GENERAL MANUAL FOR
PERMANENTLY LUBRICATED TWIN CYLINDER AIR COMPRESSORS
TABLE OF CONTENTS
SAFETY GUIDELINES ....................................................... |
1 |
WARRANTY STATEMENT ................................................. |
2 |
WARNING CHART ......................................................... |
3-4 |
GLOSSARY ........................................................................ |
5 |
DUTY CYCLE ..................................................................... |
5 |
GENERAL INFORMATION ................................................ |
5 |
ON-RECEIPT INSPECTION .............................................. |
5 |
DESCRIPTION OF OPERATION ....................................... |
6 |
ASSEMBLY (PORTABLE UNITS) ...................................... |
6 |
Tools Needed for Assembly ......................................... |
6 |
Installing Wheels, Handles |
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Rubber Foot Strip ......................................................... |
6 |
INSTALLATION AND BREAK-IN |
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PROCEDURES .............................................................. |
7-9 |
Location of Air Compressor ........................................ |
7 |
Removal of Shipping Boards and |
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Installation for Stationary Unit .................................... |
7 |
Lubrication and Oil ..................................................... |
7 |
Extension Cords ......................................................... |
7 |
Voltage and Current Protection .................................. |
8 |
Piping ......................................................................... |
8 |
Grounding Instructions – (Portable) ........................... |
8 |
Additional Regulators & Controls ............................... |
8 |
Break-in Procedures ................................................... |
8 |
Wiring Instructions-(Stationary) ................................. |
9 |
Grounding Instructions (Stationary) ........................... |
9 |
OPERATING PROCEDURES ........................................... |
9 |
Daily Start-up Checklist .............................................. |
9 |
MAINTENANCE ................................................................ |
10 |
Air Filter - Inspection and Replacement ...................... |
10 |
Safety Valve - Inspection ............................................ |
10 |
Motor .......................................................................... |
10 |
Check Valve Replacement ........................................... |
10 |
STORAGE .......................................................................... |
11 |
TROUBLESHOOTING GUIDE .................................... |
12-13 |
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right. Please read the manual and pay attention to these sections.
URGENT SAFETY INFORMATION - A HAZARD |
Information for preventing damage to |
THAT WILL CAUSE SERIOUS INJURY OR LOSS |
equipment. |
OF LIFE. |
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IMPORTANT SAFETY INFORMATION - A Information that you should pay speHAZARD THAT MIGHT CAUSE SERIOUS cial attention to.
INJURY OR LOSS OF LIFE.
Callour TollFreeNumber1-800-888-2468,Ext2,then1,toobtainthelocationofthenearestAuthorizedService Center for ordering repair parts and for warranty repairs.
When ordering repair parts from your local Authorized Service Center, always give the following information:
•Model number of your compressor
•Part number and description of the item you wish to purchase
Retain Original Sales Receipt as Proof of Purchase for Warranty Repair Work.
DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615
MG7-OFTWIN REV. 11/5/98
LIMITED WARRANTY
ONE YEAR FROM DATE OF PURCHASE
All merchandise manufactured by DeVilbiss Air Power Company is warranted to be free of defects in workmanship and material which occur during the first year from the date of purchase by the original purchaser (initial user). Products covered under this warranty include: air compressors, *air tools, accessories, service parts, pressure washers, and generators used in consumer applications (i.e., personal residential household usage only).
Air compressors, *air tools, accessories, service parts, pressure washers, and generators used in commercial applications (income producing) are covered by a 90 day warranty.
DeVilbiss Air Power will repair or replace, at DeVilbiss's option, products or components which have failed within the warranty period. Repair or replacement, and service calls on 60 and 80 gallon air compressors, will be handled by Authorized Warranty Service Centers and will be scheduled and serviced according to the normal work flow and business hours at the service center location, and depending on the availability of replacement parts.
All decisions of DeVilbiss Air Power Company with regard to this policy shall be final.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (Initial User):
Retain original cash register sales receipt as proof of purchase for warranty work.
