Desa Tech TC101, TC102, TC103, TC104, TC105 Owner's Manual

PROPANE CONVECTION CONSTRUCTION HEATER
OWNER’S MANUAL
Variable 15,000/25,000
Btu/Hr Models
IMPORTANT: Read and understand this manual before assembling, starting, or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
GENERAL HAZARD WARNING:
Failure to comply with the precautions and instructions pro­vided with this heater, can result in death, serious bodily injury
Only persons who can understand and follow the instruc­tions should use or service this heater.
If you need assistance or heater information such as an in­structions manual, labels, etc. contact the manufacturer.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
Safety Information ............................................... 2
Product Identication ........................................... 3
Unpacking............................................................ 3
Theory of Operation............................................. 3
Ventilation ............................................................ 3
Propane Supply ................................................... 4
Installation ........................................................... 4
Operation ............................................................. 4
Storage ................................................................ 5
TABLE OF CONTENTS
Maintenance ........................................................ 5
Inspecting Burner ................................................ 5
Specications ...................................................... 6
Technical Service................................................. 6
Troubleshooting ................................................... 6
Illustrated Parts Breakdown and Parts List.......... 7
Replacement Parts .............................................. 7
Warranty and Repair Service .............................. 8
For more information, visit www.desatech.com

SAFETY INFORMATION

WARNING: This product con-
tains and/or generates chemicals
known to the State of California to cause cancer or birth defects, or other reproductive harm.
WARNING: Fire, burn, inha-
lation, and explosion hazard.
Keep solid combustibles, such as building materials, paper or cardboard, a safe distance away from the heater as recommended by the instructions. Never use the heater in spaces which do or may contain volatile or airborne combustibles, or products such as gasoline, solvents, paint thin­ner, dust particles or unknown chemicals.
WARNING: Not for home or
recreational vehicle use.
The heater is designed for use as a construction heater in accordance with ANSI Z83.7/CGA
2.14. Other standards govern the use of fuel gases and heating products for specific uses. Your local authority can advise you about these. The primary purpose of construction heaters is to provide temporary heating of buildings under construction, alteration or repair. Properly used, the heater provides safe economical heating. Products of combustion are vented into the area being heated.
We cannot foresee every use which may be made of our heaters. Check with your local re safety au-
thority if you have questions about heater use.
Carbon Monoxide Poisoning: Some people are
more affected by carbon monoxide than others. Early signs of carbon monoxide poisoning re-
semble the flu, with headaches, dizziness, and/or
nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced.
Propane Gas: Propane gas is odorless. An odor-
making agent is added to propane gas. The odor helps you detect a propane gas leak. However, the odor added to propane gas can fade. Propane gas may be present even though no odor exists.
Make certain you read and understand all warn­ings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
1. Install and use heater with care. Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the
Standard for Storage and Handling of Liq-
ueed Petroleum Gas, ANSI/NFPA 58 and the Propane Installation Code, CAN/CGA B149.2. This instructs on the safe storage and handling of propane/LP gases.
2. Use only the hose and factory preset regulator provided with the heater.
3. Use only propane gas set up for vapor with­drawal.
4. For indoor and outdoor use. When used in­doors, use only in well-vented areas. Provide at least 120 square inches (774.2 cm2) of fresh, outside air before using heater.
5. Do not use heater in occupied dwellings, sleeping quarters, campers, tents, or any type of unvented or enclosed area.
6. Do not use heater in basement or below ground level. Propane gas is heavier than air. If a leak occurs, propane gas will sink to the lowest possible level.
7. Do not use heater as a cooking device. Do not place objects on top of heater.
8. Keep appliance area clear and free from com­bustible materials, gasoline, paint thinner, and
other flammable vapors and liquids. Dust is
combustible. Do not use heater in areas with high dust content.
9.
Minimum heater clearances from combustibles: Sides - 3 feet (1 m), Top - 6 feet (1.8 m).
10. Keep heater at least 6 feet pane tank(s).
11. Keep propane tank(s) below 100º F (38° C).
12. Before each use, check heater for leaks. Never
use an open flame to check for a leak. Apply a
mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
13. Check heater for damage before each use. Do not use a damaged heater.
(1.8 m)
from pro-
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SAFETY INFORMATION
Continued
14. Check hose before each use of heater. If highly
worn or cut, replace with hose specied by the
manufacturer before using heater.
15. Do not alter heater. Keep heater in its original state.
16. Do not use heater if altered.
17. Locate heater on stable and level surface if heater is hot or operating.
18. Never block air inlet (top of base) or air outlet (around top of shell) of heater.
19. Keep heater away from strong drafts, wind, water spray, rain, or dripping water.
20. Never operate heater while sleeping or unat­tended.
21. Keep children and animals away from heater.
22. Never move, handle, or service a hot or operat­ing heater. Severe burns may result. You must wait 15 minutes after turning heater off.
23. To prevent injury, wear gloves when handling heater.
24. Always remove heater from propane tank after each use. Always store propane tank outdoors in a well ventilated space out of the reach of children. Never store propane tank in a building, garage, or any other enclosed area. Never store propane tank near high heat, open
flame, or where temperatures exceed 120° F
(49° C).
25. Turn off propane supply to heater when not in use.
26. Use only original replacement parts. This heater must use design-specific parts. Do not substitute or use generic parts. Improper replacement parts could cause serious or fatal injuries.
27. Keep all connections and fittings clean. Make sure propane tank valve outlet is clean. Check the rubber “O” ring on the heater inlet fuel connector for damage before each use. Replace if worn or damaged.
PRODUCT
IDENTIFICATION
Top
Shell
Base
Piezo Ignitor Button
Gas Inlet Connector
Hose/Regulator/ Fuel Gas Connector Assembly
Figure 1 - Product Identication
Automatic Control Valve Button

