hose or fittings during op er a tion.
• Do not allow hose to contact muf fler.
• Never attach or remove wand or hose fittings while sys tem is pressurized.
• Injuries can result if system pressure is not reduced before attempting maintenance or disassembly.
• To relieve sys tem pres sure, place on/off switch in off position, turn off water sup ply, and pull gun trigger until water stops flowing.
• Use only hoses and accessories rated for pressure higher than your pressure washer's PSI.
RISK OF INJUR Y FROM SPRAY
WHAT CAN HAPPEN HOW TO PREVENT IT
• High-velocity fluid spray can cause objects to break, propelling particles at high speed.
• Light or unsecured objects can become hazardous projectiles.
• Always wear ANSI-approved Z87.1 safety glasses. Wear protective clothing to protect against accidental spraying.
• Never point wand at or spray people or animals.
• Always secure trigger lock when wand is not in service to prevent accidental operation.
• Never permanently secure trigger in pull-back (open) position.
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RISK OF UNSAFE OPERATION
WHAT CAN HAPPEN HOW TO PREVENT IT
• Unsafe op er a tion of your pressure wash er could lead to se ri ous in ju ry or death to you or others.
• Do not use chlorine bleach or any other corrosive compound.
• Be come fa mil iar with the op er a tion and con trols of the pressure washer.
• Keep operating area clear of all persons, pets and obstacles.
• Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times.
• Never defeat the safety fea tures of this prod uct.
• Never leave wand unattended while unit is running.
• Pressure washer pump contains moving parts. Contact with moving parts can cause serious injury.
• Never operate machine with pump guard removed.
• Do not op er ate machine with missing, broken or un au tho rized parts.
• The spray gun/wand is a powerful clean ing tool that could look like a
• Keep chil dren away from the pressure washer at all times.
toy to a child.
• Reactive force of spray will cause gun/wand to kickback, and could cause the op er a tor to slip or fall or misdirect the spray. Im prop er control of gun/wand can re sult in in ju ries to self and others.
• Do not over reach or stand on an unstable support.
• Do not use pressure washer while standing on a ladder.
• Grip gun/wand firmly with both hands. Expect the gun to kickback when triggered.
RISK OF HOT SURFACES
WHAT CAN HAPPEN HOW TO PREVENT IT
• Con tact with hot sur fac es, such as engines exhaust com po nents, could result in se ri ous bur n.
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• During op er a tion, touch only the control surfaces of the pres sure washer. Keep children away from the pres sure washer at all times. They may not be able to recognize the haz ards of this product.
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RISK OF CHEMICAL BURN
WHAT CAN HAPPEN HOW TO PREVENT IT
• Use of acids, toxic or cor ro sive chemicals, poisons, in sec ti cides, or any kind of flam ma ble solvent with this product could re sult in se ri ous injury or death.
• Do not use ac ids, gasoline, ker­o sene, or any other flammable materials in this product. Use only household de ter gents, cleaners and degreasers recommended for use in pres sure washers.
• Wear pro tec tive clothing to protect eyes and skin from con tact with sprayed materials.
RISK OF
ELEC TRI CAL SHOCK
WHAT CAN HAPPEN HOW TO PREVENT IT
• Water spray di rect ed at elec tri cal outlets or switch es, or ob jects con­nect ed to an elec tri cal circuit, could re sult in a fatal electrical shock.
• This product is powered by electric­ity. It contains and sprays water and other conductive liquids. Improper operation could result in electrocu­tion.
• Unplug any elec tri cal ly op er at ed product before attempting to clean it. Direct spray away from electric out lets and switches.
• Always connect cordset to a prop­erly grounded and polarized electri­cal circuit. Your cordset is equipped with a Ground Fault Circuit
Interrupter (GFCI) for your per­sonal protection.
• The Ground Fault Circuit Interrupter (GFCI) will not function properly unless connected to a fully ground­ed electrical circuit!
• Extension cords can lead to electri-
• If damaged, the entire cordset assembly must be replaced by an authorized service center. Refer to Grounding Instructions.
• Do not use with extension cords.
cal shock.
