Despatch RFD1-42-2E Installation Manual

RFD1-42-2E WITH PROTOCOL 3
TM
CONTROLLER
OWNER’S MANUAL
PREFACE RFD1-42-2E Oven Owner’s Manual
Revision
Date
Author
Description
1
5/2012
Livingston
Revised for Protocol 3 and revised format.
2 Version 1
Revision History
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owners Manual PREFACE Version 1 3
Table of Contents
1. About This Manual ............................................................................................................. 5
1.1. Important User Information ..................................................................................... 5
1.2. Manufacturer & Service .......................................................................................... 6
1.3. Organization of this Manual .................................................................................... 6
1.4. Conventions ............................................................................................................. 7
1.5. Specifications .......................................................................................................... 7
1.5.1. Dimensions .............................................................................................................. 7
1.5.2. Capacities ................................................................................................................ 7
1.5.3. Temperatures ........................................................................................................... 8
1.5.4. Power ....................................................................................................................... 9
1.5.5. Capability .............................................................................................................. 10
2. Safety ................................................................................................................................ 11
2.1. Safety Information ................................................................................................. 11
2.1.1. Lockout .................................................................................................................. 11
2.1.1.1. Lockout Requirements ................................................................................... 11
2.1.1.2. Lockout Procedure ......................................................................................... 11
2.2. Maintenance .......................................................................................................... 12
2.3. Electrical Power ..................................................................................................... 12
2.4. Fire ......................................................................................................................... 12
2.5. Equipment Lockout Requirements ........................................................................ 12
2.5.1. Optional Disconnect Switch .................................................................................. 13
3. Theory of Operation ......................................................................................................... 14
3.1. The RFD1-42-2E Oven ......................................................................................... 14
3.2. Damper Control ..................................................................................................... 15
3.2.1. Determining Damper Settings ............................................................................... 15
3.2.1.1. Damper Full Closed Position ......................................................................... 15
3.2.1.2. Damper Full Open Position ........................................................................... 15
3.2.1.3. Other Damper Settings .................................................................................. 16
3.2.1.4. Exhaust Damper Control ............................................................................... 16
3.3. The Protocol 3 Controller ...................................................................................... 16
3.3.1. Optional High Limit Audible Alarm ..................................................................... 17
3.3.2. Optional Modbus Communications Hardware ...................................................... 17
4. Assembly & Setup ............................................................................................................ 18
4.1. Unpack & Inspect The RFD1-42-2E Oven ........................................................... 18
4.1.1. If Damaged During Shipping ................................................................................ 18
4.2. Setup The RFD1-42-2E Oven ............................................................................... 18
4.2.1. Select Oven Location ............................................................................................ 18
4.2.1.1. Single Oven Placement Requirements........................................................... 19
4.2.1.2. Multiple Oven Placement Requirement......................................................... 19
4.2.2. Exhaust Connections ............................................................................................. 19
4.2.3. Wiring & Power Connections ............................................................................... 20
5. Operation .......................................................................................................................... 21
5.1. Load Oven ............................................................................................................. 21
5.2. Pre-Startup Checklist ............................................................................................. 22
5.3. Operating Procedure .............................................................................................. 23
5.3.1. Start Oven .............................................................................................................. 23
5.3.2. Working with Protocol 3 Operating Modes .......................................................... 23
6. Maintenance ..................................................................................................................... 24
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
Copyright © 2012 by Despatch Industries.
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
PREFACE RFD1-42-2E Oven Owner’s Manual 4 Version 1
6.1. Checklist ................................................................................................................ 24
6.2. Test Airflow Switch and Purge Timer ................................................................... 24
6.3. Lubrication ............................................................................................................ 25
6.4. Replacement Parts ................................................................................................. 25
6.5. Repairs ................................................................................................................... 26
6.5.1. Protocol 3 Controller ............................................................................................ 26
6.5.2. Heater Unit ............................................................................................................ 26
6.5.3. Fan Motor .............................................................................................................. 26
7. Troubleshooting................................................................................................................ 28
7.1. Possible Problems and Suggested Solutions ......................................................... 28
7.2. Error Messages and Alarm .................................................................................... 30
8. Appendices ....................................................................................................................... 31
8.1. Standard Products Warranty .................................................................................. 31
8.2. MRC5000 Setup (Optional) .................................................................................. 32
8.3. Electrical Schematics ............................................................................................. 32
Figures
Figure 1. Disconnect Switch.......................................................................................................... 13
Figure 2. RFD1-42-2E Oven. ........................................................................................................ 14
Figure 3. RFD1-42-2E Oven Damper Control. ............................................................................. 15
Figure 4. RFD1-42-2E Oven Exhaust Damper Control ................................................................ 16
Figure 5. Protocol 3 Operator Interface. ........................................................................................ 17
Figure 6. Exhaust Port on the Rear Right of the RFD1-42-2E Oven. ........................................... 19
Figure 7. RFD1-42-2E Circuit Board. ........................................................................................... 25
Figure 8. RFD1-42-2E (Drawing 320214-01). .............................................................................. 33
Figure 9. RFD1-42-2E (Drawing 320214-02). .............................................................................. 33
Figure 10. RFD1-42-2E (Drawing 320214-03). ............................................................................ 33
Figure 11. RFD1-42-2E (Drawing 320215-01). ............................................................................ 33
Figure 12. RFD1-42-2E (Drawing 320215-02). ............................................................................ 33
Figure 13. RFD1-42-2E (Drawing 320215-03). ............................................................................ 33
Tables
Table 1. Exhaust Connection Requirements.................................................................................. 20
Table 2. Possible Problems and Suggested Solutions. .................................................................. 28
Table 3. Troubleshooting with Control Panel Mounted Circuit Board. ........................................ 30
Table 4. Error Messages and Next Steps. ...................................................................................... 30
Table 5. MRC 5000 Settings. ........................................................................................................ 32
Copyright © 2012 by Despatch Industries.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
RFD1-42-2E Oven Owners Manual ABOUT THIS MANUAL
Values displayed on screens are examples only. Though those values may be typical, contact Despatch Industries for the final value.