Use reasonable care in the operation and maintenance of the product as described in the Owners Manual(s).
Deliver or ship the product to the nearest DeVilbiss Air Power Authorized Warranty Service Center. Freight costs, if any, must be paid by the purchaser.
Air compressors with 60 and 80 gallon tanks only will be inspected at the site of installation. Contact the nearest Authorized Warranty Service Center, that provides on-site service calls, for service call arrangement.
If the purchaser does not receive satisfactory results from the Authorized Warranty Service Center, the purchaser should contact DeVilbiss Air Power Company.
THIS WARRANTY DOES NOT COVER:
Merchandise sold as reconditioned, floor models and/or display models. Any damaged or incomplete equipment sold "as is".
Merchandise used as "rental" equipment.
Merchandise that has become inoperative because of ordinary wear, misuse, freeze damage, use of improper chemicals, negligence, accident, improper and/or unauthorized repair or alterations including failure to operate the product in accordance with the instructions provided in the Owners Manual (s) supplied with the product. *Air Tools: O-Rings and driver blades are considered ordinary wear parts, therefore, they are warranted for a period of 45 days from the date of purchase.
An air compressor that pumps air more than 50% during a one hour period is considered misuse because the air compressor is undersized for the required air demand. Maximum compressor pumping time per hour is 30 minutes.
Merchandise sold by DeVilbiss Air Power which has been manufactured by and identified as the product of another company. The product manufacturer's warranty will apply.
Repair and transportation costs of merchandise determined not to be defective.
Cost associated with assembly, required oil, adjustments or other installation and start-up cost.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
DeVilbiss Air Power Company
213 Industrial Drive • Jackson, TN 38301-9615 • Telephone: 1-800-888-2468 , Ext. 2 • FAX: 1-800-888-9036
Form: SP-100-E - 4/25/96
2 — ENG
IMPORTANT SAFETY INSTRUCTIONS
• SAVE THESE INSTRUCTIONS •
IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.
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HAZARD |
WHAT CAN HAPPEN |
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HOW TO PREVENT IT |
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RISK OF BURSTING |
AIR TANK |
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THE FOLLOWING CONDITIONS COULD LEAD |
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TO A WEAKENING OF THE TANK, AND RESULT IN |
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A VIOLENT TANK EXPLOSION: |
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1. FAILURE TO PROPERLY DRAIN |
DRAIN TANK DAILY OR AFTER EACH USE. IF |
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CONDENSED WATER FROM THE TANK, |
TANK DEVELOPS A LEAK, REPLACE IT |
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CAUSING RUST AND THINNING OF THE |
IMMEDIATELY WITH A NEW TANK OR NEW |
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STEEL TANK. |
COMPRESSOR OUTFIT. |
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2. MODIFICATIONS OR ATTEMPTED |
NEVER DRILL INTO, WELD, OR MAKE ANY |
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REPAIRS TO THE TANK. |
MODIFICATIONS TO THE TANK OR ITS |
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ATTACHMENTS. |
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3. UNAUTHORIZED MODIFICATIONS TO THE |
THE TANK IS DESIGNED TO WITHSTAND |
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PRESSURE SWITCH, SAFETY VALVE, OR |
SPECIFIC OPERATING PRESSURES. |
NEVER |
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ANY OTHER COMPONENTS WHICH |
MAKE ADJUSTMENTS OR PARTS SUBSTITU- |
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CONTROL TANK PRESSURE. |
TIONS TO ALTER THE FACTORY SET |
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OPERATING PRESSURES. |
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ATTACHMENTS & ACCESSORIES |
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EXCEEDING THE PRESSURE RATING OF AIR |
FOLLOW THE EQUIPMENT MANUFACTURERS |
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TOOLS, SPRAY GUNS, AIR OPERATED ACCES- |
RECOMMENDATION AND NEVER |
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SORIES, TIRES AND OTHER INFLATABLES CAN |
EXCEED THE MAXIMUM ALLOWABLE PRES- |
