DeVillbiss A04669, GM1000 User Manual
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for future reference:
Brand:
Purchase Date:
Model #:
Serial #:
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Register your product online
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CONSUMER SAFETY INFORMATION . .2
SAFETY GUIDELINES/DEFINITIONS . . .2
SAFETY INSTRUCTIONS . . . . . . . . . .2-8
SPECIFICATIONS . . . . . . . . . . . . . . . . . .8
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . .9
OPERATION . . . . . . . . . . . . . . . . . . .10-12
MAINTENANCE . . . . . . . . . . . . . . . .13-17
STORAGE . . . . . . . . . . . . . . . . . . . . . . .18
WATTAGE CALCULATIONS . . . . . . .19-21
TROUBLESHOOTING GUIDE . . . . . . . .22
AVAILABLE REPAIR PARTS . . . . . . . . .23
WARRANTY . . . . . . . . . . . . . . . . . . . . . .24
ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . .25-48
FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . .49-72
READ AND SAVE THESE INSTRUCTIONS
Operator’s
Manual
Part No. A04669 Rev. 1 01/19/05
2- ENG
A04669
Read Operators Manual. Do not operate equipment until you have read
operators Manual for Safety, Assembly, Operation, and Maintenance
Instructions.
This product is equipped with a spark arresting muffler. It is a violation of
California statutes section 130050 and/or sections 4442 and 4443 of the
California Public Resources Code, unless the engine is equipped with a spark arrester, as
defined in section 4442, and maintained in effective working order. Spark arrester are also
required on some U.S. Forest Service land and may also be legally required under other
statutes and ordinances.
Engine exhaust contains chemicals known, in certain quantities, to cause
cancer, birth defects or other reproductive harm.
CONSUMER GENERAL AND SERVICE INFORMATION
• Please read and follow these instructions for proper use and maintenance.
• Please take the time now to register your generator online at www.devap.com.
• If you experience any problems and need assistance, please call us at our toll free
number 1-800-888-2468, Monday through Saturday, 8:00 a.m. To 6:00 p.m.
C.S.T.
• If repair or service part purchase is required, our many Authorized Warranty
Service Centers are conveniently located and equipped to handle all in-warranty
and out-of-warranty service.
• For the location of the nearest Authorized Warranty Service Center call
1-800-888-2468, 24 hours a day, 7 days a week or visit our web site at
www.devap.com.
• Retain sales receipt as proof of purchase for warranty service.
• Read and understand all safety warnings.
• Do not operate this unit until you have read and understand this Owners Manual
for Safety, Operation, and Maintenance Instructions.
CONSUMER SAFETY INFORMATION
DO NOT RETURN THIS PRODUCT TO THE RETAILER! FOR SERVICE OPTIONS
CALL: 1-800-888-2468
Operation of
generator in rain,
wet, icy, or
flooded
conditions.
Water is an excellent conductor
of electricity! Water which comes
in contact with electrically
charged components can
transmit electricity to the frame
and other surfaces, resulting in
electrical shock to anyone contacting them.
Operate generator in a clean, dry,
well ventilated area. Make sure
hands are dry before touching unit.
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A04669
indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
indicates a potentially hazardous situation which, if not avoided,may result in minor
or moderate injury
used without the safety alert symbol indicates potentially hazardous situation
which, if not avoided, may result in property damage.
This manual contains information that is important for you to know and understand. This
information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS.
To help you recognize this information, we use the symbols below. Please read the manual and
pay attention to these sections.
SAFETY GUIDELINES / DEFINITIONS
IMPORTANT SAFETY INSTRUCTIONS
Improper operation or maintenance of this product could result in serious injury
and property damage. Read and understand all warnings and operating
instructions before using.
RISK OF ELECTROCUTION AND FIRE
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
Attempting to
connect generator
directly to the
electrical system
of any building
structure.
Back feeding electricity through
a building’s electrical system to
the outside utility feed lines
could endanger repair persons
attempting to restore service.
Never backfeed electricity through a
structure's electrical system.
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A04669
Operation of unit
when damaged,
or with guards or
panels removed.
Removal of guarding could
expose electrically charged
components and result in
electrocution.
Do not operate generator with protective guarding removed.
Improper
connection of
items to
generator.
Exceeding the load capacity of
the generator by attaching too
many items, or items with very
high load ratings to it could
result in overheating of some
items or their attachment wiring
resulting in fire or electrical
shock.