RISK OF
INJURY FROM LIFTING
WHAT CAN HAPPEN HOW TO PREVENT IT
• Serious injury can result from attempting to lift too heavy an object.
• The pressure washer is too heavy to be lifted by one person. Obtain assistance from others before lifting.
The powerful spray from your pressure washer is capable
of causing damage to surfaces such as wood, glass, automobile paint, auto striping and trim, and delicate objects such as fl owers and shrubs. Before spraying, check the item to be cleaned to assure yourself that it is strong enough to resist damage from the force of the spray. Avoid the use of the concentrated spray stream except for very strong surfaces like concrete and steel.
READ AND SAVE THESE INSTRUCTIONS
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GROUNDING INSTRUCTIONS
This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Improper connection of the equipment-grounding
qualifi ed electrician or service personnel if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the product-if it will not fi t the outlet, have a proper outlet installed by a qualifi ed electrician. Do not use any type of adapter with this product.
operating pressure washer.
EXTENSION CORDS
Use additional length of high pressure hose instead of extension cords to avoid voltage drop and power loss to the motor, and to prevent overheating. DO NOT USE EXTENSION CORDS. NOTE: The use of additional length of high pressure hose will lower the pressure washer's psi below 1600.
GROUND FAULT CIRCUIT INTERRUPTER PROTECTION
This pressure washer is provided with a ground fault circuit interrupter (GFCI) built into the plug of the power supply cord. This device provides additional protection from the risk of electric shock. Should replacement of the plug or cord become necessary, use only identical replacement parts that include GFCI protection.
conductor can result in risk of electrocution. Check with a
To prevent overloading circuit, do not operate any other electrical device connected to the same circuit while
SPECIFICATIONS
Model VR1600E
PSI Max* 1600 (11031.6 kPa) Operating PSI 1440 (9859.5 kPa) GPM Max* 1.5 Operating GPM 1.35
* Water flow and maximum pressure ratings determined in accordance with PWMA standard PW101.
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Motor, Frame, and
Wheel Assembly
Knobs
CARTON CONTENTS
English/
Spanish/
French
Operation
Manual
Handle
Bagged Handle
High Pressure
Hose
Rotary Nozzle
Saddle Bolts
Chemical
Nozzle Cleaning
application unit
Kit
Spray Gun
Quick-connect adapter
Parts Bag
ASSEMBLY INSTRUCTIONS
1. Place handle assembly onto frame and
connect handle to frame.
Risk of personal injury. Avoid
handle and frame when assembling to prevent pinching.
2. Connect spray wand to gun. Tighten
securely.
3. Attach high pressure hose to gun. Tighten se cure ly .
placing hands between
Variable Spray Nozzle
Quick-connect
Spray Wand
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OPERATING INSTRUCTIONS
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
Spray
High Pres­sure Hose
Spray Wand with Variable Spray Nozzle
Water outlet
Gun
Electric Cord
Motor ON-OFF switch
Motor
Water inlet with filter
High Pressure Pump
Quick-connect adapter
Quick-connect
Cleaning Solution application unit
Rotary Nozzle
BASIC ELEMENTS OF A PRESSURE WASHER
High Pressure Pump (located inside the shroud): Increases the pressure of the
water supply.
Motor (located inside the shroud): Drives the high pressure pump. High Pressure Hose: Carries the pressurized water from the pump to the gun and
wand. Spray Gun: Connects with wand to control water flow rate, direction, and
pressure. Spray Wand With Variable Spray Nozzle: Spray nozzle adjusts from a narrow
jet stream to a fan jet spray. The spray can be adjusted by twisting the nozzle clockwise and/or counterclockwise.
Rotary Nozzle: increases cleaning efficiency by allowing you to cover more area while using a concentrated spray pattern.
Cleaning Solution Application Unit: Used to apply cleaning solutions, see How To Use Cleaning Solution Application Unit in this section.
PRESSURE WASHER TERMINOLOGY
Ground Fault Circuit Interrupter Protection (GFCI): This washer is provided with a ground fault circuit interrupter (GFCI) built into the plug of the power supply cord. This device provides additional protection from the risk of electric shock. Should replacement of the plug or cord become necessary, use only identical replacement parts that include GFCI protection.