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CAUSE THEM TO EXPLODE OR FLY APART, AND |
SURE RATING OF |
ATTACHMENTS. |
NEVER |
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COULD RESULT IN SERIOUS INJURY. |
USE COMPRESSOR TO INFLATE SMALL |
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LOW-PRESSURE OBJECTS SUCH AS |
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CHILDREN’S TOYS, FOOTBALLS, |
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BASKETBALLS. ETC. |
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RISK OF |
IT IS NORMAL FOR ELECTRICAL CONTACTS |
ALWAYS OPERATE THE COMPRESSOR IN A |
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WITHIN THE MOTOR AND PRESSURE SWITCH |
WELL VENTILATED AREA FREE OF COMBUS- |
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EXPLOSION OR FIRE |
TO SPARK. |
TIBLE MATERIALS, GASOLINE OR SOLVENT |
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VAPORS. |
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IF ELECTRICAL SPARKS FROM COMPRESSOR |
IF SPRAYING FLAMMABLE MATERIALS, LO- |
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COME INTO CONTACT WITH FLAMMABLE |
CATE COMPRESSOR AT LEAST 20 FEET |
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VAPORS, THEY MAY IGNITE, CAUSING FIRE OR |
AWAY FROM SPRAY AREA. AN ADDITIONAL |
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EXPLOSION. |
LENGTH OF HOSE MAY BE REQUIRED. |
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STORE FLAMMABLE MATERIALS IN A |
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SECURE LOCATION AWAY FROM COM- |
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PRESSOR. |
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RESTRICTING ANY OF THE COMPRESSOR |
NEVER PLACE OBJECTS AGAINST OR ON |
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VENTILATION OPENINGS WILL CAUSE SERI- |
TOP OF |
COMPRESSOR. |
OPERATE |
COM- |
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OUS OVERHEATING AND COULD CAUSE FIRE. |
PRESSOR IN AN OPEN AREA AT LEAST 12 |
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INCHES |
AWAY FROM |
ANY |
WALL OR |
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OBSTRUCTION THAT WOULD RESTRICT THE |
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FLOW OF FRESH AIR TO THE VENTILATION |
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OPENINGS. |
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RISK OF |
YOUR AIR COMPRESSOR IS POWERED BY |
NEVER OPERATE THE COMPRESSOR OUT- |
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ELECTRICAL SHOCK |
ELECTRICITY. LIKE ANY OTHER ELECTRICALLY |
DOORS |
WHEN IT |
IS RAINING |
OR IN WET |
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POWERED DEVICE, IF IT IS NOT USED |
CONDITIONS. |
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PROPERLY IT MAY CAUSE ELECTRIC SHOCK. |
NEVER |
OPERATE |
COMPRESSOR |
WITH |
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COVER COMPONENTS REMOVED OR DAM- |
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AGED. |
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CONTINUE NEXT PAGE *
3 — ENG
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HAZARD |
WHATCANHAPPEN |
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HOW TO PREVENT IT |
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RISK OF |
REPAIRS ATTEMPTED BY UNQUALIFIED PER- |
ANY ELECTRICAL WIRING OR REPAIRS RE- |
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ELECTRICAL SHOCK |
SONNEL CAN RESULT IN SERIOUS INJURY OR |
QUIRED ON THIS PRODUCT SHOULD BE |
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DEATH BY ELECTROCUTION. |
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PERFORMED BY AUTHORIZED SERVICE CEN- |
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(cont’d) |
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TER PERSONNEL IN ACCORDANCE WITH |
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ELECTRICAL |
GROUNDING: |
FAILURE TO |
NATIONAL AND LOCAL ELECTRICAL CODES. |
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MAKE CERTAIN THAT THE ELECTRICAL |
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PROVIDE ADEQUATE GROUNDING TO THIS |
CIRCUIT TO WHICH THE COMPRESSOR IS |
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PRODUCT COULD RESULT IN SERIOUS |
CONNECTED PROVIDES PROPER ELECTRICAL |
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INJURY OR DEATH FROM ELECTROCUTION. |