Attempting to use the unit
when it has been damaged, or
when it is not functioning
normally could result in fire or
electrocution.
Read the load rating chart and instructions in the Wattage Calculation section. Make sure that the
summation of electrical loads for all
attachments does not exceed the
load rating of the generator.
Do not operate generator with mechanical or electrical problem. Have
unit repaired by an Authorized Service Center.
Use of worn,
damaged, undersized or ungrounded extension cords.
Use of ungrounded cordsets
could prevent operation of
circuit breakers and result in
electrical shock.
Always use a cordset having a
grounding wire with an appropriate
grounding plug. DO NOT use an ungrounded plug.
Use proper size (wire gauge)
cordset for application see chart in
the Assembly section of this
manual.
Contact with worn or damaged
extension cords could result in
electrocution.
Use of undersize extension
cords could result in overheating
of the wires or attached items,
resulting in fire.
Inspect extension cords before use
and replace with new cord if required.
Placing generator
on or against
highly conductive
surface, such as a
steel walkway or
metal roof.
Place generator on low conductivity surface such as a concrete slab.
Accidental leakage of electrical
current could charge conductive
surfaces in contact with the
generator.
RISK OF ELECTROCUTION AND FIRE
(Continued)
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
ALWAYS operate generator a minimum of six feet from any conductive surface.
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RISK OF FIRE
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
Improper storage
of fuel
Improperly stored fuel could lead
to accidental ignition. Fuel
improperly secured could get into
the hands of children or other
unqualified persons.
Store fuel in a OSHA approved
container designed to hold
gasoline. Store container in secure
location to prevent use by others.
Attempting to
fill the fuel tank
while the engine
is running.
Gasoline and gasoline vapors can
become ignited by coming in
contact with hot components
such as the muffler, engine
exhaust gases, or from an
electrical spark.
Cigarettes, sparks, fires, or other
hot objects can cause gasoline or
gasoline vapors to ignite.
Turn engine off and allow it to cool
before adding fuel to the tank.
Equip area of operation with a fire
extinguisher certified to handle
gasoline or fuel fires.
Add fuel to tank in well ventilated
area. Make sure there are no
sources of ignition near the
generator.
Operate generator in a clean, dry,
well ventilated area a minimum of
four feet from any building, object
or wall. DO NOT OPERATE UNIT
INDOORS OR IN ANY CONFINED
AREA.
Materials placed against or near the
generator or operating the generator in areas where the temperature
exceeds 104° F. ambient (such as
storage rooms or garages) can interfere with its proper ventilation
features causing overheating and
possible ignition of the materials or
buildings.
Sparks, fire, hot
objects
Inadequate
ventilation for
generator
Tampering with
factory set
engine speed
settings.
Engine speed has been factory
set to provide safe operation.
Tampering with the engine speed
adjustment could result in
overheating of attachments and
could cause a fire.
Spilled fuel and its vapors can
become ignited from hot surfaces
or sparks.
Never attempt to "speed-up" the
engine to obtain more performance. Both the output voltage
and frequency will be thrown out of
standard by this practice,
endangering attachments and the
user.
Use care in filling the tank to avoid
spilling fuel. Make sure fuel cap is
secured tightly and check engine
for fuel leaks before starting
engine. Move generator away from
refueling area or any spillage
before starting engine. Allow for
fuel expansion. Keep maximum
fuel level ¼ inch below the tip of
the fuel tank. Never refuel with the
engine running.
Overfilling the fuel
tank – fuel
spillage.
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RISK OF UNSAFE OPERATION
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
Operation of
generator in
careless manner
All sources of energy include the
potential for injury. Unsafe
operation or maintenance of your
generator could lead to serious
injury or death to you or others.
• Review and understand all of the
operating instructions and
warnings in this manual.
• Become familiar with the operation and controls of the
generator. Know how to shut it
off quickly.
• Equip area of operation with a
fire extinguisher certified to
handle gasoline or fuel fires.
• Keep children or others away
from the generator at all times.
RISK OF BREATHING - INHALATION
HAZARD
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
Breathing exhaust fumes will
cause serious injury or death.
Operate generator in clean, dry,
well ventilated area. Never operate
unit in enclosed areas such as
garages, basements, storage,
sheds, or in any location occupied
by humans or animals. Keep children, pets and others away from
area of operating unit.
Gasoline
engines produce
toxic carbon
monoxide
exhaust fumes.