Users of this equipment must comply with operating procedures and training of operation personnel as required by the Occupational Safety and Health Act (OSHA) of 1970, Section 5 and relevant safety standards, as well as other safety rules and regulations of state and local governments. Refer to the relevant safety standards in OSHA and National Fire Protection Association (NFPA), section 86 of 1990.
Danger!
Only fully-trained and qualified personnel should setup and maintain this equipment. Improper setup and operation of this equipment could cause an explosion that may result in equipment damage, personal injury or possible death.
Version 1 5
1. About This Manual
1.1. Important User Information
Copyright © 2012 by Despatch Industries.
All rights reserved. No part of the contents of this manual may be reproduced, copied, or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of the publisher, unless it is for the purchaser's personal use.
Printed and bound in the United States of America.
The information in this manual is subject to change without notice and does not represent a commitment on the part of Despatch Industries. Despatch Industries does not assume any responsibility for any errors that may appear in this manual.
In no event will Despatch Industries be liable for technical or editorial omissions made herein, nor for direct, indirect, special, incidental, or consequential damages resulting from the use or defect of this manual.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
ABOUT THIS MANUAL RFD1-42-2E Oven Owner’s Manual
Global Headquarters
Contact
Service & Technical Support
Despatch Industries
8860 207th Street Lakeville, MN 55044 USA
International/Main: 1-952-469-5424 US toll free: 1-888-337-7282 Fax: 1-952-469-4513 info@despatch.com
www.despatch.com
Service: 1-952-469-8230 US toll free: 1-800-473-7373 Service @despatch.com
Danger!
Failure to heed warnings in this instruction manual and on the oven could result in personal injury, property damage or death.
6 Version 1
The information in this document is not intended to cover all possible conditions and situations that might occur. The end user must exercise caution and common sense when installing or maintaining Despatch Industries products. If any questions or problems arise, call Despatch Industries at 1-888-DESPATCH or 1-952-469-5424.
1.2. Manufacturer & Service
The RFD1-42-2E oven is manufactured by Despatch Industries.
Despatch has specialized in thermal processing for over 100 years. Technical expertise gained over those years helps provide innovative solutions to critical applications in vertical markets and cutting edge technology worldwide. Despatch products are backed by a drive for long-term customer satisfaction and a strong sense of responsibility. The worldwide network of factory­trained Service Professionals is available to support your Despatch equipment. From full service preventive maintenance to routine repair and certified calibration and uniformity, the Despatch service network is positioned to respond to your business needs. Our service programs are customized to meet your specific needs using our Advantage Service Assurance Program (ASAP). For more information on ASAP, visit www.despatch.com.
1.3. Organization of this Manual
This owner’s manual contains the most comprehensive set of information for the Despatch RFD1-42-2E oven, including installation instructions, theory of operation, and operating instructions, among other things.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owners Manual ABOUT THIS MANUAL
This icon signifies information that describes an unsafe condition that may result in death, serious injury, or damage to the equipment.
Danger!
Danger is the signal word used to indicate a hazardous situation that, if not avoided, will result in death or severe injury.
Warning!
Warning is the signal word used to indicate a hazardous situation that, if not avoided, could result in death or severe injury.
Caution!
Caution is the signal word used to indicate a hazardous situation that, if not avoided, could result in moderate or minor injury.
Notice
Notice is the signal word used to indicate a hazardous situation that, if not avoided, could result in property damage.
This icon signifies supplemental important information.
LOG OUT
Bold, 10 point sans-serif typeface indicates a specific key or button on screen to click.
Capacity
Model RFD1-42-2E
Maximum load
(Lbs) (KG)
200
91
Maximum shelf capacity
(Lbs) (KG)
30
13.6
Models
Chamber Size
inches (cm)
Capacity
ft3 (liters)
Overall Size inches (cm)
Maximum
number
of
Shelves
Exhaust
Outlet
Diameter
in (cm)
W D H W D
H
RFD 1-42-2E
20
(50.8)
18
(45.7)
20
(50.8)
4.2
(119)
46
(116.8)
36.5
(92.7)
37.5
(95.3)
8
1.75 x
2.75 (4.5 x
7.0)
Version 1 7
1.4. Conventions
1.5. Specifications
1.5.1. Dimensions
1.5.2. Capacities
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
ABOUT THIS MANUAL RFD1-42-2E Oven Owner’s Manual
Capacity
Model RFD1-42-2E
Exhaust at 177°C (350°F)
(CFM) (H.P.)
23 to 93 (10.9 - 43.9 lps)
1/50
Recirculating fan
(CFM)
425 (200 lps)
(H.P.)
1/2
Net weight (Approximate)
(Lbs)
380
(KG)
172
Shipping weight (Approximate)
(Lbs)
510
(KG)
231
Solvent Handling Capabilities at 177ºC (350ºF)
(GPH of M.E.K)
0.025 (0.095 LPH)
Feature
Range
Model RFD1-42-2E
Time to Temperature
Minutes
(No Load)
40°C – 177°C
12
40°C – 260°C
24
40°C – 343°C
43
Recovery Time Door Open 1 min.
