DeVillbiss A16617, XR2625 User Manual
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Pressure Washer
Operation Manual
for model XR2625
Table of Contents
Safety Guidelines/Definitions..................2
Consumer Saftey Information ................2
Important Safety Instructions ..............2-7
Specifications ..........................................7
Carton Contents ......................................8
Assembly Instructions ..........................8-9
Operating Instructions ....................10-14
IMPORTANT
Please make certain that the person who is to use this equipment carefully
reads and understands these instructions before operating.
Maintenance ..........................................15
Storage ............................................ 16-17
Accessories ...........................................17
Repairs ...................................................17
Trouble Shooting Guide .................. 18-19
Warranty.................................................20
Français ........................................... 21-40
Español ............................................ 41-61
Part No. A16617 Rev. 0 2/01/06
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand.
This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT
PROBLEMS. To help you recognize this information, we use the symbols below. Please
read the manual and pay attention to these symbols.
Indicates an imminently
hazardous situation
which, if not avoided, will result in death
or serious injury.
Indicates a potentially
hazardous situation
which, if not avoided, could result in death
or serious injury.
which, if not avoided, may result in minor
or moderate injury.
potentially hazardous situation which, if not
avoided, may result in property damage.
Indicates a potentially
hazardous situation
Used without the safety
alert symbol indicates a
CONSUMER SAFETY INFORMATION
This product may not be equipped with a spark arresting muffl er.
ma teri als, or on land covered with materials such as agricultural crops, forest, brush,
grass, or other similar items, then an ap proved spark arrester must be installed and
is legally required in the state of California. It is a violation of California statutes
section 130050 and/or sec tions 4442 and 4443 of the California Public Re sourc es
Code, unless the engine is equipped with a spark arrester, as defi ned in section 4442,
and maintained in ef fec tive work ing order. Spark arresters are also required on some
U.S. For est Service land and may also be legally required under other statutes and
or di nanc es.
harm. Wash hands after handling.
If the product is not equipped and will be used around fl am ma ble
This product contains chemicals, including lead, known to the State
of California to cause cancer, and birth defects or other r epr oductive
IMPORTANT SAFETY INSTRUCTIONS
Do not operate this unit until you have read and understand this
Operation, and Maintenance Instructions.
RISK OF EXPLOSION OR FIRE
• Spilled gas o line and it’s vapors
can be come ignited from cigarette
sparks, electrical arcing, exhaust
gases and hot engine components
such as the muffler.
• Heat will ex pand fuel in the tank
which could result in spillage and
pos si ble fire explosion.
A16617
Operators Manual and the Engine Owners Manual for Safety,
READ AND SAVE THESE INSTRUCTIONS
WHAT CAN HAPPEN HOW TO PREVENT IT
• Shut off en gine and allow it to cool
before adding fuel to the tank.
• Use care in fill ing tank to avoid
spilling fuel. Move pressure washer
away from fueling area before
starting en gine.
• Fill tank to 1/2" (12.7 mm) below
bottom of fi ller neck to provide space
for fuel expansion.
2- ENG
RISK OF EXPLOSION OR FIRE (CONTINUED)
WHAT CAN HAPPEN HOW TO PREVENT IT
• Operating the pressure washer in an
ex plo sive en viron ment could re sult
in a fire.
• Operate and fuel equipment in
well-ven ti lat ed areas free from
ob struc tions. Equip areas with fire
extinguisher suit able for gas o line
fires.
• Materials placed against or near the
pressure washer can in ter fere with
• Never op er ate pressure wash er in an
area containing dry brush or weeds.
its proper ventilation fea tures causing overheating and possible
ig ni tion of the materials.
• Muffler exhaust heat can damage
paint ed sur fac es, melt any material
sen si tive to heat (such as siding,
plas tic, rub ber, vinyl or the pressure
hose, itself), and dam age live plants.
• Improperly stored fuel could lead to
acciden tal ignition. Fuel im prop er ly
secured could get into the hands
• Always keep pressure washer a min imum of 4' (1.2m) away from sur fac es
(such as houses, au to mo biles or live
plants) that could be
damaged from muffler exhaust heat.
• Store fuel in an OSHA-ap proved
contain er, in a se cure location away
from work area.
of children or oth er un qual i fied
persons.
• Use of acids, toxic or cor ro sive
• Do not spray flammable liquids
chemicals, poisons, in sec ti cides, or
any kind of flam ma ble solvent with
this product could re sult in se ri ous
injury or death.