RISK OF INJURY AND PROPERTY
DAMAGE WHEN TRANSPORTING
GENERATOR
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
Fire, Inhalation,
Damage to
Vehicle Surfaces
Fuel or oil can leak or spill and
could result in fire or breathing
hazard, serious injury or death
can result. Fuel or oil leaks will
damage carpet, paint or other
surfaces in vehicles or trailers.
If generator is equipped with a fuel
shut-off valve, turn the valve to the
off position before transporting to
avoid fuel leaks. If generator is not
equipped with a fuel shut-off valve,
drain the fuel from tank before
transporting. Transport fuel only in
an OSHA approved container.
Always place generator on a
protective mat when transporting
to protect against damage to
vehicle from leaks. Remove
generator from vehicle immediately
upon arrival at your destination.
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A04669
RISK OF UNSAFE OPERATION
(Continued)
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
Improper raising or suspending
can cause damage to the
generator.
Always use cables, chains, or
straps rated at 2000 lbs working
load or more to raise or suspend
generator.
Operation of
voltage
sensitive appliances without a
voltage surge
protector
Any gasoline operated household
generator will incur voltage
variations causing damage to
voltage sensitive appliances or
could result in fire.
Always use a U.L. listed voltage
sensitive surge protector to
connect voltage sensitive
appliances (TV, computer, stereo,
etc.). Failure to use a U.L. listed
voltage surge protector will void
the warranty on your generator.
Notice: A multiple outlet strip is not
a surge protector. Make sure you
use a U.L. listed voltage surge protector
Raising or
suspending
generators
equipped with
lift rings
improperly
Generator could fall causing
serious injury or death to you or
others.
Always use proper connecting procedures as described in this
manual when connecting cables,
chains, or straps for raising or
suspending generators equipped
with lift rings.
Operating
generator while
suspended
Generator will not operate
properly and will cause damage to
the generator and could cause
serious injury or death to you or
others.
Never operate generator while suspended or in an unlevel position.
Always operate generate on a flat,
level surface.
Contact with hot surfaces, such
as engines exhaust components,
could result in serious burns.
RISK OF HOT SURFACES
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
Contact with hot
engine and
generator
components.
During operation, touch only the
control surfaces of the generator.
Keep children away from the generator at all times. They may not be
able to recognize the hazards of
this product.
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A04669
SPECIFICATIONS
MODEL GM1000
HORSE POWER 2.4
RATED/SURGE WATTS 1000/1250
VOLTAGE 120V
AMPERAGE 8.3 A
PHASE SINGLE
HERTZ 60 Hz
ENGINE SPEED 3600 RPM
MAX. AMBIENT TEMP. 104° F
FUEL CAPACITY 1.2 GALLON
RUN TIME @ 50%/100% 8/6 HOURS
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
RISK OF MOVING PARTS
Never operate generator with
guarding or cover plates removed.
Avoid wearing loose fitting clothing
or jewelry which could be caught by
moving parts.
The generator contains parts which
rotate at high speed during
operation. These parts are covered
by guarding to prevent injury.
Contact with
moving parts
can result in
serious injury.
RISK FROM LIFTING
This generator is heavy and lifting it
may require assistance.
Serious injury can result from attempting to lift a heavy object.
Lifting a heavy
object.
A portable generator can fall from a
table, workbench, or roof causing
damage to the generator and could
result in serious injury or death.
Always operate generator in a
stable secure position to prevent
accidental movement of the unit.
Never operate generator on a roof
or other elevated position.
HAZARD
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
RISK OF FALLING
A portable
generator can
fall from an
elevated
position causing
equipment
damage or
serious injury.
9- ENG
A04669
NOTE: Left and right describes the
location of a part with the operator
facing the outlet panel.
REMOVE GENERATOR FROM
CARTON
• Open carton from top.
• Locate and remove the handle kit.
• Assemble the handle to the top of
the generator using the screwdriver
and screws supplied. Save the
screwdriver and spark plug wrench
for future use.
• Carefully lift generator from carton.
GROUNDING THE GENERATOR
A grounding screw is supplied on the
generator for use when required by local
electrical ordinances. Refer to article 250
of the National Electrical Code to clarify
any needed grounding information. Your
local electric company or a certified
electrician should be able to help you
with this information.
ASSEMBLY
Read this manual. Do
not attempt to operate
equipment until you have read this
Manual for Safety, Operation, and
Maintenance Instructions.