100°C
<1
200°C
2
343°C
4
Cooling Time to Temperature
Minutes
(No Load)
343°C – 50°C
46
343°C – 75°C
110
Temperature
177°C
+/- 2.3° C
8 Version 1
1.5.3. Temperatures
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Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owners Manual ABOUT THIS MANUAL
Feature
Range
Model RFD1-42-2E
Uniformity at*
260°C
+/- 3.4° C
343°C
+/- 4.2° C
Minimum Operating Temperature
(approximate w/20°C Ambient)
Dampers Open
40°C
Dampers Closed
50°C
Control Stability (∆ represents the
change in ambient temperature)
+/- 0.5ºC/5ºC ∆
Repeatability
+/- 0.5ºC
*
Model
Volts†
Amps
Hertz
Heater Phase
KW
RFD1-42-2E
240
30.8
50/60 1 6
RFD1-42-2E
208
34.5
50/60 1 6
Version 1 9
1.5.4. Power
Line voltages may vary in some geographies. If the line voltage for your RFD1-42-2E oven varies more than 10% from the oven voltage rating, electrical components such as relays and temperature controls may operate erratically. If the line voltage is lower than the oven voltage rating, heat-up time may be significantly
longer and motors may overload or run hot.
If the line voltage is higher than the nameplate rating, motors may run hot and draw excessive
amperage.
Uniformity figures are based on a nine-point test conducted in an empty oven after stabilization period. Uniformity can vary slightly depending on unit and operating conditions. Minimum operating temperature and cooling times are based on 20ºC ambient temperature measured at the fresh air inlet with the fresh air and exhaust dampers fully open. Specifications are subject to change without notice.
An oven designed for 240 volts (see oven nameplate) will operate satisfactorily on a minimum of 208 Volts, but will result in 25% reduced heater output. If your power characteristic is lower, contact Despatch Industries.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
ABOUT THIS MANUAL RFD1-42-2E Oven Owner’s Manual
Danger!
Class A ovens are designed for a specific amount of solvent. Exceeding this amount could result in an explosion. Do not process closed containers of any substance or liquid in this oven because they may explode under heat. In case of fire, leave door(s) as they are. Shut off electricity. Shut off fuel. Call the fire
department. Stay away.
10 Version 1
1.5.5. Capability
The RFD1-42-2E oven is specifically designed for Class A NFPA 86 requirements in which flammable solvents are present. They include a pressure relief panel, purge timer and exhaust fan. Please note the solvent handling capabilities and do not exceed those capabilities.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owners Manual SAFETY
Danger!
An accidental start-up, while working on the RFD1-42-2E oven, can result in serious injury or death.
Danger!
Electrical panels contain high voltage. Disconnect and lock out the power supply before working inside any electrical panels. Failure to lock out the power supply can result in death or injury.
Version 1 11
2. Safety
2.1. Safety Information
Do not work on the RFD1-42-2E oven without reading and understanding this section which contains important information and warnings. Ignoring these warnings can result in death, serious injury or damage to the machine and product.
2.1.1. Lockout
Machine lockout places the RFD1-42-2E oven into a zero energy state and prevents accidental machine start up. Always follow the Lockout Procedure described in this section before cleaning, maintaining or repairing the RFD1-42-2E oven.
2.1.1.1. Lockout Requirements
1. Every power source that can energize any element of the RFD1-42-2E oven must be shut off
at the closest possible power source. This includes air, water, electricity, and the Disconnect Switch (if applicable).
2. After energy sources are locked out, test to ensure circuits are de-energized.
2.1.1.2. Lockout Procedure
Personnel authorized to lockout equipment must have the necessary locks to perform the lockout.
1. Physically disconnect all electrical power to the machine or lockout the appropriate breaker
or disconnects.
2. Close all valves and bleed off any pressure.
3. Test for power by attempting a start with the machine controls.
4. Identify the Lockout Condition with a tag on the electrical disconnect and pneumatic shut off
valve.
5. When work is complete, remove all tags and restore the machine to its working state.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
SAFETY RFD1-42-2E Oven Owner’s Manual
Danger!
Contact with energized electrical sources may result in serious injury or death.
Danger!
Always disconnect all power before extinguishing a fire. Attempting to extinguish a fire in a machine connected to electrical power can result in serious injury or death.
12 Version 1
2.2. Maintenance
Only qualified and trained personnel should perform maintenance or repair.
2.3. Electrical Power
Only qualified and trained personnel should perform electrical maintenance or electrical repair.
Before performing maintenance, disconnect all electrical power from the machine. Use a
padlock and lockout all disconnects feeding power to the machine.
Never clean or repair the oven when in operation. Unauthorized alterations or modifications to RFD1-42-2E oven are strictly forbidden. Never
modify any electrical circuits. Unauthorized modifications can impair the function and safety of the RFD1-42-2E oven.
2.4. Fire
Keep the RFD1-42-2E oven clean and free of scrap materials, oil or solvents to prevent the possibility of fire.
1. Leave door as is.
2. De-energize the machine immediately by turning OFF the DISCONNECT SWITCH (if
applicable).
3. Turn off the remote main disconnect (customer supplied disconnect).
4. Shut off fuel.
5. Call the fire department.
6. Stay away.
2.5. Equipment Lockout Requirements
To prevent injury or equipment damage during inspection or repair, the RFD1-42-2E oven must be locked out.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owners Manual SAFETY
Figure 1. Disconnect Switch.