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Total Stop System: This unit is equipped with a total stop system. When the trigger is released the motor is shut off automatically. When the trigger is pressed again the motor will au to mat i cal ly start. The time between release and en gage­ment must not be less than 4-5 seconds. DO NOT leave the unit in automatic stop mode for more than 15 minutes.
PSI: Pounds per Square Inch. The unit of measure for water pressure. Also used for air pressure, hydraulic pressure, etc.
GPM: Gallons Per Minute. The unit of measure for the flow rate of water through the pressure washer.
CU: Cleaning Units. GPM multiplied by psi. Water Supply: All pressure washers must have a source of water. The minimum
requirements for a water supply are 20 psi and 5 gallons per minute.
HOW TO USE
IMPORTANT: Read and understand how to use the pressure washer before operating.
HOW TO USE SPRAY WAND
The nozzle at the end of the wand can be rotated to change from narrow jet stream to fan jet, as shown.
jet stream
fan spray
HOW TO USE THE CLEANING SOLUTION APPLICATION UNIT
NOTE: Use only soaps and cleaning solutions designed for pressure washer use. Do not use bleach.
1. Place the ON-OFF switch in the OFF position.
2. Turn off the water supply.
3. Attach cleaning solution application unit to wand as shown and tighten
securely. Grasp end of nozzle and turn until cleaning solution application unit
is oriented correctly.
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4. Remove the cleaning solution application tank from the application nozzle.
a
5. Soap mixture pressure can be adjusted by adjusting the pipe located in the
cleaning solution application nozzle (a).
a. Pull pipe (b) from cleaning solution application nozzle.
b
b. Position the notch (c) on the pipe to the desired soap mixture 1-6, 1 being the highest and 6 being the lowest.
c
c. Press pipe into position.
6. Fill application tank with detergent.
7. Push cleaning solution application tank onto cleaning solution application
nozzle. Turn to lock into place.
8. See Before Starting and Starting Your Pressure Washer paragraphs in this section to continue.
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10- ENG
READ AND UNDERSTAND ALL W ARNINGS BEFORE STARTING UNIT
Risk of fluid injection and laceration. When using the high pressure setting, DO NOT allow the high pressure spray to
come in contact with unprotected skin, eyes, or with any pets or animals. Seri­ous injury can occur.
Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh, which could result in amputation or other serious injury. Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE
CUT! See a physician immediately!
Never pull water supply hose to move pres sure washer. This
could damage hose and/or pump inlet.
DO NOT use hot water, use cold water only. Never turn water supply off while pressure washer motor is running or damage
to pump will result. This unit is equipped with an automatic stop mode. When the trigger is
released the motor is shut off automatically. When the trigger is pressed again the motor will automatically start. The time between release and engagement must not be less than 4-5 seconds. DO NOT leave the unit in automatic stop mode for more than 15 minutes.
Stand on a stable surface and grip gun/wand firmly with both hands. Expect the gun to kick when triggered.
This product is intended for intermittent use only. Operate pressure washer one hour or less in a 2 hour period.
For outdoor use only. Store indoors.
If you do not understand these precautions please call 1-866-422-4286 to speak to a service representative for further instructions.
BEFORE STARTING
1. Move pressure washer to level ground.
2. Make sure the ON/OFF switch is in the OFF position
To reduce the risk of electrocution, keep all connections
Do not use if cord is damaged.
3. Plug the unit into an appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordinances. See the
GROUNDING paragraph.
4. Press reset button and indicator light (a) will appear. You will have one of
the following GFCI switches shown below.
c
a
b
dry and off the ground. Do not touch plug with wet hands.
a
c
c a b
b
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5. Test GFCI switch before each use, to test: a. Press test button (b), indicator light will disappear. c. Press reset button (c) to use unit. If indicator light does not reappear
DO NOT use unit, see troubleshooting guide.
6. Con nect the high pressure hose (i) to the water outlet on the unit. The water outlet is marked OUT.
7. Assemble quick-connect adapter (k) to water inlet.
i
k
8. Connect the quick-connect (j) to the water supply hose.
Risk of property damage.