EXTENSION CORDS
When using an appliance or tool at a
considerable distance from the
generator, a 3-wire extension cord that
has a 3-blade grounding plug and a
3-slot receptacle that accepts the tool's
plug MUST be used in order to reduce
the risk of electrical shock. A cord of
adequate size must be used. Using the
following chart to determine the
minimum wire size required.
Extension Cord Wire Gauge Chart
Amperage
Cord
Length
Wire
Gauge
Size
An extension cord
that is hot to the
touch is overloaded. Repair or
replace damaged extension cords
immediately.
DO NOT connect this
generator to the main
electrical supply coming into a house.
Up to 10
amp draw
14 ga.0 to
100 ft.
10- ENG
A04669
OPERATION
1. Engine On/Off Switch - Enables
and disables the ignition system.
2. Pilot Lamp - Indicates voltage is
being provided by generator.
3. 12V DC Outlet - Supplies voltage
to 12V DC appliances. NOTE: This
outlet is for operating 12V DC
appliances only, DO NOT use this
outlet to charge batteries.
4. Grounding Screw- This is the
attachment point for a ground wire
to an external earth ground.
5. Receptacle- 120V duplex supplies
voltage to 120V appliances.
6. Fuel Cap - Fill the fuel tank with
clean, fresh, unleaded gasoline with
a pump octane rating of 87 or
higher.
7. Circuit Breakers -
Each receptacle
has a circuit breaker to protect the generator from overloading. If the circuit
breaker trips, unplug all electrical loads
from the generator. Let the circuit breaker cool down. Push circuit breaker
button to reset.
8. Oil Fill - Fill the crankcase with
SAE 10W-30 oil.
9. Muffler Exhaust
10. Fuel Valve Lever - Opens and
closes the connection between the
fuel tank and the carburetor.
11. Choke- Opens and closes the
choke valve in the carburetor.
12. Recoil Starter
KNOW YOUR GENERATOR
Read this General Manual and Safety Rules before operation of your Generator. Compare
the illustration in your parts manual with your generator to familiarize yourself with the location of
various controls and adjustments. Save all manuals for future references.
Muffler
Exhaust (9)
Choke (11)
Fuel Valve
Lever (10)
Oil Fill (8)
12V DC
Outlet (3)
DC Circuit
Breaker (7)
Grounding
Screw (4)
Pilot
Lamp (2)
Engine
On/Off
Switch (1)
Receptacle (5)
AC Circuit
Breakers (7)
Fuel Cap (6)
Recoil
Starter (12)
TO START THE ENGINE
1. Open the fuel shut-off valve lever.
2. Move the choke control located to
CHOKE position.
NOTE: No choke is required on warm
engines. Make sure choke is in the RUN
position on warm engine starts.
3. Move the engine ON/OFF switch to
the ON position.
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A04669
GENERATOR CAPACITY
IMPORTANT: Exceeding the rated capacity
of your generator can result in serious damage
to your generator and connected electrical
devices. See the Wattage Calculation section
in this manual to assist you in determining the
appliances and tools that can be run with the
wattage capacity of your generator.
BEFORE START UP
This generator has been
shipped from the factory
without oil in the crankcase. Operating the
unit without oil can damage the engine.
Always check engine oil
level before every start.
Running engine low of oil or out of oil could
result in serious damage to the engine.
Follow the steps listed below before starting
generator:
1. Check engine oil. See the Maintenance
section for correct procedure.
2. Check fuel level,
fill as required.
Make sure generator is turned off
and has been
allowed time to
cool down. Use
clean, fresh, regular unleaded
gasoline with a
minimum of 87 octane. Do not mix oil
with gasoline.
Never fill fuel tank
completely. Fill tank to
1/2" below the bottom of the filler neck to
provide space for fuel expansion. Wipe
any fuel spillage from engine and
equipment before starting engine.
Never fill fuel tank
indoors. Never fill fuel
tank when engine is running or hot. Do
not smoke when filling fuel tank.
Never run engine
indoors or in enclosed,
poor ventilated areas, engine exhaust
contains carbon monoxide, an odorless
and deadly gas.
3. Make sure generator is grounded in
accordance with local requirements.
4. All electrical loads MUST be
disconnected.
Engine speed has been
factory set to provide
safe operation. Tampering with the engine
speed adjustment could result in overheating of attachments and could cause a fire.
Never attempt to "speed-up" the engine to
obtain more performance. Both the output
voltage and frequency will be thrown out of
standard by this practice, endangering attachments and the user.
You MUST unplug any
load from the generator
before starting to prevent permanent damage to any appliances.
