DeVillbiss MGP-102D-2, C102D-1, 102D-1 User Manual
OWNERS MANUAL FOR
PERMANENTLY LUBRICATED
AIR COMPRESSOR
MODEL NO. 102D-1
(For Home Use Only)
SPECIFICATION CHART
Model No.
Horsepower
SCFM @ 40 psig
SCFM @ 90 psig
Displacement CFM
Bore
Stroke
Voltage-Single Phase
Minimum Branch Circuit Requirement
*Fuse Type
Tank Size
*A circuit breaker is preferred. Use only a fuse or circuit breaker that is the same rating
as the branch circuit the air compressor is operated on. If the air compressor is
connected to a circuit protected by fuses, use quick acting fuses.
This unit is a continuous run unit. It does not start and stop automatically.
102D-1
3/4
3.0
2.2
4.0
1 3/4"
1 1/4"
110-120
15 AMPS
Quick Acting
2 Gallon
C102D-1
---
3.0
2.2
4.0
1 3/4"
1 1/4"
110-120
15 AMPS
Quick Acting
2 Gallon
NOTE:
For identification of Repair Parts,
see separate Parts List Manual.
MGP-102D-2 2/1/94
IMPORTANT:
Read and Retain the Safety
Guidelines and All Instructions
Carefully Before Operating.
DeVilbiss Air Power Company, 213 Industrial Dr., Jackson, TN 38301-9615
For Warranty Information
see page 3 of this manual.
WARRANTY:
TABLE OF CONTENTS
Page
WARRANTY ........................................................ 3
SAFETY GUIDELINES .......................................... 4
WARNING CHART ............................................... 4-5
GLOSSARY ......................................................... 5
UNPACKING INSTRUCTIONS .............................. 5
STORAGE ........................................................... 5
DUTY CYCLE ...................................................... 5
DESCRIPTION OF OPERATION ........................... 6
INSTALLATION AND BREAK-IN
PROCEDURES .................................................... 6
Page
Location of Air Compressor ........................... 6
Extension Cords ........................................... 6
Grounding Instructions .................................. 6
Air Hose ........................................................ 7
OPERATING PROCEDURES ............................... 7
TROUBLESHOOTING GUIDE .............................. 8
AIR COMPRESSOR DIAGRAM
AND PARTS LIST ................................................ 9-10
COMPRESSOR PUMP DIAGRAM
AND PARTS LIST ............................................. 11-12
HOW TO ORDER REPAIR PARTS ..................... 13
In the unlikely event you should have a problem with this product or if you are
missing any parts, it is not necessary to return it to the store where you purchased
it. Simply call our toll free number and talk with our Service Representative.
OUR OFFICE HOURS ARE FROM
8 a.m. to 4:30 p.m. (CST)
MONDAY THROUGH FRIDAY
CALL TOLL FREE 1-800-888-2468, Ext. 2
2
LIMITED WARRANTY
ONE YEAR FROM DATE OF PURCHASE
All merchandise manufactured by DeVilbiss Air Power Company is warranted to be free of defects in workmanship
and material which occur during the first year from the date of purchase by the original purchaser (initial user).
Products covered under this warranty include: air compressors, *air tools, accessories and service parts.
DeVilbiss Air Power will repair or replace, at DeVilbiss's option, products or components which have failed within
the warranty period. Repair or replacement, and service calls on 60 and 80 gallon air compressors, will be handled
by Authorized Warranty Service Centers and will be scheduled and serviced according to the normal work flow at
the service center location, and depending on the availability of replacement parts.
All decisions of DeVilbiss Air Power Company with regard to this policy shall be final.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (Initial User):
o
Retain original sales receipts as proof of purchase for warranty work.
o
Use reasonable care in the operation and maintenance of the product as described in the Owners
Manual(s).
o
Deliver or ship the product to the nearest DeVilbiss Air Power Authorized Warranty Service
Center. Freight costs, if any, must be paid by the purchaser.
o
Air compressors with 60 and 80 gallon tanks only will be inspected at the site of installation.
Contact the nearest Authorized Warranty Service Center, that provides on-site
service calls, for service call arrangement.
o
If the purchaser does not receive satisfactory results from the Authorized Warranty Service
Center, the purchaser should contact DeVilbiss Air Power Company.
THIS WARRANTY DOES NOT COVER:
o
Merchandise sold as, reconditioned, floor models and/or display models sold "as is", any damaged
or
incomplete equipment sold "as is".
o
Merchandise used as "rental" equipment.
o
Merchandise that has become inoperative because of ordinary wear, misuse, negligence,
accident,
improper and/or unauthorized repair or alterations including failure to operate the product in
accordance with the instructions provided in the Owners Manual (s) supplied
with the product.
o
An air compressor that pumps air more than 50% during a one hour period is considered
misuse because the air compressor is undersized for the required air
demand. Maximum compressor pumping time per hour is 30 minutes.
o
Merchandise sold by DeVilbiss Air Power which has been manufactured by and identified as the
product of another company. The product manufacturer's warranty will apply.
o
Repair and transportation costs of merchandise determined not to be defective.
o
Cost associated with assembly, required oil, adjustments or other installation and start-up cost.
o
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY
RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE
PRODUCT. Some states do not allow the exclusion or limitation of incidental
*Air Tools: O-Rings and driver blades are considered ordinary wear parts, therefore, they are warranted for a period of 45 days from
or consequential damages, so the above limitation or exclusion may not ap-
the date of purchase.
ply to you.
o
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A
Form: SP-100-C
PARTICULAR
6/4/93
PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some
213 Industrial Drive • Jackson, TN 38301-9615 • Telephone: 1-800-888-2468 , Ext. 2 • FAX: 1-800-888-
9036
states do not
allow limitations on how long an implied warranty lasts, so the above limitations may not apply to
3
SAFETY GUIDELINES
This manual contains information that is important for you to know and understand. This information relates to protecting
YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the
following symbols. Please read the manual and pay attention to these sections.
