DeVillbiss 102D-1, C102D-1, MGP-102D-2, MGP-102D-2 User Manual

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OWNERS MANUAL FOR

PERMANENTLY LUBRICATED

AIR COMPRESSOR

MODEL NO. 102D-1

(For Home Use Only)

SPECIFICATION CHART

Model No.

102D-1

C102D-1

Horsepower

3/4

---

SCFM @ 40 psig

3.0

3.0

SCFM @ 90 psig

2.2

2.2

Displacement CFM

4.0

4.0

Bore

1 3/4"

1 3/4"

Stroke

1 1/4"

1 1/4"

Voltage-SinglePhase

110-120

110-120

Minimum Branch Circuit Requirement

15AMPS

15AMPS

*Fuse Type

Quick Acting

Quick Acting

Tank Size

2 Gallon

2 Gallon

*A circuit breaker is preferred. Use only a fuse or circuit breaker that is the same rating as the branch circuit the air compressor is operated on. If the air compressor is connected to a circuit protected by fuses, use quick acting fuses.

This unit is a continuous run unit. It does not start and stop automatically.

 

 

 

 

 

NOTE:

 

IMPORTANT:

 

WARRANTY:

ForidentificationofRepairParts,

 

Read and Retain the Safety

 

For Warranty Information

seeseparatePartsListManual.

 

Guidelines and All Instructions

 

see page 3 of this manual.

 

 

Carefully Before Operating.

 

 

 

 

 

 

 

 

 

 

 

 

DeVilbiss Air Power Company, 213 Industrial Dr., Jackson, TN 38301-9615

MGP-102D-2 2/1/94

TABLE OF CONTENTS

 

Page

WARRANTY ........................................................

3

SAFETYGUIDELINES ..........................................

4

WARNINGCHART ...............................................

4-5

GLOSSARY .........................................................

5

UNPACKINGINSTRUCTIONS ..............................

5

STORAGE ...........................................................

5

DUTYCYCLE ......................................................

5

DESCRIPTIONOFOPERATION ...........................

6

INSTALLATIONANDBREAK-IN

 

PROCEDURES ....................................................

6

 

Page

Location of Air Compressor ...........................

6

Extension Cords ...........................................

6

GroundingInstructions ..................................

6

Air Hose ........................................................

7

OPERATINGPROCEDURES ...............................

7

TROUBLESHOOTINGGUIDE ..............................

8

AIRCOMPRESSORDIAGRAM

 

ANDPARTSLIST ................................................

9-10

COMPRESSORPUMPDIAGRAM

 

ANDPARTSLIST .............................................

11-12

HOW TO ORDER REPAIR PARTS .....................

13

In the unlikely event you should have a problem with this product or if you are missing any parts, it is not necessary to return it to the store where you purchased it. Simply call our toll free number and talk with our Service Representative.

OUR OFFICE HOURS ARE FROM 8 a.m. to 4:30 p.m. (CST)

MONDAY THROUGH FRIDAY

CALL TOLL FREE 1-800-888-2468, Ext. 2

2

LIMITED WARRANTY

ONE YEAR FROM DATE OF PURCHASE

All merchandise manufactured by DeVilbiss Air Power Company is warranted to be free of defects in workmanship and material which occur during the first year from the date of purchase by the original purchaser (initial user). Products covered under this warranty include: air compressors, *air tools, accessories and service parts.

DeVilbiss Air Power will repair or replace, at DeVilbiss's option, products or components which have failed within the warranty period. Repair or replacement, and service calls on 60 and 80 gallon air compressors, will be handled by Authorized Warranty Service Centers and will be scheduled and serviced according to the normal work flow at the service center location, and depending on the availability of replacement parts.

All decisions of DeVilbiss Air Power Company with regard to this policy shall be final.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

RESPONSIBILITYOFORIGINALPURCHASER(InitialUser):

oRetain original sales receipts as proof of purchase for warranty work.

oUse reasonable care in the operation and maintenance of the product as described in the Owners Manual(s).

oDeliver or ship the product to the nearest DeVilbiss Air Power Authorized Warranty Service

Center. Freight

costs, if any, must be paid by the purchaser.

o Air compressors with 60 and 80 gallon tanks only will be inspected at the site of

installation.

Contact the

nearest Authorized Warranty Service Center, that

provides on-site

service calls, for service call arrangement.

 

o If the purchaser does not

receive satisfactory results from the Authorized Warranty Service

Center, the

 

 

purchaser should contact DeVilbiss

 

 

Air Power Company.

 

 

 

 

 

THIS WARRANTY DOES NOT COVER:

 

 

 

 

 

 

 

 

 

o Merchandise sold as, reconditioned, floor models and/or display models sold "as is", any damaged

or

incomplete equipment sold "as is".

oMerchandise used as "rental" equipment.

oMerchandise that has become inoperative because of ordinary wear, misuse, negligence, accident,

improper and/or unauthorized repair or alterations including failure to operate the product in

accordance

with the instructions provided in the Owners Manual (s) supplied

with the product.