ON
OFF
OFF
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A04669
CONNECTING ELECTRICAL
LOADS
1. Let engine run and warm up for five
minutes after starting with no
electrical load.
IMPORTANT: If engine speed or voltage
fluctuates with a load below 250 Watts,
move the choke control to the half
choke position.
4. Grasp handle on rope starter and
pull slowly until resistance is felt. Let
the rope rewind slowly. Pull rope
with a rapid full arm stroke. Let rope
rewind slowly. Repeat if necessary.
5. When engine starts, gradually move
the choke to the RUN position.
IMPORTANT: Allow generator to run at
no load for five minutes upon each initial
start-up to allow engine and generator
to stabilize.
STOPPING ENGINE
1. Disconnect all electrical loads.
2. Turn engine ON/OFF switch to
"OFF" position.
3. Close fuel shut-off valve lever.
Connect loads in the following manner
to prevent damage to equipment:
2. Connect inductive load equipment
first; inductive loads consist of
small hand tools and some small
appliances. Connect the items that
require the most wattage first. See
Wattage Calculation Section in this
manual.
3. Connect the lights next.
4. Voltage sensitive equipment should
be the last equipment connected to
the generator. Plug voltage sensitive
appliances such as TV's, VCR's,
microwaves, and cordless
telephones into a UL listed voltage
surge protector, then connect the
UL listed voltage surge protector to
the generator.
Failure to connect and
operate equipment in
this sequence can cause damage to
equipment and will void the warranty
on your generator.
Follow the wattage calculation table in
the Wattage Calculation section of this
manual. Overloading the generator
will cause power fluctuations and can
damage equipment and appliances.
DeVilbiss Air Power Company will only
be responsible for damage to
customer's equipment when the
generator is determined to be
defective. This determination will only
be made by an authorized
representative of DeVilbiss Air Power
Company and this decision will be
final. DeVilbiss Air Power Company
reserves the right to inspect the
electrical connections at the
customer's site of operation and test
the generator for proper operation
before any determination of liability is
made. Failure to maintain the
equipment or wiring for inspection will
void any claim for damages by the
customer. DeVilbiss Air Power
Company will not be responsible for
equipment damaged as a result of
voltage surges, improper operation or
improper installation of the generator.
ON
OFF
13- ENG
A04669
Note 1: Change oil after first two (2) operating hours and every 50 operating hours
thereafter, more often if operated in extremely dusty or dirty conditions.
Note 2: Check oil after 5 hours of operation.
Note 3: Every 100 hours of operation or once a year.
CUSTOMER RESPONSIBILITIES TABLE
MAINTENANCE TASK
Before
each
use
Every 25
Hours of
Every
Season
Every 50
Hours of
Every
Season
Every 100
Hours of
Every
Season
Check Spark Plug
Prepare unit for storage if it is to remain
idle for more than 30 days.
MAINTENANCE
Check oil level
Change oil
Clean Air Filter Assembly
Prepare Unit for Storage
See Note 2
X
See Note 1
X
X
See Note 3
Clean Fuel Valve Bowl
X
Clean Fuel Filter
X
Clean Fuel Tank Filter
X
Clean Muffler Screen
X
GENERAL RECOMMENDATIONS
The warranty of the generator does not
cover items that have been subjected to
operator abuse or negligence. To
receive full value from the warranty,
operator must maintain the generator as
instructed in this manual.
GENERATOR MAINTENANCE
Your generator should be kept clean and
dry at all times. The generator should
not be stored or operated in
environments that include excessive
moisture, dust or any corrosive vapors. If
these substances are on the generator,
clean with a cloth or soft bristle brush.
Do not use a garden hose or anything
with water pressure to clean the generator. Water may enter the cooling air slots
and could possibly damage the rotor,
stator and the internal windings of the
gen head.
ENGINE
To Check Oil
1. Shut down engine and place on a
level surface.
2. Remove the oil filler cap/dipstick
cover.
3. Remove filler cap/dipstick.
4. Place a suitable container under the
oil drain hole in the frame.
5. Remove the drain plug and allow
the engine oil to drain into the
container.
NOTE: Please dispose of used motor oil
in a manner that is compatible with the
environment. It is recommended to take
used oil in a sealed container to your local
recycling center or service station for
reclamation. Do not throw it in the trash
or pour it on the ground or down a drain.
6. Replace oil drain plug.
7. With the engine in a level position,
fill to the edge of the oil filler hole
with the SAE 10W-30 oil.