RISK TO BREATHING (ASPHYXIATION)
WHAT CAN HAPPEN HOW TO PREVENT IT
• Breathing ex haust fumes will cause
se ri ous injury or death! En gine
exhaust con tains carbon mon ox ide,
an odorless and deadly gas.
• Some clean ing fluids con tain substanc es which could cause injury to
skin, eyes or lungs.
• Operate pressure washer in a wellventilated area. Avoid en closed
areas such as ga rag es, base ments,
etc.
• Never op er ate unit in a lo ca tion
occupied by humans or animals.
• Use only clean ing fluids spe cif i cal ly
rec om mend ed for high-pressure
washers. Fol low manufacturers
recommendations. Do not use
chlorine bleach or any other
corrosive compound.
3 - ENG
A16617
RISK OF FLUID INJECTION AND LACERATION
WHAT CAN HAPPEN HOW TO PREVENT IT
• Your pressure washer operates at
fluid pressures and velocities high
enough to penetrate human and
animal flesh, which could result in
amputation or other serious injury.
Leaks caused by loose fittings or
worn or damaged hoses can result
in injection injuries. DO NOT TREAT
FLUID INJECTION AS A SIMPLE
CUT! See a physician immediately!
• Inspect the high-pressure hose
regularly. Replace the hose
immediately if it is damaged,
worn, has melted from contacting
the engine, or shows any signs
of cracks, bubbles, pinholes, or
other leakage. Never grasp a highpressure hose that is leaking or
damaged.
• Never touch, grasp or attempt to
cover a pinhole or similar water
leak on the high-pressure hose.
The stream of water IS under high
pressure and WILL penetrate skin.
• Never place hands in front of noz zle.
• Direct spray away from self and
others.
• Make sure hose and fit tings are
tightened and in good condition.
Never hold onto the hose or fittings
during op er a tion.
• Do not allow hose to contact muf fler.
• Never attach or remove wand
or hose fittings while sys tem is
pressurized.
• Injuries can result if system pressure
is not reduced before attempting
maintenance or disassembly.
• To relieve sys tem pres sure, shut off
engine, turn off water sup ply and
pull gun trigger until water stops
flowing.
• Use only hoses and accessories
rated for pressure higher than your
pressure washer's PSI.
RISK OF INJUR Y FROM SPRAY
WHAT CAN HAPPEN HOW TO PREVENT IT
• High-velocity fluid spray can cause
objects to break, propelling particles
at high speed.
• Light or unsecured objects can
become hazardous projectiles.
• Always wear ANSI-approved Z87.1
safety glasses. Wear protective
clothing to protect against
accidental spraying.
• Never point wand at or spray people
or animals.
• Always secure trigger lock when
wand is not in service to prevent
accidental operation.
• Never permanently secure trigger in
pull-back (open) position.
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4- ENG
RISK OF UNSAFE OPERATION
WHAT CAN HAPPEN HOW TO PREVENT IT
• Unsafe op er a tion of your pressure
wash er could lead to se ri ous in ju ry
or death to you or others.
• Do not use chlorine bleach or any
other corrosive compound.
• Be come fa mil iar with the op er a tion
and con trols of the pressure washer.
• Keep operating area clear of all
persons, pets and obstacles.
• Do not operate the product when
fatigued or under the influence of
alcohol or drugs. Stay alert at all
times.
• Never defeat the safety fea tures of
this prod uct.
• Do not op er ate machine with
missing, broken or un au tho rized
parts.
• Never leave wand unattended while
unit is running.
• If proper starting procedure is not
followed, engine can kickback
causing serious hand and arm injury.
• If engine does not start after two
pulls, squeeze trigger of gun to
relieve pump pressure. Pull starter
cord slowly until resistance is felt.
Then pull cord rapidly to avoid
kickback and prevent hand or arm
injury.
• The spray gun/wand is a powerful
clean ing tool that could look like a
• Keep chil dren away from the
pressure washer at all times.
toy to a child.
• Reactive force of spray will cause
gun/wand to kickback, and could
cause the op er a tor to slip or fall
or misdirect the spray. Im prop er
control of gun/wand can re sult in
in ju ries to self and others.
• Do not over reach or stand on an
unstable support.
• Do not use pressure washer while
standing on a ladder.
• Grip gun/wand firmly with both
hands. Expect the gun to kickback
when triggered.