UNPACKING

1. Remove all packing items applied to heater for shipment. Keep plastic cover caps (attached to inlet connector and hose/regulator assembly) for storage.
2. Remove all items from carton.
3. Check all items for shipping damage. If heater is damaged, promptly inform dealer where you bought heater.

THEORY OF OPERATION

The Fuel System: The hose/regulator assembly
attaches to the propane gas supply. This provides fuel to the heater.
The Ignition System: The piezo ignitor lights
the burner.
The Automatic Control System: This system causes
the heater to shut down if the flame goes out.

VENTILATION

WARNING: Provide at least
an 120 square inch (774.2 cm2)
opening of fresh, outside air while running heater. If proper fresh, outside air ventilation is
not provided, carbon monoxide
poisoning can occur. Provide proper fresh, outside air ventila­tion before running heater.
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PROPANE SUPPLY

Propane gas and propane tank(s) are to be fur­nished by the user.
Use this heater only with a propane vapor withdrawal supply system. See Chapter 5 of the
Standard for Storage and Handling of Liqueed Petroleum Gas, ANSI/NFPA 58 and/or CAN/CGA
B149.2. Your local library or re department will
have this booklet. The amount of propane gas ready for use from
propane tanks varies. Two factors decide this amount:
1. The amount of propane gas in tank(s)
2. The temperature of tank(s) This heater is designed to operate with a minimum
20 lb (9 kg) tank. You may need two or more tanks or one larger tank in colder weather. Use a 100 lb (45 kg) tank for longer operation or in very cold weather. Less gas is vaporized at lower tempera­tures. Your local propane gas dealer will help you select the proper supply system.
Temperature Number of tanks,
at Tank Location 100 lb (45 kg)
above 0° F (-18° C) 1 below 0° F (-18° C) 2
Smaller tanks can be used for limited run times but it is recommended to use larger tanks for optimum performance.

INSTALLATION

WARNING: Test all gas piping and connections for leaks after installation or servicing. Never
use an open ame to check for a leak. Apply a mixture of liquid
soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
1. Wrench tighten the fuel connector nut into the propane tank valve (see Figure 2). Turn fuel connector nut counterclockwise to tighten. Threads are left-handed.
2. Connect hose to inlet connector (see Figure
3). Tighten rmly using a wrench.
3.
Open propane supply valve on propane tank(s) slowly. Note: if not opened slowly, excess-flow
check valve on propane tank may stop gas flow.
If this happens, you may hear a click inside the regulator assembly, this is the check valve clos-
ing. To reset the excess-flow check valve, close
propane supply valve and open it again slowly.
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4.
Check all connections for leaks. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak that must be corrected.
5. Close propane supply valve.
Propane Supply Valve
Hose
Propane Tank
Figure 2 - Connecting Heater to Propane
Piezo Ignitor
Hose
Inlet Connector
Figure 3 - Hose and Inlet Connector, Automatic Control Valve Button and
Piezo Ignitor Button Locations
Tank
Automatic Control Valve Button
POL Fitting
Regulator