GROUNDING, CORRECT VOLTAGE AND AD- |
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SEE GROUNDING INSTRUCTIONS. |
EQUATE FUSE PROTECTION. |
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RISK FROM |
THE COMPRESSED AIR STREAM CAN CAUSE |
ALWAYS WEAR ANSI Z87.1 APPROVED SAFETY |
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SOFT TISSUE DAMAGE TO EXPOSED SKIN AND |
GLASSES WITH SIDE SHIELDS WHEN USING |
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FLYING OBJECTS |
CAN PROPEL DIRT, CHIPS, LOOSE PARTICLES |
THE COMPRESSOR. |
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AND SMALL OBJECTS AT HIGH SPEED, |
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RESULTING IN PROPERTY DAMAGE OR PER- |
NEVER POINT ANY NOZZLE OR SPRAYER |
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SONAL INJURY. |
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TOWARD ANY PART OF THE BODY OR AT |
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OTHER PEOPLE OR ANIMALS. |
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ALWAYS TURN THE COMPRESSOR OFF AND |
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BLEED PRESSURE FROM THE AIR HOSE AND |
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TANK |
BEFORE |
ATTEMPTING |
MAINTENANCE, |
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ATTACHING TOOLS OR ACCESSORIES. |
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RISK TO BREATHING |
THE COMPRESSED AIR FROM |
YOUR COM- |
NEVER INHALE AIR FROM THE COMPRESSOR |
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PRESSOR IS NOT SAFE FOR BREATHING! THE |
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EITHER |
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DIRECTLY OR |
FROM |
A BREATHING |
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AIR STREAM MAY CONTAIN CARBON MONOX- |
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DEVICE CONNECTED TO THE COMPRESSOR. |
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IDE, TOXIC VAPORS OR SOLID PARTICLES. |
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SPRAYED MATERIALS SUCH AS PAINT, PAINT |
WORK |
IN AN |
AREA |
WITH |
GOOD CROSS- |
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VENTILATION. READ AND FOLLOW THE SAFETY |
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SOLVENTS, |
PAINT REMOVER, |
INSECTICIDES, |
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INSTRUCTIONS PROVIDED ON THE LABEL OR |
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WEED KILLERS, ETC.. CONTAIN HARMFUL |
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SAFETY |
DATA |
SHEETS |
FOR |
THE MATERIAL |
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VAPORS AND POISONS. |
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YOU ARE SPRAYING. |
USE A NIOSH/MSHA |
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APPROVED RESPIRATOR DESIGNED FOR USE |
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WITH |
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YOUR |
SPECIFIC |
APPLICATION. |
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RISK OF FALLING |
A PORTABLE COMPRESSOR CAN FALL FROM |
ALWAYS OPERATE COMPRESSOR IN A STABLE |
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A TABLE, WORKBENCH OR ROOF CAUSING |
SECURE POSITION TO PREVENT ACCIDENTAL |
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DAMAGE TO THE COMPRESSOR WHICH |
MOVEMENT OF THE UNIT. NEVER OPERATE |
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COULD RESULT IN SERIOUS INJURY. |
COMPRESSOR ON A ROOF OR OTHER |
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ELEVATED POSITION. USE ADDITIONAL AIR |
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HOSE TO REACH HIGH LOCATIONS. |
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RISK FROM |
THE COMPRESSOR CYCLES AUTOMATICALLY |
ALWAYS TURN OFF THE COMPRESSOR, BLEED |
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MOVING PARTS |
WHEN THE PRESSURE SWITCH IS IN THE ON/ |
PRESSURE FROM THE AIR HOSE AND TANK, |
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AND UNPLUG |
FROM |
ELECTRICAL OUTLET |
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AUTO POSITION. |
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BEFORE |
PERFORMING MAINTENANCE |
OR |
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ATTACHING TOOLS AND ACCESSORIES. |
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MOVING PARTS CAN CAUSE SERIOUS INJURY |