To reduce the possibility of
contamination always protect against backflow when
connected to a potable water system.
9. Connect quick-connect (j) to quick connect adapter (k) at the water inlet.
j
k
j
NOTE: The water supply must provide a minimum of 5 gallons per minute.
10. Make sure high pressure hose and water supply hose are securely
connected.
Risk of fluid injection and laceration. Always relieve sys tem pres sure before changing
accessories. Place on/off switch in off
a
position, turn off water sup ply, and pull gun trigger until water stops fl owing.
11. Connect the desired nozzle to spray
wand. To connect rotary (a) and variable spray nozzle (b), turn clockwise until it
b
c
snaps into place. To remove nozzle, turn nozzle counter clockwise to remove. To connect chemical application unit (c) see How To Use Cleaning Solution
Application Unit in this section.
12. Turn water supply on.
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12- ENG
STARTING
NOTE: Make sure water supply is turned on.
1. Disengage the safety catch as shown.
Depress trigger to allow air to escape and to discharge residual pressure in the pipes.
2. With the trigger depressed, place the ON-OFF switch in the On position. When starting motor, always keep the trigger depressed.
Risk of fluid injection and laceration. Always engage the
cause accidental spraying.
unit off to prevent damage to the unit and see the troubleshooting guide for instructions.
trigger lock when gun is not in use. Failure to do so could
Risk of property damage. If after running unit for a few minutes it does not maintain steady water pressure, turn
RECOMMENDED CLEANING
On vertical surfaces, work from the bottom upwards.
Let the detergent sit for 1-2 minutes, DO NOT allow detergent to dry.
To rinse detergent, apply the high pressure jet, keeping the nozzle at least
10 inches from the surface, work from the bottom up.
SHUTTING DOWN YOUR PRESSURE WASHER
1. Place the ON-OFF switch in the OFF position.
2. Turn off water supply.
3. Pull trigger on spray gun to relieve any water pressure in hose or spray gun.
4. Disconnect water supply hose from water inlet.
5. Disconnect high pressure hose from outlet.
6. If cleaning solution application unit was used, rinse cleaning solution
application tank and nozzle thoroughly.
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MAINTENANCE
When performing maintenance, you may be exposed to hot
serious injury or death! Before performing any maintenance or repair, unplug unit from power
source, let motor cool and release all water pressure.
To ensure efficient operation and longer life of your pressure washer, a routine maintenance schedule should be prepared and followed. If the pressure washer is used in unusual conditions, such as high-temperatures or dusty conditions, more fre quent maintenance checks will be required.
Any maintenance or repair not listed should be performed by an Authorized Warranty Service Center.
CUSTOMER RESPONSIBILITIES TABLE
MAINTENANCE TASK
PRESSURE WASHER
check high pressure hose for leaks
check soap and chemical hose and filter
check gun and wand for leaks prepare for storage
HIGH PRESSURE PUMP
check/clean suction filter
surfaces, water pressure, or moving parts that can cause
Before
each use
Every 25
hours or
yearly
Every 50 hours or
yearly
Every 100
hours or
yearly
X
X
X
Prepare unit for storage if it is to remain idle for longer than 30 days
X
check/change oil
*
* This pump does not require oil
MOTOR
Clean motor after each use. Using a cloth remove debris from motor. DO NOT use water to clean motor.
SUCTION FILTER
1. Check and clean the suction filter (b) after every 50 hours of use.
b
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NOZZLE CLEANING
If the nozzle becomes clogged with foreign matter, such as dirt, excessive pressure may develop. If the nozzle becomes partially clogged or restricted, the pump pressure will pulsate. Clean the nozzle immediately using the nozzle kit supplied and the following instructions:
1. Place the ON/OFF switch in the OFF position and turn off the water supply.
2. Unplug unit from power source
3. Pull trigger on gun handle to relieve any water pressure.
4. Disconnect the wand from the gun.
5. Clean the nozzle using the nozzle cleaner provided or a straightened paper
clip. Insert into the nozzle end and work back and forth until ob struc tion is re moved.