OPERATION

WARNING: Review and un­derstand the warnings in the Safety Information section, page
2. They are needed to safely op­erate this heater. Follow all local codes when using this heater.
TO START HEATER
1. Follow all installation, ventilation, and safety information.
2. Locate heater on stable and level surface. Make sure strong drafts do not blow on heater.
3. Open propane supply valve on propane tank(s) slowly.
4. Turn the heater regulator knob clockwise to the “HI” position.
5. Push in and hold automatic control valve button
(see Figure 3). Push and release piezo ignitor button. Keep pushing piezo ignitor button until
the burner lights. Hold control knob down
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OPERATION
Continued
for a maximum of 10 seconds while attempt­ing ignition. If heater does not light, release control knob and wait 30 seconds. Repeat step 5 to start heater. Note: Keep hands and face away from outlet (around top of shell) of heater while attempting to start heater. After ignition, hold control knob down for approximately 30 seconds. This activates the automatic control system.
6. If burner will not light after repeated tries, do not attempt to repair heater. Return heater
to nearest authorized service center or call
DESA Heating Products’ Technical Service at 1-866-672-6040.
7.
When burner remains lit, you can turn the heater regulator knob clockwise to the desired heat set­ting. If burner goes out, turn off gas. Check fuel supply. If fuel supply is OK, restart heater.
TO STOP HEATER
1. Tightly close propane supply valve on propane tanks by turning clockwise. Wait 15 minutes for the heater to cool before handling heater.
2. Always remove the gas supply hose from the heater and the propane tank after each use.
TO RESTART HEATER
1. Wait ve minutes after stopping heater.
2. Repeat steps under To Start Heater, page 4.

STORAGE

CAUTION: Disconnect heater
from propane supply tank(s).
1. Do not store heater while attached to propane tank. Remove the gas supply hose from the propane tank by turning the fuel gas connector nut clockwise.
2. Store propane tank(s) in safe manner. Refer to Chapter 5 of Standard for Storage and
Han dling of Liquified Petroleum Gases, ANSI/NFPA 58 and/or CAN/CGA B149.2.
Follow all local codes. Always store propane tanks outdoors. Never store propane tank in an enclosed area.
3. Place plastic cover caps over brass ttings on
inlet connector and hose/regulator assembly.
4. Store in a dry, clean, and safe place.

MAINTENANCE

WARNING: Never attempt to service heater while it is connected to propane supply, operating, or hot. Severe burns can occur.
1. Keep heater clean.
2. Inspect heater before each use. Check connec­tions for leaks. Apply mixture of liquid soap and water to connections. Bubbles forming show a leak that must be corrected. Correct all leaks at once.
3. Inspect hose/regulator assembly before each use. If hose is highly worn or cut, replace.
4. Have heater inspected yearly by a qualied
service person.

INSPECTING BURNER

WARNING: Heater shell, top, and heated air from heater is very hot during operation. Gradually move in closer to heater to ob-
serve ame color. Do not touch
heater shell or top. Do not get too close to heated air from heater. Severe burns could occur.
To check for correct burner flame, look through the
ventilation holes in the top of the heater to see the
burner flame. The burner flame should be mostly
blue with slight yellow coloring on the ends. If
the burner flame is mostly yellow, the primary air
openings on the burner tube under the heater base may be blocked (see Figure 4).
1.
Stop heater (see To Stop Heater) and let cool.
2. Turn heater over to locate the primary air openings on the burner tube (see Figure 4). Remove any debris blocking the primary air openings.
Burner Tube
Primary Air Openings
Figure 4 - Bottom View of Heater
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SPECIFICATIONS

• Rating: High - 25,000 Btu/Hr (26.375 Kj/Hr) Low - 15,000 Btu/Hr (15.826 Kj/Hr)
• Fuel: Propane Vapor Only
• Fuel Consumption/Hour: Minimum - 0.17 gal (0.64 liter), Maximum 0.27 gal (1.02 liter) Minimum - 0.70 lb (0.32 kg), Maximum 1.16 lb (0.53 kg)
• Supply Pressure (To Regulator): Maximum ­Tank Pressure, Minimum - 275.8 kPa (40 psi)
• Regulator Outlet Pressure: High - 103.4 kPa (15 psi), Low - 34.4 kPa (5 psi)

TECHNICAL SERVICE

You may have further questions about installation, operation, or troubleshooting. If so, contact DESA Heating Products’ Technical Service Department at 1-866-672-6040. When calling please have your model and serial numbers of your heater ready.
You can also visit DESA Heating Products’ techni­cal services web site at www.desatech.com.

TROUBLESHOOTING

WARNING: Never attempt to service heater while it is connected
to propane supply, operating, or hot. Severe burns can occur.
SYMPTOM
Burner fails to light
Burner lights but goes out when automatic control valve button is released
Maximum burn rate is low
POSSIBLE CAUSE
1. Propane supply valve closed on propane tank(s)
2. Blockage in burner/valve assembly
3. Piezo ignition system not
sparking
1. Not enough warm-up time
2. Low gas pressure
3. Thermocouple loose or needs to be replaced
4. Automatic contr ol va lve needs to be replaced
1. Low gas pressure
2. Low fuel supply
3. Plugged gas orices
REMEDY
1. Open propane supply valve slowly
2.
Replace burner/valve assembly
3. Assure ignitor electrode gap is 0.120" (3.04 mm). Check wire lead for damage. Replace
piezo ignitor and/or ignitor
electrode as necessary
1.
Relight, hold automatic control valve button in 45 seconds
2. Check propane tank(s) for proper gas supply
3. Tighten connection or replace thermocouple
4. Replace automatic control valve assembly
1. Check gas suppl y; check regulator output
2. Consult propane gas supplier
3. Replace burner assembly
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5
6
2
1
4
7
8
3

