Despatch Protocol 3 Modbus Communications User Manual

Modbus Programming Manual PREFACE
ULTRAFLEX DRYING AND FIRING FURNACE
MODELS 1000, 3615, 3630, 3640
C-204 VERSION 1
10/2008
Modbus User’s Programming Manual for Protocol 3™
E-106 PN 320813 VERSION 2 7/2012
Version 2 1
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
PREFACE Modbus Programming Manual
Revision
Date
Author
Description
1
6/2012
Livingston
Original Release - Revised for Protocol 3 and formatting
2
7/2012
Livingston
Updated Register tables for new Protocol 3 Firmware release 2.0
2 Version 2
Revision History
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
Modbus Programming Manual PREFACE Version 2 3
Table of Contents
1. About This Manual ............................................................................................................. 5
1.1. Important User Information ..................................................................................... 5
1.2. Manufacturer & Service .......................................................................................... 5
1.3. Organization of this Manual .................................................................................... 6
1.3.1. Reference Documents .......................................................................................... 6
1.4. Serial Communications ........................................................................................... 6
1.4.1. Supported Protocols ............................................................................................. 6
1.4.2. RS485 Configuration ........................................................................................... 6
1.4.3. RS485 Device Addressing ................................................................................... 7
1.4.4. Ethernet Configuration ........................................................................................ 7
1.4.5. Link Layer ........................................................................................................... 8
1.4.6. Supported Modbus Functions .............................................................................. 9
1.4.7. Function Descriptions .......................................................................................... 9
1.4.8. Data Formats ..................................................................................................... 12
2. Modbus Address List ........................................................................................................ 13
2.1. Input Parameters .................................................................................................... 13
2.1.1. Process Input Parameters ................................................................................... 13
2.1.2. High Limit Input Parameters ............................................................................. 14
2.1.3. Digital Inputs ..................................................................................................... 16
2.2. Output Parameters ................................................................................................. 16
2.2.1. Relay Output 1 Parameters ................................................................................ 16
2.2.2. Relay Output 2 Parameters ................................................................................ 17
2.2.3. Relay Output 3 Parameters ................................................................................ 18
2.2.4. Relay Output 4 Parameters ................................................................................ 18
2.2.5. Relay Output 5 Parameters ................................................................................ 19
2.2.6. Linear Output Parameters .................................................................................. 20
2.3. Setpoint Parameters ............................................................................................... 21
2.4. Control Parameters ................................................................................................ 22
2.5. Alarm Parameters .................................................................................................. 24
2.5.1. Alarm 1 .............................................................................................................. 24
2.5.2. Alarm 2 .............................................................................................................. 24
2.5.3. Alarm 3 .............................................................................................................. 25
2.5.4. Alarm 4 .............................................................................................................. 25
2.5.5. Alarm 5 .............................................................................................................. 26
2.5.6. High Limit Alarm Parameters ........................................................................... 26
2.6. Logger parameters (Data Logger) ......................................................................... 28
2.6.1. Data Recorder .................................................................................................... 28
2.6.2. Real Time Clock ................................................................................................ 28
2.7. Display Parameters ................................................................................................ 29
2.7.1. Keys ................................................................................................................... 29
2.7.2. LEDs .................................................................................................................. 29
2.7.3. HMI ................................................................................................................... 29
2.7.4. System Data ....................................................................................................... 30
2.8. Mode Controls ....................................................................................................... 32
2.8.1. General Mode Control ....................................................................................... 32
2.8.2. Manual Mode Parameters .................................................................................. 32
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
Copyright © 2012 by Despatch Industries.
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
PREFACE Modbus Programming Manual 4 Version 2
2.8.3. Timer Mode Parameters .................................................................................... 33
2.8.4. Profile Mode Parameters ................................................................................... 34
2.9. Uploading and Downloading of Profiles ............................................................... 35
2.9.1. Instruction Sequence to create a profile at the next available position .............. 36
2.9.2. Instruction Sequence to create a profile at a specified profile position ............. 36
2.9.3. Instruction Sequence to edit an existing Profile Header .................................... 37
2.9.4. Instruction Sequence to read a profile ............................................................... 37
2.9.5. Profile Command Code Descriptions ................................................................ 37
2.9.5.1. Creating a profile header (Command Code CP) ............................................ 37
2.9.5.2. Editing/Creating a profile header at a location (Command Code EP or WP) 39
2.9.5.3. Creating a Segment (Command Code WS) ................................................... 40
2.9.5.4. Editing or Inserting a Segment (Command Codes IS and ES) ...................... 41
2.9.5.5. Segment Info A, B Information ..................................................................... 42
2.9.5.6. Deleting Profiles (Command Code DP and DA) ........................................... 43
2.9.5.7. Deleting a Segment (Command Code DS) .................................................... 44
2.9.5.8. Getting the Number of Segments Remaining (Command Code SR) ............ 44
2.9.5.9. Edit Response Message ................................................................................. 45
2.9.5.10. Reading a Profile Header (Command Code RP) ........................................... 46
2.9.5.11. Read a Segment (Command Code RS) .......................................................... 47
2.9.5.12. Read a profile Name (Command Code PN) .................................................. 49
2.9.5.13. Read Profile Memory Status (Command Code PS) ...................................... 51
Figures
Figure 1. Modbus Link Layer. ......................................................................................................... 8
Copyright © 2012 by Despatch Industries.
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Modbus Programming Manual ABOUT THIS MANUAL
Values displayed on screens are examples only. Though those values may be typical, contact Despatch Industries for the final value.
Version 2 5