Version 1 13
2.5.1. Optional Disconnect Switch
The RFD1-42-2E oven has an optional Disconnect Switch (Figure 1). This Disconnect Switch is located on the front of the oven and connected to the load break switch behind the panel that disconnects or connects power from the main line. When a risk of personal injury or damage to the RFD1-42-2E oven exists, turn off the Disconnect Switch. This shuts off all electrical power to the oven.
Copyright © 2012 by Despatch Industries.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
THEORY OF OPERATION RFD1-42-2E Oven Owner’s Manual
Danger!
Class A ovens are designed for a specific amount of solvent. Exceeding this amount could result in an explosion. Do not process closed containers of any substance or liquid in this oven because they may explode under heat. In case of fire, leave door(s) as they are. Shut off electricity. Shut off fuel. Call the fire
department. Stay away.
Figure 2. RFD1-42-2E Oven.
14 Version 1
3. Theory of Operation
3.1. The RFD1-42-2E Oven
Despatch RFD1-42-2E ovens (Figure 2) are Class A ovens specifically designed to meet NFPA 86 requirements. They effectively distribute heat and have very fast processing times compared to other lab ovens their size. Because of effective heat distribution and fast processing times, the RFD1-42-2E ovens are especially useful for testing, preheating, sterilizing, drying, aging and curing, along with other production applications. Horizontal airflow with precision digital control delivers uniform, fast processing. The overall result is efficient productivity under strenuous conditions.
The unique Despatch computerized design moves forced convected heat through perforated stainless steel walls. The air is recirculated with a high volume fan. The Despatch RFD1-42-2E oven employs a higher volume fan than competitive ovens, allowing dense loading of the chamber without interfering with the process. The RFD1-42-2E oven maintains an air delivery temperature within 1/2ºC of the number appearing on the digital display. The oven regulates fresh air intake by a damper slide located on the left side (Figure 3), and sets the exhaust rate by an adjustable control on the exhaust stack.
The oven operator interface is located on the control panel to the right of the oven door (Figure
2). The RFD1-42-2E oven has a type 304 stainless steel interior and a scratch-resistant baked enamel exterior. The interior cleans easily, and its construction reduces heat loss and aids in maintaining temperature uniformity. The RFD1-42-2E oven comes with two shelves.
These Class A ovens are specifically designed to meet NFPA 86 requirements. They include a pressure relief panel, purge timer and exhaust fan.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owner’s Manual THEORY OF OPERATION
Damper slide
Damper Control
Figure 3. RFD1-42-2E Oven Damper Control.
Notice
With the damper in full closed position, a predetermined amount of fresh air enters the chamber via cutaways in the fresh air and exhaust dampers. This amount of fresh air meets NFPA86 Safety Guidelines for Class A ovens.
Version 1 15
3.2. Damper Control
The RFD1-42-2E oven comes with a manually adjustable damper mechanism which controls the flow of fresh air into the chamber. The damper control is located on the left side of the oven (Figure 3). The maximum amount of fresh air is distributed into the chamber when the damper is in full open position. An additional adjustable damper is provided on the exhaust (Figure 4).
3.2.1. Determining Damper Settings
The optimum setting for the amount of fresh air that should be distributed into the chamber depends on several factors. These factors include ambient environment temperature, load conditions, load distribution, heat-up rates, cool-down rates, desired temperature uniformity and, most importantly, the desired operating temperature. Carefully consider existing engineering tradeoffs while using guidelines to determine the fresh air damper setting.
In general, the damper should be set so that the amount of fresh air flowing into the chamber agrees with the desired operating temperature conditions. The following paragraphs show the considerations involved with various damper position settings.
3.2.1.1. Damper Full Closed Position
The chamber achieves maximum attainable heat-up rates when the fresh air damper lies in the full closed position. With the damper in the full closed position, the chamber will operate at the desired temperature using the minimum amount of power. In most cases, the oven also efficiently operates at the chamber’s maximum operating temperature when in the full closed position.
3.2.1.2. Damper Full Open Position
The chamber operates at its minimum operating temperature with the fresh air damper in full open position.
Friction heat from the air recirculation system builds up in the chamber. This causes chamber temperature to rise slightly even without the heating system on. The chamber reaches thermal equilibrium temperature after the recirculation motor runs for an extended period of time.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
THEORY OF OPERATION RFD1-42-2E Oven Owner’s Manual
Damper Control
When the damper is in full open position, the oven may not be able to heat to the maximum oven operating temperature.
Figure 4. RFD1-42-2E Oven Exhaust Damper Control
16 Version 1
The chamber cannot readily dissipate heat generated by friction without a fully open fresh air damper. With the fresh air damper fully open, the thermal equilibrium temperature is the mini­mum operating temperature of the chamber.
3.2.1.3. Other Damper Settings
Damper settings can take distinct operating positions other than full closed or full open. In most cases, uniformity and cool-down rates influence damper settings.
Chamber Uniformity
The system’s inside chamber pressure influences chamber uniformity. Pressure inside the
chamber depends on the amount of fresh air flowing into the chamber. When a large volume of fresh air flows into the chamber, the chamber pressurizes slightly and overall temperature uniformity improves. The slightly pressurized chamber produces the effect of "pushing" air to the corners of the chamber. Typically the corners of the chamber improve with respect to temperature distribution while the core of the chamber maintains excellent uniformity characteristics regardless of damper position.
Pressurization of the chamber typically is a factor when the chamber is loaded heavily. The best uniformity results, with respect to the product, are achieved when no more than two-thirds of any inside chamber dimension are used. The best overall results are achieved when the product(s) are located in the center of the chamber.
Cool-Down Rates
The more open the damper, the faster the cool-down.
3.2.1.4. Exhaust Damper Control
Adjusting the exhaust damper (Figure 4) aids in pressurizing the chamber.