ILLUSTRATED PARTS BREAKDOWN AND PARTS LIST

MODELS
RCCP25
TC101
TC102
TC103
TC104
TC105
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts of this manual.
KEY NO.
PART NO. DESCRIPTION
1
101880-01 Shell Assembly
2
101864-01 Burner Assembly Kit
3
102445-01 Piezo Ignitor w/ Nut
4
103933-01 Thermocouple Bracket
5
101878-01 Electrode Ignitor
6
099236-01 Thermocouple Kit
7
LPA3025 Hose and Regulator
8
112392-01 Base Shield
PARTS AVAILABLE - NOT SHOWN
117069-04 Tradename Decal 1 111348-04 Warning Tag 1 111348-06 Warning Tag 1 111348-05 Operation Tag 1 111348-07 Operation Tag 1 112398-04 Rating Label 1
Assembly
QTY
1 1 1 1 1 1 1
1

REPLACEMENT PARTS

WARNING: Use only original
replacement parts. This heater
must use design-specic parts.
Do not substitute or use generic parts. Improper replacement parts could cause serious or fa­tal injuries. This will also protect your warranty coverage for parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they
can’t supply original replacement part(s), either contact your nearest Parts Central or call DESA Heating Products (US) at 1-866-672-6040 or DESA Industries (CAN) at 1-905-826-8010.
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When calling DESA, have ready
• your name and address
• how heater was malfunctioning
• purchase date
• model and serial numbers of your heater In most cases, we will ask you to return the part
to the factory.
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If
they can’t supply original replacement part(s), either contact your nearest Parts Central listed in
the Authorized Service Center booklet supplied
with heater or call DESA Heating Products (US) at 1-866-672-6040 or DESA Industries (CAN) at 1-905-826-8010 for referral information.
When calling DESA, have ready
• model number of your heater
• the replacement part number

WARRANTY AND REPAIR SERVICE

KEEP THIS WARRANTY
Model
Serial No.
Date of Purchase
LIMITED WARRANTIES FOR NEW AND FACTORY
RECONDITIONED PRODUCTS
New Products: DESA Heating Products warrants this heater and any parts thereof, to be free of defects in materials
and workmanship for one (1) year from the date of rst purchase, when operated and maintained in accordance
with the manufacturer's instructions. These warranties are extended only to the original retail purchaser, when proof of purchase is provided.
Factory Reconditioned Heaters: DESA Heating Products warrants this factory reconditioned heater and any parts
thereof, to be free of defects in materials and workmanship for thirty (30) days from the date of rst purchase,
when operated and maintained in accordance with the manufacturer's instructions. These warranties are extended only to the original retail purchaser, when proof of purchase is provided.
This warranty covers only the cost of parts and labor required to restore the product to proper operating condition. Transportation and incidental costs associated with warranty repairs are not reimbursable under this warranty.
Warranty service is available only through authorized dealers and service centers.
This warranty does not cover defects resulting from misuse, abuse, negligence, accidents, lack of proper maintenance,
normal wear, alteration, modication, tampering, contaminated fuels, repair using improper parts, or repair by anyone other than an authorized dealer or service center. Routine maintenance is the responsibility of the owner.
THIS EXPRESS WARRANTY IS GIVEN IN LIEU OF ANY OTHER WARRANTY EITHER EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
DESA Heating Products assumes no responsibility for indirect, incidental or consequential damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations or exclusions may
not apply to you. This Limited Warranty gives you specic legal rights and you may also have other rights which
vary from state to state.
This warranty does not cover discoloration due to operation of heater. We reserve the right to amend these specica­tions at any time without notice. The only warranty applicable is our standard written warranty. We make no other warranty, expressed or implied.
WARRANTY SERVICE
Should your heater require service, return it to your nearest authorized service center. Proof of purchase must be
presented with the heater. The heater will be inspected. A defect may be caused by faulty materials or workmanship. If so, DESA Heating Products will repair or replace the heater without charge.
REPAIR SERVICE
Return your heater to your nearest authorized service center. Repairs not covered by the warranty will be billed at
standard prices. Each Service Center is independently owned and operated. We reserve the right to amend these
specications at any time without notice.
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004 www.desatech.com
2220 Argentia Road, Unit #4 Mississauga, Ontario L5N2K7
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