Deutz-Fahr Agrovector 30.7 User Manual

Download

Operation & Safety

Manual

Original Instructions

Keep this manual with machine at all times.

Agrovector

26.6LP, 26.6 & 30.7

31200114

Revised

January 26, 2011

Revision Log

January 14, 2005 - A - Original Issue of Manual June 10, 2005 - B - Revised pages 2-6, 2-8, 2-9, 2-18, 4-12 thru 4-14, 4-16, 4-18,

4-20, 4-22, 6-2, 6-3, 6-6 thru 6-8, 6-10, 6-12 thru 6-15, 7-1 & 8-1. December 7, 2005 - C - Revised Manual to add 266 LoPro. August 30, 2006 - D - Revised pages 2-2, 2-29, 2-30, 4-11, 4-12, 6-14, 8-2 & 8-3. January 29, 2008 - E - Revised pages 2-4, 2-5, 2-26, 4-10 & 4-22, added pages

4-27, 4-28. Revised Hazard Classification signal box colors to standard black. January 26, 2011 - F - Revised manual.

REVISION LOG

a31200114

Read This First

This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and

lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.

Operator Qualifications

The operator of the machine must not operate the machine until this manual has been read, training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator. Operation within the U.S.A. requires training per OSHA 1910.178.

Operators of this equipment must possess a valid, applicable driver’s license, be in good physical and mental condition, have normal reflexes and reaction time, good vision and depth perception and normal hearing. Operator must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift.

In addition, the operator must read, understand and comply with instructions contained in the following material furnished with the telehandler:

• This Operation & Safety Manual

• Telehandler Safety Manual (as required)

• All instructional decals and plates

• Any optional equipmen t instr uctions furnished

The operator must also read, understand and comply with all applicable Employer, Industry and Governmental rules, standards and regulations.

Modifications

Any modification to this machine must be approved by JLG.

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Read This First

This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local authorized JLG representative for information regarding safetyrelated bulletins which may have been issued for this product.

JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.

JLG Industries, Inc. must be notified immediately in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product.

FOR:

• Accident Reporting and Product Safety Publications

• Current Owner Updates

• Questions Regarding Product Applications and Safety

• Standards and Regulations Compliance Information

• Questions Regarding Product Modifications

CONTACT:

Product Safety and Reliability Department JLG Industries, Inc. 13224 Fountainhead Plaza Hagerstown, MD 21742 USA

or Your Local JLG Office (Addresses on back cover)

In USA

Toll Free: 1-877-JLG-SAFE (1-877-554-7233)

Outside USA

Phone: +1-717-485-6591

E-mail

ProductSafety@JLG.com

c31200114

Read This First

Other Publications Available

Service Manual......................................... ................................. ...... ..............3126024

Illustrated Parts Manual....................................... ...... ................................. ...3126025

Note: The following standards may be referenced in this manual: ANSI is compliant to ANSI/ITSDF B56.6 AUS is compliant to AS 1418.19 CE is compliant to EN1459 Refer to the machine Serial Number Plate to identify the applicable compliance standard.

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TABLE OF CONTENTS

Revision Log Read This First

Operator Qualifications ......................................................b

Modifications......................................................................b

Other Publications Available..............................................d

Table of Contents Section 1 - General Safety Practices

1.1 Hazard Classification System..............................................1-1

Safety Alert System and Safety Signal Words................1-1

1.2 General Precautions............................................................1-1

1.3 Operation Safety..................................................................1-2

Electrical Hazards...........................................................1-2

Tip Over Hazard..............................................................1-3

Travel Hazard ............................................. ...... ....... ...... .1-6

Load Falling Hazard........................................................1-7

Lifting Personnel .............................................................1-8

Driving Hazards on Slopes .............................................1-9

Pinch Points and Crush Hazards..................................1-10

Fall Hazard....................................................................1-12

Chemical Hazards.........................................................1-13

Table of Contents

Section 2 - Pre-Operation And Inspection

2.1 Pre-Operation Checks and Inspec tion.................................2-1

2.2 Safety Decals.......................................................................2-3

2.3 Walk-Around Inspection.......................................................2-6

2.4 Warm-Up and Operational Checks......................................2-8

Warm-Up Check .............................................................2-8

Operational Check ..........................................................2-8

2.5 Operator Cab.......................................................................2-9

2.6 Windows ............................................................................2-10

Cab Door Window.........................................................2-10

Rear Window .............................................. ...... ....... .....2 -1 0

Section 3 - Controls And Indicators

3.1 General................................................................................3-1

3.2 Controls ...............................................................................3-2

Instrument Panel.. ...... ....... ...... ....... ...... ....... ...... ....... ...... .3-4

Ignition ............................................................................3-6

Park Brake ......................................................................3-7

Parking Procedure ..........................................................3-7

Transmission Control......................................................3-8

Wiper, Lights and Turn Signal Control Lever ................3-10

i31200114

Table of Contents

Steering Column Adjuster............................................. 3-11

Joystick......................................................................... 3-12

Load Stability Indicator (LSI) ........................................ 3-18

Control and Indicator Console......................................3-19

Heater and Air Conditioner (If Equipped) Controls....... 3-21

3.3 Steer Modes...................................................................... 3-22

3.4 Operator Seat.................................................................... 3-23

Adjustments.................................................................. 3-23

Seat Belt....................................................................... 3-25

3.5 Boom Angle and Extension Indicators .............................. 3-26

Section 4 - Operation

4.1 Engine................................................................................. 4-1

Starting the Engine......................................................... 4-1

Battery Boosted Starting................................................. 4-2

Normal Engine Operation.............. ....... ...... ....... ...... ....... 4-3

Shut-Down Procedure .................................................... 4-3

4.2 Operating with a Non-Suspended Load .............................. 4-4

Lift Load Safely............................................................... 4-4

Picking Up a Load ......................... ....... ...... .................... 4-4

Transporting the Load ............. ...... ....... ...... ....... ...... ....... 4-5

Leveling Procedure......................................................... 4-5

Placing the Load............................................................. 4-6

Disengaging the Load..................................................... 4-6

4.3 Operating with a Suspended Load...................................... 4-7

Lift Load Safely............................................................... 4-7

Picking Up a Suspended Load...... ....... .......................... 4-7

Transporting a Suspended Load .................................... 4-8

Leveling Procedure......................................................... 4-8

Placing a Suspended Load............................................. 4-9

Disengaging a Suspended Load .................................... 4-9

4.4 Road Operation................................................................. 4-10

4.5 Loading and Securing for Transport.................................. 4-11

Tiedown........................................................................ 4-11

Lifting............................................................................ 4-12

Section 5 - Attachments and Hitches

5.1 Approved Attachments........................................................ 5-1

5.2 Unapproved Attachments.................................................... 5-1

5.3 Telehandler/Atta chmen t/For k Capacity........... ....... ...... ....... 5-2

5.4 Use of the Capacity Chart................................................... 5-3

Capacity Indicator Locations .......................................... 5-3

Sample Capacity Chart (CE).......................................... 5-4

Example.......................................................................... 5-5

ii 31200114

5.5 Attachment Installation ........................................................5-7

Mechanical Quick-Switch Device....................................5-8

Hydraulic Quick-Switch Device.......................................5-9

Hydraulic Operated Attachment....................................5-10

5.6 Adjusting/Moving Forks......................................................5-11

5.7 Attachment Operation........................................................5-11

Carriage w/Forks...........................................................5-12

Truss Boom...................................................................5-13

Side Shift Carriage........................................................5-14

Bucket...........................................................................5-16

Manure Bucket..............................................................5-18

Fork Extension..............................................................5-20

Fork Mounted Hook ......................................................5-22

Round Tine Bale ............................ ...... ....... ...... ....... .....5-23

Bale Handler .................................................................5-24

Concrete Ladle..............................................................5-26

5.8 Hitches...............................................................................5-28

Mechanical Hitch...........................................................5-28

Hydraulic Hitch..............................................................5-28

Section 6 - Emergency Procedures

6.1 Towing a Disabled Product..................................................6-1

Moving Short Distances.......... ....... ...... ....... ...... ....... ...... .6-1

Moving Longer Distances ................................. ....... .......6-1

6.2 Emergency Lowering of Boom.............................................6-2

Electronic Control Unit Failure ........................................6-2

Engine Failure.................................................................6-3

6.3 Cab Emergency exit ............................................................6-4

Table of Contents

Section 7 - Lubrication and Maintenance

7.1 Introduction..........................................................................7-1

Clothing and Safety Gear................................................7-1

7.2 General Maintenance Instructions .......................................7-2

7.3 Service and Maintenance Schedule ....................................7-3

8 & 1st 50 Hour Maintenance Schedule .........................7-3

50, 250 & 500 Hour Maintenance Schedule ...................7-4

1000 & 1500 Hour Maintenance Schedule .....................7-5

7.4 Lubrication Schedules .........................................................7-6

8 Hour Lubrication Schedule...........................................7-6

50 Hour Lubrication Schedule.........................................7-7

7.5 Operator Maintenance Instructions......................................7-8

Fuel System....................................................................7-8

Air Intake System..........................................................7-10

Engine Oil .....................................................................7-12

iii31200114

Table of Contents

Hydraulic Oil................................................................. 7-13

Tires.............................................................................. 7-14

Brake System ............................................................... 7-16

Engine Cooling System ................................................ 7-17

Battery.......................................................................... 7-18

Section 8 - Additional Checks

8.1 General................................................................................ 8-1

8.2 Load Stability Indicator Test................................................ 8-1

Section 9 - Specifications

9.1 Product Specificatio ns..... ...... ....... ...... ....... ...... ....... ...... ....... 9-1

Fluid and Lubrication Capacities .................................... 9-1

Tires................................................................................ 9-2

Performance................................................................... 9-3

Dimensions..................................................................... 9-4

Noise Emission Level ..................................................... 9-5

Telehandler Vibration ..................................................... 9-5

Index Inspection, Maintenance and Repair Log

iv 31200114

Section 1 - General Safety Practices

DANGER

OW0010

WARNING

OW0021

CAUTION

OW0031

SECTION 1 - GENERAL SAFETY PRACTICES

1.1 HAZARD CLASSIFICATION SYSTEM Safety Alert System and Safety Signal Words

DANGER indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentiality hazardous situation which, if not avoided, may result in minor or moderate injury.