 

 

o An air compressor that pumps air more than 50% during

a one hour period is considered

misuse because

the air compressor is undersized for the required air

demand. Maximum compressor pumping time per hour is

30 minutes.

o Merchandise sold by DeVilbiss Air Power which has been manufactured by and identified as the

product of

another company. The product manufacturer's warranty will apply.

oRepair and transportation costs of merchandise determined not to be defective.

oCost associated with assembly, required oil, adjustments or other installation and start-up cost.

oANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY

RESULT

FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE

PRODUCT. Some states

do not allow the

exclusion or limitation of incidental

or consequential*Air Tools: O-Ringsdamages,and driversobladesthe aboveare conslideredmitationordinaryorwearexclusionparts, therefore,may notthey are warranted for a period of 45 daysap-from

the date of purchase.

ply to you.

o IMPLIED WARRANTIES, INCLUDING THOSE MERCHANTABILITY AND FITNESS FOR A

Form: SP-100-C

PARTICULAR

213 Industrial Drive • Jackson, TN 38301-9615 • Telephone: 1-800-888-2468 , Ext. 2 • FAX: 1-800-888-

6/4/93

PURPOSE, ARE LIMITED TO ONE YEAR FROM THE9036 DATE OF ORIGINAL PURCHASE. Some states do not 3

allow limitations on how long an implied warranty lasts, so the above limitations may not apply to

SAFETY GUIDELINES

This manualcontainsinformationthatisimportantfor youtoknowandunderstand. Thisinformationrelatestoprotecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please read the manual and pay attention to these sections.

URGENT SAFETY INFORMATION - A HAZARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE.

Informationforpreventingdamagetoequipment.

IMPORTANT SAFETY INFORMATION - A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR LOSS OF LIFE.

NOTE

Information that you should pay special attention to.

HAZARDS CAN OCCUR IF EQUIPMENT IS NOT USED PROPERLY.

PLEASE READ THE FOLLOWING CHART.

 

WHAT TO

WHAT COULD HAPPEN

HOW TO PREVENT IT

 

LOOK FOR

 

 

 

 

 

 

 

 

 

 

Hot Parts

When operated continuously, the air hose gets hot,

Never touch the air compressor head during or imme-

 

 

especially near the compressor. If you maintain con-

diately after operation.

 

 

tact by grasping you may suffer minor burns or dis-

 

 

 

 

comfort.

 

 

 

 

On tank mounted units, the plumbing between the

On tank mounted units, avoid prolonged contact with

 

 

pump and tank gets hot.

the pump to tank plumbing.

 

 

 

 

 

 

Flammable

It is normal for the motor and pressure switch to spark.

The air compressor must only be used in well ventilated

 

Vapors

A spark can ignite flammable vapors from gasoline or

areas, free of gasoline or solvent vapors.

 

 

solvents, causing a fire or explosion.

 

 

 

 

 

Do not operate the compressor while you are carrying

 

 

 

it, or in the spray area.

 

 

 

 

 

 

Compressed

Compressed air can propel dust, dirt or loose particles

Never point any nozzle or sprayer toward a person or

 

Air

it comes in contact with. These propelled particles may

any part of the body.

 

 

cause serious injury or damage.

 

 

 

 

 

Always wear safety goggles or glasses when using the

 

 

 

air compressor.

 

 

 

Always turn the air compressor off before attaching or

 

 

 

removing accessories.

 

 

Too much air pressure applied to air tools or accesso-

Check the manufacturer’s pressure rating for air tools

 

 

ries can cause damage or risk of bursting.

and accessories. Regulator outlet pressure must never

 

 

 

exceed the maximum pressure rating.

 

 

 

 

 

4

WHAT TO

WHAT COULD HAPPEN

HOW TO PREVENT IT

LOOK FOR

 

 

 

 

Your air compressor is powered by electricity. Like any

Always unplug the air compressor prior to maintenance

Electricity

or repair.

 

other electrically powered device, if it is not used

 

 

 

properly it may cause electrical shock.

Never use the air compressor in the rain.

 

 

Always plug the cord into an electrical outlet with the

 

 

specified voltage and adequate fuse protection.

 

 

 

 

Toxic Vapors

It is normal for compressed air to contain toxic or

Never directly inhale the compressed air produced by

 

irritating vapors. Such vapors are harmful if inhaled.

this unit.

 

Certain materials you are spraying (like paint, weed

Read labels and safety data for all materials you spray.

 

killer, sand or insecticide) can be harmful if you inhale

Follow all safety precautions.

 

them.

 

 

 

 

Read and follow the safety instructions provided on the

 

 

label or safety data sheet for the material you are

 

 

spraying. Use a respirator mask if there is a chance of

 

 

inhaling anything you are spraying. Read all instruc-

 

 

tions . . . be sure that the respirator mask is suitable for

 

 

your application.

Unsuitable

Solvents

The solvents 1,1,1 - Trichloroethane and Methylene Chloride can chemically react with aluminum used in paint spray guns, paint pumps, etc., and cause an explosion. These solvents can also react with galvanized components and cause corrosion and weakening of parts. This does not affect your air compressor - but it may affect the equipment being used.

Read the label or data sheet supplied with the material you intend to spray. If it contains the solvents listed do not use accessories that contain aluminum or galvanized parts. You must either change the material you intend to spray, or use only stainless steel spray equipment.

GLOSSARY

SCFM or CFM: Standard Cubic Feet per Minute; a unit of measurement of air delivery.

PSIG or PSI: Pounds per square inch gauge.

U.L. Listed: Products with the U.L. mark are listed by Underwiters Laboratories, Inc. (U.L.). Samples of these products have been evaluated by U.L. and meet the applicable U.L. Standards of Safety.

UNPACKING INSTRUCTIONS

Grasp the handle and lift the air compressor out of the carton. Remove the styrofoam and/or cardboard and discard.

STORAGE

When you have finished using the air compressor:

1.Set the "ON/OFF" switch to "OFF" and unplug the cord.

2.Relieve all pressure from the air compressor head and air hose by setting the adjustable pressure valve to 10 P.S.I.

3.Protect the electrical cord and air hose from damage by winding them loosely around the air compressor.

4.Store the air compressor in a clean and dry location.

DUTY CYCLE

All DeVilbiss Air Power manufactured air compressors should be operated on not more than a 50% duty cycle. This means an air compressor that pumps more than 50% of one hour, is considered misuse, because the air compressor is undersized for the required air demand. Maximum compressor pumping time per hour is 30 minutes.

5

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