5 - ENG
A16617
RISK OF INJUR Y OR PROP ER TY DAMAGE WHEN
TRANSPORTING OR STORING
WHAT CAN HAPPEN HOW TO PREVENT IT
• Fuel or oil can leak or spill and could
result in fire or breathing hazard. Se rious in ju ry or death can re sult. Fuel or
oil leaks will dam age carpet, paint or
oth er surfaces in ve hi cles or trailers.
• If pressure washer is equipped with
a fuel shut-off valve, turn the valve to
the OFF position before transporting
to avoid fuel leaks. If pres sure wash er
is not equipped with a fuel shut-off
valve, drain the fuel from tank before
trans port ing. Only trans port fuel in an
OSHA-approved container. Al ways
place pressure washer on a protective
mat when transporting to protect
against dam age to vehicle from
leaks. Re move pres sure washer from
vehicle immediately upon arrival at
your destination.
RISK OF BURSTING
WHAT CAN HAPPEN HOW TO PREVENT IT
• Over inflation of tires could result in
serious injury and property damage.
• Use a tire pressure gauge to check
the tires pressure before each use
and while inflating tires; see the tire
sidewall for the correct tire pressure.
NOTE: Air tanks, compressors and
similar equipment used to inflate tires
can fill small tires similar to these very
rapidly. Adjust pressure regulator on
air supply to no more than the rating
of the tire pressure. Add air in small
increments and frequently use the tire
gauge to prevent over inflation.
RISK OF HOT SURFACES
WHAT CAN HAPPEN HOW TO PREVENT IT
• Con tact with hot sur fac es, such as
engines exhaust com po nents, could
result in se ri ous burn.
• During op er a tion, touch only the
control surfaces of the pres sure
washer. Keep children away from
the pres sure washer at all times.
They may not be able to recognize
the haz ards of this product.
A16617
6- ENG
RISK OF CHEMICAL BURN
WHAT CAN HAPPEN HOW TO PREVENT IT
• Use of acids, toxic or cor ro sive
chemicals, poisons, in sec ti cides, or
any kind of flam ma ble solvent with
this product could re sult in se ri ous
injury or death.
• Do not use ac ids, gasoline, kero sene, or any other flammable
materials in this product. Use only
household de ter gents, cleaners and
degreasers recommended for use in
pres sure washers.
• Wear pro tec tive clothing to protect
eyes and skin from con tact with
sprayed materials.
RISK OF
ELEC TRI CAL SHOCK
WHAT CAN HAPPEN HOW TO PREVENT IT
• Spray di rect ed at elec tri cal outlets or
switch es, or ob jects con nect ed to
an elec tri cal circuit, could re sult in a
fatal electrical shock.
• Unplug any elec tri cal ly op er at ed
product before attempting to clean
it. Direct spray away from electric
out lets and switches.
RISK OF
INJURY FROM LIFTING
WHAT CAN HAPPEN HOW TO PREVENT IT
• Serious injury can result from
attempting to lift too heavy an
object.
• The pressure washer is too heavy
to be lifted by one person. Obtain
assistance from others before lifting.
READ AND SAVE THESE INSTRUCTIONS
SPECIFICATIONS
Model XR2625
PSI Max* 2600
Operating PSI 2340
GPM Max* 2.5
Operating GPM 2.25
* Water flow and maximum pressure ratings determined in accordance with
PWMA standard PW101.
7 - ENG
A16617
Engine Frame and
Wheel Assembly
CARTON CONTENTS
Operation
Manual
Engine
Manual
Chemical
Spray Gun
Hose
"J" Bolts
Bagged Parts
Knobs
Quick
Connect
Nozzles
Cleaning
Tool
High Pressure
Hose
Quick Connect Spray Wand
ASSEMBLY INSTRUCTIONS
1. Locate and remove all loose parts
from the carton.
2. Cut four corners of the carton from
top to bottom and lay the panels
fl at.
3. Remove fi ve colored quick
connect nozzles from plastic
bag and insert them into correct
grommet on the nozzle holder.
NOTE: Nozzles are color coded
to match colored nozzles on
panel.
Accessory
Handle
Storage Panel
Cover
4. Assemble a "J" bolt through
frame as shown (both side).
5. Slide handle onto "J" bolts and
attach with knobs (both sides) .
Tighten securely.
6. Feed end of chemical hose
(without filter) through front panel
and press onto barbed fitting of
chemical injector.