1.2 GENERAL PRECAUTIONS

WARNING

Before operation, read and understand this manual. Failure to comply with the safety precautions lis ted in thi s m anu al c oul d res ult in ma ch ine dam age , prop erty damage, personal injury or death.

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Section 1 - General Safety Practices

OW0040

10 FT

(3 M)

1.3 OPERATION SAFETY Electrical Hazards

• This machine is not insulated and does not provide protection from contact or being near electrical current.

• NEVER operate the telehandler in an area where overhead power lines, overhead or underground cables, or other power sources may exist without ensuring the appropriate power or utility company de-energizes the lines.

• Always check for power lines before raising the boom.

• Follow employer, local and governmental regulations for clearance from powerlines.

1-2 31200114

Section 1 - General Safety Practices

OW0050

OW0080

OW0100

4 FT

(1,2 M)

Tip Over Hazard

General

• For additional load requirements, refer to the appropriate capacity chart.

• Never use an attachment without the appropriate JLG approved capacity chart installed on the telehandler.

• Understand how to properly use the capacity charts located in cab.

• DO NOT exceed rated lift capacity.

• Be sure that the ground conditions are able to support the machine.

• DO NOT rai se boom unles s frame is lev el (0 degrees ), unless othe rwise not ed on capacity chart.

• DO NOT level machine with boom/attachment above 1,2 m (4 ft). (AUS - DO NOT level machine with load more than 300 mm (11.8 in) above ground surface.)

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Section 1 - General Safety Practices

OH2291

OH20911

OH2221

• MAINTAIN proper tire pressure at all times. If proper tire pressures are not maintained, this machine cou ld tip ov er.

• Refer to manufacturer’s specifications for proper fill ratio and pressure requirements for tires equipped with ballast.

• Always wear the seat belt.

• Keep head, arms, han ds, le gs and al l ot her bo dy part s inside op erator’s ca b at al l times.

If the telehandler starts to tip over:

• DO NOT JUMP

• BRACE YOURSELF and STAY WITH THE MACHINE

• KEEP YOUR SEAT BELT FASTENED

•HOLD ON FIRMLY

• LEAN AWAY FROM THE POINT OF IMPACT

1-4 31200114

Non-Suspended Load

OW0060

OW0150

• DO NOT drive with boom raised.

Suspended Load

Section 1 - General Safety Practices

• Tether suspended loads to restrict movement.

• DO NOT raise the load more than 300 mm (11.8 in) above ground surface or the boom more than 45°.

• Weight of all rigging (slings, etc.) must be included as part of load.

• Start, travel, turn and stop slowly to prevent load from swinging.

• When driving with the boom raised, DO NOT exceed walking speed.

• Beware of wind. Wind can cause a suspended load to swing and cause dangerous side loads - even with tag lines.

• DO NOT a ttemp t to us e teleh andle r frame-l eveling to com pens ate for load sw ing.

• Keep heavy part of load closest to attachment.

• Never drag the load; lift vertically.

1-531200114

Section 1 - General Safety Practices

OAL2030

2-Wheel Front Steer 4-Wheel Circle Steer 4-Wheel Crab Steer

Tr avel Hazard

• Steering characteristics differ between steer modes. Identify the steer mode settings of the telehandler being operated.

• DO NOT change steer modes while traveling. Steer modes must be changed while telehandler is stationary.

• Visually verify proper wheel alignment after each steer mode change.

• Ensure that adequate clearance is provided for both rear tail swing and front fork swing.

• Look out for and avoid other personnel, machinery and vehicles in the area. Use a spotter if you do not have a clear view.

• Before moving be sure of a clear path and sound horn.

• When driving, retract boom and keep boom/attachment as low as possible while maintaining visibility of mirrors and maximum visibility of path of travel.

• Always look in the direction of travel.

• Always check boom clearances carefully before driving underneath overhead obstructions. Position attachment/load to clear obstacles.

• When driving in high speed, use only front wheel steer (if steering modes are selectable).

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Section 1 - General Safety Practices

OW0130

Load Falling Hazard

• Never suspend load from forks or other parts of carriage.

• DO NOT burn or drill holes in fork(s).

• Forks must be centered under load and spaced apart as far as possible.

1-731200114

Section 1 - General Safety Practices

OW0170

OW0190

Lifting Personnel

• When lifting personnel, USE ONLY a JLG approved personnel work platform, with proper capacity chart displayed in the cab.

• DO NOT drive machine from cab when personnel are in platform.

1-8 31200114

Section 1 - General Safety Practices

OW0200

Driving Hazards on Slopes

To maintain sufficient traction and braking capabilities, travel on slopes as follows:

• When unloaded, the rear of the machine is the “heavy end.” Drive with forks pointed downhill.

• When loaded, the front of the machine is the “heavy end.” Drive with the forks pointed uphill.

• For additional travel requirements, refer to the appropriate capacity chart.

• To avoid overspeeding the engine and drivetrain when driving down slopes, downshift to a lower gear and use the service brake as necessary to maintain a slow speed. DO NOT shift into neutral and coast downhill.

• Avoid excessively steep slopes or unstable surfaces. To avoid tip over DO NOT drive across excessively steep slopes under any circumstances.

• Avoid turning on a slope. Never engage “inching” or shift to “Neutral” when going downhill.

• DO NOT park on a slope.

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Section 1 - General Safety Practices

OW0210

OW0220

OW0230

Pinch Points and Crush Hazards

Stay clear of pinch points and rotating parts on the telehandler.

• Stay clear of moving parts while engine is running.

• Keep clear of steering tires and frame or other objects.

• Keep clear from under boom.

1-10 31200114

Section 1 - General Safety Practices

OW0240

OW0250

OW0260

OW0960

• Keep clear of boom holes.

• Keep arms and hands clear of attachment tilt cylinder.

• Keep hands and fingers clear of carriage and forks.

• Keep others away while operating.

1-1131200114

Section 1 - General Safety Practices

OW0280

OW0290

Fall Hazard

• Enter using the proper hand holds and steps provided. Always maintain 3-point contact when mounting or dismounting. Never grab control levers or steering wheel when mounting or dismounting the machine.

• DO NOT get o f f th e m ac hi ne until the shutdown procedure on pa ge4-3 has been performed.

• DO NOT carry riders. Riders could fall off machine causing death or serious injury.

1-12 31200114

Section 1 - General Safety Practices

OW0300

OW0950

Chemical Hazards

Exhaust Fumes

• DO NOT operate machine in an enclosed area without proper ventil ation.

• DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system and the engine exhaust can cause an explosion.

• If spark arrestors are required, ensure they are in place and in good working order.

Flammable Fuel

• DO NOT fill the fuel tank or service the fuel system near an open flame, sparks or smoking materials. Engine fuel is flammable and can cause a fire and/or explosion.

Hydraulic Fluid

• DO NOT attempt to repair or tighten any hydra ulic hoses or fittin gs while t he engine is running or when the hydraulic system is under pressure.

• Stop engine and relieve trapped pressure. Fluid in the hydraulic system is under enough pressure that it can penetrate the skin.

• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Wear gloves to protect hands from spraying fluid.

1-1331200114

Section 1 - General Safety Practices

This Page Intentionally Left Blank

1-14 31200114

Section 2 - Pre-Operation And Inspection

OAH1000

PARENT METAL CRACK WELD CRACK

SECTION 2 - PRE-OPERATION AND INSPECTION

2.1 PRE-OPERATION CHECKS AND INSPECTION

Note: Complete all required maintenance before operating unit.

WARNING

FALL HAZARD. Use extreme caution when checking items beyond your normal

reach. Use an approved ladder.

The pre-operation check and inspection, performed at beginning of each work shift or at each change of operator, should include the following:

1. Cleanliness - Check all surfaces for leaka ge (oil, fuel or battery fluid) or fo reign objects. Report any leakage to the proper maintenance personnel.

2. Structure - Inspect the machine structure for dents, damage, weld or parent metal cracks or other discrepancies.

3. Safety Decals - Ensure all safety decals are legible and in place. Clean or replace as required. See page 2-3 for details.

4. Operation and Safety Manuals - Operation & Safety Manual and AEM Safety Manual (as required) are located in cab manual holder.

5. Walk-Around Inspection - See page2-6 for details.

6. Fluid Levels - Check fluids, includi ng fu el, hy drau lic oi l, en gi ne oil and coolant. When adding fluids, refer to Section 7 - Lubrication and Maintenance and Section 9 - Specifications to determine proper type and intervals. Before removing filler caps or fill plugs, wipe all dirt and grease away from the ports. If dirt enters these ports, it can severely reduce component life.

7. Attachments/Accessories - Ensu re correct capacity char ts are insta lled on the telehandler. If provided, reference the Operation & Safety Manual of each attachment or accessory installed for specific inspection, operation and maintenance instructions.

2-131200114

Section 2 - Pre-Operation And Inspection

8. Oper ational Check - Once the walk-around inspection is complete, perform a warm-up and operationa l c hec k (s ee pag e 2-8) of all systems in an area free of overhead and ground level obstructions. See Section 3 - Controls And Indicators for more specific operating instructions.

WARNING

If telehandler does not operate properly, immediately bring machine to a stop, lower boom and attachm ent to grou nd and st op th e engine . Deter mine c ause an d correct before continued use.

2-2 31200114

Section 2 - Pre-Operation And Inspection

OAH0134

8005869

8009816

8006038

8005616

8005617

8005616

8005617

8005670

8003198

8005675

8003198

8005617

8008657

1706227 (CE)

1001102513 (AUS)

VIEW OF FRONT OF ENGINE POD

VIEW OF ENGINE

COMPARTMENT

2.2 SAFETY DECALS

Ensure all DANGER, WARNING, CAUTION and instructional decals and proper capacity charts are legible and in place. Clean and replace as required.