1. About This Manual

1.1. Important User Information

Copyright © 2012 by Despatch Industries.
All rights reserved. No part of the contents of this manual may be reproduced, copied, or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of the publisher, unless it is for the purchaser's personal use.
Printed and bound in the United States of America.
The information in this manual is subject to change without notice and does not represent a commitment on the part of Despatch Industries. Despatch Industries does not assume any responsibility for any errors that may appear in this manual.
In no event will Despatch Industries be liable for technical or editorial omissions made herein, nor for direct, indirect, special, incidental, or consequential damages resulting from the use or defect of this manual.
The information in this document is not intended to cover all possible conditions and situations that might occur. The end user must exercise caution and common sense when installing or maintaining Despatch Industries products. If any questions or problems arise, call Despatch Industries at 1-888-DESPATCH or 1-952-469-5424.

1.2. Manufacturer & Service

Despatch has specialized in thermal processing for over 100 years. Technical expertise gained over those years helps provide innovative solutions to critical applications in vertical markets and cutting edge technology worldwide. Despatch products are backed by a drive for long-term customer satisfaction and a strong sense of responsibility. The worldwide network of factory­trained Service Professionals is available to support your Despatch equipment. From full service preventive maintenance to routine repair and certified calibration and uniformity, the Despatch service network is positioned to respond to your business needs. Our service programs are customized to meet your specific needs using our Advantage Service Assurance Program (ASAP). For more information on ASAP, visit www.despatch.com.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
ABOUT THIS MANUAL Modbus Programming Manual
Global Headquarters
Contact
Service & Technical Support
Despatch Industries
8860 207th Street Lakeville, MN 55044 USA
International/Main: 1-952-469-5424 US toll free: 1-888-337-7282 Fax: 1-952-469-4513 info@despatch.com www.despatch.com
Service: 1-952-469-8230 US toll free: 1-800-473-7373 Service @despatch.com
This programming manual assumes an intermediate understanding of the Modbus Protocol. Only limited information is presented here regarding the Modbus Protocol specifications.
6 Version 2

1.3. Organization of this Manual

This document provides all application-specific information necessary for developing a Modbus Master application program for interfacing with the Protocol 3™ slave controller.

1.3.1. Reference Documents

The following Modbus Protocol documents should also be helpful and relevant: For a complete description of the Modbus protocol refer to the description provided at http://www.modicon.com/ or http://www.modbus.org/.

1.4. Serial Communications

1.4.1. Supported Protocols

The unit supports two communication interfaces Modbus RTU and Modbus TCP. Modbus RTU is supported through the RS485 interface and Modbus TCP is supported through the optional Ethernet Module.
For a complete description of the Modbus protocol refer to the description provided at
http://www.modbus.org/.

1.4.2. RS485 Configuration

The RS485 address, bit rate and character format are configured via the front panel from the Comms Configuration menu.
Physical layer configuration settings possible are:
Data rate: 4800, 9600, 19200, 38400, 57600 or 115200 bps Parity: None (default), Even, Odd
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Copyright © 2012 by Despatch Industries.
Modbus Programming Manual ABOUT THIS MANUAL Version 2 7
Character format: Always 8 bits per character. Device Address: See below.

1.4.3. RS485 Device Addressing

The instrument must be assigned a unique device address in the range 1 to 255. This address is used to recognize Modbus Queries intended for this instrument. With the exception of globally addressed broadcast messages, the instrument ignores Modbus Queries that do not match the address that has been assigned to it.
The instrument will accept broadcast messages (global queries) using device address 0 no matter what device address is assigned. No response messages are returned for globally addressed Queries.