3.3. The Protocol 3 Controller
The Protocol 3™ controller is a microprocessor based digital temperature controller designed for simple and flexible oven operation (Figure 5). The Protocol 3 controller operates as a dual-functioning controller/High Limit instrument. The control portion utilizes a time proportioning voltage signal to control heating devices with minimal temperature fluctuations.
The High Limit portion protects the product and/or the oven from overheating. If the product being processed has a critical high temperature limit, the High Limit setpoint should be set to a temperature somewhat below the temperature at which the product could be damaged. If the
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owner’s Manual THEORY OF OPERATION
Figure 5. Protocol 3 Operator Interface.
Version 1 17
product does not have a critical high temperature limit, the High Limit setpoint should be set 5 to 15 degrees higher than the maximum programmed setpoint at which the oven will operate.
The Protocol 3 controller provides three primary operating modes:
Manual: Oven operates continuously at a fixed temperature until turned off. Timer: Oven operates at a fixed temperature for a user-selected time period, and then
automatically turns off.
Profile: Temperatures increase or decrease as defined by 255 segments that can be allocated
to 64 ramp and soak profiles. The profiles can be linked to provide additional temperature combinations.
Review the Protocol 3 Controller Owner’s Manual for more information.
3.3.1. Optional High Limit Audible Alarm
High Limit audible and visual alarm is a red light and small alarm horn located on the front of the control panel. The alarm is sounded if a High Limit condition occurs. A switch is provided to silence the alarm. This alarm has a range of 80dB at 2 ft (0.6 m).
3.3.2. Optional Modbus Communications Hardware
RS485 Modbus communications are wired from the Protocol 3 controller to the DB9 connector on the side of the oven. A programming manual is included which lists all the messages recognized by the Protocol 3 controller. This manual is intended for those who will write their own software. An RS232 to RS485 converter is required between the PC and a single oven. The manual can also be used with Despatch Protocol Manager software.
Copyright © 2012 by Despatch Industries.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
ASSEMBLY & SETUP RFD1-42-2E Oven Owner’s Manual
Danger!
Class A ovens are designed for a specific amount of solvent. Exceeding this amount could result in an explosion. Do not process closed containers of any substance or liquid in this oven because they may explode under heat. In case of fire, leave door(s) as they are. Shut off electricity. Shut off fuel. Call the fire
department. Stay away.
18 Version 1
4. Assembly & Setup
Assembly and Setup provides directions for unpacking and installing your RFD1-42-2E oven.
4.1. Unpack & Inspect The RFD1-42-2E Oven
Remove all packing materials and thoroughly inspect the oven for any damage that might have occurred during shipment.
Note the condition of the carton and plastic cover sheet inside the carton. Observe all outside surfaces and corners of the oven for scratches and dents. Check oven controls and indicators for normal movement, bent shafts, cracks, chips or
missing parts such as knobs and lenses.
Check the door and latch for smooth operation.
4.1.1. If Damaged During Shipping
If damage occurred during shipping:
1. Contact the shipper immediately and file a written damage claim.
2. Contact Despatch Industries (1-800-473-7373 or 1-952-469-8230 or service@despatch.com)
to report your findings and to order replacement parts for those damaged or missing. Send a copy of your filed damage claims to Despatch Industries (Despatch Industries, 8860 207th Street, Lakeville, MN 555044, USA).
3. Check the packing list to ensure you received all the specified components of the oven
system. Contact Despatch Industries to have any missing products forwarded to you.
4. Complete the warranty card and mail it to Despatch within 15 days after receipt of the
equipment.
4.2. Setup The RFD1-42-2E Oven
4.2.1. Select Oven Location
The Despatch RFD1-42-2E oven is designed to operate in an industrial setting.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owner’s Manual ASSEMBLY & SETUP
Exhaust Port
Notice
Review oven weight to ensure the foundation is adequate to hold the weight.
Warning!
Do not use the oven in wet, corrosive or explosive atmospheres unless this oven is specifically designed for a special atmosphere.
Figure 6. Exhaust Port on the Rear Right of the RFD1-42-2E Oven.
Version 1 19
4.2.1.1. Single Oven Placement Requirements
Place oven on a solid foundation such as a bench top, an optional cabinet base, or directly on
the floor.
Allow at least two inches clearance at the rear of the oven to provide proper ventilation. The
oven may be placed next to another cabinet or next to another oven, with three-quarters of an inch clearance. The doors will still open.
Plumb and level the oven to assure proper heat distribution and operation of all mechanical
components.
Do not expose oven to excessive vibration and affix all electrical cabinets.
If placing the oven in an area where excessive particulate matter exists (such as a construction site or coal processing center), periodically clean all its electrical compartments. Keep the power supply within the specifications provided by Despatch, and use a line conditioner for a facility with an unstable power supply.
4.2.1.2. Multiple Oven Placement Requirement
Stack up to two ovens vertically, with or without the optional framework supplied by
Despatch.
Use the holes in the rear oven feet to bolt the ovens together by removing the hole plugs in
the top of the oven beneath.
4.2.2. Exhaust Connections
The RFD1-42-2E oven exhaust port is located on the rear right of the oven (Figure 6). Install an exhaust stack from the port to the outside of the building. Table 1 lists the requirements for the exhaust stack for the RFD1-42-2E oven.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
ASSEMBLY & SETUP RFD1-42-2E Oven Owner’s Manual
Requirements
RFD1-42-2E
Exhaust Outlet Rectangular Discharge
Opening Size
(in)
(cm)
1-3/4 x 2-3/4
4.4 x 7
Round Discharge Opening Size
Greater than area of exhaust stack (typically 3
inches diameter stack)
Flashing through roof or wall must be
capable of handling temperature of up to:
(ºC)
(ºF)
343 650
Notice
If more than two elbows are used in the stack, over all airflow will be reduced. If airflow is reduced, the amount of solvent that can be safely used with the equipment must also be reduced.