2-331200114

Section 2 - Pre-Operation And Inspection

OAH2100

3931579

8005616

8009377

(optional)

8006612

8009815

8005617

8009377

(optional)

8003198

8005616

8005675

8008657

8005671

26.6LP

Location

8003198

8005617

8005671

8003198

2-4 31200114

Safety Decals 3

OAH0444

1706209

8005870

1706463

8008805

Indicator

Load Moment

100

TEST

8005670

8005671

8005672

2447967

OIL

ATF

Dexron

2447 967

8008651

8005674

8005673

1705980

EN 1459 B (1998)

4017

P/N 4802111

P/N 8008014

P/N 1170001

P/N 2340029

4.000kg

3.500kg

3.000kg

2.500kg

2.000kg

1.500kg

1.300kg

0°

10°

20°

30°

40°

50°

60°

70°

876543210

8008746 B

EN 1459 B (1998)

4017

P/N 4802111

P/N 8008014

P/N 1170001

P/N 2340029

4.000kg

3.500kg

3.000kg

2.500kg

2.000kg

1.500kg

1.000kg

500kg

750kg

400kg

0°

10°

20°

30°

40°

50°

60°

70°

876543210

2000kg

LOAD

CHARTS

8008613

Before S/N

1160001327

8008613

Loader

Pattern

S/N

1160001327 & After

1706710

Loader Pattern

1706711

Lift

Pattern

VIEW OF

REAR WINDOW

VIEW OF LOAD

STABILITY INDICATOR

VIEW OF PARK BRAKE LEVER

Section 2 - Pre-Operation And Inspection

2-531200114

Section 2 - Pre-Operation And Inspection

OAH0123

2.3 WALK-AROUND INSPECTION

Begin your walk-around inspection at item 1, as noted below. Continue to your right (counterclockwise when viewed from top) checking each item in sequence.

INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned. Inspect all structural members including attachment for cracks, excessive corrosion and other damage.

1. Boom Sections and Lift, Tilt, Extend/Retra ct, Compensating (Slave) Cylin ders

• Check front, top, side and rear wear pads for presence of grease.

• Pivot pins secure; hydraulic hoses undamaged, not leaking.

2. Front Axle - Steer cylinders undamaged, not leaking; hydraulic hoses undamaged, not leaking.

3. Wheel/Tire Assembly - Properly inflated and secured; no loose or missing lug nuts. Inspect for worn tread, cuts, tears or other discrepancies.

2-6 31200114

Section 2 - Pre-Operation And Inspection

4. Mirror (26.6LP) (Italian - if equipped) - Clean and undamaged.

5. Mirror

6. Cab and Electrical -

7. Wheel/Tire Assembly

8. Rear Axle

9. Main Control Valve - See inspection note.

10. Mirror (26.6LP) - Clean and undamaged.

11. Wheel/Tire Assembly

12. Engine Compartment

13. Mirror (26.6LP & 26.6)

- Clean and undamaged.

• General appearance; no visible damage.

• Frame level indicator(s) and window glass undamaged and clean.

• Gauges, switches, joystick, foot controls and horn operational.

• Check seat belt for damage, replace belt if frayed or cut webbing, damaged buckles or loose mounting hardware.

- Properly inflated and secured; no loose or missing lug

nuts. Inspect for worn tread, cuts, tears or other discrepancies.

- Steer cylinders undamaged, not leaking; pivot pins secure;

hydraulic hoses undamaged, not leaking.

- Properly inflated and secured; no loose or missing lug

nuts. Inspect for worn tread, cuts, tears or other discrepancies.

• Drive belts, check condition and replace as required.

• Air cleaner element condition indicator, check for clogged condition. Replace element as required.

• Check and clean Pre-Cleaner as required.

• Battery cables tight, no visible damage or corrosion.

• Engine cover properly secured and latched.

- Clean and undamaged.

14. Wheel/Tire Assembly nuts. Inspect for worn tread, cuts, tears or other discrepancies.

15. Attachment

- Properly installed, see “Attachment Installation” on page 5-7.

- Properly inflated and secured; no loose or missing lug

2-731200114

Section 2 - Pre-Operation And Inspection

2.4 WARM-UP AND OPERATIONAL CHECKS Warm-Up Check

1. Heater, defroster and windshield wiper (if equipped).

2. Check all lighting systems (if equipped) for proper operation.

3. Adjust mirror(s) for maximum visibility.

WARNING

CUT/CRUSH/BURN HAZARD. Keep engine cover closed while engine is

running.

Operational Check

1. Service brake and parking brake operation.

2. Forward and reverse travel.

3. Each gear.

4. Steering in both directions with engine at low idle (steering lock to lock will not be reached). Check in each steering mode.

5. Horn and back-up alarm. Must be audib le from ins ide operato rs cab with en gine running.

6. All boom and attachment functions - operate smoothly and correctly.

7. Perform any additional checks described in Section 8.

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Section 2 - Pre-Operation And Inspection

2.5 OPERATOR CAB

The telehandler is equipped with a standard enclosed ROPS/FOPS cab.

WARNING

CRUSH HAZARD. Never operate telehandler unless the overhead guard and cab structure are in good condition. Any modification to this machine must be approved by JLG to assure compliance with ROPS/FOPS certification for this cab/machine configuration. If damaged, the CAB CANNOT BE REPAIRED. It must be REPLACED.

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Section 2 - Pre-Operation And Inspection

OZ0210

OZ0220

2.6 WINDOWS

Keep all windows and mirrors clean and unobstructed.

Cab Door Window

• During operation the window must either be latched open or closed.

• Open the cab door window (1) and secure it in the latch.

• Press the release button (2) inside the cab to unlatch the window.

Rear Window

• Lift lever (3) and push to open the rear window (4).

• Lift lever and pull to close.

2-10 31200114

Section 3 - Controls And Indicators

SECTION 3 - CONTROLS AND INDICATORS

3.1 GENERAL

This section provides the necessary information needed to understand control functions.

Note: The manufacturer has no direct control over machine application and operation. The user and operator are responsible for conforming with good safety practices.

3-131200114

Section 3 - Controls And Indicators

OAH2110

3.2 CONTROLS

1. Parking Brake: See page 3-7 for details.

2. Accelerator Pedal

speed.

3. Service Brake Pedal speed.

4. Steering Column Adjuster

5. Wipers, Lights, Turn Signal Lever

6. Transmission Control Lever

7. Brake Fluid Reservoir: The brake fluid level should be between the MIN and

MAX marks. The sight gauge is on the left side of the reservoir.

8. Instrument Panel: See page 3-4 for details.

3-2 31200114

: Pressing down the pedal increases engine and hydraulic

: The further the pedal is depressed, the slower the travel

: See page 3-11 for details.

: See page 3-10 for details.

: See page 3-8 for details.

Section 3 - Controls And Indicators

9. Lateral Level Indicator: Enables the operator to determine the left to right level condition of the telehandler.

10. Heater and Air Conditioner Controls

: See page 3-21 for details.

11. Load Stability Indicator

12. Continuous Auxiliary Switc h

powered attachment. See Section 5 - Attachments and Hitches for approved attachments and control instructions.

13. Control and Indicator Console

14. Hazar d Flashers: Press button to activate, press button to deactivate.

15. Ignition

16. Joystick

17. Speedometer (if equipped): Displays speed of machine travel.

18. Steer Select Switch

19. Trailer Indicator

20. Automatic Function Cut-out Indica tor: See page 3-20 for details.

: Key activated. See page 3-6 for details.

: See page 3-12 for details.

: See page 3-18 for details.

: Press switch for conti nuo us op erati on of h yd raul ic

: See page 3-19 for details.

: See page 3-22 for details.

: Light indicates when trailer turn signals are working.

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Section 3 - Controls And Indicators

RPM X 100

000000

OAH0160

Instrument Panel

1. Fuel Gauge: Indicates amount of fuel in fuel tank.

2. High beam Indicator

: Illuminates while high beam lights are activated.

3. Turn Signal Indicator: Illuminates while activated.

4. Front Wheel Steering Mode

: Illuminates while activated: The front wheels are

steering. This mode must be used on public roads.

5. Crab Steer Mode

: Illuminates while activated: All wheels are steering in the

same direction.

6. All Wheel Steering Mode: Illuminates while activated: All wheels are steering. The front wheels steer in the opposite direction from the rear wheels.

7. Engine T empera ture Indi cator

: Do not exceed the cr itical co olant te mperature o f 102°C (221°F). Stop immediately and allow the engine to run at idle in order to cool. (See engine manual.)

8. Battery Charge Indicator

: Illuminates with the ignition key in position 1 and briefly during starting. Illuminates during operation when battery is at low charge.

9. Engine Oil Pressure

: Illuminates when low oil pressure occurs. Stop engine

immediately.

10. Hydraulic Return Filter

11. Engine Pre-Heat Indicator

temperatures below 0°C, do not start until indicator goes out.

12. Engine RPM Indicator

: Illuminates when filter requires maintenance.

: Illuminates with ignition key in position 1. At

: Indicates engine speed in revolutions per minute (rpm).

3-4 31200114

Section 3 - Controls And Indicators

13. Hour Meter: Indicates total time of engine operation in hours and tenths of hours.

14. Engine Coolant

: Illuminates when coolant temperature is too high.

15. Park Brake brake must be applied to start engine

16. Hydraulic Steer Pressure emergency steering is possi bl e.

: Illuminates when park brake is activated (see page 3-7). Park

: Illuminates when steer pressure is too low. Only

CAUTION

Equipment Damage. When a red light illuminates and a warning tone is heard,

immediately bring machine to a stop, lower boom and attachment to ground and stop the engine. Determine cause and correct before continued use.

3-531200114

Section 3 - Controls And Indicators

OZ1110

III

Ignition

• Position 0 - Engine off

• Position I- Voltage is available for all electrical functions. Engine preheat at temperature below 0°C. Wait until indicator on instrument panel goes out.