6. Direct water supply into nozzle end to backflush loosened particles for 30 seconds.
7. Plug unit into appropriate outlet.
8. Reassemble the nozzle to the wand. Tighten securely to prevent leaks.
9. Reconnect wand to gun and turn on water supply.
10. Start pressure washer and place wand into high pressure setting to test.
ACCESSORIES
Recommended accessories for use with your pressure washer are available for purchase from your local retailer or authorized service center. If you need assistance in locating any accessory for your tool, please call visit our website
branded accessories rated equal to or greater than the rating of the pressure washer.
www.excellpressurewasher.com.
The use of any other accessory not recommended for use with this tool could be hazardous. Use only EXCELL
1-800-888-2468 or
REPAIRS
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment should be performed by an Authorized Warranty Service Center. Always use identical replacement parts. For the location of the nearest Authorized Warranty Service Center call 1-800-888-2468 or visit our website www. excellpressurewasher .com.
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STORAGE
1. Drain all water from high pressure hose, coil it, and store it in cradle of the
pressure washer handle.
2. Drain all water from spray gun and spray wand by holding spray gun in a vertical position with nozzle end pointing down and squeez ing trigger. Store in gun/hose holder.
3. Store chemical hose, high pressure hose, spray gun, and spray wand so they are protected from dam age, such as being run over.
It is recommended that you follow these steps to protect the internal seals of the pressure washer when STORING THE UNIT FOR MORE THAN 30 DAYS AND/OR
WHEN FREEZING TEMPERATURES ARE EXPECTED. *RV antifreeze needs to be run through the pump as outlined in the steps below.
4. Obtain a funnel, six ounces of *RV antifreeze, and approximately 36 inches of garden hose with a male hose connector attached to one end.
Risk of property damage. Use only RV antifreeze. Any other an ti freeze is corrosive and can damage pump.
5. Connect the quick-connect (j) to the garden hose.
j
6. Connect 36 inch length of hose to water inlet of pump.
7. Add *RV antifreeze to hose as shown.
8. Place the ON-OFF switch in the On position then Off position until an ti-
freeze comes out of high pressure hose con nec tion of pump.
9. Remove garden hose from water inlet of pump.
* Windshield washer fluid may also be used
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PROBLEM
Motor will not start and there is no humming sound
Power source circuit continues to trip or blow fuses
TROUBLE SHOOTING GUIDE
CAUSE
Pressure washer not plugged in. “RESET” button on GFCI not
pushed. Circuit breaker has tripped or fuse
is blown. Too much load already on circuit.
Using an extension cord.
Plug in pressure washer. Push “RESET” button.
Reset breaker or replace fuse.
Reduce load on circuit. Try another 15 amp circuit.
DO NOT use extension cords.
CORRECTION
Motor hums but will not start
No or low pressure
Excess noise
Pressure fluctuates with­out open ing gun
GFCI switch indi­cator light does not appear after depressed
GFCI test fails
Unit does not maintain steady water pressure
Unit continues to trip GFCI switch
Using an extension cord.
Supply voltage below required minimum.
Low water supply.
High pressure hose is too long.
Worn nozzle. Restricted, insufficient water
supply, or air in the water line. Water temperature is too high.
Water leak in high pressure fittings, hose, or gun.
Circuit breaker has tripped or fuse is blown.
Circuit breaker has tripped or fuse is blown.
Nozzle clogged Clean nozzle, if unit still does not
Nozzle clogged
DO NOT use extension cords.
Check the voltage of the main supply line.
Water supply must be at least 5 GPM @ 20 psi.
Use high pressure hose under 100 feet.
Replace nozzle. Check supply hose, faucet, and
inlet screen. Do not use water from a hot
water source, use water only from a cold water faucet.
Replace hose or gun. If problem continues take to authorized service center.
Reset breaker or replace fuse. If indicator light still does not appear have receptacle checked by a qualified electrician.
Reset breaker or replace fuse. If indicator light still does not appear have receptacle checked by a qualified electrician.
maintain steady water pressure, turn unit off and contact customer service at 1-866-422-4286
Clean nozzle, if unit still does not maintain steady water pressure, turn unit off and contact customer service at 1-866-422-4286
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