The oven must be hardwired directly to the electric supply.
Danger!
All grounding and safety equipment must be in compliance with applicable codes, ordinances and accepted safe practices.
All stacks must comply with state and local building codes to insure that surrounding combustible surfaces are below 71°C (160°F).
20 Version 1
Table 1. Exhaust Connection Requirements.
4.2.3. Wiring & Power Connections
See electrical schematics in Section 8.3 for line connections.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owner’s Manual OPERATION
Users and operators of this oven must comply with operating procedures and training of operating personnel as required by the Occupational Safety and Health Act (OSHA) of 1970, Section 5 and relevant safety standards, and other safety rules and regulations of state and local governments. Refer to the relevant safety standards in OSHA and National Fire Protection Association (NFPA), Section 86 of 1990.
Despatch Industries cannot be responsible for either the process or process temperature used, or for the quality of the product being processed. It is the responsibility of the purchaser and operator to see that the product undergoing processing in a Despatch oven is adequately protected from damage.
Carefully following the instructions in this manual will help the purchaser and operator in fulfilling that responsibility.
Caution!
Always place loads on the shelves provided to avoid possible uneven heating and damage to the oven.
Danger!
Class A ovens are designed for a specific amount of solvent. Exceeding this amount could result in an explosion. Do not process closed containers of any substance or liquid in this oven because they may explode under heat. In case of fire, leave door(s) as they are. Shut off electricity. Shut off fuel. Call the fire
department. Stay away.
Version 1 21
5. Operation
5.1. Load Oven
Avoid spilling on the heater elements or oven floor when loading the oven. Do not place the load on the oven floor plate. Placing the load on the oven floor may cause the load to heat unevenly, and the weight may cause shorting out of the heater elements. Use the shelves provided.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
OPERATION RFD1-42-2E Oven Owners Manual
Danger!
This equipment is designed for a specific amount of solvent. Exceeding this amount could result in explosion.
22 Version 1
The two shelves are designed to be pulled out about halfway without tipping. Do not overload the shelves. Shelve support capacity is listed in the Capacities section (1.5.2). Do not overfill your oven. Distribute the workload evenly so airflow is not restricted. The workload should not take up more than two-thirds of any dimension of the inside cavity.
5.2. Pre-Startup Checklist
Know the system. Read this manual carefully and make use of its instructions and
explanations. Safe, continuous, satisfactory, and trouble-free operation depends primarily on your degree of understanding of the system and your willingness to keep all parts in proper operating condition.
Check line voltage. Voltage must correspond to nameplate requirements of motors and
controls. A wrong voltage can result in serious damage. Refer to Section 1.5.4 for more information.
Check fresh air and exhaust openings. Do not be careless about restrictions in and around the
fresh air and exhaust openings and stacks. Refer to Sections 1.5.2 and 4.2.2 for information on exhaust specifications and requirements. Under no condition can they be permitted to become so filled with dirt that they reduce airflow.
For drying ovens, open the exhaust damper to prevent buildup of moisture.
For sample heating, close the exhaust damper when no ventilation is required.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owner’s Manual OPERATION
If your oven is equipped with a Disconnect Switch, turn it to
ON before starting the fan.
Notice
The heater of the Class A oven cannot be energized until the forced exhaust system has brought in a minimum amount of fresh air into the chamber. The purge timer provided prevents the heater from energizing until the oven has had enough time to bring in the required amount of fresh air. The airflow switch, which closes when the exhaust system is running, energizes the purge timer. The predetermined purge time for the RFD1-42­2E is two minutes.
Version 1 23
5.3. Operating Procedure
5.3.1. Start Oven
For fastest oven heat-up time, close the fresh-air vent. After reaching the desired temperature, adjust the vent as needed.
1. Start the fan. a. Open oven door. b. Set POWER to ON. You will hear the sound of the recirculating fan starting. c. Shut oven door. d. Check that the control display turns ON.
2. Operate the temperature control as desired.
5.3.2. Working with Protocol 3 Operating Modes
Refer to the Protocol 3 Controller Owner’s Manual for specific information on working with the controller.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
MAINTENANCE RFD1-42-2E Oven Owners Manual
Danger!
Disconnect all power sources before making repairs. Contact with energized electrical sources may result in serious injury or death.
24 Version 1
6. Maintenance
Do not attempt any service on this oven before opening the main power Disconnect Switch.
6.1. Checklist
Keep equipment clean. Gradual dirt accumulation retards airflow. A dirty oven can result in
unsatisfactory operation such as unbalanced temperature in the work chamber, reduced heating capacity, reduced production, overheated components, and the like. Keep the walls, floor and ceiling of the oven work chamber free of dirt and dust. Floating dust or accumulated dirt may produce unsatisfactory work results.
Keep all equipment accessible. Do not permit other materials to be stored or piled against it. Protect controls against excessive heatparticularly controls, motors or other equipment
containing electronic components. Avoid temperatures greater than 51.5°C (125°F).
Establish maintenance and checkup schedules. Do this promptly and follow the schedules
faithfully. Careful operation and maintenance will be more than paid for in continuous, safe and economical operation.
Maintain equipment in good repair and make repairs immediately to avoid costly delays Practice safety. Make it a prime policy to know what you are doing before you do it. Make
caution, patience, and good judgment the safety watchwords for the operation of your oven.