• Position II- Prohibits rotating ke y sw itch t o posi tion 3 i n the e vent th e engi ne does not start. Rotate the key to position 0 then back to position 3 to re-engage the starter.

• Position III- Engine start.

3-6 31200114

Section 3 - Controls And Indicators

OAH0170

Park Brake

The Park Brake Lever (4) controls the application and release of the park brake.

• Pull back to activate.

• Push forward to deactivate.

WARNING

MACHINE ROLL-AWAY HAZARD. Always move park brake lever to "ON"

position, lower boom to ground and stop engine before leaving cab.

WARNING

CRUSH HAZARD. Turning eng ine of f applies t he park brak e. Applyin g park brak e

or turning engine off while traveling will cause unit to stop abruptly and could cause load loss. Either may be used in an emergency situation.

Parking Procedure

1. Using service brake, stop telehandler in an appropriate parking area.

2. Follow “Shut-Down Procedure” on page 4-3.

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Section 3 - Controls And Indicators

OAH0460

Transmission Control

Direction of Travel Selection

Transmission lever (1) engages forward or reverse travel.

• Push lever forward for forw ard trav el; pul l le ve r rear wa rd fo r revers e tra ve l. M ove lever to centered position for ‘Neutral’.

• Forward or reverse travel can be selected while in any gear.

• When traveling in reverse, the back-up alarm will automatically sound.

• Drive in reverse and turn only at slow rates of speed.

• Do not increase engine spee d with the transmi ssion in forw ard or reverse and th e service brake depressed in an attempt to get quicker hydraulic performances. This could cause unexpected machine movement.

WARNING

TIP OVER/CRUSH HAZARD. Bring telehandler to a complete stop before

shifting transmission control lever. A sudden change in direction of travel could reduce stability and/or cause load to shift or fall.

3-8 31200114

Section 3 - Controls And Indicators

OAH0470

1st

2nd

Gear Selection

Gear selection is located on the twist grip handle (2) of transmission control lever.

• Twist hand grip to select gear.

• Select the appropriate gear for the task being performed. Use lower gear when transporting a load. Use higher gear only when driving unloaded for longer distances.

• Slow down prior to downshifting.

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Section 3 - Controls And Indicators

Wiper, Lights and Turn Signal Control Lever

1. Flash-to-Pass: Pull the lever back c ompl ete ly. The high beam indica tor will light.

2. High/Low Beam

The high beam indicator will light when the high beam lights are on.

3. Left Turn Signal

4. Right Turn Signal

5. Horn

: Push the button.

: With the lights on , pu ll t he l ev er to sw i tch to h igh or l ow be am .

: Push the lever forward.

: Pull the lever backward.

6. Windshield Washer

7. Windshield Wiper: Rotate the sleeve to the desired setting, “O”-Off, “J”-Interval

or “I”-Continuous.

: Slide the sleeve toward the steering column.

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Section 3 - Controls And Indicators

OAH0180

Steering Column Adjuster

•Follow “Shut-Down Procedure” on page 4-3.

• Loosen the knob (8).

• Place the steering column in the desired position.

• Retighten the knob.

WARNING

TIP OVER/CRUSH HAZARD. Bring telehandler to a compl ete stop and shu tdown

engine before adjusting steering column. A sudden change in direction of travel could reduce stability and/or cause load to shift or fall.

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Section 3 - Controls And Indicators

OAH0192

Joystick

Refer to the joystick decal located inside the cab to know which control pattern your machine is equipped with. Ensure the joystick decal matches the machine controls before operating.

Loader Joystick Pattern (Before S/N 1160001327)

The joystick (1) controls the boom and attachment functions. Boom Functions

• Move the joystick back to lift boom; move joystick forward to lower boom. Extend/ retract is controlled by the rocker switch (2). Push the rocker switch up to extend boom; push the rocker switch down to retract boo m.

• The speed of boom functions depends upon the amount of joystick travel in corresponding direction. Increasing engine speed will also increase function speed.

• For two simultaneous functions, move the joystick between quadrants. For example; moving the joystick forward and to the left will lower boom and tilt attachment back (up) simultaneously.

WARNING

TIP OVER/CRUSH HAZARD. Rapid, jerky operation of controls will cause rapid,

jerky movement of the l oad. Such movements could cause the load to shift or fall or could cause the machine to tip over.

3-12 31200114

Section 3 - Controls And Indicators

Attachment Functions

• Move joystick right to tilt attachment forward (down); move joystick left to tilt attachment back (up).

• Auxiliary Hydraulics button (3) controls function of attachments that require hydraulic supply for operation. See Section 5 - Attachments and Hitches for approved attachments and control instructions.

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Section 3 - Controls And Indicators

OAH0620

Loader Joystick Pattern (S/N 1160001327 & After)

The joystick (1) controls the boom and attachment functions. Boom Functions

• The speed of boom functions depends upon the amount of joystick travel in corresponding direction. Increasing engine speed will also increase function speed.

• For two simultaneous functions, move the joystick between quadrants. For example; moving the joystick forward and to the left will lower boom and tilt attachment back (up) simultaneously.

WARNING

TIP OVER/CRUSH HAZARD. Rapid, jerky operation of controls will cause rapid,

jerky movement of the l oad. Such movements could cause the load to shift or fall or could cause the machine to tip over.

3-14 31200114

Section 3 - Controls And Indicators

Attachment Functions

• Move joystick right to tilt attachment forward (down); move joystick left to tilt attachment back (up).

• Auxiliary Hydraulic s (if e quippe d) butto ns (3 & 4) c ontrol functi ons of attachme nts that require hydraulic supply for operation. Buttons (4) can be used simultaneously with normal boom attachment functions. Button (3) must be used independently of other functions. See Section 5- Attachments and Hitches for approved attachments and control instructions.

3-1531200114

Section 3 - Controls And Indicators

OAH0610

Lift Joystick Pattern (S/N 1160001327 & After)

The joystick (1) controls the boom and attachment functions. Boom Functions

• Move the joystick back to lift boom; move joystick forward to lower boom. Move joystick right to extend boom; move joystick left to retract boom.

• The speed of boom functions depends upon the amount of joystick travel in corresponding direction. Increasing engine speed will also increase function speed.

• For two simultaneous boo m fu nc tion s, move the joystick be tween quad rants. For example; moving the joystick forward and to the left w ill lower and retract boom simultaneously.

WARNING

TIP OVER/CRUSH HAZARD. Rapid, jerky operation of controls will cause rapid,

jerky movement of the l oad. Such movements could cause the load to shift or fall or could cause the machine to tip over.

3-16 31200114

Section 3 - Controls And Indicators

Attachment Functions

• Push the rocker switch (2) up to tilt attachment forward (down); push the rocke r switch down to tilt attachment back (up).

3-1731200114

Section 3 - Controls And Indicators

OAH0200

Load Stability Indicator (LSI)

The Load Stability Indicator (1) provides a visual indication for forward stability limitations.

• All five LEDs (2) will progressively light (three green, then yellow and then red). The warning buzzer sounds and the red LED is illuminated as the telehandler reaches its forward stability limitations.

• Automatic Function Cut-Out. When the red LED is illuminated the automatic function cut-out is activated. Boom extension and lower functions are disabled.

• Test the Load Stability Indicator (3) at the beginning of each work shift. See Section 8 - Additional Checks.

3-18 31200114

Section 3 - Controls And Indicators

OAH0213

Control and Indicator Console

Controls and indicates the electrical accessories of the telehandler.

4. Parking Lights and Head Lights parking lights. Press switch to third position to activate head lights. Return switch to first position to turn off lights

5. Boom Work Light Switch

6. Front Work Light Switch (if equipped): On/O ff switch.

7. Rear Work Light Switch

8. Rotating Beacon Switch

beacon on the cab roof. Power is supplied by a 12v receptacle at the left rear part of the cab roof.

9. Rear Windshield Wiper and Washer Switch wipers. Press and hold to third position to turn on washer. Return switch to first position to turn off wipers.

10. Joystick Lockout Switch hydraulic systems are disengaged. No functions can be operated with the joystick. Front-Wheel Steer Mode must be active to proceed to Road Use Operation.

(if equipped): On/Off switch.

: Press switch to second position to activate

(if equipped): On/Off switch.

(if equipped): Place the magnetic base of the rotating

: Press switch to activate rear

: LED lit while activated: The boom and auxiliary

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Section 3 - Controls And Indicators

11. LSI Switch (if equipped): When th e switch is a ctivated a light (18) on dash pane l illuminates. The automatic function cut-out (see page 3-18) is disabled.

WARNING

TIP OVER HAZARD. Exceeding lift capacity o f th e tel eh and ler cou ld dam ag e the

equipment and/or cause tip over resulting in death or serious injury.

12. Auxiliary Hydraulic Circuit/ Hydraulic Quick-Switch Button button to select the desired auxiliary hydraulic circuit. See Section 5 - Attachments and Hitches for approved attachments and control instructions .

13. Front/Rear Hydraulic Select Switch: Press rear hydraulics. Return switch to first position to activate front hydraulics.

14. Auxiliary Hydraulics Decompression Switch (CE) (if equipped): to relieve pressure in auxiliary hydraulic circuit. Refer to page 5-10 for more information.

15. Wheel Centering Indicator

16. Trailer Brake Indicator

activated.

17. Automatic Function Cut-out Indica tor:

18. Trailer Light Indicator:

: Illuminates when rear wheels are centered.

(Italian) (if equipped); I llumi nates wh en t railer bra kes ar e

Illuminates when the trailer lights are activated.

switch to second position to acti va te

Illuminates when the LSI is activated.

(if equipped): Press

Depress button

3-20 31200114

Section 3 - Controls And Indicators

OAH0221

Heater and Air Conditioner (If Equipped) Controls

1. Fan Speed: 3-position rotary switch for heater and air conditioner.

2. Temperature Control: Adjustable rotary switch.

3. Air Louver

4. Round Vent

5. A/C switch (if equipped): On/Off switch.

Heater

Turn the temperature control to the desired temperature and set the fan speed. Adjust the air flow through the air louvers and round vents.