NOTE: Other viscosities shown in the
chart in the "To Check Oil" paragraph
may be used.
8. Replace the oil filler cap/dipstick
securely.
To Change Oil
Drain the engine oil when the engine is
warm. Warm oil drains quickly and
completely.
1. Stop engine as described in the
Operation section.
2. Remove the bottom panel on the
control panel side of the unit.
Remove Bottom Panel
Filler Cap/Dipstick
Oil Drain Plug
Oil Drain Hole
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A04669
3. Remove the oil filler cap/dipstick
and wipe it clean.
4. Insert and remove the filler
cap/dipstick without screwing it into
the filler neck. Check the oil level
shown on the dipstick.
5. If the oil level is low, fill to the edge
of the oil filler hole with the SAE
10W-30 oil.
NOTE: Other viscosities shown in the
chart may be used when the average
temperature in your area is within the
recommended range.
Oil Filler cap/dipstick
Oil Filler
Cap/Dipstick
Upper Limit
Lower Limit
SAE Viscosity Grades
**
*
Synthetic 5W-30, 10W-30
-20 0 20 40 60 80 100
F
-30 -20 -10 0 10 20 30 40
C
STARTING TEMPERATURES RANGE
ANTICIPATED BEFORE NEXT OIL CHANGE
32
15- ENG
A04669
Air Filter
A dirty air cleaner will restrict air flow to
the carburetor and cause poor engine
performance. Inspect the filter each time
the engine is operated. Clean the filter
more frequently if the engine is operated
in very dusty areas.
NOTICE: Operating the engine without a
filter will allow dirt to enter the engine,
causing rapid engine wear. This type of
damage is not covered under the
warranty.
Cleaning
1. Remove the four screws securing
the sides of the panel and the two
fasteners with isolators securing the
bottom of the panel. Carefully
remove the panel noting that the
fuel filter and recoil starter will be
attached to the panel.
2. Remove the screws holding the
foam element in place.
Screws
Screws
Fasteners with isolators
3. Wash element in liquid detergent
and water. Air dry thoroughly.
4. Add clean engine oil to element and
press out excess, DO NOT wring or
twist element.
5. Replace element and secure in
place.
6. Replace and secure panel.
Screw
Screw
Foam
Element
Fuel Valve Bowl
Cleaning
1. Stop engine as described in the
Operation section.
2. Place the fuel valve lever in the OFF
position.
3. Remove the four screws securing
the sides of the panel and the two
fasteners with isolators securing the
bottom of the panel. Carefully
remove the panel noting that the
fuel filter and recoil starter will be
attached to the panel.
Screws
Screws
Fasteners with isolators
Muffler Screen
Cleaning
1. Stop engine as described in the
Operation section.
2. On the exhaust end of the unit,
remove the four screws securing
the sides of the panel and the two
fasteners with isolators securing the
bottom of the panel. Carefully pull
panel away from the unit noting the
insulation is attached to the panel.
16- ENG
A04669
Fuel Tank Filter
Cleaning
1. Stop engine as described in the
Operation section.
2. Remove gas cap and remove the
fuel tank filter.
3. Clean with solvent. Wipe off excess
solvent and replace fuel tank filter
into tank.
Fuel Filter
NOTE: It is recommended to run all the
gasoline from the tank before changing
or cleaning the fuel filter.
1. Stop engine as described in the
Operation section.
2. Place the fuel valve lever in the OFF
position.
3. Remove the recoil end panel as
described in the Fuel Valve Bowl
paragraph.
4. The fuel line can be removed from
the fuel filter cover by squeezing the
fuel clamp and sliding it up the fuel
line.
5. After removing the fuel line unscrew
the cap on the fuel filter cover.
NOTE: Do not loose rubber washer
from fuel filter cover cap.
Fuel Filter
Cover
4. Unscrew and remove the fuel valve
bowl.
5. Clean and replace fuel valve bowl.
Tighten securely.
6. Replace and secure panel.
Fuel Valve
Fuel
Valve
Bowl
4. Replace gas cap.
Fuel Clamp
Cap
Fuel Line
6. The fuel filter can now be removed
to clean or replace.
7. Place new or cleaned filter into
cover.
8. Press rubber washer into fuel filter
cap and screw cap into fuel filter
cover body.
9. Reconnect fuel line.
10. Replace and secure panel.
3. Remove the muffler screen.
4. Clean the muffler screen using a
wire brush.