6.2. Test Airflow Switch and Purge Timer
The airflow switch and purge timer should be tested every 40 hours. To test the airflow switch and purge timer:
1. Allow the oven to stabilize at its minimum operating temperature by turning the heater off.
Place all dampers in the closed position.
2. Cycle power to the system.
3. The airflow switch should be closed, but the heater relay should remain de-energized until the
purge timer times out. This can be verified by monitoring the purge timer.
Indicators 1LED and 2LED should be lit. 3LED should remain off until the purge timer times out.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owner’s Manual MAINTENANCE
Danger!
Disconnect and lock out the power supply before opening the panel to test the airflow switch and purge timer or work with the circuit board. Failure to lock out the power supply can result in death or injury.
Indicator LED’s
Neutral Terminal 2
4L1, 1H2 & 1H1 Connections
2 & 3F Fuse blocks
1F& 4F Fuse blocks
Power Terminal Block
Purge Timer socket
1LED
2LED
3LED
Version 1 25
Figure 7. RFD1-42-2E Circuit Board.
6.3. Lubrication
Fan motor bearings are permanently lubricated. Lubricate all door latches, hinges, door operating mechanisms, bearings and wear surfaces to ensure easy operation.
6.4. Replacement Parts
Contact the Service Products Division at Despatch to order or return parts. The Service Products features our Response Center for customer service. When returning parts, a Despatch representative will provide you with an MRA (Material Return Authorization) number, which must be attached to the returned part for identification. When ordering a replacement part, be sure to give the model number, serial number, and part number to expedite the process. Contact the Global Service Network at 1-800-473-7373 with any service needs.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
MAINTENANCE RFD1-42-2E Oven Owners Manual
Danger!
Disconnect all power sources before making repairs. Contact with energized electrical sources may result in serious injury or death.
Danger!
Disconnect all power sources before making repairs. Contact with energized electrical sources may result in serious injury or death.
26 Version 1
6.5. Repairs
6.5.1. Protocol 3 Controller
Refer to the Protocol 3 Owner’s Manual for instructions on replacing the Protocol 3 controller.
6.5.2. Heater Unit
Follow these guidelines to repair the RFD1-42-2E oven heater unit if necessary. Required tools:
3/8# wrench Square recess driver with #1 bit
Directions:
1. Disconnect power.
2. Remove left and right inside walls.
3. Remove chamber floor plate from oven.
4. Disconnect heater leads from heater element with wrench. Note which wires go on which
terminals.
5. Unscrew screws holding heater frame to oven body.
6. Remove heater and discard.
7. Screw down new heater frame.
8. Attach heater leads to appropriate terminals.
9. Replace interior floor.
10. Replace inside walls.
6.5.3. Fan Motor
Follow these guidelines to repair the RFD1-42-2E oven fan motor if necessary. Required tools:
Screwdriver 5/32 inch Allen wrench One quarter (¼) inch socket set
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owner’s Manual MAINTENANCE
Danger!
Disconnect all power sources before making repairs. Contact with energized electrical sources may result in serious injury or death.
3
Version 1 27
Directions:
1. Remove left and right inside walls.
2. Remove chamber floor plate from oven.
3. Remove fan inlet plate.
4. Loosen set screws (2) on fan wheel.
5. Remove side access panel. This will reveal the fan motor.
6. Remove fan motor. a. Disconnect motor leads from circuit board. b. Remove screws (4) holding the motor to the base. c. Lift fan motor from oven body.3
7. Replace fan motor. a. Insert shaft into shaft collar. Put fan wheel onto shaft from inside oven. b. Reattach motor to motor base. c. Reattach motor lead wires to circuit board.
8. Adjust fan wheel for 3/16 inch clearance between wheel and inlet ring.
9. Tighten set screws on fan wheel.
10. Check that the set screws hit the flats machined into the motor shaft.
11. Replace chamber floor plate.
12. Replace left and right side walls.
13. Replace side access panel.
After the fan wheel has run at temperature for a while, it will stick to the shaft. Some force may be
required to separate the fan wheel from the fan motor shaft.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
TROUBLESHOOTING RFD1-42-2E Oven Owners Manual
Difficulty
Probable Cause
Suggested Remedy
Failure to heat or heats up to only 35-50C
No power
Burned out heater Broken or frayed cord Protocol 3 controller
malfunction Loose wire connections
Heater relay failure Door switch failure (if
installed)
Check power source and/or oven and wall fuses.
Replace heater (see Warranty, Section 8.1). Replace with new cord. Replace Protocol 3 controller.
Disconnect power and check connections be­hind control panel.
Replace circuit board. Replace door switch.
Slow heat up
Improperly loaded Low line voltage
Heating element(s) are burned out
240 volt oven is connected to a 208V line
Fan motor failure
Reduce load or redistribute load in chamber. Supply sufficient power and proper
connections. Check for circuit overload. Replace heater (see Warranty, Section 8.1).
Raise line voltage to a 240 volt line or modify oven for 208V operation (consult factory).
Replace fan motor.
Frequent heater element burnout
Harmful fumes generated by load
Spillage or splattering of material on heater elements
Overheating oven
Increase vent opening or discontinue process.
Disconnect power and clean oven chamber and elements.
Check the High Limit.
28 Version 1
7. Troubleshooting
7.1. Possible Problems and Suggested Solutions
Equipment which operates for long periods of time may develop problems. Table 2 lists possible problems and suggested solutions. If you have a problem not listed and a question about how to handle it, contact Despatch Industries at our toll free Help Line: 800-473-7373.