Air Conditioner (if equipped)

Turn on the air cond i ti o ne r a n d se t t h e fa n s pee d. A dj us t t h e air f l ow t hro u gh t he a ir louvers and round vents.

Note: When the windows are misted over, run the air conditioner and heater at the same time.

Defrosting

Direct the flow of air through the louvers and the left front round vent toward the windshield. Close the other two round vents.

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Section 3 - Controls And Indicators

OAH0230

OAH0240

OAH0250

3.3 STEER MODES

Stop the telehandler before changing steering modes. A light on the instrumental panel will indicate the steering mode selected.

All-Wheel Steer

Front-Wheel Steer

Note: This mode is required for travel on public roads.

Crab Steer

3-22 31200114

Section 3 - Controls And Indicators

3.4 OPERATOR SEAT Adjustments

Mechanical Suspension

Prior to starting the en gine adjust seat for position and comfort as follows:

Suspension Use the knob (1) to adjust the suspension to the appropriate weight setting. Backrest Use knob (2) to adjust backrest angle. Seat Belt Always fasten seat belt (3) during operation. Fore/Aft Use the handle (4) to move seat fore and aft. Seat Cushion

Use latch (5) to adjust cushion angle.

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Section 3 - Controls And Indicators

OAH0630

Pneumatic Suspension (if equipped)

Prior to starting the en gine adjust seat for position and comfort as follows:

Suspension Use the knob (1) to adjust the suspension to the appropriate weight setting. Fore/Aft Use the handle (2) to move seat fore and aft. Seat Belt Always fasten seat belt (3) during operation. Lumbar Use the knob (4) to adjust bac kr est comfort. Backrest

Use knob (5) to adjust backrest angle.

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Section 3 - Controls And Indicators

OH20912

Seat Belt

Fasten seat belt as fol lows:

1. Grasp both free ends of the belt making certain that belt webbing is not twisted or entangled.

2. With back straight in the seat, couple the retractable end (male end) of the belt into the receptacle (buckle) end of the belt.

3. With belt buckle positioned as low on the body as possible, pull the retractable end of the belt away from the buckle until it is tight across the lap.

4. To release belt latch, depress red button on the buckle and pull free end from buckle.

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Section 3 - Controls And Indicators

OAH0650

1 0

20 °

30 °

3.5 BOOM ANGLE AND EXTENSION INDICATORS

• The boom angle indicator (1) is located on the left side of the boom. Use this indicator to determine the boom angle when using the capacity chart (see “Use of the Capacity Chart” on page 5-3).

• The boom extension indicators (2) are located on the left side of the boom. Use these indicators to determine boom extension when using the capacity chart (see “Use of the Capacity Chart” on page 5-3).

3-26 31200114

Section 4 - Operation

SECTION 4 - OPERATION

4.1 ENGINE Starting the Engine

This machine can be operated under normal conditions in temperatures of -20°C to 40°C (0°F to 104°F ). Consu lt JLG fo r op eration outsi de this range or und er abno rmal conditions.

1. Make sure all controls are in “Neutral” and all electrical components (lights, heater, defroster, etc.) are turned off. Set parking brake.

2. Turn ignition switch to position 1. If temperature is below 0°C, wait for preheat light to go out.

3. Turn ignition switch to position III to engage starting motor. Release key immediately when engine starts. If engine fails to start within 20 seconds, release key and allow starting motor to cool for a few minutes before trying again.

4. After engine starts, if oil pressure does not rise for more than ten seconds, the engine oil pressure indicator will illuminate on instrument panel and buzzer will sound. Stop engine and determine cause before restarting engine. Reference engine manual for minimum pressure at operating temperature.

5. Warm up engine at approximately 1/2 throttle.

Note: Engine will not st art u nle ss tran sm is si on control lever is in “Neutral” and park brake is applied.

WARNING

UNEXPECTED MOVEMENT HAZARD. Always ensure that transmission control

lever is in neutral and the service brake is applied before releasing park brake. Releasing park brake in either forward or reverse could cause the machine to move abruptly.

WARNING

ENGINE EXPLOSION. Do not spray ether into air intake for cold weather

starting.

4-131200114

Section 4 - Operation

OW0530

Battery Boosted Starting

If battery-boost starting (jump-start) is necessary, proceed as follows:

• Never allow vehicl es to touch.

• Connect the positive (+) jumper cable to positive (+) post of discharged battery.

• Connect the opposite end of positive (+) jumper cable to positive (+) post of booster battery.

• Connect the negative (-) jumper cable to negative (-) post on booster battery.

• Connect opposite end of negative (-) jumper cable to ground point on machine away from discharged battery.

• Follow standard starting procedures.

• Remove cables in reverse order after machine has started.

WARNING

BATTERY EXPLOSION HAZARD. Never jump start or charge a frozen battery

as it could explode. Keep sparks, flames and lighted smoking materials away from the battery. Lead acid batteries generate explosive gases when charging. Wear safety glasse s.

4-2 31200114

Section 4 - Operation

Normal Engine Operation

• Observe instrument panel frequently to be sure all engine systems are functioning properly.

• Be alert for unusual noises or vibration. When an unusual condition is noticed, park machine in safe positi on and perform shut-down procedure. Report condition to your supervisor or maintenance personnel.

• Avoid prolonged idling. If the engine is not being used, turn it off.

Shut-Down Procedure

When parking the telehandler, park in a safe location on flat level ground and away from other equipment and/or traffic lanes.

1. Apply the park brake.

2. Shift the transmission to “Neutral.”

3. Lower forks or attachment to the ground.

4. Operate engine at low idle for 3 to 5 minutes. DO NOT over rev engine.

5. Shut off engine and remove igni tion key.

6. Exit telehandler properly

7. Block wheels (if necessary).

4-331200114

Section 4 - Operation

4.2 OPERATING WITH A NON-SUSPENDED LOAD Lift Load Safely

• You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material.

WARNING

TIP OVER HAZARD. Exceeding lift capacity o f th e tel eh and ler cou ld dam ag e the

equipment and/or cause tip over.

• Know the rated load capacities (refer to Section 5) of the telehandler to determine the operating range in which you can safely lift, transport and place a load.

Picking Up a Load

• Note the conditions of t he te rrai n. Ad jus t tra ve l sp eed and reduce amount of load if conditions warrant.

• Avoid lifting double-tiered loads.

• Make sure load is clear of any adjacent obstacles.

• Adjust spacing of forks so they engage the pallet or load at maximum width. See “Adjusting/Moving Forks” on page 5-11.

• Approach load slowly and squarely with fork tips straight and level. NEVER attempt to lift a load with just one fork.

• NEVER operate telehandler without a proper and legibl e Capacity Chart in the operator’s cab for the telehandler/attachment combination you are using.

4-4 31200114

Section 4 - Operation

OW0540

Tr ansporting the Load

After engaging the load and resting it against the backrest, tilt the load back to position it for travel. Travel in accordance with the requirements set forth in Section 1 - General Safety Practices and Section 5- Attachments and Hitches.

Leveling Procedure

1. Position machine in best location to lift or place load.

2. Apply parking brake and move transmission control lever to NEUTRAL.

3. Move boom/attachment to 4 ft (1,2 m) off ground. (AUS - Move boom so forks are no more than 300 mm (11.8 in) above ground surface.)

4. Observe level indicator to determine whether machine must be leveled prior to lifting load.

Important things to remember:

• Never raise the boom/attachment more than 4 ft (1,2 m) above ground unless telehandler is level. (AUS - Never raise the forks more than 300 mm (11.8 in) above ground surface unless telehandler is level.)

• The combination of side tilt and load could cause the telehandler to tip over.

4-531200114

Section 4 - Operation

Placing the Load

Before placing any load be sure that:

• The landing point can safely support the weight of the load.

• The landing point is level; front to back and side to side.

• Use the capacity chart to determine safe boom extension range. See “Use of the Capacity Chart” on page 5-3.

• Align forks at the level load is to be placed, then extend boom slowly until load is just above area where it is to be placed.

• Lower the boom until the load rests in position and the forks are free to retract.

Disengaging the Load

Once the load has been placed safely at the landing point, proceed as follows:

1. With the forks free from the weight of the load, the boom can be retracted and/or the telehandler can be backed away from under the load if surface will not change level condition of telehandler.

2. Lower the carriage.

3. The telehandler can now be driven from the landing location to continue work.

4-6 31200114

Section 4 - Operation

4.3 OPERATING WITH A SUSPENDED LOAD Lift Load Safely

• You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material.

WARNING

TIP OVER HAZARD. Exceeding lift capacity o f th e tel eh and ler cou ld dam ag e the

equipment and/or cause tip over.

• Know the rated load capacities (refer to Section 5) of the telehandler to determine the operating range in which you can safely lift, transport and place a load.

Picking Up a Suspended Load

• Note the conditions of t he te rrai n. Ad jus t tra vel sp eed and reduce amount of load if conditions warrant.

• Avoid lifting double-tiered loads.

• Make sure load is clear of any adjacent obstacles.

• NEVER operate telehandler without a proper and legible Capacity Chart in the operator’s cab for the telehandler/attachment combination you are using.

• Ensure to always properly tether loads to restrict movement.

•Refer to “Use of t he Capac ity Chart ” on page 5-3 for proper lifting guidelines in addition to the appropriate load chart on the machine.

• Only use approved lifting devices rated for the lifting of the load.

• Identify the proper l ifti ng po ints o f th e load, taking into consideration the c en ter o f gravity and load stability.

4-731200114

Section 4 - Operation

OZ3160

OW0130

Tr ansporting a Suspended Load

Travel in accordance with the requirements set forth in Section 1 - General Safety Practices and Section 5 - Attachments and Hitches.

Important things to remember:

• Ensure the boom is fully retracted.

• Never raise the load more than 300 mm (11.8 in) above ground surface or the boom more than 45°.