5. Replace muffler screen and secure
in place.
6. Replace and secure panel.
17- ENG
A04669
Screws
Screws
Fasteners with isolators
Muffler
Screen
Remove
Screw
and Nut
Replace Spark Plug
Change the spark plug every 100 hours
of operation or once each year,
whichever comes first. This will help your
engine to start easier and run better.
NOTE: Use the spark plug wrench and
screwdriver supplied to remove spark
plug. The spark plug is found under the
top panel opposite the controls.
Resistor
.030" (0.76 MM)
Wire Gauge
NOTE:
Standard spark plug: BPR4ES (NGK)
Spark Plug Gap: 0.7-0.8 mm
(0.028 -0.031 in)
18- ENG
A04669
If you are going to store your generator
for more than 30 days, use the following
information as a guide to prepare the
generator for storage.
Never store generator
with fuel in the tank
indoors or in enclosed, poorly ventilated areas, where fumes can reach
an open flame, spark, or pilot light as
on a furnace, water heater, clothes
dryer, or other gas appliances.
ENGINE PREPARATION
1. Add fuel stabilizer to fuel tank to
minimize the formation of fuel gum
deposits during storage.
2. Run engine at least 10 minutes after
adding stabilizer to allow it to enter
the fuel system.
3. Shut off engine.
4. Disconnect the spark plug wire and
remove the spark plug.
5. Add one teaspoon of oil through the
spark plug hole.
STORAGE
6. Place rag over spark plug hole and
pull the recoil a few times to
lubricate the combustion chamber.
7. Replace the spark plug, but do not
connect the spark plug wire.
NOTE: If a fuel stabilizer is not used, all
gasoline must be drained from the tank
and carburetor to prevent gum deposits
from forming on these parts and causing
possible malfunction of the engine.
IMPORTANT: If gasoline is removed
from the tank, oil needs to be added to
prevent rust from forming in the tank:
1. Pour a cup of SAE 10W-30 oil into
the gas tank.
2. With assistance from another
person, shake or roll the unit so the
oil covers the complete gas tank.
3. Drain off excess oil.
GENERATOR
• Clean the generator as outlined in
the Maintenance Section on this
manual.
• Check that cooling air slots and
openings on generator are open
and unobstructed.
19- ENG
A04669
WATTAGE CALCULATIONS
Never exceed the rated capacity of your generator. Serious damage to the
generator or appliance could result from an overload.
1. Starting and running wattage requirements should always be calculated when
matching a generators wattage capacity to the appliance or tool.
2. There are two types of electrical appliances that can be powered by your
generator:
A. Items such as radios, light bulbs, television sets, and microwaves have a
"resistive load". Starting wattage and running wattage are the same.
B. Items such as hand tools that use an electrical motor have an "inductive
load". Inductive load appliances and tools require approximately 2 to 3
times the listed wattage for starting
the equipment. This initial load only
lasts for a few seconds on start-up but is very important when figuring
your total wattage to be used.
C. Always start your largest electric motor first, and then plug in other
items, one at a time.
NOTE: On 120-volt loads the maximum starting wattage should NOT exceed
1250 watts.
IMPORTANT
DETERMINING WATTAGE REQUIREMENTS
Before operating this generator list all of the appliances and/or tools that are going
to operate at the same time. (Then determine the starting wattage requirements and
the running wattage requirements by following example and/or refer to household
wattage calculator.)
1. First total the running wattage of all appliances and/or tools that will be
operated at the same time.
Running W
atts Starting Watts
Example 1:
Lights = 100 Watts 0
Television = 300
Watts 0
TOTAL = 400 Watts 0
2. Next the starting wattages of any appliances and/or tools that will start and
stop during operation.
Running W
atts Starting Watts
Example 2:
Blender 400 W
atts 800 Watts
TOTAL = 400 Watts 800 Watts
3. The running wattage of examples 1 & 2 totals 800 watts. The starting wattage
of the blender is 800 watts which is 400 watts more than the running watts.
Take this difference of 400 starting watts from the blender and add to the total
running watts of 800.
Example 3: 400 Starting Watts
800 Running W
atts
TOTAL =1200 Total Watts
Generator must have a maximum capacity of at least 1200 watts.