A16617
8- ENG
7. Roll the unit off the carton and
discard carton.
8. Connect high pressue hose to
pump outlet.
10. Wind high pressure hose around
hose reel of the accessory storage
panel.
11. Connect wand to gun. Tighten
securely.
12. Attach high pressure hose to gun.
9. Align tabs on accessory storage
panel cover with holes in
accessory storage panel and slide
down until it locks into place.
NOTE: The pump on this unit is
maintenance free and requires no oil,
if there is a problem with the pump
contact an Authorized Service Center.
Risk of bursting.
Use a tire pressure
gauge to check the tires pressure
before each use and while infl ating
tires; see the tire sidewall for the
correct tire pressure.
NOTE: Air tanks, compressors and
similar equipment used to infl ate
tires can fi ll small tires similar to
these very rapidly. Adjust pressure
regulator on air supply to no more
than the rating of the tire pressure.
Add air in small increments and
frequently use the tire gauge to
prevent over infl ation.
9 - ENG
A16617
OPERATING INSTRUCTIONS
Compare the illustrations with your unit to familiarize yourself with the location
of various controls and adjustments. Save this manual for future reference.
Spray
Gun
Accessory
Storage
High
Pressure
Hose
Chemical
Hose
Panel
Quick
Connect
Spray
Wand
Engine
Accessory
Storage
Panel Cover
BASIC ELEMENTS OF A
PRESSURE WASHER
High Pressure Pump (located inside
the shroud, not shown): Increases
the pressure of the water supply.
Engine: Drives the high pressure
pump.
High Pressure Hose: Carries the
pressurized water from the pump to
the gun and spray wand.
Spray Gun: Connects with spray
wand to control water flow rate,
direction, and pressure.
A16617
Quick Connect Spray Wand: Allows
the user to quickly change out highpressure nozzles. See How T o Use
Spray Wand instructions in this section.
Chemical Hose: Feeds cleaning
agents into the pump to mix with the
water. See How To Apply Chemicals/
Cleaning Solvents instructions in this
section.
BASIC ELEMENTS OF AN
ENGINE
Refer to the engine manual for location
and operation of engine controls.
Choke Control: Opens and closes
carburetor choke valve.
10- ENG
Starter Grip: Pulling starter grip
operates recoil starter to crank engine.
Engine Switch: Enables and disables
ignition system.pressure washer
terminology
PRESSURE WASHER
TERMINOLOGY
PSI: Pounds per Square Inch. The
unit of measure for water pressure.
Also used for air pressure, hydraulic
pressure, etc.
GPM: Gallons Per Minute. The unit of
measure for the fl ow rate of water.
CU: Cleaning Units. GPM multiplied
by PSI. GPM x PSI = CU
Bypass Mode: Allows water to
re-circulate within pump when the gun
trigger is not pulled.
Allowing the unit to
run for more than
two minutes without the gun trigger
pulled could cause overheating and
damage to the pump.
Chemical Injection System: Mixes
cleaners or cleaning solvents with
the water to improve cleaning
effectiveness.
Water Supply: All pressure washers
must have a source of water. The
minimum requirements for a water
supply are 20 PSI and 5 gallons per
minute.pressure washer operating
features
PRESSURE WASHER
OPERATING FEATURES
PRESSURE ADJUSTMENTS
The pressure setting is preset at the
factory to achieve op ti mum pres sure
and cleaning. If you need to lower the
pres sure, it can be accomplished by
these meth ods.
1. Back away from the sur face to
be cleaned. The further away you
are, the less the pressure will be
on the surface to be cleaned.
2. Change to the 40º nozzle - this
nozzle delivers a less powerful
stream of water and a wider spray
pattern.
DO NOT attempt
to increase pump
pressure. A higher pressure setting
than the factory set pressure may
damage pump.
TO EASILY REMOVE HOSE
1. Remove the accessory storage
panel cover.
2. Remove hose from hose reel and
replace accessory storage panel
cover.
SPRAY WAND NOZZLES
The nozzles for the spray wand are
stored in the nozzle holder on the panel
assembly. Colors on the panel identify
nozzle location and spray pattern.
Refer to the following chart to choose
the correct nozzle for the job to be
performed.