Table 2. Possible Problems and Suggested Solutions.
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Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owner’s Manual TROUBLESHOOTING
Difficulty
Probable Cause
Suggested Remedy
Erratic temp. or inaccurate temp
Protocol 3 controller malfunction
Improper tuning parameters Protocol 3 controller
miscalibration
High Limit setting
Improper offset
Replace Protocol 3 controller.
Check tuning parameters. Recalibrate Protocol 3 controller (see Protocol
3 Controller Owner’s Manual for further
instruction). High Limit should be 10-25ºC higher than
setpoint. Check zone calibration.
Excess surface or door temp.
Door seal deterioration
Replace door seal.
Improper airflow
Fan motor failure Fan wheel seated too low on
fan shaft Unbalanced fan wheel
Replace fan motor. Adjust fan wheel for 3/16" clearance between
wheel and inlet ring. Replace fan wheel.
Excessive vibration
Dirty fan wheel Unbalanced fan wheel
Clean fan. Replace fan wheel.
Oven will not control at setpoint
High Limit set too low Protocol 3 controller
malfunction SSR malfunction
Air friction of recirculation fan
Set the High Limit higher. Replace Protocol 3 controller.
Replace SSR and/or check control output voltage.
Open exhaust air vent. Unit will not control below minimum operating temperature with vent closed.
Heater does not shut down until temp. reaches the High Limit setting
Protocol 3 controller malfunction
SSR malfunction
Replace Protocol 3 controller.
Replace SSR.
Version 1 29
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
TROUBLESHOOTING RFD1-42-2E Oven Owners Manual
If LED is…
Check…
1 LED
2LED
3 LED
Not Lit
Check Fuse Block 2F and 3F (Figure 7)
Lit
Not lit
Lit
Check High Limit  Check optional door switch, if appropriate
Lit
Lit
Lit
Check Fuse Block 1F and 4F (Figure 7)  Check SSR  Check heater  Check heater relays
Danger!
Electrical panels contain high voltage. Disconnect and lock out the power supply before working inside any electrical panels. Failure to lock out the power supply can result in death or injury.
Alarm Status
Possible Problem
Next Step
HI LIMIT LED ON
Problem with thermocouple  High Limit setpoint has been
exceeded
Once the problem has corrected, press RESET.
DEV HOLD LED flashing
Oven temperature has not entered (or dropped out of) the Auto Hold band and the soak timer has stopped
Program a slower ramp rate or, if oven is not heating check heater circuit.
Top PV displays OPEN
Control thermocouple is disconnected or broken
Repair or replace the thermocouple.
HLPV displays OPEN
High Limit thermocouple is disconnected or broken
Repair or replace the thermocouple.
Danger!
Table 3 lists troubleshooting steps that must be performed by a qualified electrician or electrical technician trained on electrical safety and the use of personal protective equipment.
30 Version 1
Table 3. Troubleshooting with Control Panel Mounted Circuit Board.
7.2. Error Messages and Alarm
Table 4 lists the more common error messages, possible problems and remedies.
Table 4. Error Messages and Next Steps.
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Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owner’s Manual APPENDICES Version 1 31
8. Appendices
8.1. Standard Products Warranty
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Copyright © 2012 by Despatch Industries.
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
APPENDICES RFD1-42-2E Oven Owners Manual
Refer to instructions provided by the recorder manufacturer for more specific installation notes.
Parameter Code
Degrees C
Degrees F
Inps
17
17
Icor 0 0
diSP
On
On
dPOS
0 0 EUU4
400
752
EUL4
0
32
ChUP
400
8005
ChLO
0 0 DFF
1
1
4
5
32 Version 1
8.2. MRC5000 Setup (Optional)
Temperature is retransmitted to the MRC5000 recorder from the controller. To set up the recorder:
1. Ensure hardware jumper JU1 is in place for the 5 VDC setting (Refer to MRC5000 Manual
included).
2. Move MODE to PROG/TEST/CAL to display Prog.
3. Press ▼ twice to display Inps. Move to each Parameter Code using ▼or ▲. Adjust each
Parameter Code using the settings in Table 5.
4. After adjusting all settings, move MODE to RUN. Display on both the recorder and controller
should read the same.
Table 5. MRC 5000 Settings.
8.3. Electrical Schematics
The following pages contain electrical schematics for the RFD1-42-2E oven.
These values must match the settings RetOutLo and RetOutHi on the Protocol 3 Control page. For
example, if RetOutLo is 32, EUL must read 32.
Change 0-400 chart paper to 0-800 chart paper. Depending on the equipment, 0-600 paper may be used if
the maximum temperature is 500ºF.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owner’s Manual APPENDICES
Figure 8. RFD1-42-2E (Drawing 320214-01).
Version 1 33
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
APPENDICES RFD1-42-2E Oven Owners Manual
Figure 9. RFD1-42-2E (Drawing 320214-02).
34 Version 1
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owner’s Manual APPENDICES
Figure 10. RFD1-42-2E (Drawing 320214-03).
Version 1 35
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
APPENDICES RFD1-42-2E Oven Owners Manual
Figure 11. RFD1-42-2E (Drawing 320215-01).
36 Version 1
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owner’s Manual APPENDICES
Figure 12. RFD1-42-2E (Drawing 320215-02).
Version 1 37
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
APPENDICES RFD1-42-2E Oven Owners Manual
Figure 13. RFD1-42-2E (Drawing 320215-03).
38 Version 1
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
RFD1-42-2E Oven Owner’s Manual TROUBLESHOOTING Version 1 39
3rdDraft
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
Copyright © 2012 by Despatch Industries.
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
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