1.4.4. Ethernet Configuration

For Modbus TCP communications (Modbus over Ethernet), the IP address can either be assigned by a Dynamic Host Configuration Protocol (DHCP), BootP or AutoIP server on the network, or manually assigned using the IP address allocation software tool. The supported data rates 10/100BASE-T (10 or 100 Mbps) are automatically detected.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
Copyright © 2012 by Despatch Industries.
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
ABOUT THIS MANUAL Modbus Programming Manual
MODBUS
SLAVE
QUERY
RESPONSE
Figure 1. Modbus Link Layer.
8 Version 2

1.4.5. Link Layer

A Query (or command) is transmitted from the Modbus Master to the Modbus Slave. The slave instrument assembles the reply to the master (see Figure 1).
MASTER
INSTRUMENT
A message for either a QUERY or RESPONSE is made up of an inter-message gap followed by a sequence of data characters. The inter-message gap is at least 3.5 data character times - the transmitter must not start transmission until 3 character times have elapsed since reception of the last character in a message, and must release the transmission line within 3 character times of the last character in a message.
Note:
Three character times is approximately 0.25ms at 115200 bps, 0.51ms at 57600 bps, 0.75ms at 38400 bps, 1.5ms at 19200 bps, 3ms at 9600 bps and 6ms at 4800bps.
Data is encoded for each character as binary data, transmitted LSB first. For a QUERY the address field contains the address of the slave destination. The slave address is
given together with the Function and Data fields by the Application layer. The CRC is generated from the given address, function and data characters.
For a RESPONSE the address field contains the address of the responding slave. The Function and Data fields are generated by the slave application. The CRC is generated from the address, function and data characters.
The standard MODBUS RTU CRC-16 calculation employing the polynomial 216+215+22+1 is used.
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.
Copyright © 2012 by Despatch Industries.
Modbus Programming Manual ABOUT THIS MANUAL
Inter-message gap
Address 1 character
Function 1 character
Data n characters
CRC Check 2 characters
Function Code (decimal)
Modbus Meaning
Description
03 / 04
Read Holding/Input registers
Read current binary value of specified number of parameters at given address. Up to 64 parameters can be accessed with one Query.
06
Write Single Register
Writes two bytes to a specified word address.
08
Diagnostics
Used for loopback test only.
16 (0x10 hex)
Write Multiple Registers
Writes up to 253 bytes of data to the specified address range.
23 (0x17 hex)
Read/Write Multiple Registers
Reads and Writes 253 bytes of data to the specified address ranges.
QUERY
Function
Address of 1st Word
Number of Words
03 / 04
HI
LO
HI
LO
RESPONSE
Function
Number of Bytes
First Word
Last Word
03 / 04 HI
LO
HI
LO
Version 2 9

1.4.6. Supported Modbus Functions

Modbus defines several function types. The following types are supported by this instrument:

1.4.7. Function Descriptions

The following is interpreted from the Modbus Protocol Description obtainable from
http://www.modbus.org/. Refer to that document if clarification is required.
In the function descriptions below, the preceding device address value is assumed, as is the correctly formed two-byte CRC value at the end of the QUERY and RESPONSE frames.
Function 03 / 04 - Read Holding/Input Registers
Reads current binary value of data at the specified word addresses.
In the response the “Number of Bytes” indicates the number of data bytes read from the instrument. E.g. if 5 words are read, the count will be 10 (A hex). The maximum number of words that can be read is 64. If a parameter does not exist at one of the addresses read, then a value of 0000h is returned for that word.
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Copyright © 2012 by Despatch Industries.
ABOUT THIS MANUAL Modbus Programming Manual
QUERY
Function
Address of Word
Value to write
06
HI
LO
HI
LO
RESPONSE
Function
Address of Word
Value written
06
HI
LO
HI
LO
QUERY
Function
Diagnostic Code
Value
08
HI =00
LO=00
HI
LO
RESPONSE
Function
Sub-function
Value
08
HI=00
LO=00
HI
LO
QUERY
Function
1st Write Address
Number of Words
to Write
Number of
Query Bytes
1st Query Byte
2nd Query
Byte
etc
Last Query Byte
10
HI
LO
HI
LO
RESPONSE
Function
1st Word Address
Number of Words
10
HI
LO
HI
LO
10 Version 2
Function 06 - Write Single Register Writes two bytes to a specified word address.
Note: The Response normally returns the same data as the Query.
Function 08 - Loopback Diagnostic Test
Note: The Response normally returns the same data as the loopback Query. Other Diagnostic Codes are not supported.
Function 16 - Write Multiple Registers (0x10 Hex)
Writes consecutive word (two-byte) values starting at the specified address.
Note: The number of data bytes that can be written in one message is 253 bytes.
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Copyright © 2012 by Despatch Industries.
Modbus Programming Manual ABOUT THIS MANUAL
QUERY
Function
1st Read
Address
Number of
Words to
Read
1st Write
Address
Number of
Words to Write
Values to Write
1st Word
2nd Word
etc
Last Word
17
HI
LO
HI
LO
HI
LO
HI
LO
HI
LO
HI
LO → HI
LO
RESPONSE
Function
Number of Bytes
Read Data
1st Word
2nd Word
etc
Last Word
17
HI
LO
HI
LO → HI
LO
Exception Code
Error Condition
Interpretation
00
Unused
None.
01
Illegal function
Function number out of range.
02
Illegal Data Address
Write functions: Parameter number out of range or not supported. (for write functions only). Read Functions: Start parameter does not exist or end parameter greater than 65536.
03
Illegal Data Value
Attempt to write invalid data / required action not executed.
RESPONSE
Function
Exception Code
Original Function code with its Most Significant Bit (MSB) set.
as detailed above
Version 2 11
Function 23 Hex - Read / Write Multiple Registers (0x17 hex)
Reads and writes the requested number of consecutive words (two-bytes) starting at the specified addresses.
Note: The number of data bytes that can be read and written in one message is 253 bytes.
Exception Responses
When a QUERY is sent that the instrument cannot interpret, an Exception RESPONSE is returned. Possible exception responses are:
The format of an exception response is:
Note: In the case of multiple exception codes for a single QUERY the Exception code returned is the one corresponding to the first parameter in error.
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Copyright © 2012 by Despatch Industries.
ABOUT THIS MANUAL Modbus Programming Manual
Calculating Parameter Register Addresses
Integer Only
Integer+1
Floating Point
Register Address Calculation
(hex)
Address
Address + 0x4000
Address x 2 + 0x8000
(dec)
Address
Address + 16384
Address x 2 + 32768
Address Example: (For Process Variable)
(hex)
0x0407
0x4407
0x880E
(dec)
1031
17415
34830
Data Value Returned: If actual Value = 23.9 decimal
(hex)
0x00, 0x17
0x00, 0xEF
0x41, 0xBF, 0x33, 0x33
(dec)
23
239
23.9 as floating decimal
Address Example: (For Selected Setpoint)
(hex)
0x101F
0x501F
0xA03E
(dec)
4127
20511
41022
Data Value Returned: If Value = 1 (Alternative SP)
(hex)
0x00, 0x01
0x00, 0x0A
0x3F, 0x80, 0x00, 0x00
(dec) 1 10
1.0
as floating decimal
12 Version 2
The Modbus parameter register addresses are detailed in the following sections. The Access column indicates if a parameter is read only (RO) or if it can also be written to (R/W).
Note: Some parameters that do not apply for a particular configuration will accept reads and writes. Read only parameters will return an exception if an attempt is made to write values to them.

1.4.8. Data Formats

Data can be read or written in three formats: Integer Only, Integer with 1 Decimal Place and Floating Point Number.
The Modbus Address column shows the register address for each parameter in integer format. Other formats can be calculated from the Integer Only address.
When working in Hexadecimal, the format calculations are: Address for Integer with 1 Decimal Place = Integer address plus 0x4000
Address for Floating Point = Integer address multiplied by 2, plus 0x8000
When working in Decimal, the format calculations are: Address for Integer with 1 Decimal Place = Integer address plus 16384
Address for Floating Point = Integer address multiplied by 2, plus 32768
Example Register Address Calculations
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Copyright © 2012 by Despatch Industries.
ADDRESS LIST Modbus Programming Manual
Parameter Name
Modbus Address (Dec)
Modbus Address (Hex)
Access R/W
Notes
Input Range
1024
0x0400
R/W
Value
Range
0
B TC
2
C TC
4
D TC
6
E TC
8
J TC
10
K TC
12
L TC
14
N TC
16
R TC
18
S TC
20
T TC
22
P24
24
Pt100
26
NI120
28
0_20mA
29
4_20mA
30
0_50mV
31
10_50mV
32
0_5V
33
1_5V
34
0_10V
35
2_10V
Engineering units
1025
0x0401
R/W
0 = None 1 = Degrees C 2 = Degrees F
Decimal Place
1026
0x0402
R/W
0 = 1234 1 = 123.4 2 = 12.34 3 = 1.234
Process Input Range Minimum
1027
0x0403
R/W
Process Input Range Maximum
1028
0x0404
R/W
Process Input Process variable offset
1029
0x0405
R/W
Span of the input range Process Input
1030
0x0406
R/W
Any value between 0.0 and 512.0
13 Version 2