11 - ENG
A16617
Nozzle Color Red Yellow Green White Black
Spray
Pattern
0º
15º
25º 40º low pressure
Uses
Surfaces *
*
powerful
pinpoint for
very intense
cleaning
Metal or
concrete
DO NOT use
on wood
The high pressure spray from your pressure washer is
capable of causing damage to surfaces such as wood,
intense cleaning
of small areas
metal, concrete,
or wood
intense
cleaning of
larger areas
metal, concrete,
or wood
covers wide
areas of
cleaning
metal, concrete,
wood, or vinyl
applies
cleaning
solutions
metal,
concrete,
wood, or vinyl
glass, automobile paint, auto striping and trim, and delicate objects such
as fl owers and shrubs. Before spraying, check the item to be cleaned to
assure yourself that it is strong enough to resist damage from the force of
the spray.
CHANGING NOZZLES ON
SPRAY WAND
Risk of fluid
direct discharge stream toward
persons, unprotected skin, eyes or
any pets or animals. Serious injury
will occur.
of serious injury. DO NOT attempt
to change nozzles while pressure
washer is running. Turn engine off
before changing nozzles.
1. Pull quickconnect coupler
back and insert
nozzle.
2. Release quickconnect coupler
and twist nozzle to make sure it is
secure in coupler.
of serious injury. Ensure nozzle
is completely inserted in quickconnect socket and quick-connect
snap ring is fully engaged (forward)
before squeezing gun trigger.
injection. Do not
Flying objects
could cause risk
Flying object
could cause risk
HOW TO APPLY CHEMICALS
AND CLEANING SOLVENTS
Applying chemicals or cleaning
solvents is a low pressure operation.
NOTE: Use only soaps and chemicals
designed for pressure washer use. Do
not use bleach.
To Apply chemicals:
1. Make sure the
chemical hose
is pressed
onto the
barbed fi tting
located near
high pressure
hose
connection of pump as shown.
2. Place other end of chemical
hose with fi lter on it into container
holding chemical/cleaning
solution. NOTE: For every 7
gallons of water pumped 1 gallon
of chemical/cleaning solution will
be used.
3. Select the soap nozzle on the
gatling spray wand, see o Use
Spray Wand paragraph in this
section.
4. After use of chemicals, place
chemical hose into container of
Barbed
Fitting
clean water and draw clean water
through chemical injection system
A16617
12- ENG
to rinse system thoroughly. If
chemicals remain in the pump
it could be damaged. Pumps
damaged due to chemicals will
not be covered under warranty.
To reduce the risk of injury, r ead the pr essure washer
starting pressure washer.
with unprotected skin, eyes, or with any pets or animals. Serious injury will occur.
• Your washer operates at fl uid pressures and velocities high enough to penetrate
human and animal fl esh, which could result in amputation or other serious injury .
Leaks caused by loose fi ttings or worn or damaged hoses can result in injection
injuries. DO NOT TREA T FLUID INJECTION AS A SIMPLE CUT! See a physician
immediately!
• NEVER fi ll fuel tank completely. Fill tank to 1/2" below bottom of fi ller neck to
provide space for fuel expansion. Wipe any fuel spillage from engine and equipment
before starting engine.
• NEVER run engine in doors or in en closed, poorly ven ti lat ed areas. En gine exhaust
con tains carbon mon ox ide, an odorless and deadly gas.
• DO NOT let hoses come in contact with very hot engine muffl er during or
immediately after use of your pressure washer. Damage to hoses from contact with
hot engine surfaces will NOT be covered by warranty .
• DO NOT use hot water, use cold water only .
• NEVER turn water supply off while pressure washer engine is running or damage to
pump will result.
• DO NOT stop spraying water for more than two minutes at a time. Pump operates in
bypass mode when spray gun trigger is not pressed. If pump is left in bypass mode
for more than two minutes internal components of the pump can be damaged.
If you do not understand these precautions, please call 1-800-888-2468 to speak to a
service representative for further instructions.
instruction manual and the engine instruction manual before
Risk of fluid injection and laceration. When using the high-pressure
setting, DO NOT allow the high-pressure spray to come in contact
Risk of Fire, Asphyxiation and Burn. NEVER fill fuel tank when
engine is running or hot. Do not smoke when filling fuel tank.
Risk of property damage. NEVER pull water supply hose to move
pres sure washer. This could damage hose and/or pump inlet.
NOTE: Chemicals and soaps will not
siphon when spray wand is in the high
pressure setting.
STARTING
Prior to starting, refer to your engine
manual for proper starting procedure.