• The combination of side tilt and load could cause the telehandler to tip over.

•Refer to “Use of the Capacity Chart” on pa ge 5-3 for allowable ground conditions in addition to the appropriate load chart on the machi ne.

• The guide men and operator must remain in constant communication (verbal or hand) and be in visual contact with the operator at all times.

• If applicable, refer to “Use of the Capacity Chart” on page 5-3 for additional proper transporting guidelines.

• Never place the guide men between the suspended load and the telehandler.

• Only transport the load at walking speed (0.4 m/s) or less.

Leveling Procedure

1. Position machine in best location to lift or place load.

2. Apply parking brake and move transmission control lever to NEUTRAL.

3. Move boom so load is no more than 300 mm (11.8 in) above ground surface and/or boom is raised no more than 45°.

4. Observe level indicator to determine whether machine must be leveled prior to lifting load.

4-8 31200114

Section 4 - Operation

Placing a Suspended Load

Before placing any load be sure that:

• The landing point can safely support the weight of the load.

• The landing point is level; front to back and side to side.

• Use the capacity chart to determine safe boom extension range. See “Use of the Capacity Chart” on page 5-3.

• Align load at the level load is to be placed, then position boom slowly until load is just above area where it is to be placed.

• Ensure that the guide men and operator remain in constant communication (verbal or hand) when placing the load.

Disengaging a Suspended Load

• Never place the guide men between the suspended load and the telehandler.

• Once at the destination of the lo ad, ensu re to bring the telehandler to a complete stop and apply the park brake prior to disengagement of the lifting devices and the tethers.

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Section 4 - Operation

OAH0450

4.4 ROAD OPERATION

1. Preparation a. Empty bucket.

b. Remove any large amounts of dirt from machine c. Check lights and mirrors and adjust if necessary. d. Safety equipment to be carried: Warning Triangle, First Aid Kit and Chock.

2. Lower boom. Front edge of attachment should be approximately 30-40 cm

(12-16 in) above the ground.

3. Fully tilt attachment back

4. Place protective shield over front bucket edge; remove or reposition carriage

forks toward the machine and secure to the carriage.

5. Select front wheel steering by rotating switch to the middle position (1). This

mode is required for road travel.

6. Select road use button (2) to disable all joystick controlled functions.

7. Machine is now ready for road operation.

Note: Be sure to follow all local and federal/provincial traffic regulations.

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Section 4 - Operation

OAH0831

1701500

1702300

30°

-10°

40°

60°

1702300

1701500

4.5 LOADING AND SECURING FOR TRANSPORT

Tiedown

1. Using a spotter, load the telehandler with boom as low as possible.

2. Once loaded, apply parking brake and lower boom until boom or attachment is resting on deck. Move all c ontrols to “Neutral,” stop engine and remove ignition key.

3. Secure machine to deck by passing chains through the designated tie down points as shown in the figure.

4. Do not tie down front of boom.

Note: The user assumes all responsibility for choosing the proper method of transportation and tie-down devices, making sure the equipment used is capable of supporting the weight of the vehicle being transported and that all manufacturer’s instructions and warnings, regulations and safety rules of their employer, and all local and federal/provincial laws are followed.

WARNING

TELEHANDLER SLIDE HAZARD. Before loading telehandler for transport,

make sure deck, ramps and telehandler wheels are free of mud, snow and ice. Failure to do so could cause telehandler to slide.

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Section 4 - Operation

Lifting

• When lifting machine, it is very im portant that the lifting device and equipment is attached only to designated lifting points. If machine is not equipped with lifting lugs contact JLG Product Safety for information.

• Make adjustments to the lifting device and equipment to ensure the machine will be level when elevated. The machine must remain level at all times while being lifted.

• Ensure that the lifting device and equipment is adequately rated and suitable for the intended purpose. See Section 9 - Specifications for machine weight.

• Remove all loose items from machine prior to lifting.

• Lift machine with smooth, even motion. Set machine down gently. Avoid quick or sudden motions that could cause shock loads to machine and/or lifting devices.

4-12 31200114

Section 5 - Attachments and Hitches

SECTION 5 - ATTACHMENTS AND HITCHES

5.1 APPROVED ATTACHMENTS

To determine if an attachment is approved for use on the specific teleha ndler you are using, perform the following prior to installation.

• The attachment model /op tion num be r on th e attachment identification plate must match the attachment number on a capacity chart located in the operator cab.

• The model on the capacity chart must match the model telehandler being used.

• The load center of the fork (if equipped) must match the load center as indicated on the capacity chart.

• Hydrauli cally powered attachme nts must only be used on mach ines equipped with auxiliary hydraulics.

If any of the above conditions are not met, do not use the attachment. The telehandler may not be equipped with the proper capacity chart or the attachment may not be approved for the model telehandler being used. Contact JLG or your local distributor for further information.

5.2 UNAPPROVED ATTACHMENTS

Do not use unapproved attachments for the following reasons:

• JLG cannot establish range and capacity limitations for “will fit,” homemade, altered, or other non-approved attachments.

• An overextended or overloaded telehandler can tip over with little or no warning and cause serious injury or death to the operator and/or those working nearby.

• JLG cannot assure the ability of a non-approved attachment to perform its intended function safely.

WARNING

Use only approved attachments. Attachments which have not been approved for use with your telehandler could cause machine damage or an accident.

5-131200114

Section 5 - Attachments and Hitches

OZ0810

5.3 TELEHANDLER/ATTACHMENT/FORK CAPACITY

Prior to installing the att achme nt ve rify it is ap proved an d th e teleh andle r is eq uippe d with the proper capacity chart. See “Approved Attachments” on page 5-1.

To determine the maximum capacity of the telehandler and attachment, use the smallest of the following capacities:

• Capacity stamped on the attachment identification plate (1).

• Fork capacities and load centers are stamped on the side of each fork (2) (if equipped). This rating specifies the maximum load capacity that the individual fork can safely carry at the ma ximum l oad ce nter ( 3). Total attachme nt cap acity is multiplied by the number of forks on the attachment (if equipped), up to the maximum capacity of the attachment.

• Maximum capacity as indicated on the proper capacity chart. See “Approved Attachments” on page 5-1.

• When the load rating of the telehandler differs from the capacity of the forks or attachment, the lower value becomes the overall load capacity.

Use the proper capacity chart to determine maximum capacity at various machine configurations. Lifting and placing a load may require use of more than one capacity chart based on machine configuration.

Other than block f orks , all forks should be used in matched pairs, block forks used in matched sets.

WARNING

Never use an attachment without the appropriate JLG supplied capacity chart installed on the telehandler.

5-2 31200114

Section 5 - Attachments and Hitches

OAH0291

30 °

0 °

Boom Extension

Indicator

Fork Weight Stamp

Boom Angle

Indicator

Attachment

Identification

Plate

5.4 USE OF THE CAPACITY CHART

To properly use the capacity chart (see page 5-4), the operator must first determine and/or have the following:

1. A JLG approved attachment. See “Approved Attachments” on page 5-1.

2. The proper Capacity Chart.

3. Weight of the load being lifted.

4. Load placement information: a. HEIGHT where the load is to be placed.

b. DISTANCE from the front tires of the teleha ndler where the load is to be

placed.

5. On the Capacity Chart, find the line for the height and follow it over to the

distance.

6. The number in the load zone where the two cross is the maximum capacity for

this lift. If the two cross at a division between zones, the smaller number must be used.

7. Reference additional operating instructions located on the appropriate capacity

chart.

The number in the load zone must be equal to or greater than the weight of the load to be lifted. Determine the limits of the load zone on the Capacity Chart and keep within these limits.

Capacity Indicator Locations

5-331200114

Section 5 - Attachments and Hitches

OAH0950

XXXXX

P/N 1234567 P/N 9876543 P/N 9876541

XXXXXXX

0°

10°

20°

30°

40°

50°

60°

3500 lbs

4000 lbs

4600 lbs

6600 lbs

2500 lbs

5600 lbs

0'4'8'12'16'

12'

16'

20'

28'

-4'

3000 lbs

24'

24

Boom Extension

Indicator (arc)

Load zones indicate

the maximum weight

that may be safely lifted.

These numbers must match the

model/option number stamped

on the attachment ID Plate.

Boom Angle

This Capacit y Chart may be used with this model ONLY.

The model of your

telehandleris indicated on

the boom or chassis.

Model XXXX is used for

demonstration purposes only.

Sample Capacity Chart (CE)

Note: This is a sample capacity chart only! DO NOT use this chart, use the one located in your operator cab.

TIP OVER HAZARD. All loads shown on rated capacity chart are based on machine being on firm ground with frame level (see page 4-5); the forks being positioned evenly on carriage; the load being centered on forks; proper size tires being properly inflated; and the telehandler being in good operating condition.

WARNING

5-4 31200114

Section 5 - Attachments and Hitches

XXXXXXX

EN 1459 B (1998)

XXXX

P/N 1122334

P/N 9988776

P/N 1234567

P/N 9876543

4.000kg

3.500kg

3.000kg

2.500kg

2.000kg

1.500kg

1.000kg

500kg

750kg

400kg

0°

10°

20°

30°

40°

50°

60°

70°

876543210

2000kg

OZ0650

Example 1

Example 2

Example 3

Example 4

Example

A contractor owns a model xxxx telehandler with a fork carriage. He knows this attachment may be used with his model since:

• The attachment model/option number, matches the attachment number on the capacity chart.

• The capacity chart is clearly marked for model xxxx and corresponds with machine configuration being used.

Below are examples with various conditions the contractor may encounter and whether or not the load may be lifted.

Load Weight Distance Height OK to Lift

1 3.000 kg (6,614 lbs) 3 m (9.8 ft) 3 m (9.8 ft) Y es 2 900 kg (1,984 lbs) 7 m (23 ft) 7,5 m (24.6 ft) NO 3 3.750 kg (8,267 lbs) 1,5 m (4.9 ft) 6,75 m (22.1 ft) Y es 4 2.500 kg (5,512 lbs) 4 m (13.1 ft) 10 m (32.8 ft) NO

Note: This is a sample capacity chart only! DO NOT use this chart, use the one located in your operator cab.