20- ENG
A04669
STARTING WATTAGE
REQUIREMENTS
1. Some appliances and tools will list
on the motor nameplate the
starting and running voltage and
amperage requirements. Use the
following formula to convert
voltage and amperage to wattage:
Volts X Amp = Watts
Example: 120 volts x 10 amps =
1200 watts
2. To determine the approximate
starting wattage requirement for
most appliances and tools with
inductive type motors, multiply the
wattage that was calculated by 2 to
3 times to assure adequate
generator capacity. If the
nameplate information is not available use the values on the
following chart as a guide.
3. Remember that the starting and
running wattage for resistive loads
are the same. (Example: a 100
watt light bulb requires only 100
watts to start.) Most resistive loads
will
be listed in wattage.
Application Guide
To select the right generator for your
needs, total the wattageof the items to
be run at the same time.
Run
Electric Appliance
3/8" Hand Drill
Jigsaw
Contractor
Light Bulb
Small Fan
Radio
Home Security
ReliefRecreational
Television
Emergency
Hair Dryer
Microwave
12V DC Battery Charger
Radio
Slow Cooker
Electric Blanket
Electric Skillet
Coffee Maker
Blender
The wattage ratings shown are averages.
Wattage requirements may vary with different
brands of appliances.
Start
Wattage
100
250
500
1000
1500
21- ENG
A04669
HOUSEHOLD WATTAGE CALCULATOR
DEVICES WITH HIGH STARTING (INDUCTIVE)LOADS
RUN WATTS
500
400
TIMES (X) START FACTOR
x
x
2
2
CAUTION !!
DO NOT CONNECT VOLTAGE SENSITIVE ELECTRONIC
EQUIPMENT (TV SET, COMPUTER, ETC.) DIRECTLY TO
YOUR GENERATOR. IF YOU USE THE GENERATOR TO
POWER SENSITIVE EQUIPMENT YOU MUST USE A U.L.
LISTED VOLTAGE SURGE PROTECTOR.
NOTICE: FAILURE TO USE A U.L. LISTED VOLTAGE
SURGE PROTECTOR WILL DAMAGE YOUR
EQUIPMENT AND VOID YOUR WARRANTY.
*FOR PRODUCTS NOT
LISTED REFER TO
CALCULATION
INSTRUCTIONS
**AVERAGE VALUES -
ACTUAL INDIVIDUAL
DEVICE VOLTAGES MAY
BE HIGHER OR LOWER
LIGHTING
60 WATT BULBS
75 WATT BULBS
100 WATT BULBS
300 WATT BULBS
WATTAGE RATING OF YOUR GENERATOR
THIS TOTAL MUST BE GREATER THAN YOUR HOUSEHOLD WATTAGE LOAD
APPLIANCE OR
LOAD DEVICE*
CORDED HAND
TOOL
BLENDER
TELEVISION
MICROWAVE
HAIR DRYER
SMALL FAN
WATTS
60
75
100
300
TYPICAL DEVICE
WATTAGE**
=
1000
=
800
=
300
800
=
800
=
42
=
TIMES NUMBER
OF BULBS
x
x
x
x
=
=
=
=
=
=
=
=
=
=
ELECTRIC LOAD GRAND TOTAL
THIS TOTAL MUST BE LESS THAN YOUR GENERATOR RATING
TOTAL
CAUTION !!
22- ENG
A04669
TROUBLESHOOTING GUIDE
PROBLEM
CAUSE
CORRECTION
Engine will not
start
1. Low on fuel or oil.
2. Engine On/Off switch in
Off position.
3. Faulty spark plug.
4. Choke in wrong position.
5. Fuel valve lever in closed
position
6. Unit loaded during
start-up.
1. Add fuel or oil.
2. Place in the ON position
3. Replace spark plug.
4. Adjust choke accordingly.
5. Open fuel valve lever.
6. Remove load from unit.
1. Faulty receptacle.
1. Have Service Center replace.
2. Circuit breaker kicked
out.
2. Depress and reset.
3. Defective capacitor.
3. Have Service Center replace
capacitor.
4. Faulty power cord.
4. Repair or replace cord.
7. Spark plug wire loose.
7. Attach wire to spark plug.
No electrical
output
1. Overload
1. Reduce load.
2. Faulty cords or
equipment
2. Check for damaged, bare, or
frayed wires on equipment.
Replace.
Repeated
circuit breaker
tripping
1. Generator overloaded.
1. Reduce load.
2. Insufficient ventilation.
2. Move to adequate supply of
fresh air.
Generator
overheating
8. Fuel line clogged.
8. Clean fuel line and fuel filter.
9. Faulty ignition system.
9. Consult a Service Center.
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