1. In a well ventilated outdoor area
add fresh, high quality , unleaded
gasoline with a pump octane rating
of 86 or higher . Do not overfi ll. Wipe
up spilled fuel before starting the
engine. Refer to Engine Owners
Manual for correct procedure.
2. Check engine oil level. See
Engine Owners Manual for correct
procedure.
13 - ENG
3. Connect the water hose to the
water source. Turn the water source
on to remove all air from the hose.
When a steady stream of water is
present, turn the water source off.
4. Verify the
filter screen
is in water
inlet of pump.
NOTE: Cone
side faces
out.
Filter Screen
A16617
5. Connect water source to pump inlet.
NOTE: Water source must provide a
minimum of 5 gallons per minute at
20 PSI.
High
Pressure
Hose
Hook-up
Water
Source
To reduce the
possibility of
contamination always protect against
backflow when connected to a potable
water system.
6. Connect high pressure hose to
pump outlet.
7. If applying a chemical or cleaning
solution, see How To Apply
Chemicals/Cleaning Solvents
instructions in this section.
8. Turn water source on.
Risk of property
damage. Failure to
do so could cause damage to the
pump.
9. Remove all air from the pump
and high pressure hose by
depressing trigger until a steady
stream of water is present.
10. Start engine. See Engine Owners
Manual for correct procedure.
Risk of unsafe
operation. If engine
does not start after two pulls,
squeeze trigger of gun to relieve
pump pressure. Pull starter cord
slowly until resistance is felt. Then
pull cord rapidly to avoid kickback
and prevent hand or arm injury.
11. Depress trigger on gun to start
water fl ow.
Risk of unsafe
operation. Stand on
a stable surface and grip gun/spray
wand fi rmly with both hands. Expect
the gun to kick when triggered.
12. Release trigger to stop water
fl ow.
Risk of injury from
spray. Always
engage the trigger lock when gun
is not in use. Failure to do so could
cause accidental spraying.
Trigger Lock Engaged
13. Adjust nozzle spray for the task
being performed. See How To Use
Wand instructions in this section.
SHUTTING DOWN
1. After each use, if you have applied
chemicals, place chemical hose
into container of clean water and
draw clean water through chemical
injection system to rinse system
thoroughly .
Risk of property
damage. Failure
to do so could cause damage to the
pump.
2. Turn engine off. See Engine
Owner’s Manual.
Risk of property
damage. NEVER
turn the water off with the engine
running.
3. Turn water source off.
4. Pull trigger on spray gun to relieve
any water pressure in hose or spray
gun.
5. See Storage section in this manual
for proper storage procedures.
A16617
14- ENG
MAINTENANCE
Risk of burn
hazard. When
performing maintenance, you may
be exposed to hot surfaces, water
pressure or moving parts that can
cause serious injury or death.
Risk of fi re hazard.
Always disconnect,
spark plug wire, let the engine
cool and release all water pressure
before performing any maintenance
or repair. The engine contains
fl ammable fuel. Do not smoke
or work near open fl ames while
performing maintenance.
To ensure effi cient operation and
longer life of your pressure washer, a
routine maintenance schedule should
be prepared and followed. If the
pressure washer is used in unusual
conditions, such as high-temperatures
or dusty conditions, more fre quent
maintenance checks will be required.
ENGINE
Consult the Engine Owners
Manual for the man u fac tur er's
recommendations for any and all
maintenance. NOTE: The frame is
equipped with an oil drain hole to help
make changing the engine oil easier.
PUMP
The pump on this unit is maintenance
free and requires no oil, if there is a
problem with the pump contact an
Authorized Service Center.
NOZZLE CLEANING
If the nozzle becomes clogged
with foreign materials, such as dirt,
excessive pressure may develop. If
the nozzle becomes partially clogged
or restricted, the pump pressure will
pulsate. Clean the nozzle immediately
using the nozzle kit supplied and the
following instructions:
1. Shut off the pressure washer and
turn off the water supply.
2. Pull trigger on gun handle to
relieve any water pressure.
3. Disconnect the spray wand from
the gun.
4. Remove the high-pressure nozzle
from the spray wand. Remove
any obstructions with the nozzle
cleaning tool provided and
backfl ush with clean water.
5. Direct water supply into spray
wand to backfl ush loosened
particles for 30 seconds.
6. Reassemble the nozzle to the
wand.
7. Reconnect spray wand to gun
and turn on water supply.
8. Start pressure washer and place
spray wand into high pressure
setting to test.