5-531200114

Section 5 - Attachments and Hitches

This Page Intentionally Left Blank

5-6 31200114

Section 5 - Attachments and Hitches

5.5 ATTACHMENT INSTALLATION

1. Attachment

2. Attachment Pin Recess

3. Attachment Pin

4. Lock Pin

5. Retainer Pin (mechanical quick-switch only)

6. Quick-Switch device

(attachment tilt control in cab, see page 3-12 for details)

WARNING

CRUSH HAZARD. Always be certain that carriage or attachment is properly

positioned on boom an d is s ecu red by loc k pin an d retai ner pin. Failure to ensure proper installation could permit carriage/attachment/load to disengage.

5-731200114

Section 5 - Attachments and Hitches

Mechanical Quick-Switch Device

This installation procedure is designed for one-person operation.

1. Retract quick-switch device t o provide cleara nce. Check to be sure lock pin and retainer pin is out.

2. Align attachment pin with recess in attachment. Raise boom slightly to engage attachment pin in recess.

3. Engage quick-switch device.

4. Shut off engine. Exit cab and insert lock pin and secure with retainer pin.

5. If attachment is equipped, connect auxiliary hydraulic hoses. See “Hydraulic Operated Attachment” on page 5-10.

5-8 31200114

Section 5 - Attachments and Hitches

OZ0610

OZ0900

ENGAGED DISENGAGED

Hydraulic Quick-Switch Device

This installation procedure is designed for one-person operation.

1. Retract quick-switch devi ce to provide cle arance. Check to be sure lock pin is disengaged.

2. Align attachment pin with recess in attachment. Raise boom slightly to engage attachment pin in recess.

3. Engage quick-switch device.

4. Press the button (1) and at the same time move the joystick (2) to engage or (3) to disengage the quick-switch device.

5. Raise boom to eye level and visually check that the quick-switch pin protrudes through the hole. If the pin does not protrude through the hole, place the attachment on the ground and return to step 2.

6. If attachment is equipped, connect auxiliary hydraulic hoses. See “Hydraulic Operated Attachment” on page 5-10.

5-931200114

Section 5 - Attachments and Hitches

OAH0640

OAH0940

OAH1160

OAH0640

Hydraulic Operated Attachment

Standard

1. Install attachment (see page 5-8 or 5-9).

2. Lower attachment to ground and set parking brake.

3. Quickly depress and release button (3) to relieve pressure at the male auxilia ry fitting.

4. Connect to the male auxiliary fitting (1).

5. Quickly depress and release button (4) to relieve pressure at the female auxiliary fitting.

6. Connect to the female auxiliary fitting (1).

If Equipped

1. Install attachment (see page 5-8 or 5-9).

2. Lower attachment to ground and set parking brake.

3. Press the aux iliary hydraulics decompression sw itch (2) to relieve pressure at both auxiliary fitting s.

4. Connect attachment hoses to both auxiliary fittings (1).

5-10 31200114

Section 5 - Attachments and Hitches

5.6 ADJUSTING/MOVING FORKS

Carriages may have di fferent locations where forks can be positioned. Two different methods can be used for repositioning, depending upon the carriage structure.

Note: Apply a light coating of appropriate lubricant to ease sliding of forks or fork bar.

To slide forks:

1. Ensure attachment is properly installed. See “Attachment Installation” on page 5-7.

2. Elevate attachment to approximately 1,5 m (5 ft) and tilt carriage forward until fork heel is free from attachment.

3. Stand at the side of the carriage. To slide fork toward the center of the carriage, push the fork near the fork eye. To slide fork toward the edge of the carriage, pull the fork near the fork eye. To avoid pinching, do not place fingers or thumb between the fork and carriage structure.

If removing fork bar is necessary:

1. Rest forks on ground.

2. Remove fork bar.

3. Reposition forks.

4. Reinstall the fork bar and fork bar retaining mechanism(s).

5.7 ATTACHMENT OPERATION

• Capacities and range limits for the telehandler change depending on the attachment in use.

• Separate attachment inst ruc tio ns must be ke pt in net be hin d se at in c ab w ith this Operation & Safety Manual. An additional copy must be kept with the attachment if it is equipped with a manual holder.

• Operations described within this section reference the Lift joystick pattern. Refer to page 3-12 if utilizing the Loader joystick pattern.

NOTICE

EQUIPMENT DAMAGE. Some attachments may contact the front tires or machine structure when the boom is retracted and the attachment is rotated. Machine or attachment damage may occur from contact.

5-1131200114

Section 5 - Attachments and Hitches

OZ0770

OAH0301

Carriage w/Forks

Description P/N

Carriage..........................................................................1170001

Forks 45x125 mm...........................................................2340029

Forks 50x100 mm...........................................................2340030

Carriage..........................................................................1170028

Forks 50x120 mm...........................................................2340040

Forks 50 x100 mm..........................................................2340041

Carriage, Vetter.........................................................1001107333

Forks, Vetter 50x100 mm.......................................... 1001100911

Use Carriage Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/Fork C apac ity” on

page 5-2.

The joystick (1) controls lift/lower movement of the boom and carriage tilt.

• Move joystick left to tilt up.

• Move joystick right to tilt down.

The rocker switch (2) located on the boom joystick controls the extend/retract movement of the boom.

Installation Procedure:

•Refer to “Attachment Installation” on page 5-7.

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Section 5 - Attachments and Hitches

OZ0780

OAH0311

Truss Boom

Description P/N

Truss Boom 3,6 m - 650 kg ............................................ 0240110

Truss Boom 3,4 m - 1000 kg ..........................................0240063

Use Truss Boom Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/Fork C apac ity” on

page 5-2.

Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices.

The joystick (3) controls lift/lower movement of the boom and truss boom tilt.

• Move joystick left to tilt up.

• Move joystick right to tilt down.

The rocker switch (4) located on the boom joystick controls the extend/retract movement of the boom.

Installation Procedure:

•Refer to “Attachment Installation” on page 5-7.

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Section 5 - Attachments and Hitches

OZ0800

OAH0301

Side Shift Carriage

Description P/N

Side Shift Carriage.......................................................... 1170002

Forks 45x125 mm ..........................................................2340029

Forks 50x100 mm ..........................................................2340030

Use Side Shift Carriage Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/Fork C apac ity” on

page 5-2.

The joystick (1) controls lift/lower movement of the boom and carriage tilt.

• Move joystick left to tilt up.

• Move joystick right to tilt down.

The rocker switch (2) located on the boom joystick controls the extend/retract movement of the boom.

5-14 31200114

Section 5 - Attachments and Hitches

OAH0970

To Side Shift:

• Use the button (3) to select the auxiliary hydraulic circuit.

• Press joystick button (4) to shift forks right or press joystick button (5) to shift forks left.

• While pressing and holding the joystick button (6), move the j oys tick for ward ( 7) to shift forks right or move the joystick back (8) to shift forks left.

Installation Procedure:

•Refer to “Attachment Installation” on page 5-7.

WARNING

CRUSH HAZARD. Do not use side shift to push or pull objects or load. Failure to

comply could cause object or load to fall.

5-1531200114

Section 5 - Attachments and Hitches

OZ0730

OAH0331

Bucket

Description P/N

Bucket, 4 in 1 0.6m3....................................................... 0930006

Bucket, 4 in 1 - 1 m Bucket 1.8 m

Bucket 1.5 m3................................................................. 0930009

Bucket 0.9 m Bucket 0.8 m Bucket w/teeth 0.8 m Bucket w/teeth 1.0 m

Use Appropriate Bucke t Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/Fork C apac ity” on

page 5-2.

....................................................... 0930003

................................................................. 0930016

................................................................. 0930015

................................................................. 0930008

..................................................... 4805670

..................................................... 4802100

The joystick (1) controls lift/lower movement of the boom and bucket tilt.

• Move joystick left to tilt up.

• Move joystick right to tilt down.

The rocker switch (2) located on the boom joystick controls the extend/retract movement of the boom.

Installation Procedure:

•Refer to “Attachment Installation” on page 5-7.

5-16 31200114

Section 5 - Attachments and Hitches

Equipmen t Damage Precautions

• Drive into stockpile smoothly with boom fully retracted to load bucket. Loading bucket with boom extended could damage boom. Do not corner-load bucket.

• Distribute material evenly within the bucket. Bucket capacity charts are for evenly distributed loads only.

• Do not use bucket as a lever to pry material. Excessive prying forces could damage bucket.

• Do not use bucket fo r "b ac k d r agg in g". Thi s c ou ld ca use s evere damage to quick switch.

Operation:

• Raise or lower boom to appropriate height for loading material from stockpile.

• Align telehandler with face of stockpile and drive slowly and sm oothly into pile to load bucket.

• Tilt bucket up far enough to retain load and back away from pile.

• Travel in accordance with requirements set forth in Section 1 - General Safety Practices.

• Tilt bucket down to dump load.

5-1731200114

Section 5 - Attachments and Hitches

OZ1450

OAH1120

OAH1130

Manure Bucket

Description P/N

Bucket 1.0 m3................................................................. 0930004

Bucket 0.8 m

Use Appropriate Bucke t Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/Fork C apac ity” on

page 5-2.

................................................................. 0930005

The joystick (1) controls movement of the boom and bucket tilt.

• Move joystick left to tilt up.

• Move joystick right to tilt down.

The rocker switch (2) located on the boom joystick controls the extend/retract movement of the boom.

5-18 31200114

Section 5 - Attachments and Hitches

To open/close grapple:

Use the button (3) to select the auxiliary hydraulic circuit. Press joystick button (4) to close grapple or press joystick button (5) to open

grapple.

While pressing and hol ding the joyst ick bu tton (6), m ove the jo ystic k forward to clos e grapple or move the joystick back to open grapple.

Installation Procedure:

•Refer to “Attachment Installation” on page 5-7.