DO NOT REMOVE THE PROTECTIVE COVERS |
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OR DAMAGE IF THEY COME INTO CONTACT |
FROM THIS PRODUCT. |
NEVER OPERATE THE |
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WITH YOU OR YOUR CLOTHING. |
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COMPRESSOR WITH GUARDS OR COVERS |
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ATTEMPTING TO OPERATE OR REPAIR |
WHICH ARE DAMAGED OR REMOVED. |
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ANY REPAIRS REQUIRED ON THIS PRODUCT |
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COMPRESSOR WITH PROTECTIVE SHROUDS |
SHOULD BE PERFORMED BY AUTHORIZED |
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REMOVED CAN EXPOSE YOU TO MOVING |
SERVICE CENTER PERSONNEL. |
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PARTS AND ELECTRICAL SHOCK. |
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RISK OF BURNS |
TOUCHING EXPOSED METAL SUCH AS THE |
NEVER TOUCH ANY EXPOSED METAL PARTS |
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COMPRESSOR HEAD OR OUTLET TUBE CAN |
ON COMPRESSOR DURING OR IMMEDIATELY |
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RESULT IN SERIOUS BURNS. |
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OPERATION. |
COMPRESSOR |
WILL |
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REMAIN HOT FOR SEVERAL MINUTES AFTER |
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OPERATION. |
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TMPCPOL — 5/1/97
4 — ENG
GLOSSARY
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per minute; a unit of measure of air delivery.
PSIG: Pounds per square inch gauge; a unit of measure of pressure.
ASME: American Society of Mechanical Engineers; made, tested, inspected and registered to meet the standards of ASME.
California Code: Unit may comply with California Code 462 (L) (2)/(M) (2). Specification/model label is on the side of the tank on units that comply with California Code.
Cut-In Pressure: While the motor is off, air tank pressure drops as you continue to use your accessory or air tool.
When the tank pressure drops to a certain low level the motor will restart automatically. The low pressure at which the motor automatically restarts is called “cut-in pressure.”
Cut-Out Pressure: When you turn on your air compressor and it begins to run, air pressure in the air tank begins to build. It builds to a certain high pressure before the motor automatically shuts off - protecting your air tank from pressure higher than its capacity. The high pressure at which the motor shuts off is called “cut-out pressure.”
U.L. Listed: Products with the U.L. mark are listed by Underwriters Laboratories, Inc. (U.L.). Samples of these products have been evaluated by U.L. and meet the applicable U.L. standards for safety.
DUTY CYCLE
All DeVilbiss Air Power manufactured air compressors should be operated on not more than a 50% duty cycle. This means an air compressor that pumps air more than 50% of one hour
is considered misuse, because the air compressor is undersized for the required air demand. Maximum compressor pumping time per hour is 30 minutes.
GENERAL INFORMATION
You have purchased an air compressor unit consisting of a 2 cylinder, single-stage air compressor pump, an air tank, and associated controls and instruments.
This air compressor requires no oil. Now you can enjoy all the benefits of having an air compressor without ever having to purchase, add or change oil.
Your air compressor can be used for operating paint spray
guns, air tools, caulking guns, grease guns, air brushes, sandblaster, or inflating tires and plastic toys, spraying weed killers, insecticides, etc. An air pressure regulator is necessary for most of these applications.
Separate air transformers which combine the functions of air regulation and/or moisture and dirt removal should be used where applicable..
ON-RECEIPT INSPECTION
DAMAGE: Each air compressor outfit is carefully tested and checked before shipment. With improper handling, damage may result in transit and cause problems in compressor operation.
Immediately upon arrival, check equipment for both concealed
and visible damages to avoid expenses being incurred to correct such problems. This should be done regardless of any visible signs of damage to the shipping container. If this product was shipped directly to you, report any damages to carrier and arrange for inspection of goods immediately.
5 — ENG