URGENT SAFETY INFORMATION - A
HAZARD THAT WILL CAUSE
SERIOUS INJURY OR LOSS OF LIFE.
Information for preventing damage to equipment.
HAZARDS CAN OCCUR IF EQUIPMENT IS NOT USED PROPERLY.
PLEASE READ THE FOLLOWING CHART.
WHAT TO
LOOK FOR
Hot Parts
WHAT COULD HAPPEN
When operated continuously, the air hose gets hot,
especially near the compressor. If you maintain contact by grasping you may suffer minor burns or discomfort.
IMPORTANT SAFETY INFORMATION A HAZARD THAT MIGHT CAUSE
SERIOUS INJURY OR LOSS OF LIFE.
NOTE
Information that you should pay special
attention to.
HOW TO PREVENT IT
Never touch the air compressor head during or immediately after operation.
Flammable
Vapors
Compressed
Air
4
On tank mounted units, the plumbing between the
pump and tank gets hot.
It is normal for the motor and pressure switch to spark.
A spark can ignite flammable vapors from gasoline or
solvents, causing a fire or explosion.
Compressed air can propel dust, dirt or loose particles
it comes in contact with. These propelled particles may
cause serious injury or damage.
Too much air pressure applied to air tools or accesso-
ries can cause damage or risk of bursting.
On tank mounted units, avoid prolonged contact with
the pump to tank plumbing.
The air compressor must only be used in well ventilated
areas, free of gasoline or solvent vapors.
Do not operate the compressor while you are carrying
it, or in the spray area.
Never point any nozzle or sprayer toward a person or
any part of the body.
Always wear safety goggles or glasses when using the
air compressor.
Always turn the air compressor off before attaching or
removing accessories.
Check the manufacturer’s pressure rating for air tools
and accessories. Regulator outlet pressure must never
exceed the maximum pressure rating.
WHAT TO
LOOK FOR
Electricity
WHAT COULD HAPPEN
Your air compressor is powered by electricity. Like any
other electrically powered device, if it is not used
properly it may cause electrical shock.
HOW TO PREVENT IT
Always unplug the air compressor prior to maintenance
or repair.
Never use the air compressor in the rain.
Always plug the cord into an electrical outlet with the
specified voltage and adequate fuse protection.
Toxic Vapors
Unsuitable
Solvents
It is normal for compressed air to contain toxic or
irritating vapors. Such vapors are harmful if inhaled.
Certain materials you are spraying (like paint, weed
killer, sand or insecticide) can be harmful if you inhale
them.
The solvents 1,1,1 - Trichloroethane and Methylene
Chloride can chemically react with aluminum used in
paint spray guns, paint pumps, etc., and cause an
explosion. These solvents can also react with galvanized components and cause corrosion and weakening of parts. This does not affect your air compressor
- but it may affect the equipment being used.
GLOSSARY
SCFM or CFM: Standard Cubic Feet per Minute; a unit of
measurement of air delivery.
PSIG or PSI: Pounds per square inch gauge.
Never directly inhale the compressed air produced by
this unit.
Read labels and safety data for all materials you spray.
Follow all safety precautions.
Read and follow the safety instructions provided on the
label or safety data sheet for the material you are
spraying. Use a respirator mask if there is a chance of
inhaling anything you are spraying. Read all instructions . . . be sure that the respirator mask is suitable for
your application.
Read the label or data sheet supplied with the material
you intend to spray. If it contains the solvents listed do
not use accessories that contain aluminum or galvanized parts. You must either change the material you
intend to spray, or use only stainless steel spray equipment.
U.L. Listed: Products with the U.L. mark are listed by
Underwiters Laboratories, Inc. (U.L.). Samples of these
products have been evaluated by U.L. and meet the
applicable U.L. Standards of Safety.
UNPACKING INSTRUCTIONS
Grasp the handle and lift the air compressor out of the carton. Remove the styrofoam and/or cardboard and
discard.
STORAGE
When you have finished using the air compressor:
1. Set the "ON/OFF" switch to "OFF" and unplug the
cord.
2. Relieve all pressure from the air compressor head and
3. Protect the electrical cord and air hose from damage
by winding them loosely around the air compressor.
4. Store the air compressor in a clean and dry location.
air hose by setting the adjustable pressure valve to 10
P.S.I.
DUTY CYCLE
All DeVilbiss Air Power manufactured air compressors should be operated on not more than a 50% duty cycle. This
means an air compressor that pumps more than 50% of one hour, is considered misuse, because the air compressor
is undersized for the required air demand. Maximum compressor pumping time per hour is 30 minutes.
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