Equipmen t Damage Precautions

• Drive into stockpile smoothly with boom fully retracted to load bucket. Loading bucket with boom extended could damage boom. Do not corner-load bucket.

• Distribute material evenly within the bucket. Bucket capacity charts are for evenly distributed loads only.

• Do not use bucket as a lever to pry material. Excessive prying forces could damage bucket.

• Do not use bucket fo r "b ac k d r agg in g". Thi s c ou ld ca use s evere damage to quick switch.

Operation:

• Raise or lower boom to appropri ate heig ht for loadi ng mate rial from stockpil e and open grapple.

• Align telehandler with face of stockpile and drive slowly and sm oothly into pile to load bucket.

• Tilt bucket up far enough to retain load, close grapple, and back away from pile.

• Travel in accordance with requirements set forth in Section 1 - General Safety Practices.

• Open grapple and tilt bucket down to dump load.

5-1931200114

Section 5 - Attachments and Hitches

OZ0750

OAH0301

Fork Extension

Description P/N

Fork Extension, 50x100 mm......................................1001112559

Use Carriage Attachment Capacity Chart To determine maximum capacity of the carriage, refer to “Telehandler/Attachment/

Fork Capacity” on page 5-2. The maximum capacity of the carriage when equipped with fork extensions may be reduced to the capacity indicated on the fork extensions. If the load exceeds the capacity of the fork extension contact JLG to obtain forks and/or fork extensions of the proper load rating and length.

The joystick (1) controls lift/lower movement of the boom and fork tilt.

• Move joystick left to tilt up.

• Move joystick right to tilt down.

The rocker switch (2) located on the boom joystick controls the extend/retract movement of the boom.

Installation Procedure:

•Refer to “Attachment Installation” on page 5-7.

• Ensure length and cross section of the parent fork arm is equal to or exceeds the parent fork arm blade length stamped into the fork extension.

• Secure the fork extensions to the forks by sliding the fork extension onto the parent fork and install the retaining pin behind the vertical shank of the fork.

5-20 31200114

Section 5 - Attachments and Hitches

Equipmen t Damage Precautions

• Inspect the fork extension at the beginning of each work shift for wear or damage.

• The heavy part of the load must be against the carriage backrest.

• Do not pl ace t he cen ter of gravi ty of t he lo ad in f ront o f the t ip of the s upport ing fork.

• Do not pick up a load or pry materials with the tip of a fork extension.

5-2131200114

Section 5 - Attachments and Hitches

OY0640

OAH0351

Fork Mounted Hook

Description P/N

Fork Mounted Hook 4 ton...............................................2700097

Fork Mounted Hook 4 ton...............................................2700118

Use Fork Hook Attachment Capa city Chart To determine maximum capacity, refer to “Telehandler/Attachment/Fork C apac ity” on

page 5-2.

Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices.

The joystick (1) controls lift/lower movement of the boom and fork hook tilt.

• Move joystick left to tilt up.

• Move joystick right to tilt down.

The rocker switch (2) located on the boom joystick controls the extend/retract movement of the boom.

Installation Procedure:

•Refer to “Attachment Installation” on page 5-7.

• Secure the fork hook to the forks by sliding the fork hook onto the parent forks and install the retaining pin behind the vertical shank of the fork.

5-22 31200114

Section 5 - Attachments and Hitches

OAH0530

OAH0540

Round Tine Bale

Description P/N

Round Tine Bale............................................... ..... ...... ...2340035

Use Round Tine Bale Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/Fork C apac ity” on

page 5-2.

The joystick (1) controls lift/lower movement of the boom and tine bale tilt.

• Move joystick left to tilt up.

• Move joystick right to tilt down.

The rocker switch (2) located on the boom joystick controls the extend/retract movement of the boom.

Installation Procedure:

•Refer to “Attachment Installation” on page 5-7.

5-2331200114

Section 5 - Attachments and Hitches

OZ1870

OAH1140

Bale Handler

Description P/N

Tube Bale Handler.......................................................... 0240117

Spike Bale Handler.........................................................0270118

Use Bale Handler Attach ment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/Fork C apac ity” on

page 5-2.

Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices.

The joystick (1) controls lift/lower movement of the boom and bale handler tilt.

• Move joystick left to tilt up.

• Move joystick right to tilt down.

The rocker switch (2) located on the boom joystick controls the extend/retract movement of the boom.

Installation Procedure:

•Refer to “Attachment Installation” on page 5-7.

5-24 31200114

Section 5 - Attachments and Hitches

OAH1150

To open/close grapple:

Use the button (3) to select the auxiliary hydraulic circuit. Press joystick button (4) to close grapple or press joystick button (5) to open

grapple.

While pressing and hol ding the joyst ick bu tton (6), m ove the jo ystic k forward to clos e grapple or move the joystick back to open grapple.

Installation Procedure:

•Refer to “Attachment Installation” on page 5-7.

Equipmen t Damage Precautions

• Do not use bale handler as a lever to pry material. Excessive prying forces could damage the bale handler.

Operation:

• Travel in accordance with requirements set forth in Section 1 - General Safety Practices.

5-2531200114

Section 5 - Attachments and Hitches

OZ2560

OAH1110

Concrete Ladle

Description P/N

Concrete Ladle 500 liter.................................................. 0240158

Use Appropriate Carriage Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/Fork C apac ity” on

page 5-2.

The joystick (1) controls lift/lower movement of the boom and ladle tilt.

• Move joystick left to tilt up.

• Move joystick right to tilt down.

• The rocker switch (2) located on the boom joystick controls the extend/retract movement of the boom.

5-26 31200114

Section 5 - Attachments and Hitches

OZ2581

To open/close ladle gate:

Press and hold button (3) to close ladle gate or press and hold button (4) to open ladle gate.

While pressing and holding button (5), move joystick forward to close ladle gate or move joystick back to open ladle gate.

Installation Procedure:

•Refer to “Attachment Installation” on page 5-7.

• Secure the concrete ladle to the forks by sliding the concrete ladle onto the parent forks and install the retaining pin behind the vertical shank of the fork.

Operation:

• Close ladle gate, level ladle and fully retract and lower boom to load material.

• Distribute material evenly within the ladle. Capacity charts are for evenly distributed loads only.

• Load center will vary depending on the amount of material in the ladle. Always ensure compliance with the capacity chart.

• Travel in accordance with requirements set forth in Section 1 - General Safety Practices. Position ladle and open lad le gate to releas e load .

5-2731200114

Section 5 - Attachments and Hitches

OAH0570

OAH0580

5.8 HITCHES Mechanical Hitch

Description P/N

Hitch Kit ............................................................. ............. 2620049

Automatic Hitch Assy, 19M Ton ...................................... 2620050

Hitch Installation, 6M Ton................................................2620055

Hitch Installation, 14M Ton.............................................. 2620057

Maximum towing capacity shall be the smallest of the telehandler and hitch capacities. Refer to local governmental regulations for additional towing requirements and/or restrictions.

Installation Procedure:

If not previously installed, secure hitch to machine with hardware supplied with installation.

Hydraulic Hitch

Description P/N

Hydraulic Hitch, 19M Ton................................................ 0273923

Maximum towing capacity shall be the smallest of the telehandler and hitch capacities. Refer to local governmental regulations for additional towing requirements and/or restrictions.

Installation Procedure:

If not previously installed, secure hitch to machine with hardware supplied with installation.

5-28 31200114

Deutz-Fahr Agrovector 30.7 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Revision Log

Read This First

Table of Contents

Section 1 - General Safety Practices

1.1 HAZARD CLASSIFICATION SYSTEM Safety Alert System and Safety Signal Words

1.2 GENERAL PRECAUTIONS

1.3 OPERATION SAFETY Electrical Hazards

Tip Over Hazard

Tr avel Hazard

Load Falling Hazard

Lifting Personnel

Driving Hazards on Slopes

Pinch Points and Crush Hazards

Fall Hazard

Chemical Hazards

Section 2 - Pre-Operation And Inspection

2.1 PRE-OPERATION CHECKS AND INSPECTION

2.2 SAFETY DECALS

2.3 WALK-AROUND INSPECTION

2.4 WARM-UP AND OPERATIONAL CHECKS Warm-Up Check

Operational Check

2.5 OPERATOR CAB

2.6 WINDOWS

Cab Door Window

Rear Window

Section 3 - Controls And Indicators

3.1 GENERAL

3.2 CONTROLS

Instrument Panel

Ignition

Park Brake

Parking Procedure

Transmission Control

Wiper, Lights and Turn Signal Control Lever

Steering Column Adjuster

Joystick

Load Stability Indicator (LSI)

Control and Indicator Console

Heater and Air Conditioner (If Equipped) Controls

3.3 STEER MODES

3.4 OPERATOR SEAT Adjustments

Seat Belt

3.5 BOOM ANGLE AND EXTENSION INDICATORS

Section 4 - Operation

4.1 ENGINE Starting the Engine

Battery Boosted Starting

Normal Engine Operation

Shut-Down Procedure

4.2 OPERATING WITH A NON-SUSPENDED LOAD Lift Load Safely

Picking Up a Load

Tr ansporting the Load

Leveling Procedure

Placing the Load

Disengaging the Load

4.3 OPERATING WITH A SUSPENDED LOAD Lift Load Safely

Picking Up a Suspended Load

Tr ansporting a Suspended Load

Leveling Procedure

Placing a Suspended Load

Disengaging a Suspended Load

4.4 ROAD OPERATION

4.5 LOADING AND SECURING FOR TRANSPORT

Tiedown

Lifting

Section 5 - Attachments and Hitches

5.1 APPROVED ATTACHMENTS

5.2 UNAPPROVED ATTACHMENTS

5.3 TELEHANDLER/ATTACHMENT/FORK CAPACITY

5.4 USE OF THE CAPACITY CHART

Capacity Indicator Locations

Sample Capacity Chart (CE)

Example

5.5 ATTACHMENT INSTALLATION

Mechanical Quick-Switch Device

Hydraulic Quick-Switch Device

Hydraulic Operated Attachment