2. Modbus Address List

2.1. Input Parameters

2.1.1. Process Input Parameters

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Copyright © 2012 by Despatch Industries.
ABOUT THIS MANUAL Modbus Programming Manual
Parameter Name
Modbus Address (Dec)
Modbus Address (Hex)
Access R/W
Notes Filter time constant
Process Input Process Variable
1031
0x0407
R
Process Input Sensor Break Flag
1032
0x0408
R
0 = Inactive 1 = Active
Process Input Under Range Flag
1033
0x0409
R
0 = Inactive 1 = Active
Process Input Over Range Flag
1034
0x040A
R
0 = Inactive 1 = Active
Process Input CJC Enable
1035
0x040B
R/W
0 = Enable 1 = Disabled
Process Input User Calibration Type
1085
0x043D
R/W
0 = No User Calibration 1 = Single Point Calibration 2 = Two Point Calibration
Process Input Low Temperature Calibration Point
1086
0x043E
R/W
Process Input Low Calibration Offset
1087
0x043F
R/W
Process Input High Temperature Calibration Point
1088
0x0440
R/W Process Input High Calibration Offset
1089
0x0441
R/W
Parameter Name
Modbus Address (Dec)
Modbus Address (Hex)
Access R/W
Notes
High Limit Input Range
9000
0x2328
R/W
Value
Range
0
B TC
2
C TC
4
D TC
6
J TC
10
K TC
14
L TC
18
N TC
20
R TC
14 Version 2

2.1.2. High Limit Input Parameters

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Copyright © 2012 by Despatch Industries.
ADDRESS LIST Modbus Programming Manual
Parameter Name
Modbus Address (Dec)
Modbus Address (Hex)
Access R/W
Notes 22
S TC
24
T TC
28
P24
30
Pt100 RTD
34
0_20mA
35
4_20mA
36
0_50mV
37
10_50mV
38
0_5V
39
1_5V
40
0_10V
41
2_10V
High Limit Input Engineering units
9001
0x2329
R/W
0 = None 1 = Degrees C 2 = Degrees F
High Limit Input Decimal Place
9002
0x232C
R/W
0 = 1234 1 = 123.4 2 = 12.34 3 = 1.234
High Limit Input Range Minimum
9003
0x232A
R/W
High Limit Input Range Maximum
9004
0x232B
R/W
High Limit User Calibration Type
9008
0x2330
R/W
0 = No User Calibration 1 = Single Point Calibration 2 = Two Point Calibration
High Limit Input Process variable offset
9009
0x2331
R/W
Span of the input range
Process Input Low Calibration Offset
9010
0x2332
R/W
Process Input Low Temperature Calibration Point
9011
0x2333
R/W
Process Input High Calibration Offset
9012
0x2334
R/W
Process Input High Temperature Calibration Point
9013
0x2335
R/W High Limit Input
Process Variable
9006
0x232E
R High Limit Input
9007
0x232F
R
Bit 0 = OPEN
15 Version 2
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Copyright © 2012 by Despatch Industries.
ABOUT THIS MANUAL Modbus Programming Manual
Parameter Name
Modbus Address (Dec)
Modbus Address (Hex)
Access R/W
Notes status
Bit 1 = Low Bit 2 = High
Parameter Name
Modbus Address (Dec)
Modbus Address (Hex)
Access R/W
Notes
Digital input states
2001
0x7D1
R
Bit Position
Digital input
0 1 1 2 2 3 3
4
Parameter Name
Modbus Address (Dec)
Modbus Address (Hex)
Access R/W
Notes
Usage
2146
0x0862
R/W
Value
Usage
0
None
1
Alarm 1
2
Alarm 2
3
Alarm 3
4
Alarm 4
5
Alarm 5
6
Event 1
7
Event 2
8
Event 3
9
Event 4
10
Event 5
11
Cycle Complete
12
Profile Running
13
Or of Alarms
14
Alarm and Events
Alarm Selection
2148
0x0864
R/W
Value
Selection
0
Alarm 1 or Alarm 2
1
Alarm 1 or Alarm 2 or Alarm 3
2
Alarm 1 or Alarm 2 or Alarm 3 or Alarm 4
16 Version 2

2.1.3. Digital Inputs

2.2. Output Parameters

2.2.1. Relay Output 1 Parameters

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