HOW TO CLEAN THE WATER
INLET FILTER
This screen fi lter should be checked
periodically and cleaned if necessary.
1. Remove
fi lter by
grasping end
and removing
it from water
inlet of pump
as shown.
2. Clean fi lter by fl ushing it with
water on both sides.
3. Re-insert fi lter into water inlet of
pump. NOTE: Cone side faces out.
NOTE: Do not operate pressure
washer without fi lter properly installed.
Filter Screen
15 - ENG
A16617
STORAGE
ENGINE
Consult the Engine Owners Manual for
the man u fac tur er's recommendations
for storage.
PUMP
The manufacturer recommends using
a pump protector/winterizer, such as
DP80, when storing the unit for more
than 30 days and/or when freezing
temperatures are expected. If a pump
protector/winterizer is not available, RV
antifreeze or windshield washer fluid
needs to be run through the pump as
outlined in the steps below.
NOTE: Using a pump protector/
winterizer, RV antifreeze or windshield
washer fluid is to provide proper
lubrication to the internal seals of the
pump regardless of temperature or
environment.
1. Obtain a funnel, 6 oz. of RV
antifreeze or windshield washer
fluid, and 16–36" of garden hose
with a male hose connector
attached to one end.
Risk of property
damage. Use only
RV antifreeze. Any other an ti freeze is
corrosive and can damage pump.
2. Disconnect spark plug wire.
3. Connect length of garden hose
to water inlet of pump.
4. Add RV antifreeze or windshield
washer fluid to hose as shown.
5. Pull engine starter rope slowly
several times until antifreeze/
washer fluid comes out of highpressure hose con nec tion of
pump.
6. Remove garden hose from water
inlet of pump.
7. Reconnect spark plug wire.
PRESSURE WASHER
1. Drain all water from high pressure
hose and disconnect from pump
outlet.
2. Drain all water from spray gun
and wand by holding spray gun
in a vertical position with nozzle
end pointing down and squeezing
trigger. Store in accessory storage
panel.
3. Store chemical hose so it is
protected from dam age in storage
panel.
4. If space is needed, fold handles.
Loosen and push knobs inward
so the "J" bolts slide out of the
top holes of the handle.
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Top Hole
"J"
Bolt
16- ENG
5. Fold the handle as shown.
ACCESSORY STORAGE
PANEL
The accessories panel was designed
to hold several accessories that can
be purchased separately at the store
where this pressure washer was
purchased.
Risk of personal
placing hands between handle and
frame when assembling to prevent
pinching.
injury. Avoid
ACCESSORIES
Recommended accessories for use with your pressure washer are available
for purchase from your local retailer or authorized service center. If you need
assistance in locating any accessory for your tool, please call
or visit our website
branded accessories rated equal to or greater than the rating of the pressure
washer.
www.excellpressurewasher.com.
The use of any other accessory not recommended for
use with this tool could be hazardous. Use only EXCELL
1-800-888-2468
REPAIRS
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment
should be performed by an Authorized Warranty Service Center. Always use identical
replacement parts. For the location of the nearest Authorized Warranty Service
Center call 1-800-888-2468 or visit our website www. excellpressurewasher .com.
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A16617
PROBLEM
Engine will
not start (see
Engine Manual
for further
engine
troubleshooting)
No or low
pressure
(initial use)
TROUBLE SHOOTING GUIDE
CAUSE
No fuel.
Pressure builds up after two pulls
on the recoil starter or after initial
use.
Choke lever in the "No Choke"
position.
Spark plug wire not attached. Attach spark plug wire.
Engine ON/OFF switch in OFF
po si tion.
Choke lever in the "Choke"
position on a "hot" engine or an
engine that has been exposed to
thermal heat for a long period of
time.
Spray wand not in high pressure. See How to Use Spray Wand
Low water supply.
Leak at high pressure hose fitting.
Nozzle obstructed.
Water filter screen clogged. Remove and clean filter.
CORRECTION
Add Fuel.
Squeeze gun trigger to relieve
pres sure.
Move choke to the "Choke"
po si tion.
Place engine ON/OFF switch in
ON position.
Move choke to the "No Choke"
po si tion.
instructions in the Operation
Section.
Water supply must be at least
5 GPM @ 20 PSI.
Repair leak. Apply sealant tape
if necessary.
See Nozzle Cleaning instructions
in the Maintenance section.
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Air in hose.
Choke lever in the “Choke” position. Move choke to the “No Choke”
High pressure hose is too long.
18- ENG
Turn off the engine, then the
water source. Disconnect the
water source from the pump inlet
and turn the water source on
to remove all air from the hose.
When there is a steady stream
of water present, turn water
source off. Re- con nect water
source to pump inlet and turn on
wa ter source. Squeeze trigger to
re move re main ing air
po si tion.
Use high pressure hose under
100 feet.
PROBLEM
Will not draw
chemicals
No or low
pressure
(after period
of normal
use)
Water leaking
at gun/
spray wand
connection
Water
leaking at
pump
Pump
Pulsates
Spray wand not in low pressure.
Chemical filter clogged.
Chemical screen not in cleaning
solution.
Chemical too thick.
Pressure hose is too long
Chemical build up in chemical
injector.
Worn seal or packing
Worn or obstructed valves.
Worn unloader piston.
Worn or broken o-ring.
Loose hose connection.
Loose connections.
Piston packings worn.
Worn or broken o-rings.
Pump head or tubes damaged
from freezing.
Nozzle obstructed.
CAUSE
AWSC = Authorized Warranty Service Center
CORRECTION
See How to Use Spray Wand
paragraph in the Operation
Section.
Clean filter.
Make sure end of chemical hose
is fully submerged into cleaning
solution.
Dilute chemical. Chemical should
be the same consistency as water.
Lengthen water supply hose
instead of high pressure hose.
Have parts cleaned or replaced
by AWSC.
Have replaced by AWSC.
Have replaced by AWSC.
Have replaced by AWSC.
Check and replace.
Tighten.
Tighten.
Have replaced by AWSC.
Have replaced by AWSC.
Have replaced by AWSC.
See Nozzle Cleaning paragraph in
the Maintenance section for the
correct procedure.
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LIMITED WARRANTY
ONE YEAR LIMITED WARRANTY ON PRODUCT COMPONENTS EXCLUDING IC2 PUMP
Black & Decker (U.S.) Inc. warrants to the original purchaser that the frame, wheels,
gun, hose, wand, spray nozzle(s) and other components (excluding the IC2 pump) of the
Excell pressure washers covered under this warranty are free from defects in material and
workmanship for one year from the date of purchase.
TWO YEAR LIMITED WARRANTY ON IC2 PUMP
Black & Decker warrants to the original purchaser that the IC2 pump of the Excell pressure
washers covered under this warranty is free from defects in material and workmanship
for two years from the date of purchase. The two year limited warranty applies to the IC2
pump only.
Black & Decker will repair or replace, at Black & Decker option, products or components
which have failed within the above warranty periods. Service will be scheduled according
to the normal work fl ow and business hours at the service center location, and the
availability of replacement parts. All decisions of Black & Decker with regard to this limited
warranty shall be fi nal.
This warranty gives you specifi c legal rights, and you may also have other rights which
vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (Initial User):
• To process a warranty claim on your Excell pressure washer, return it to the place of
purchase.
• Retain original cash register sales receipt as proof of purchase for warranty work.
• Use reasonable care in the operation and maintenance of the product as described in
the Owners Manual(s).
THIS WARRANTY DOES NOT COVER:
• Merchandise sold as reconditioned, used as rental equipment, or fl oor or display
models.
• Merchandise that has become damaged or inoperative because of ordinary wear,
misuse, cold, heat, rain, excessive humidity, freeze damage, use of improper
chemicals, negligence, accident, failure to operate the product in accordance with the
instructions provided in the Owners Manual(s) supplied with the product, improper
maintenance, the use of accessories or attachments not recommended by Black &
Decker, or unauthorized repair or alterations.
• Repair and transportation costs of merchandise determined not to be defective.
• Costs associated with assembly, required oil, adjustments or other installation and
start-up costs.
• Expendable parts or accessories supplied with the product which are expected to
become inoperative or unusable after a reasonable period of use, including but not
limited to springs, nozzles, o-rings, washers, and similar accessories.
• Merchandise sold by Black & Decker which has been manufactured by and identifi ed
as the product of another company, such as gasoline engines. The product
manufacturer’s warranty, if any, will apply.
• ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR
EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION
OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY. Some states do not
allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you.
• IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM
THE DATE OF ORIGINAL PURCHASE. Some states do not allow limitations on how
long an implied warranty lasts, so the above limitations may not apply to you.
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20- ENG
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